CN117299580A - Solar cell sorting device - Google Patents
Solar cell sorting device Download PDFInfo
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- CN117299580A CN117299580A CN202311304325.4A CN202311304325A CN117299580A CN 117299580 A CN117299580 A CN 117299580A CN 202311304325 A CN202311304325 A CN 202311304325A CN 117299580 A CN117299580 A CN 117299580A
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- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000006978 adaptation Effects 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 8
- 244000309464 bull Species 0.000 claims description 4
- 230000006378 damage Effects 0.000 abstract description 10
- 230000004075 alteration Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 238000001125 extrusion Methods 0.000 description 5
- 230000003044 adaptive effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005779 cell damage Effects 0.000 description 1
- 208000037887 cell injury Diseases 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a solar cell sorting device, and relates to the technical field of solar cell sorting. The solar cell sorting device comprises a shell, wherein a sorting mechanism is arranged above the inner wall of the shell, a driving mechanism is arranged at the bottom of the inner wall of the shell, the sorting mechanism consists of a tray body, a rotating column is arranged at the axis of the tray body, the inner wall of the tray body is fixedly connected with the outer surface of the middle part of the rotating column, one end of the rotating column far away from the shell is rotationally connected with a fixed plate, a CCD detector is inlaid at the center of the fixed plate, a placing component is further arranged at the top of the tray body and is arranged in parallel with the CCD detector, the rotating column is driven by the driving mechanism to operate, solar cells are placed in the placing component, the placing component is driven by the rotating column to rotate, and the CCD detector detects the solar cells rotating along with the placing component, so that the solar cells with chromatic aberration or damage are screened.
Description
Technical Field
The invention relates to the technical field of solar cell sorting, in particular to a solar cell sorting device.
Background
The solar cell is a photoelectric semiconductor sheet which directly generates electricity by utilizing sunlight, namely a solar chip or a photocell, voltage can be output instantly and current can be generated under the condition of a loop as long as illuminance of a certain illuminance condition is met, the solar cell is a device which directly converts light energy into electric energy through photoelectric effect or photochemical effect, a crystalline silicon solar cell working by photovoltaic effect is taken as a main stream, solar cell sorting is one of important working procedures in solar cell assembly production, a solar cell sorting machine is widely used by the existing photovoltaic enterprises for sorting, the production process of the solar cell is complex, the produced cell has uneven color, photoelectric conversion efficiency of the cell is ensured by color sorting, the cell with unfilled corners, poor grid line printing, split leaves, chromatic aberration and the like is screened out through primary selection, quality of a component and smooth and efficient operation of production are ensured, manual detection sorting is generally relied on for color sorting, detection effectiveness is low, and the cell is also polluted by frequently contacting the cell, so the solar cell sorting device is proposed.
Disclosure of Invention
In order to solve the technical problems, the invention provides a solar cell sorting device, which comprises a shell, wherein a sorting mechanism is arranged above the inner wall of the shell, a driving mechanism is arranged at the bottom of the inner wall of the shell, the sorting mechanism consists of a tray body, the tray body is arranged inside the shell, a rotating column is arranged at the axis of the tray body, the inner wall of the tray body is fixedly connected with the outer surface of the middle part of the rotating column, one end of the rotating column, which is far away from the shell, is rotationally connected with a fixed plate, a CCD detector is embedded in the center of the fixed plate, a placing component is further arranged at the top of the tray body, the placing component is arranged in parallel with the CCD detector, a separation component is arranged at the interval between the tray body and the driving mechanism, the rotating column is driven by the driving mechanism to rotate, the solar cell is placed inside the placing component, and the placing component is rotated under the driving of the rotating column, and the CCD detector is used for detecting the solar cell rotating along with the placing component, so that the solar cell with color difference or damage is screened; the driving mechanism is composed of a supporting frame, the supporting frame is fixedly connected to the bottom of the inner wall of the shell, the motor is fixedly connected to the inner wall of the supporting frame, one side of the motor, far away from the bottom of the inner wall of the shell, is fixedly connected with a rotating shaft, the rotating shaft is fixedly connected with the output end of the motor, the driving mechanism drives the sorting mechanism to operate by taking the motor as driving force, and the output end of the motor rotates to drive the rotating shaft to rotate.
