CN117283960A - 新型遮阳面料及其制造方法 - Google Patents

新型遮阳面料及其制造方法 Download PDF

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CN117283960A
CN117283960A CN202311461934.0A CN202311461934A CN117283960A CN 117283960 A CN117283960 A CN 117283960A CN 202311461934 A CN202311461934 A CN 202311461934A CN 117283960 A CN117283960 A CN 117283960A
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layer
net layer
outer net
reflective
shading fabric
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戴伟祥
戴华烽
戴伟凤
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Shaoxing Hongputao Textile Decoration Co ltd
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Shaoxing Hongputao Textile Decoration Co ltd
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Abstract

本发明公开了新型遮阳面料及其制造方法，包括底层，底层上设置有内网层，内网层上设置有多个反光箔，反光箔上设置有外网层，外网层上设置有外置层；反光箔包括相互交织的金属丝，金属丝的截面为矩形，反光箔的外周上设置有缝制线，缝制线延长穿设在内网层与外网层上。本发明具有以下优点和效果：本发明的新型遮阳面料，通过外网层上的球体抵触在金属箔上，令金属箔形成弧形的反射效果，并且在球体下方反光涂层的作用下避免对位于上方的外网层产生光线积聚。从而本产品能够在受到较强光照时，实现对阳光的反射，实现较好的遮阳效果。相对传统的经纬线排布以及材料替换等方式的改进，节省了成本，增加了产品的市场竞争力。

Description

新型遮阳面料及其制造方法
技术领域
本发明涉及面料技术领域，特别涉及新型遮阳面料及其制造方法。
背景技术
遮阳面料顾名思义就是指用来遮挡太阳强光和有害光线侵入的面料。它具有其它面料所不具有的部分功能，如调节室内温度、调节自然光线、透景等，能有效的阻挡紫外线，利于黄色光线的生成。
随着人们环保意识的提高和对低碳生活的追求，遮阳面料越来越被广泛的用于办公楼宇、酒店办公室、厂房、会议室、多媒体室、阶梯教室、实验室、X光室、照片冲洗室和影院等对遮阳要求严格的室内场所。
但是现有技术上的遮阳面料均通过经纬线的排布，以及面料层的材料更改来实现遮阳效果，如申请号为CN201410744535.X的一种交织遮阳材料，采取非包覆阻燃涤纶丝与包覆涤纶丝交织的方法，保证遮阳面料更强的阻燃性能和强度。以及申请号为CN201921971305.1的一种遮阳面料，通过设置阻燃层、抗菌层和抗紫外线层等，达到了提高遮阳防紫外线效果，抗菌阻燃保温效果好，避免干燥季节产生静电，解决了目前的大多数遮阳面料质地较厚，冬季干燥时易产生静电，且不具备阻燃效果，遇明火易被引燃，容易导致火灾的问题。
上述传统的工艺中，经纬线排布以及材料替换对于遮阳面料的这一本职特性的性能提升有限，需要的成本过高，影响遮阳面料的生产及销售。
发明内容
本发明的目的是提供遮阳性能具有较大提升的新型遮阳面料，以细分该类面料的应用领域，增加市场竞争力。
本发明的上述技术目的是通过以下技术方案得以实现的：新型遮阳面料，包括底层，底层上设置有内网层，内网层上设置有多个反光箔，反光箔上设置有外网层，外网层上设置有外置层；反光箔包括相互交织的金属丝，金属丝的截面为矩形，反光箔的外周上设置有缝制线，缝制线延长穿设在内网层与外网层上。
进一步设置为：内网层和外网层均包括经线和纬线，外网层的经线和纬线的联结处设置有球体，球体向内抵触在反光箔上。
进一步设置为：球体下沿设置有反光涂层。
进一步设置为：内网层和外网层之间错位设置，球体抵触在反光箔的中间位置。
进一步设置为：外置层为双面的聚氨酯黑膜。
进一步设置为：底层由聚酯纤维线或玻璃纤维线交织制成。
进一步设置为：外网层上朝向内网层的一侧设置有阻热涂料层。
本申请还公开了如权利要求1-7所述的新型遮阳面料的制造方法，包括如下步骤：
S1：将金属丝交织成金属箔；
S2：在金属箔的周壁上用绣花机绣出缝合纹；
S3：将金属箔缝通过缝合线缝制在内网层上，其中缝制线穿过缝合纹；
S4：在外网层一侧上涂覆阻热涂料层，并在外网层的经纬交织处设置延伸线，将延伸线末端设置有球体，在球体的下端涂覆反光涂层；
S5：将外网层通过缝制线固定在内网层上，且外网层上具有球体的一侧朝向内网层，将内网层与外网层交错，令球体嵌在金属箔上；
S6：通过黏胶胶合底层与外置层。
进一步设置为：在S2中，缝合纹为斜向设置。
综上所述，本发明具有以下有益效果：通过外网层上的球体抵触在金属箔上，令金属箔形成弧形的反射效果，并且在球体下方反光涂层的作用下避免对位于上方的外网层产生光线积聚。从而本产品能够在受到较强光照时，实现对阳光的反射，实现较好的遮阳效果。相对传统的经纬线排布以及材料替换等方式的改进，节省了成本，增加了产品的市场竞争力。
附图说明
图1为新型遮阳面料的结构示意图；
图2为内网层和外网层的叠加状态图；
图3为反光箔的结构示意图。
图中：1、底层；2、内网层；3、反光箔；4、外网层；5、外置层；6、缝制线；7、球体；8、反光涂层；9、阻热涂料层；10、缝合纹。
具体实施方式
以下结合附图对本发明作进一步详细说明。
新型遮阳面料，包括包括底层1，底层1由聚酯纤维线或玻璃纤维线交织制成。即可以采用聚酯纤维线通过经纬交织，或采用玻璃纤维线通过经纬交织，或采用玻璃纤维线与聚酯纤维线的混纺线通过经纬线交织。
在底层1上设置有内网层2，内网层2包括采用经线和纬线交织，交织形成的网孔较为稀疏，内网层2上的稀疏的孔内设置有多个反光箔3。反光箔3上设置有外网层4，外网层4也是由经线和纬线交织，外网层4与内网层2的网孔稀疏程度一致，且内网层2和外网层4之间交错设置。其中，内网层2与外网层4中的网孔的直径控制在2mm左右。
外网层4的外侧上设置有外置层5，外置层5采用的是双面的聚氨酯黑膜。
其中，反光箔3包括相互交织的金属丝，金属丝的截面为矩形，优选为横向的宽度大于纵向的高度，宽高比应当至少大于1.5。在形成反光箔3后能够对光线进行反射。反光箔3的外周上设置有缝制线6，缝制线6延长穿设在内网层2与外网层4上。反光箔3的外周上设置有缝制线6，缝制线6本质上是穿过金属丝之间进行连接，且缝制线6延长穿设在内网层2与外网层4上，从而进行固定。且保证内网层2和外网层4之间不会发生脱离。
外网层4的经线和纬线的联结处设置有球体7，球体7向内抵触在反光箔3上。且由于外网层4与内网层2相互交错，球体7能够将反光箔3下压形成一个弧面，从而将照射的光线反射出去。
球体7下沿设置有反光涂层8，反光涂层8能够避免成弧面的反光箔3中的光线汇聚，保证球体7上的热度不会过高。而是会带动将光线从反光箔3的周边反射出去。
在外网层4上朝向内网层2的一侧设置有阻热涂料层9，阻热涂料层9采用的是世面上常用的阻热涂料。
新型遮阳面料的制造方法，包括如下步骤：
第一步，将金属丝交织成金属箔，由于金属丝的截面为宽高比至少大于1.5的矩形，金属箔的厚度可以小于0.2mm。
第二步，在金属箔的周壁上用绣花机绣出缝合纹10，该缝合纹10为斜向设置，能够方便后续缝制线6穿过，并将金属箔通过缝制线6固定在内网层2上。
第三步，将金属箔缝通过缝合线缝制在内网层2上，其中缝制线6穿过缝合纹10；
第四步，在外网层4一侧上涂覆阻热涂料层9，并在外网层4的经纬交织处设置延伸线，将延伸线末端设置有球体7，在球体7的下端涂覆反光涂层8。其中，球体7采用耐热的塑胶颗粒制成，由于反光涂层8存在，能够进一步减少其受到的热量。延伸线与球体7之间采用熔融态连接，可以通过将延伸线的末端熔融，并与球体7粘合连接（冷却后延伸线的末端一部分为硬质状态）。
第五步：将外网层4通过缝制线6固定在内网层2上，且外网层4上具有球体7的一侧朝向内网层2，将内网层2与外网层4交错，令球体7抵触在金属箔上；
第六步，通过黏胶胶合底层1与外置层5。
在制造时，底层1与内网层2可以通过面料用黏胶进行粘合，内网层2、反光箔3以及外网层4之间通过缝制线6进行连接，外网层4与外置层5同样采用面料用黏胶进行粘合连接。
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。

