CN117283444B - Polishing and grinding device for refining inner ring and outer ring of casting nozzle ring - Google Patents
Polishing and grinding device for refining inner ring and outer ring of casting nozzle ring Download PDFInfo
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- CN117283444B CN117283444B CN202311586519.8A CN202311586519A CN117283444B CN 117283444 B CN117283444 B CN 117283444B CN 202311586519 A CN202311586519 A CN 202311586519A CN 117283444 B CN117283444 B CN 117283444B
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- 238000005498 polishing Methods 0.000 title claims abstract description 140
- 238000005266 casting Methods 0.000 title claims abstract description 18
- 238000007670 refining Methods 0.000 title claims abstract description 8
- 238000000926 separation method Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 2
- 238000012545 processing Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000007800 oxidant agent Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/04—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for rotationally symmetrical workpieces, e.g. ball-, cylinder- or cone-shaped workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The polishing and grinding device for refining the inner ring and the outer ring of the casting nozzle ring relates to the technical field of polishing and grinding of engine parts and comprises a polishing and grinding workbench, wherein the polishing and grinding workbench is a square workbench which is horizontally arranged, and an outer ring polishing assembly, a swinging clamping assembly, a sliding clamping assembly, an inner ring grinding assembly and an abrasive adding assembly are respectively arranged on the polishing and grinding workbench; when the swing clamping assembly swings to a vertical state, the swing clamping assembly is at the same working height as the sliding clamping assembly and the inner ring polishing assembly, and when the swing clamping assembly swings to a horizontal state, the swing clamping assembly is at the same working height as the outer ring polishing assembly. The invention solves the problems that when a device or a processing mode in the prior art is used for polishing and processing the inner ring and the outer ring of the nozzle ring, the polishing and grinding processing efficiency is influenced by the fact that the polishing and grinding function is single, the omnibearing finishing and processing of the inner ring and the outer ring of the nozzle ring are difficult to realize, the polishing and grinding processing process is influenced by inconvenient clamping, and the polishing and grinding processing efficiency is influenced by poor processing continuity.
Description
Technical Field
The invention relates to the technical field of polishing and grinding of engine parts, in particular to a polishing and grinding device for refining the inner ring and the outer ring of a casting nozzle ring.
Background
A jet engine is a reaction engine that generates thrust by jet. Jet engines in a broad sense include rocket engines and air jet engines. The fuel and the oxidant of the rocket engine are carried by the aircraft, and the rocket engine comprises a solid fuel rocket engine and a liquid fuel rocket engine and is characterized by being capable of working outside an atmospheric layer; air jet engines do not take in oxidant but rather draw air from the atmosphere as an oxidant, including ramjet engines, pulse engines, turbojet engines, turbofan engines, and the like.
The turbine jet engine mainly comprises two types, namely a radial turbine and an axial turbine, wherein the radial turbine mainly comprises an air inlet volute, a nozzle ring, a working wheel, an air outlet channel and the like; when the turbine is in operation, exhaust gas flows in from the outer edge of the rotor of the working wheel through the air inlet volute, and flows out from the center of the turbine axially after acting.
The nozzle ring is a plurality of tapered channels which are uniformly arranged in the circumferential direction and are formed by blades with certain inclination angles, when the airflow flows through the nozzle ring, partial pressure energy is converted into kinetic energy, the air is accelerated, the pressure and the temperature are reduced, and the nozzle ring has strong directivity and is convenient for uniformly and orderly flowing into the working wheel of the turbine.
It is clear that the nozzle ring is the main component of the work done by the turbine, and the manufacturing accuracy of the nozzle ring directly affects the efficiency of the work done by the turbine. In practical production, the nozzle ring is usually cast, but the cast nozzle ring inevitably has defects of low manufacturing precision, high surface roughness and the like, and the service life of the turbojet engine is affected if the nozzle ring is directly put into use without finishing.
The finishing processing of the casting nozzle ring mainly comprises two parts, namely polishing of the inner ring of the nozzle ring and polishing of the outer ring of the nozzle ring, but due to the particularity of the appearance of the nozzle ring, when the inner ring and the outer ring of the nozzle ring are polished and finished by adopting a traditional polishing device or polishing mode, the following problems often occur:
1. the polishing function is single, and the omnibearing fine finishing of the inner ring and the outer ring of the nozzle ring is difficult to realize. Specifically, different parts of the nozzle ring need to be polished in different manners to achieve targeted polishing, but the existing polishing device is single in function, can only achieve specific finishing polishing, and lacks polishing optimization for the nozzle ring.