Further, the one end that the motor was kept away from to the pivot is provided with the driving gear, the axle center department of driving gear and the surface fixed connection of pivot, just the tooth number interval of driving gear is even is provided with a plurality of group, and every group is provided with a plurality of, and the pivot rotates and drives the driving gear and rotate, and the driving gear rotates and drives driven gear and rotate, through setting up the incomplete gear structure of driving gear, driving gear intermittent type nature and driven gear meshing, separation mechanism intermittent type nature operation for solar cell panel is rotatory along with placing the subassembly intermittent type nature, thereby provides abundant shooting detection time for the CCD detector, and the CCD detector snap fuzzy causes the separation error when avoiding rotating.
Further, the driving mechanism further comprises a driven gear, the driven gear is meshed with the driving gear, the driven gear is connected with the stand column in a rotating mode at the axis center of the driven gear, the stand column is fixedly connected with the bottom of the inner wall of the shell, one side, close to the bottom of the inner wall of the shell, of the driven gear is provided with a fixing ring, the fixing ring is fixedly connected with the outer surface of the stand column, the fixing rod is fixedly connected with the fixing rod at the outer surface of the fixing ring, one end, far away from the fixing ring, of the fixing rod is fixedly connected with the bottom of the inner wall of the shell, a plurality of fixing rods are arranged along the circumference of the fixing ring, one end, far away from the fixing ring, of the stand column penetrates through the rotating column and is fixedly connected with the outer surface of the fixing plate, the driving gear rotates to drive the driven gear to intermittently rotate, the rotating column intermittently rotates to drive the disc intermittently, accordingly the solar cell panel is intermittently rotated along with the placing component, the fixing plate is fixed with the inner wall of the shell, the CCD detector cannot move along with the fixing ring and the fixing rod is arranged, and the fact that the connection of the stand column and the shell is more firmly rotates along with the inner wall of the shell, and the fixing ring is prevented from affecting the vibration effect of the CCD detector.
Further, place the subassembly and include the telescopic link, one side fixed connection that telescopic link and disk body are close to the fixed plate, the telescopic link is kept away from the first revolving plate of one end fixedly connected with of disk body, one side that the telescopic link was kept away from to first revolving plate is rotated through the bull stick and is connected with first rotation seat, one side fixedly connected with that first revolving plate was kept away from to first rotation seat places the frame, the one end fixedly connected with second revolving seat that the frame is close to the spliced pole, the inner wall of second revolving seat is rotated through the bull stick and is connected with the second revolving plate, just the one end that the second revolving seat was kept away from to the second revolving plate is connected with the surface fixed of spliced pole, after the CCD detector shoots and detects the solar cell piece that has colour difference or damage, the telescopic link shrink that corresponds is driven to place the frame and is rotated as the fulcrum by the second revolving plate, place the frame and change into downward sloping from the solar cell piece of inferior quality into from placing the inside of frame to inside the first collecting vat simultaneously, place the frame of placing the solar cell piece that is equipped with the solar cell piece and continue to rotate, place the solar cell piece with the good solar cell piece inside the second rotating, place the solar cell piece inside the second rotating the solar cell piece with good and well, and the solar cell can not be polluted and even be guaranteed to select good and bad after the solar cell is separated after the good and the good cell is separated from the good solar cell is guaranteed.
Further, place the inside of frame and be provided with a plurality of roller bearing, just the both ends of roller bearing all rotate with the inner wall of placing the frame and be connected, place the inside spacing subassembly that is provided with of frame, place the solar wafer inside placing the frame, the downwardly sliding under the action of gravity, the roller bearing rotates, finally the solar wafer is by spacing chucking of spacing subassembly, through setting up the roller bearing, avoid the solar wafer to cause the damage at the inside sliding friction of placing the frame, roller bearing rolling resistance is less simultaneously, arrival spacing subassembly department that can be smooth is spacing to detect by the CCD detector in fixed position, improve the detection effect.
Further, the spacing subassembly includes the limiting plate, limiting plate symmetry sets up inside placing the frame, just limiting plate and the inner wall fixed connection of placing the frame, two one side that the limiting plate is close to each other is provided with a plurality of stopper, just the inner wall fixed connection of stopper and limiting plate, solar wafer and both sides stopper contact, and the limiting plate takes place deformation slightly, goes into solar wafer card to restriction solar wafer is located the position, makes the solar wafer position that waits to detect approximately the same, makes things convenient for the CCD detector to shoot and detects, has reduced the operation of adjusting the CCD detector and aimed at waiting to detect article, practices thrift manual operation.