Claims (9)

1.新型遮阳面料，其特征在于：包括底层，底层上设置有内网层，内网层上设置有多个反光箔，反光箔上设置有外网层，外网层上设置有外置层；反光箔包括相互交织的金属丝，金属丝的截面为矩形，反光箔的外周上设置有缝制线，缝制线延长穿设在内网层与外网层上。
2.根据权利要求1所述的新型遮阳面料，其特征在于：内网层和外网层均包括经线和纬线，外网层的经线和纬线的联结处设置有球体，球体向内抵触在反光箔上。
3.根据权利要求2所述的新型遮阳面料，其特征在于：球体下沿设置有反光涂层。
4.根据权利要求1所述的新型遮阳面料，其特征在于：内网层和外网层之间错位设置，球体抵触在反光箔的中间位置。
5.根据权利要求1所述的新型遮阳面料，其特征在于：外置层为双面的聚氨酯黑膜。
6.根据权利要求1所述的新型遮阳面料，其特征在于：底层由聚酯纤维线或玻璃纤维线交织制成。
7.根据权利要求1所述的新型遮阳面料，其特征在于：外网层上朝向内网层的一侧设置有阻热涂料层。
8.根据权利要求1-7所述的新型遮阳面料的制造方法，其特征在于：包括如下步骤：
S1：将金属丝交织成金属箔；
S2：在金属箔的周壁上用绣花机绣出缝合纹；
S3：将金属箔缝通过缝合线缝制在内网层上，其中缝制线穿过缝合纹；
S4：在外网层一侧上涂覆阻热涂料层，并在外网层的经纬交织处设置延伸线，将延伸线末端设置有球体，在球体的下端涂覆反光涂层；
S5：将外网层通过缝制线固定在内网层上，且外网层上具有球体的一侧朝向内网层，将内网层与外网层交错，令球体嵌在金属箔上；
S6：通过黏胶胶合底层与外置层。
9.根据权利要求8所述的新型遮阳面料的制造方法，其特征在于：在S2中，缝合纹为斜向设置。
CN202311461934.0A 2023-11-03 2023-11-03 新型遮阳面料及其制造方法 Pending CN117283960A (zh)

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