2. And the clamping is inconvenient. Specifically, the inner ring and the outer ring of the nozzle ring are both machining surfaces, so that the problem that a machining mechanism hinders interference in the polishing and grinding process is very easy to occur in the machining and clamping process.
3. The polishing and grinding continuity is poor, and the inner ring and the outer ring are required to be disassembled and reassembled for many times in the polishing and grinding process, so that the processing efficiency is affected.
In summary, it is clear that the prior art has inconvenience and defects in practical use, so that improvement is needed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a polishing device for refining the inner ring and the outer ring of a casting nozzle ring, which is used for solving the problems that the polishing processing efficiency is influenced by the fact that the polishing function is single when the device or the processing mode in the prior art is used for polishing the inner ring and the outer ring of the nozzle ring, the omnibearing refining processing of the inner ring and the outer ring of the nozzle ring is difficult to realize, the polishing processing process is influenced by inconvenient clamping and the polishing processing efficiency is influenced by poor processing continuity.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the polishing and grinding device for the finish of the inner ring and the outer ring of the casting nozzle ring comprises a polishing and grinding workbench, wherein the polishing and grinding workbench is a square workbench which is horizontally arranged, and the polishing and grinding workbench is respectively provided with an outer ring polishing assembly, a swinging clamping assembly, a sliding clamping assembly, an inner ring polishing assembly and an abrasive adding assembly.
As an optimized scheme, when the swing clamping assembly swings to a vertical state, the swing clamping assembly, the sliding clamping assembly and the inner ring polishing assembly are positioned at the same working height, and when the swing clamping assembly swings to a horizontal state, the swing clamping assembly, the outer ring polishing assembly and the inner ring polishing assembly are positioned at the same working height.
As an optimized scheme, the U-shaped mounting plate with a transverse opening is fixedly connected to the middle of the upper surface of the polishing workbench, the inner ring polishing assembly comprises a horizontally arranged polishing cylinder, the polishing cylinder comprises a first clamping plate and a second clamping plate which are vertically arranged, an annular separation net is fixedly connected between the first clamping plate and the second clamping plate, a plurality of groups of horizontal connecting columns are fixedly connected to the outer side wall of the second clamping plate, and the other ends of the horizontal connecting columns are fixedly connected to the inner side wall of the U-shaped mounting plate.
As an optimized scheme, a horizontal rotating shaft is arranged between the first clamping plate and the second clamping plate, a plurality of pushing plates which are symmetrical in center are fixedly connected to the peripheral wall of the horizontal rotating shaft, and the tail ends of each pushing plate extend to be propped against the inner side of the annular separation net respectively.
As an optimized scheme, the swing clamping assembly is arranged at the transverse opening of the U-shaped mounting plate and comprises a swing side plate, two symmetrical swing limiting seats are fixedly connected to the outer side of the swing side plate along the longitudinal direction, the swing limiting seats are fixedly connected to the upper surface of the polishing workbench, swing driving motors are fixedly connected to the outer end faces of the swing limiting seats respectively, and the tail ends of output shafts of the swing driving motors penetrate through the swing limiting seats and are fixedly connected to the side walls, close to the lower ends, of the swing side plates.
As an optimized scheme, a rotary driving motor is fixedly connected to the transverse outer end face of the swing side plate, and the tail end of an output shaft of the rotary driving motor penetrates through the swing side plate and is fixedly connected with a circular rotating wheel.
As an optimized scheme, the center of the outer end face of the round rotating wheel is fixedly connected with a horizontal clamping square column, each side end face of the clamping square column is respectively provided with an L-shaped jacking clamping plate in a telescopic manner, and the outer sides of the four jacking clamping plates are provided with transverse telescopic positioning clamping rings.
As an optimized scheme, the abrasive material adding assembly comprises a horizontally arranged feeding pipe, wherein the feeding pipe is a half-way pipe with one end being closed and the other end being open, the open end of the feeding pipe penetrates through the U-shaped mounting plate and is fixedly connected and communicated with the second clamping plate, a part of the feeding pipe extending to the outer side of the U-shaped mounting plate is fixedly connected with a feeding hopper communicated with the feeding pipe, a stepping motor is fixedly connected to the closed outer end face of the feeding pipe, the tail end of an output shaft of the stepping motor penetrates through the side wall of the feeding pipe and is fixedly connected with a horizontal conveying rotating shaft, the end part of the conveying rotating shaft horizontally extends and is fixedly connected with the tail end of the horizontal rotating shaft, and a spiral conveying blade is fixedly connected to the peripheral wall of the conveying rotating shaft.