Further, the limiting plate is provided with the spring plate far away from one side symmetry of stopper, the both ends and the fixed surface of limiting plate of spring plate are connected, just one side that the limiting plate was kept away from to the spring plate and the inner wall fixed connection who places the frame, the deformation groove has been seted up on the spring plate surface that is close to the telescopic link, just the deformation groove is seted up on one side that the spring plate is close to the limiting plate, under the elasticity effect of spring plate, the spring plate supports the limiting plate, avoids limiting plate deformation extrusion solar cell piece by a wide margin, causes the cell damage, and deformation groove has been seted up on the spring plate surface that is close to the telescopic link simultaneously for this spring plate is more liable to produce deformation, under solar cell piece's extrusion, and this spring plate produces deformation, thereby the stopper slightly presss from both sides the solar cell piece, carries out spacingly to it under the prerequisite that does not harm solar cell piece.
Further, the limit plate is kept away from the equal fixedly connected with slide bar in one side of stopper, just the slide bar sets up in the interval department of two spring plates, the one end that the limit plate was kept away from to the slide bar runs through and places the frame to slide in its inside, the slide bar is located the outside one end fixedly connected with adaptation board of placing the frame, the disk body is close to one side fixedly connected with adaptation piece of adaptation board, just adaptation piece and adaptation board mutually support, along with placing the frame and change into downward sloping by upward sloping gradually, adaptation piece and adaptation board cooperate gradually, and two adaptation boards are kept away from each other, drive two slide bars and keep away from each other, further drive two limit plates and keep away from each other, and spacing subassembly loosens solar cell piece, and solar cell piece roll-off places the frame, avoids solar cell piece card to die to cause the device to block up inside placing the frame and influence the use.
Further, the separation component comprises a first collecting tank, connecting blocks are fixedly connected to the two ends of the first collecting tank, a second collecting tank is arranged on one side, away from the first collecting tank, of the connecting blocks, the two ends of the second collecting tank are fixedly connected with the outer surfaces of the two connecting blocks respectively, one side, close to the rotating column, of the first collecting tank and the second collecting tank is fixedly connected with a connecting plate, the connecting plate is fixedly connected to the outer surface of the rotating column, one side, close to the tray body, of the first collecting tank and the second collecting tank is fixedly connected with a plastic baffle, different telescopic rods are operated, good and bad products are respectively placed into the first collecting tank and the second collecting tank according to detection results of the CCD detector, sorting operation is achieved, and meanwhile, the fact that solar cells are damaged due to vibration and ejection is avoided through the plastic baffle is achieved.
Further, the inner walls of the first collecting tank and the second collecting tank are all connected with the sliding plate in a sliding mode, the middle of the sliding plate is upwards protruded, the inner walls of the first collecting tank and the second collecting tank are fixedly connected with springs, one side, away from the plastic baffle, of the sliding plate is fixedly connected with the springs, solar cells fall into the surface of the sliding plate, the middle of the sliding plate is upwards protruded, the solar cells slide downwards for a certain distance on the surface of the sliding plate, the solar cells continue to fall into, spring compression rebounds to vibrate, the previous solar cells continue to slide downwards due to vibration, and accordingly the solar cells are gradually arranged on the surface of the sliding plate, and the phenomenon that the solar cells are accumulated and blocked on the surface of the sliding plate is avoided.
The invention has the beneficial effects that:
according to the invention, the driving gear is arranged, the rotating shaft rotates to drive the driving gear to rotate, the driving gear rotates to drive the driven gear to rotate, the driving gear is intermittently meshed with the driven gear through the incomplete gear structure of the driving gear, and the sorting mechanism intermittently operates, so that the solar cell panel intermittently rotates along with the placement component, thereby providing sufficient shooting detection time for the CCD detector and avoiding sorting errors caused by fuzzy snap shots of the CCD detector during rotation.
According to the invention, the limiting assembly is arranged, the limiting plate is supported under the elastic force of the elastic plate, so that the solar cell is prevented from being damaged by the limiting plate, the deformation groove is formed in the surface of the elastic plate close to the telescopic rod, the elastic plate is easier to deform, the elastic plate deforms under the extrusion of the solar cell, the solar cell is slightly clamped by the limiting block, the solar cell is limited under the premise of not damaging the solar cell, the position of the solar cell is limited, the position of the solar cell to be detected is approximately the same, the CCD detector is convenient to shoot and detect, the operation of adjusting the CCD detector to align with an object to be detected is reduced, and the manual operation is convenient.