As an optimized scheme, the below of grinding vessel is equipped with the waste bin of horizontal flexible removal, correspond on the horizontal lateral wall of U type mounting panel the mouth is dodged in the flexible having been seted up to the waste bin, the upper surface rigid coupling of polishing workstation has vertical flexible locating plate, the rigid coupling has two symmetrical hydraulic telescoping cylinders on the lateral wall of flexible locating plate, the flexible end rigid coupling of hydraulic telescoping cylinder extremely the horizontal lateral wall of waste bin.
As an optimized scheme, the sliding clamping assembly comprises a sliding clamping frame which is arranged in the U-shaped mounting plate in a sliding mode, the sliding clamping frame is a U-shaped frame with an upward opening, positioning clamping plates are respectively arranged on the inner side wall and the inner bottom surface of the sliding clamping frame in a telescopic mode, two symmetrical sliding driving motors are fixedly connected to the transverse outer side wall of the U-shaped mounting plate, the tail end of an output shaft of each sliding driving motor penetrates through the U-shaped mounting plate and is fixedly connected with a horizontal driving threaded rod, and the two driving threaded rods penetrate through the vertical portions of the sliding clamping frame respectively and are in threaded connection with the driving threaded rods.
As an optimized scheme, the polishing workbench is provided with a communicating avoiding port capable of swinging and accommodating the rotary driving motor.
As an optimized scheme, the outer ring polishing assembly comprises a supporting fixing seat fixedly connected to the upper surface of the polishing workbench along the longitudinal direction, a rotation mounting opening is respectively formed in the upper part of each longitudinal side end surface of the supporting fixing seat, each rotation mounting opening is respectively provided with a rotation connecting arm, each rotation connecting arm is fixedly connected to the upper surface of the supporting fixing seat, a steering driving motor is respectively and fixedly connected to each rotation connecting arm, and the tail end of an output shaft of the steering driving motor penetrates through the supporting fixing seat downwards and is fixedly connected to the upper end surface of the tail of each rotation connecting arm.
As an optimized scheme, each rotating connecting arm is provided with a storage groove on the inner side end face, two symmetrical horizontal telescopic cylinders are fixedly connected to the inner groove faces of each storage groove respectively, the tail ends of the horizontal telescopic cylinders are fixedly connected with an outer ring polishing seat, and the inner side faces of the outer ring polishing seats are arc-shaped faces.
As an optimized scheme, the upper surface of the polishing workbench is fixedly connected with a strip-shaped supporting plate close to the supporting fixing seat, and the strip-shaped supporting plate can support the swing side plate when the swing clamping assembly swings to a horizontal position.
As an optimized scheme, a clamping telescopic cylinder is arranged between the clamping square column and each jacking clamping plate, the fixed end of the clamping telescopic cylinder is fixedly connected to the side end face of the clamping square column, and the telescopic end of the clamping telescopic cylinder is fixedly connected to the inner side wall of the jacking clamping plate.
As an optimized scheme, a plurality of centrally symmetrical positioning telescopic cylinders are arranged between the positioning clamping ring and the circular rotating wheel, the fixed ends of the positioning telescopic cylinders are fixedly connected to the outer end face of the circular rotating wheel, and the telescopic ends of the positioning telescopic cylinders are fixedly connected to the back face of the positioning clamping ring.
Compared with the prior art, the invention has the beneficial effects that:
the inner ring polishing assembly for finishing the inner ring of the nozzle ring and the outer ring polishing assembly for finishing the outer ring of the nozzle ring are simultaneously arranged, so that finishing polishing processing of the inner ring and the outer ring of the nozzle ring can be realized on one device at the same time; the swinging clamping assembly and the sliding clamping assembly are used for polishing and clamping the nozzle ring, not only can the nozzle ring be clamped and positioned in the process of polishing the outer ring and polishing the inner ring, but also the automatic transfer switching of the nozzle ring from the outer ring polishing station to the inner ring polishing station can be realized through the linkage fit of the swinging clamping assembly and the sliding clamping assembly.
The inner ring polishing assembly provided by the invention realizes polishing effect in principle by utilizing rolling contact of the abrasive and the inner ring of the nozzle ring. Specifically, an inner ring polishing assembly is provided with a polishing cylinder, the middle part of the polishing cylinder is provided with an annular separation net, during polishing, a nozzle ring is sleeved on the annular separation net section, an abrasive is put into the polishing cylinder, the abrasive is separated from the polishing cylinder by the annular separation net, but part of abrasive particles can pass through meshes of the annular separation net and contact with the inner ring of the nozzle ring, and the rolling grinding effect is realized by matching with the rotation pushing of a pushing plate, so that the inner ring polishing treatment of the nozzle ring is completed.
The outer ring polishing assembly is provided with two symmetrical rotating connecting arms, each rotating connecting arm is provided with a telescopic outer ring polishing seat, and the outer ring polishing processing is realized through the friction contact between the outer ring polishing seat and the outer ring of the nozzle ring.
The swing clamping assembly is mainly used for clamping the nozzle ring in the outer ring polishing process. Specifically, four groups of L-shaped jacking clamping plates which are symmetrical in center are arranged in the swinging clamping assembly, the inner ring is used as a clamping reference in the outer ring polishing process, the nozzle ring is tightly clamped by stretching of the jacking clamping plates, and the positioning clamping rings arranged on the outer sides of the jacking clamping plates can tightly jack and position the nozzle ring by stretching; after finishing the outer lane polishing processing of nozzle ring, swing curb plate pendulum to vertical state through swing driving motor drive, can realize the nozzle ring and polish the conversion of station to the inner circle polishing station by the outer lane, in addition, the rotation linking arm that rotates the setting in the outer lane polishing assembly also can dodge it when swing curb plate pendulum.
The sliding clamping assembly is provided with the U-shaped sliding clamping frame, the nozzle ring clamped on the swinging clamping assembly can be guided by sliding of the sliding clamping frame, then the outer ring is used as a reference for machining and clamping the nozzle ring, and the nozzle ring is transferred to the outer side of the grinding cylinder for grinding the inner ring.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale.
FIG. 1 is a schematic cross-sectional view of the internal structure of the components of the present invention in a front view;
FIG. 2 is a schematic cross-sectional view of the internal structure of the components of the present invention in a top view;
FIG. 3 is a schematic view of the exterior overall structure of the components of the present invention in a top view;
FIG. 4 is an overall schematic of the exterior of the components of the present invention in a front view;
FIG. 5 is a schematic cross-sectional view showing the internal structure of the outer ring polishing assembly in a side view in accordance with the present invention;
FIG. 6 is a schematic view of the external structure of the sliding clamp assembly in a side view;
fig. 7 is a schematic overall structure of the inner ring polishing assembly in a side view.
In the figure: the polishing and grinding device comprises a 1-polishing workbench, a 2-U-shaped mounting plate, a 3-first clamping plate, a 4-second clamping plate, a 5-annular separation net, a 6-horizontal connecting column, a 7-horizontal rotating shaft, an 8-pushing plate, a 9-feeding pipe, a 10-feeding hopper, a 11-stepping motor, a 12-conveying rotating shaft, a 13-spiral conveying blade, a 14-waste bin, a 15-telescopic avoidance port, a 16-telescopic positioning plate, a 17-hydraulic telescopic cylinder, a 18-sliding clamping frame, a 19-positioning clamping plate, a 20-sliding driving motor, a 21-driving threaded rod, a 22-swinging side plate, a 23-swinging limiting seat, a 24-swinging driving motor, a 25-rotating driving motor, a 26-circular rotating wheel, a 27-limiting clamping sleeve, a 28-clamping square column, a 29-jacking clamping plate, a 30-clamping telescopic cylinder, a 31-positioning clamping ring, a 32-positioning telescopic cylinder, a 33-communicating avoidance port, a 34-supporting fixed seat, a 35-rotating mounting port, a 36-rotating connecting arm, a 37-steering driving motor, a 38-receiving groove, a 39-horizontal telescopic cylinder, a 40-swinging outer ring and a 41-polishing supporting plate.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 7, a polishing device for refining the inner ring and the outer ring of a casting nozzle ring comprises a polishing workbench 1, wherein the polishing workbench 1 is a square bench which is horizontally arranged, and an outer ring polishing assembly, a swinging clamping assembly, a sliding clamping assembly, an inner ring polishing assembly and an abrasive adding assembly are respectively arranged on the polishing workbench 1.
When the swing clamping assembly swings to a vertical state, the swing clamping assembly is at the same working height as the sliding clamping assembly and the inner ring polishing assembly, and when the swing clamping assembly swings to a horizontal state, the swing clamping assembly is at the same working height as the outer ring polishing assembly.