According to the invention, the adaptive plates are arranged, and the adaptive blocks are gradually matched with the adaptive plates along with the gradual change of the upward inclination of the placement frame into the downward inclination, so that the two adaptive plates are mutually separated to drive the two slide bars to be separated, further drive the two limiting plates to be separated from each other, and the limiting assembly loosens the solar cell, so that the solar cell slides out of the placement frame, and the phenomenon that the solar cell is blocked in the placement frame to cause the device to be blocked is avoided.
According to the invention, the sliding plate is arranged, the solar cell falls into the surface of the sliding plate, and as the middle part of the sliding plate is upwards protruded, the solar cell slides downwards on the surface of the sliding plate for a certain distance, the solar cell continuously falls into the surface of the sliding plate, the spring is compressed and rebounded to generate vibration, and the former solar cell continuously slides downwards due to the vibration, so that the solar cell is gradually arranged on the surface of the sliding plate, and the accumulation and the blockage of the solar cell on the surface of the sliding plate are avoided.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the present invention;
FIG. 3 is a schematic view of a driving mechanism according to the present invention;
FIG. 4 is a schematic view of a placement module according to the present invention;
FIG. 5 is a schematic view of a placement frame according to the present invention;
FIG. 6 is a schematic view of a spacing assembly according to the present invention;
FIG. 7 is a schematic diagram of a sorting mechanism according to the present invention;
FIG. 8 is a schematic view of a skateboard structure of the present invention.
In the figure: 1. a housing; 2. a sorting mechanism; 21. a tray body; 22. rotating the column; 23. a fixing plate; 24. a CCD detector; 25. placing the assembly; 251. a telescopic rod; 252. a first rotating plate; 253. a first rotating seat; 254. placing a frame; 255. a second rotating seat; 256. a second rotating plate; 257. a limit component; 2571. a limiting plate; 2572. a limiting block; 2573. a deformation groove; 2574. a spring plate; 2575. a slide bar; 2576. an adapter plate; 2577. an adaptation block; 258. a roller; 26. a partition assembly; 261. a first collection tank; 262. a second collection tank; 263. a connecting block; 264. a connecting plate; 265. a plastic baffle; 266. a slide plate; 267. a spring; 3. a driving mechanism; 31. a support frame; 32. a motor; 33. a rotating shaft; 34. a drive gear; 35. a driven gear; 36. a column; 37. a fixing ring; 38. and a fixing rod.
Description of the embodiments
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Example 1
Referring to fig. 1-3, the present invention is a solar cell sorting device, including a housing 1, a sorting mechanism 2 is disposed above an inner wall of the housing 1, a driving mechanism 3 is disposed at a bottom of the inner wall of the housing 1, the sorting mechanism 2 is composed of a tray 21, the tray 21 is disposed inside the housing 1, a rotating column 22 is disposed at an axis of the tray 21, the inner wall of the tray 21 is fixedly connected with an outer surface of a middle portion of the rotating column 22, one end of the rotating column 22, which is far from the housing 1, is rotatably connected with a fixing plate 23, a CCD detector 24 is inlaid at a center of the fixing plate 23, a placement component 25 is further disposed at a top of the tray 21, the placement component 25 is disposed parallel to the CCD detector 24, a separation component 26 is disposed at a distance between the tray 21 and the driving mechanism 3, the rotating column 22 is driven by the driving mechanism 3, the solar cell is placed inside the placement component 25, the placement component 25 is rotated under the driving of the rotating column 22, and the CCD detector 24 detects the solar cell rotated along with the placement component 25, thereby screening a solar cell having color difference or damage; the driving mechanism 3 is composed of a supporting frame 31, the supporting frame 31 is fixedly connected to the bottom of the inner wall of the shell 1, a motor 32 is fixedly connected to the inner wall of the supporting frame 31, a rotating shaft 33 is fixedly connected to one side, away from the bottom of the inner wall of the shell 1, of the motor 32, the rotating shaft 33 is fixedly connected with the output end of the motor 32, the driving mechanism 3 drives the sorting mechanism 2 to operate by taking the motor 32 as driving force, and the output end of the motor 32 rotates to drive the rotating shaft 33 to rotate.
One end of the rotating shaft 33 far away from the motor 32 is provided with a driving gear 34, the axis center of the driving gear 34 is fixedly connected with the outer surface of the rotating shaft 33, the number of teeth of the driving gear 34 is uniformly provided with a plurality of groups, each group is provided with a plurality of groups, the rotating shaft 33 rotates to drive the driving gear 34 to rotate, the driving gear 34 rotates to drive a driven gear 35 to rotate, the driving gear 34 is intermittently meshed with the driven gear 35 through an incomplete gear structure provided with the driving gear 34, the sorting mechanism 2 is intermittently operated, and the solar cell panel is intermittently rotated along with the placement component 25, so that sufficient shooting detection time is provided for the CCD detector 24, and sorting errors caused by fuzzy snap shots of the CCD detector 24 during rotation are avoided.
The driving mechanism 3 further comprises a driven gear 35, the driven gear 35 is meshed with the driving gear 34, the driven gear 35 is connected with the driving gear 34 in a meshed mode, the shaft center of the driven gear 35 is connected with the upright post 36 in a rotating mode, the upright post 36 is fixedly connected with the bottom of the inner wall of the shell 1, one side, close to the bottom of the inner wall of the shell 1, of the driven gear 35 is provided with a fixed ring 37, the fixed ring 37 is fixedly connected with the outer surface of the upright post 36, the outer surface of the fixed ring 37 is fixedly connected with a fixed rod 38, one end, far from the fixed ring 37, of the upright post 36 penetrates through the rotating post 22 and is fixedly connected with the outer surface of the fixed plate 23, the driving gear 34 rotates to drive the driven gear 35 to intermittently rotate, the driven gear 35 intermittently rotates to drive the rotating post 22, the rotating post 22 intermittently rotates to drive the disc 21 to intermittently rotate along with the placing component 25, the fixed plate 23 is fixedly connected with the inner wall of the shell 1 through the upright post 36, the CCD detector 24 does not move along with the inner wall of the fixed ring 37, the fixed rod 38 is arranged at one end far from the fixed ring 37, the fixed rod 38 is fixedly connected with the inner wall of the shell 1, and the driven gear 36 is prevented from affecting the vibration effect of the rotating post 22.
Example 2
Referring to fig. 4-8, the placement component 25 includes a telescopic rod 251, one side of the telescopic rod 251, which is close to the fixed plate 23, is fixedly connected with a first rotating plate 252, one side of the telescopic rod 251, which is far away from the disc 21, is fixedly connected with a first rotating seat 253 through a rotating rod, one side of the first rotating seat 253, which is far away from the first rotating plate 252, is fixedly connected with a placement frame 254, one end of the placement frame 254, which is close to the rotating column 22, is fixedly connected with a second rotating seat 255, the inner wall of the second rotating seat 255 is fixedly connected with a second rotating plate 256 through rotating the rotating rod, one end of the second rotating plate 256, which is far away from the second rotating seat 255, is fixedly connected with the outer surface of the rotating column 22, after the CCD detector 24 photographs and detects solar cells with chromatic aberration or damage, the corresponding telescopic rod 251 is operated to shrink, the placement frame 254 is driven to rotate with the second rotating plate 256 as a pivot, the placement frame 254 is gradually changed from upward tilting to downward tilting, and meanwhile, the solar cells of defective products slide out of the placement frame 254 from the interior of the placement frame 254 to the interior of the first collecting tank 261, the solar cells can be prevented from being polluted and even the good solar cells can be separated from being continuously, and the good solar cells can be separated from the good solar cells.
The inside of placing the frame 254 is provided with a plurality of roller 258, and the both ends of roller 258 all rotate with the inner wall of placing the frame 254 and be connected, place the inside spacing subassembly 257 that is provided with of frame 254, place the solar wafer into place the frame 254 inside, slide downwards under the action of gravity, roller 258 rotates, finally the solar wafer is spacing chucking by spacing subassembly 257, through setting up roller 258, avoid the solar wafer to cause the damage at the inside sliding friction of placing the frame 254, roller 258 rolling resistance is less simultaneously, reach spacing subassembly 257 department spacing that can be smooth, thereby be detected by CCD detector 24 in fixed position, the improvement detection effect.
Limiting component 257 includes limiting plate 2571, limiting plate 2571 symmetry sets up inside placing frame 254, and limiting plate 2571 and the inner wall fixed connection of placing frame 254, one side that two limiting plates 2571 are close to each other is provided with a plurality of stopper 2572, and stopper 2572 and limiting plate 2571's inner wall fixed connection, solar wafer and both sides stopper 2572 contact, limiting plate 2571 takes place deformation slightly, go into solar wafer card, thereby limit solar wafer position, make the solar wafer position that waits to detect roughly the same, make things convenient for CCD detector 24 to shoot and detect, the operation of adjusting CCD detector 24 alignment and waiting to detect the article has been reduced, practice thrift manual operation convenience.