The polishing workbench 1 is characterized in that the U-shaped mounting plate 2 with a transverse opening is fixedly connected to the middle of the upper surface of the polishing workbench 1, the inner ring polishing assembly comprises a horizontally arranged polishing cylinder, the polishing cylinder comprises a first clamping plate 3 and a second clamping plate 4 which are vertically arranged, an annular separation net 5 is fixedly connected between the first clamping plate 3 and the second clamping plate 4, a plurality of groups of horizontal connecting columns 6 are fixedly connected to the outer side wall of the second clamping plate 4, the other end of each horizontal connecting column 6 is fixedly connected to the inner side wall of the U-shaped mounting plate 2, a rotary pushing mechanism is arranged in the polishing cylinder and comprises a horizontal rotating shaft 7 arranged between the first clamping plate 3 and the second clamping plate 4, a plurality of pushing plates 8 which are symmetrical in center are fixedly connected to the outer peripheral wall of the horizontal rotating shaft 7, and the tail ends of each pushing plate 8 extend to the inner side of the annular separation net 5 to abut against each other.
The abrasive material adding component comprises a feed pipe 9 which is horizontally arranged, the feed pipe 9 is a half-way pipe with one end being closed and the other end being open, the open end of the feed pipe 9 penetrates through the U-shaped mounting plate 2 and is fixedly connected and communicated with the second clamping plate 4, a part of the feed pipe 9 extending to the outer side of the U-shaped mounting plate 2 is fixedly connected with a feed hopper 10 which is communicated with the feed pipe, a stepping motor 11 is fixedly connected to the closed outer end face of the feed pipe 9, the tail end of an output shaft of the stepping motor 11 penetrates through the side wall of the feed pipe 9 and is fixedly connected with a horizontal conveying rotating shaft 12, the end of the conveying rotating shaft 12 horizontally extends and is fixedly connected with the tail end of the horizontal rotating shaft 7, and a spiral conveying blade 13 is fixedly connected to the peripheral wall of the conveying rotating shaft 12.
The lower part of the grinding cylinder is provided with a waste bin 14 which transversely stretches and moves, a telescopic avoiding opening 15 is formed on the transverse side wall of the U-shaped mounting plate 2 corresponding to the waste bin 14, a vertical telescopic positioning plate 16 is fixedly connected to the upper surface of the polishing workbench 1, two symmetrical hydraulic telescopic cylinders 17 are fixedly connected to the outer side wall of the telescopic positioning plate 16, and the telescopic tail ends of the hydraulic telescopic cylinders 17 are fixedly connected to the transverse outer side wall of the waste bin 14.
The sliding clamping assembly comprises a sliding clamping frame 18 which is arranged in the U-shaped mounting plate 2 in a sliding manner, the sliding clamping frame 18 is a U-shaped frame with an upward opening, positioning clamping plates 19 are respectively arranged on the opposite inner side walls and the inner bottom surface of the sliding clamping frame 18 in a telescopic manner, two symmetrical sliding driving motors 20 are fixedly connected to the transverse outer side walls of the U-shaped mounting plate 2, the tail ends of output shafts of the sliding driving motors 20 penetrate through the U-shaped mounting plate 2 and are fixedly connected with horizontal driving threaded rods 21, and the two driving threaded rods 21 penetrate through the vertical parts of the sliding clamping frame 18 respectively and are connected with the vertical parts of the sliding clamping frame in a threaded manner.
The swing clamping assembly is arranged at the transverse opening of the U-shaped mounting plate 2 and comprises a swing side plate 22, two symmetrical swing limiting seats 23 are fixedly connected to the outer side of the swing side plate 22 along the longitudinal direction, the swing limiting seats 23 are fixedly connected to the upper surface of the polishing workbench 1, swing driving motors 24 are fixedly connected to the outer end faces of the swing limiting seats 23 respectively, and the tail ends of output shafts of the swing driving motors 24 penetrate through the swing limiting seats 23 and are fixedly connected to the side walls, close to the lower ends, of the swing side plates 22.
The transverse outer end face of the swing side plate 22 is fixedly connected with a rotation driving motor 25, the tail end of an output shaft of the rotation driving motor 25 penetrates through the swing side plate 22 and is fixedly connected with a round rotating wheel 26, the outer side of the round rotating wheel 26 is provided with a limiting clamping sleeve 27, the limiting clamping sleeve 27 is fixedly connected to the inner end face of the swing side plate 22, the center of the outer end face of the round rotating wheel 26 is fixedly connected with a horizontal clamping square column 28, each side end face of the clamping square column 28 is respectively provided with an L-shaped jacking clamping plate 29 in a telescopic manner, a clamping telescopic cylinder 30 is respectively arranged between the clamping square column 28 and each jacking clamping plate 29, the fixed end of the clamping telescopic cylinder 30 is fixedly connected to the side end face of the clamping square column 28, and the telescopic end of the clamping telescopic cylinder 30 is fixedly connected to the inner side wall of the jacking clamping plate 29.
The outside of four jack-up grip blocks 29 is equipped with the location snap ring 31 that transversely stretches out and draws back, is equipped with the flexible jar 32 of a plurality of central symmetry's location between location snap ring 31 and the circular runner 26, and the stiff end rigid coupling of the flexible jar 32 of location is on the outer terminal surface of circular runner 26, and the flexible end rigid coupling of the flexible jar 32 of location is to the back of location snap ring 31.
The polishing table 1 is provided with a communication avoiding port 33 for swinging and accommodating the rotation driving motor 25.
The outer ring polishing assembly comprises a supporting fixed seat 34 fixedly connected to the upper surface of the polishing workbench 1 along the longitudinal direction, a rotation mounting opening 35 is respectively arranged on the upper end face of each longitudinal side of the supporting fixed seat 34, a rotation connecting arm 36 is respectively arranged in each rotation mounting opening 35, a steering driving motor 37 is respectively fixedly connected to the upper surface of the supporting fixed seat 34 corresponding to each rotation connecting arm 36, and the tail end of an output shaft of the steering driving motor 37 downwards penetrates through the supporting fixed seat 34 and is fixedly connected to the upper end face of the tail of the rotation connecting arm 36.
The inner side end surface of each rotary connecting arm 36 is respectively provided with a storage groove 38, the inner groove surface of each storage groove 38 is respectively fixedly connected with two symmetrical horizontal telescopic cylinders 39, the tail end of each horizontal telescopic cylinder 39 is fixedly connected with an outer ring polishing seat 40, and the inner side surface of each outer ring polishing seat 40 is an arc surface.
The upper surface of the polishing workbench 1 is fixedly connected with a strip-shaped supporting plate 41 near the supporting fixing seat 34, and the strip-shaped supporting plate 41 can support the swing side plate 22 when the swing clamping assembly swings to the horizontal position.
The invention is used when in use: firstly, starting a swing driving motor 24, controlling a swing side plate 22 to swing to a horizontal position, horizontally placing a casting nozzle ring to be processed on a positioning clamping ring 31, simultaneously controlling a clamping telescopic cylinder 30 and a positioning telescopic cylinder 32 to extend, and integrally clamping the nozzle ring between the positioning clamping ring 31 and a top support clamping plate 29; starting a steering drive motor 37, wherein the steering drive motor 37 controls the rotating connecting arm 36 to rotate to the outer side of the nozzle ring; the horizontal telescopic cylinder 39 is controlled to extend, the outer ring polishing seat 40 is tightly attached to the outer ring of the nozzle ring, the rotary driving motor 25 is started, the rotary driving motor 25 drives the circular rotating wheel 26 to rotate, and therefore the nozzle is driven to rotate around the shaft, and outer ring polishing processing is completed; turning off the rotary driving motor 25, starting the steering driving motor 37 again, and driving the rotary connecting arm 36 to swing to the longitudinal direction by the steering driving motor 37 so as to avoid the swing side plate 22; starting the swing driving motor 24 again to swing the swing side plate 22 to the vertical position; starting a sliding driving motor 20, and driving a driving threaded rod 21 to rotate by the sliding driving motor 20, so as to drive a sliding clamping frame 18 to transversely slide to the outer side of the nozzle ring, and clamping the outer side of the nozzle ring through the expansion and contraction of a positioning clamping plate 19; the clamping telescopic cylinder 30 and the positioning telescopic cylinder 32 are controlled to be shortened respectively, so that the positioning clamping ring 31 and the top support clamping plate 29 release the clamping of the nozzle ring; the sliding driving motor 20 is controlled to rotate reversely, the sliding clamping frame 18 slides towards one side of the grinding cylinder until the nozzle ring is sleeved on the outer side of the annular separation net 5; adding the grinding agent from a charging hopper 10, starting a stepping motor 11, driving a conveying rotating shaft 12 to rotate by the stepping motor 11, conveying the grinding agent into a grinding cylinder by using a spiral conveying blade 13, synchronously rotating a horizontal rotating shaft 7 along with the conveying rotating shaft 12, pushing the grinding agent onto an annular separation net 5 through a pushing plate 8, and enabling the grinding agent to contact with the inner side wall of a nozzle ring through the annular separation net 5 to finish grinding finishing treatment; after finishing polishing the inner ring, controlling the sliding clamping frame 18 to move so as to enable the nozzle ring to be separated from the grinding cylinder, and then taking down the nozzle ring finished with finishing from the sliding clamping frame 18; simultaneously, the hydraulic telescopic cylinder 17 is controlled to extend, so that the waste bin 14 moves below the grinding cylinder, the pushing plate 8 continues to rotate to push materials, and the grinding agent which is consumed and ground is dropped into the waste bin 14 through the meshes of the annular separation net 5.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, not for limiting the same, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some or all of the technical features may be replaced with other technical solutions, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and all the modifications or replacements are included in the scope of the claims and the specification of the present invention.