Limiting plate 2571 keeps away from limiting plate 2572's one side symmetry is provided with spring plate 2574, spring plate 2574's both ends and limiting plate 2571's surface fixed connection, and spring plate 2574 keeps away from limiting plate 2571's one side and the inner wall fixed connection of placing frame 254, deformation groove 2573 has been seted up to spring plate 2574 surface near telescopic link 251, and deformation groove 2573 sets up in spring plate 2574 and is close to limiting plate 2571's one side, spring plate 2574 supports limiting plate 2571 under spring force effect of spring plate 2574, avoid limiting plate 2571 to deform extrusion solar cell piece by a wide margin, cause the battery piece damage, spring plate 2574 surface near telescopic link 251 has been seted up deformation groove 2573 simultaneously, make this spring plate 2574 produce deformation more easily, under solar cell piece's extrusion, thereby limiting plate 2572 slightly presss tight solar cell piece, limit it is carried out to solar cell piece under the prerequisite of not damaging.
The limiting plate 2571 is kept away from the side of limiting plate 2572 and is all fixedly connected with slide bar 2575, and slide bar 2575 sets up in the interval department of two spring plates 2574, slide bar 2575 is kept away from the one end of limiting plate 2571 and is run through and place frame 254, and slide in its inside, slide bar 2575 is located the outside one end fixedly connected with adapter plate 2576 of placing frame 254, one side that disk body 21 is close to adapter plate 2576 fixedly connected with adapter block 2577, and adapter block 2577 cooperates with adapter plate 2576, along with place frame 254 gradually by the upward sloping change into downward sloping, adapter block 2577 cooperates with adapter plate 2576 gradually, two adapter plates 2576 keep away from each other, drive two slide bars 2575 and keep away from each other, further drive two limiting plates 2571 and keep away from each other, spacing subassembly 257 unclamp the solar wafer, the solar wafer roll-off and place frame 254, avoid the solar wafer card to die in place frame 254 inside causing the device to block up and influence the use.
The separation component 26 comprises connecting blocks 263 fixedly connected to two ends of a first collecting groove 261, a second collecting groove 262 is arranged on one side, far away from the first collecting groove 261, of the connecting blocks 263, two ends of the second collecting groove 262 are fixedly connected with outer surfaces of the two connecting blocks 263 respectively, one sides, close to the rotating columns 22, of the first collecting groove 261 and the second collecting groove 262 are fixedly connected with connecting plates 264, the connecting plates 264 are fixedly connected to the outer surfaces of the rotating columns 22, one sides, close to the tray body 21, of the first collecting groove 261 and the second collecting groove 262 are fixedly connected with plastic baffles 265, different telescopic rods 251 are operated, good and bad products are placed into the first collecting groove 261 and the second collecting groove 262 respectively corresponding to detection results of the CCD detectors 24, sorting operation is achieved, and meanwhile, the fact that solar cell pieces are damaged due to vibration and popup is avoided through the fact that the plastic baffles 265 are arranged.
The inner walls of the first collecting tank 261 and the second collecting tank 262 are slidably connected with the sliding plate 266, the middle of the sliding plate 266 is upwards protruded, springs 267 are fixedly connected with the inner walls of the first collecting tank 261 and the second collecting tank 262, one side, away from the plastic baffle 265, of the sliding plate 266 is fixedly connected with the springs 267, solar cells fall into the surface of the sliding plate 266, the middle of the sliding plate 266 is upwards protruded, the solar cells slide downwards on the surface of the sliding plate 266 for a certain distance, the solar cells continue to fall into, the springs 267 compress and rebound to vibrate, the previous solar cells continue to slide downwards due to vibration, and accordingly the solar cells are gradually arranged on the surface of the sliding plate 266, and the solar cells are prevented from being accumulated and blocked on the surface of the sliding plate 266.