Claims (9)
1. Polishing and grinding device for refining inner ring and outer ring of casting nozzle ring, and is characterized in that: the polishing and grinding device comprises a polishing and grinding workbench (1), wherein the polishing and grinding workbench (1) is a square bench which is horizontally arranged, and an outer ring polishing assembly, a swinging clamping assembly, a sliding clamping assembly, an inner ring polishing assembly and an abrasive adding assembly are respectively arranged on the polishing and grinding workbench (1);
the polishing and grinding machine comprises a polishing and grinding workbench (1), wherein a U-shaped mounting plate (2) with a transverse opening is fixedly connected to the middle of the upper surface of the polishing and grinding workbench (1), the inner ring polishing assembly comprises a horizontally arranged grinding cylinder, the grinding cylinder comprises a first clamping plate (3) and a second clamping plate (4) which are vertically arranged, an annular separation net (5) is fixedly connected between the first clamping plate (3) and the second clamping plate (4), a plurality of groups of horizontal connecting columns (6) are fixedly connected to the outer side wall of the second clamping plate (4), and the other ends of the horizontal connecting columns (6) are fixedly connected to the inner side wall of the U-shaped mounting plate (2);
a horizontal rotating shaft (7) is arranged between the first clamping plate (3) and the second clamping plate (4), a plurality of pushing plates (8) which are symmetrical in center are fixedly connected to the peripheral wall of the horizontal rotating shaft (7), and the tail end of each pushing plate (8) extends to be propped against the inner side of the annular separation net (5) respectively;
the swing clamping assembly is arranged at a transverse opening of the U-shaped mounting plate (2), the swing clamping assembly comprises a swing side plate (22), two symmetrical swing limiting seats (23) are fixedly connected to the outer side of the swing side plate (22) along the longitudinal direction, the swing limiting seats (23) are fixedly connected to the upper surface of the polishing workbench (1), swing driving motors (24) are fixedly connected to the outer end faces of the swing limiting seats (23) respectively, and the tail ends of output shafts of the swing driving motors (24) penetrate through the swing limiting seats (23) and are fixedly connected to the side walls, close to the lower ends, of the swing side plates (22);
a rotary driving motor (25) is fixedly connected to the transverse outer end face of the swing side plate (22), the tail end of an output shaft of the rotary driving motor (25) penetrates through the swing side plate (22) and is fixedly connected with a round rotating wheel (26), a horizontal clamping square column (28) is fixedly connected to the center of the outer end face of the round rotating wheel (26), L-shaped top support clamping plates (29) are respectively and telescopically arranged on each side end face of the clamping square column (28), and transverse telescopic positioning clamping rings (31) are arranged on the outer sides of the four top support clamping plates (29);
the sliding clamping assembly comprises a sliding clamping frame (18) arranged in the U-shaped mounting plate (2) in a sliding mode, the sliding clamping frame (18) is a U-shaped frame with an upward opening, positioning clamping plates (19) are respectively arranged on the inner side wall and the inner bottom face of the sliding clamping frame (18) in a telescopic mode, two symmetrical sliding driving motors (20) are fixedly connected to the transverse outer side wall of the U-shaped mounting plate (2), the tail end of an output shaft of each sliding driving motor (20) penetrates through the U-shaped mounting plate (2) and is fixedly connected with a horizontal driving threaded rod (21), and the two driving threaded rods (21) penetrate through the vertical portions of the sliding clamping frame (18) respectively in a threaded mode.
2. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 1, wherein: the grinding material adding assembly comprises a horizontally arranged feeding pipe (9), the feeding pipe (9) is a half-through pipe with one end being closed and the other end being open, the open end of the feeding pipe (9) penetrates through the U-shaped mounting plate (2) and is fixedly connected and communicated with the second clamping plate (4), the feeding pipe (9) extends to the outer side of the U-shaped mounting plate (2), a feeding hopper (10) communicated with the U-shaped mounting plate is fixedly connected with the U-shaped mounting plate, a stepping motor (11) is fixedly connected to the closed outer end face of the feeding pipe (9), the tail end of an output shaft of the stepping motor (11) penetrates through the side wall of the feeding pipe (9) and is fixedly connected with a horizontal conveying rotating shaft (12), the end of the conveying rotating shaft (12) horizontally extends and is fixedly connected with the tail end of the horizontal rotating shaft (7), and a spiral conveying blade (13) is fixedly connected to the outer peripheral wall of the conveying rotating shaft (12).
3. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 2, wherein: the grinding machine is characterized in that a waste bin (14) capable of transversely stretching and moving is arranged below the grinding cylinder, a stretching avoiding opening (15) is formed in the transverse side wall of the U-shaped mounting plate (2) corresponding to the waste bin (14), a vertical stretching locating plate (16) is fixedly connected to the upper surface of the polishing workbench (1), two symmetrical hydraulic stretching cylinders (17) are fixedly connected to the outer side wall of the stretching locating plate (16), and the stretching tail end of each hydraulic stretching cylinder (17) is fixedly connected to the transverse outer side wall of the waste bin (14).
4. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 1, wherein: a communication avoiding port (33) capable of swinging and accommodating the rotation driving motor (25) is formed in the polishing workbench (1).
5. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 1, wherein: the outer ring polishing assembly comprises a supporting fixing seat (34) fixedly connected to the upper surface of the polishing workbench (1) in the longitudinal direction, a rotating installation opening (35) is respectively formed in the upper end face of each longitudinal side of the supporting fixing seat (34), a rotating connecting arm (36) is respectively arranged in each rotating installation opening (35), a steering driving motor (37) is respectively fixedly connected to each corresponding rotating connecting arm (36) on the upper surface of the supporting fixing seat (34), and the tail end of an output shaft of the steering driving motor (37) downwards penetrates through the supporting fixing seat (34) and is fixedly connected to the upper end face of the tail of the rotating connecting arm (36).
6. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 5, wherein: each rotating connecting arm (36) is provided with a storage groove (38) on the inner side end face, two symmetrical horizontal telescopic cylinders (39) are fixedly connected to the inner groove faces of each storage groove (38) respectively, the tail ends of the horizontal telescopic cylinders (39) are fixedly connected with an outer ring polishing seat (40), and the inner side faces of the outer ring polishing seats (40) are arc faces.
7. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 5, wherein: the polishing workbench (1) is characterized in that a strip-shaped supporting plate (41) is fixedly connected to the upper surface of the polishing workbench (1) close to the supporting fixing seat (34), and the strip-shaped supporting plate (41) can support the swing side plate (22) when the swing clamping assembly swings to a horizontal position.
8. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 1, wherein: a clamping telescopic cylinder (30) is respectively arranged between the clamping square column (28) and each jacking clamping plate (29), the fixed end of the clamping telescopic cylinder (30) is fixedly connected to the side end face of the clamping square column (28), and the telescopic end of the clamping telescopic cylinder (30) is fixedly connected to the inner side wall of the jacking clamping plates (29);
a plurality of centrally symmetrical positioning telescopic cylinders (32) are arranged between the positioning clamping ring (31) and the circular rotating wheel (26), the fixed ends of the positioning telescopic cylinders (32) are fixedly connected to the outer end face of the circular rotating wheel (26), and the telescopic ends of the positioning telescopic cylinders (32) are fixedly connected to the back face of the positioning clamping ring (31).
9. The polishing device for finishing an inner ring and an outer ring of a casting nozzle according to claim 1, wherein: when the swing clamping assembly swings to a vertical state, the swing clamping assembly is at the same working height as the sliding clamping assembly and the inner ring polishing assembly, and when the swing clamping assembly swings to a horizontal state, the swing clamping assembly is at the same working height as the outer ring polishing assembly.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311586519.8A CN117283444B (en) | 2023-11-27 | 2023-11-27 | Polishing and grinding device for refining inner ring and outer ring of casting nozzle ring |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311586519.8A CN117283444B (en) | 2023-11-27 | 2023-11-27 | Polishing and grinding device for refining inner ring and outer ring of casting nozzle ring |
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| CN117283444A CN117283444A (en) | 2023-12-26 |
| CN117283444B true CN117283444B (en) | 2024-03-12 |
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| CN202311586519.8A Active CN117283444B (en) | 2023-11-27 | 2023-11-27 | Polishing and grinding device for refining inner ring and outer ring of casting nozzle ring |
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| CN117655885B (en) * | 2024-02-02 | 2024-05-31 | 潍坊博发动力设备有限公司 | Polishing and trimming device for post-forming treatment of generator die-casting end cover |
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