When in use, the solar cell is put into the placing frame 254 and slides downwards under the action of gravity, the roller 258 rotates, the solar cell is finally clamped by the limiting component 257, then the motor 32 is started, the output end of the motor 32 rotates to drive the rotating shaft 33 to rotate, the rotating shaft 33 rotates to drive the driving gear 34 to rotate, the driving gear 34 rotates to drive the driven gear 35 to rotate, the driving gear 34 is intermittently meshed with the driven gear 35 through the incomplete gear structure of the driving gear 34, the driven gear 35 intermittently rotates to drive the rotating column 22 to intermittently rotate, the rotating column 22 intermittently rotates to drive the disc 21 to intermittently rotate, so as to drive the solar cell panel to intermittently rotate along with the placing component 25, the CCD detector 24 shoots the solar cell with color difference or damage, the corresponding telescopic rod 251 is operated to shrink, the placing frame 254 is driven to rotate by taking the second rotating plate 256 as a fulcrum, the placing frame 254 is gradually changed from upward inclination to downward inclination, meanwhile, defective solar cells slide out of the inside of the placing frame 254 to the inside of the first collecting groove 261, the placing frame 254 filled with the perfect solar cells continues to rotate, the perfect solar cells are placed into the inside of the second collecting groove 262 in the same way, the solar cells fall into the surface of the sliding plate 266, the solar cells slide downwards for a certain distance on the surface of the sliding plate 266 due to the fact that the middle of the sliding plate 266 protrudes upwards, the solar cells continue to fall into, springs 267 compress and rebound to generate vibration, the previous solar cells continue to slide downwards due to the vibration, and therefore the solar cells are gradually arranged on the surface of the sliding plate 266.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (10)
1. The utility model provides a solar wafer sorting unit, includes shell (1), the inner wall top of shell (1) is provided with sorting mechanism (2), the inner wall bottom of shell (1) is provided with driving mechanism (3), its characterized in that: the sorting mechanism (2) consists of a tray body (21), the tray body (21) is arranged inside the shell (1), a rotating column (22) is arranged at the axle center of the tray body (21), the inner wall of the tray body (21) is fixedly connected with the outer surface of the middle part of the rotating column (22), one end, far away from the shell (1), of the rotating column (22) is rotationally connected with a fixing plate (23), a CCD detector (24) is inlaid at the center of the fixing plate (23), a placement component (25) is further arranged at the top of the tray body (21), the placement component (25) is arranged in parallel with the CCD detector (24), and a separation component (26) is arranged at the interval between the tray body (21) and the driving mechanism (3).
The driving mechanism (3) is composed of a supporting frame (31), the supporting frame (31) is fixedly connected to the bottom of the inner wall of the shell (1), a motor (32) is fixedly connected to the inner wall of the supporting frame (31), a rotating shaft (33) is fixedly connected to one side, away from the bottom of the inner wall of the shell (1), of the motor (32), and the rotating shaft (33) is fixedly connected with the output end of the motor (32).
2. The solar cell sorting apparatus according to claim 1, wherein: one end of the rotating shaft (33) far away from the motor (32) is provided with a driving gear (34), the axis of the driving gear (34) is fixedly connected with the outer surface of the rotating shaft (33), a plurality of groups are uniformly arranged on the teeth of the driving gear (34) at intervals, and a plurality of groups are arranged on each group.
3. The solar cell sorting apparatus according to claim 2, wherein: the driving mechanism (3) further comprises a driven gear (35), the driven gear (35) is meshed with the driving gear (34), an upright post (36) is rotationally connected to the axis of the driven gear (35), the upright post (36) is fixedly connected with the bottom of the inner wall of the shell (1), one side, close to the bottom of the inner wall of the shell (1), of the driven gear (35) is provided with a fixed ring (37), the fixed ring (37) is fixedly connected with the outer surface of the upright post (36), the outer surface of the fixed ring (37) is fixedly connected with a fixed rod (38), one end, far away from the fixed ring (37), of the fixed rod (38) is fixedly connected with the bottom of the inner wall of the shell (1), a plurality of fixed rods (38) are arranged along the circumference of the fixed ring (37), and one end, far away from the fixed ring (37), of the upright post (36) penetrates through the rotary column (22) and is fixedly connected with the outer surface of the fixed plate (23).
4. A solar cell sorting apparatus according to claim 3, wherein: place subassembly (25) including telescopic link (251), one side fixed connection that telescopic link (251) and disk body (21) are close to fixed plate (23), one end fixedly connected with first rotating plate (252) that disk body (21) were kept away from to telescopic link (251), one side that telescopic link (251) was kept away from to first rotating plate (252) is connected with first rotating seat (253) through the bull stick rotation, one side fixedly connected with that first rotating plate (252) was kept away from to first rotating seat (253) is placed frame (254), one end fixedly connected with second rotating seat (255) that frame (254) were close to rotation post (22) is placed to the inner wall of second rotating seat (255) is connected with second rotating plate (256) through the bull stick rotation, just one end that second rotating seat (255) was kept away from to second rotating plate (256) is connected with the surface fixed of rotation post (22).
5. The solar cell sorting apparatus according to claim 4, wherein: the inside of placing frame (254) is provided with a plurality of roller (258), just the both ends of roller (258) all rotate with the inner wall of placing frame (254) and be connected, the inside spacing subassembly (257) that is provided with of placing frame (254).
6. The solar cell sorting apparatus according to claim 5, wherein: limiting component (257) include limiting plate (2571), limiting plate (2571) symmetry sets up inside placing frame (254), just limiting plate (2571) with place the inner wall fixed connection of frame (254), two limiting plate (2571) one side that is close to each other is provided with a plurality of stopper (2572), just limiting plate (2572) and the inner wall fixed connection of limiting plate (2571).
7. The solar cell sorting apparatus according to claim 6, wherein: limiting plate (2571) is kept away from one side symmetry of stopper (2572) and is provided with springboard (2574), the both ends of springboard (2574) and the surface fixed connection of limiting plate (2571), just one side that springboard (2574) kept away from limiting plate (2571) and the inner wall fixed connection of placing frame (254), deformation groove (2573) have been seted up on springboard (2574) surface that is close to telescopic link (251), just deformation groove (2573) are seted up in one side that springboard (2574) is close to limiting plate (2571).
8. The solar cell sorting apparatus according to claim 7, wherein: limiting plate (2571) keep away from one side of stopper (2572) and equal fixedly connected with slide bar (2575), just slide bar (2575) set up the interval department at two spring plates (2574), one end that limiting plate (2571) was kept away from to slide bar (2575) runs through and places frame (254) to slide in its inside, slide bar (2575) are located one end fixedly connected with adaptation board (2576) of placing frame (254) outside, one side fixedly connected with adaptation piece (2577) that disk body (21) are close to adaptation board (2576), just adaptation piece (2577) mutually support with adaptation board (2576).
9. The solar cell sorting apparatus according to claim 8, wherein: the separation assembly (26) comprises a first collecting tank (261), connecting blocks (263) are fixedly connected to the two ends of the first collecting tank (261), a second collecting tank (262) is arranged on one side, far away from the first collecting tank (261), of the connecting blocks (263), the two ends of the second collecting tank (262) are fixedly connected with the outer surfaces of the two connecting blocks (263) respectively, connecting plates (264) are fixedly connected to one sides, close to the rotating columns (22), of the first collecting tank (261) and the second collecting tank (262), the connecting plates (264) are fixedly connected to the outer surfaces of the rotating columns (22), and plastic baffles (265) are fixedly connected to one sides, close to the disc bodies (21), of the first collecting tank (261) and the second collecting tank (262).
10. The solar cell sorting apparatus according to claim 9, wherein: the inner walls of the first collecting tank (261) and the second collecting tank (262) are both connected with a sliding plate (266) in a sliding mode, the middle of the sliding plate (266) protrudes upwards, springs (267) are fixedly connected with the inner walls of the first collecting tank (261) and the second collecting tank (262), and one side, away from the plastic baffle (265), of the sliding plate (266) is fixedly connected with the springs (267).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311304325.4A CN117299580A (en) | 2023-10-10 | 2023-10-10 | Solar cell sorting device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311304325.4A CN117299580A (en) | 2023-10-10 | 2023-10-10 | Solar cell sorting device |
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| CN117299580A true CN117299580A (en) | 2023-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311304325.4A Pending CN117299580A (en) | 2023-10-10 | 2023-10-10 | Solar cell sorting device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117862040A (en) * | 2024-03-11 | 2024-04-12 | 无锡市爱维丝科技有限公司 | Photovoltaic cell sorting device for battery workshop |
| CN117862040B (en) * | 2024-03-11 | 2024-05-31 | 无锡市爱维丝科技有限公司 | Photovoltaic cell sorting device for battery workshop |
-
2023
- 2023-10-10 CN CN202311304325.4A patent/CN117299580A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117862040A (en) * | 2024-03-11 | 2024-04-12 | 无锡市爱维丝科技有限公司 | Photovoltaic cell sorting device for battery workshop |
| CN117862040B (en) * | 2024-03-11 | 2024-05-31 | 无锡市爱维丝科技有限公司 | Photovoltaic cell sorting device for battery workshop |
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