CN117250397A - An abnormal current monitoring device - Google Patents
An abnormal current monitoring device Download PDFInfo
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- CN117250397A CN117250397A CN202311386337.6A CN202311386337A CN117250397A CN 117250397 A CN117250397 A CN 117250397A CN 202311386337 A CN202311386337 A CN 202311386337A CN 117250397 A CN117250397 A CN 117250397A
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
Description
技术领域Technical field
本发明公开一种电流异常情况监测装置,属于电气监测元件技术领域。The invention discloses a current abnormality monitoring device, which belongs to the technical field of electrical monitoring components.
背景技术Background technique
随着经济的发展,不管是家庭还是企业生产中会使用不同的负载,异常电流传输至负载时,存在发生火灾的危险或者影响负载使用寿命的情况。当前,为了降低此类危险而测定异常电流时,开发了很多电流监测仪,现有的监测装置大多数使用测量表来确定被测量电流的大小时,该种测量无法较为快速直观的传递出电流异常的信号,整体的实用性还有待提升。With the development of the economy, different loads are used in both households and enterprises. When abnormal current is transmitted to the load, there is a risk of fire or the service life of the load is affected. Currently, many current monitors have been developed when measuring abnormal currents to reduce such risks. Most of the existing monitoring devices use measuring meters to determine the size of the measured current. This type of measurement cannot transmit the current quickly and intuitively. Abnormal signals, the overall practicality needs to be improved.
发明内容Contents of the invention
本发明的目的就是为了解决现有技术中的问题,而提供一种电流异常情况监测装置。The purpose of the present invention is to provide a current abnormality monitoring device to solve the problems in the prior art.
本发明通过以下技术方案来实现上述目的,一种电流异常情况监测装置,包括壳体,所述壳体的正面设置有刻度盘和两个插线孔,所述插线孔内设置有活动卡紧件,所述刻度盘的下方设置有指针,所述指针转动安装在壳体上,所述壳体内侧设置有用于带动指针转动的驱动件,所述驱动件包括磁铁、极靴、螺旋弹簧、铝框和转轴,所述极靴设置有两个,并固定在磁铁的两侧,两个所述极靴相对的一侧为圆弧面,所述铝框与极靴圆弧面同心设置,且铝框通过转轴转动安装在壳体内,所述铝框上沿其长度方向上绕有若干匝线圈,所述螺旋弹簧套设在转轴的外侧,且其一端与转轴固定连接,另一端与壳体固定连接,所述线圈的两端与活动卡紧件电性连接,所述壳体对应转轴的外侧设置有圆环,所述圆环上设置有三组弧形导电片,所述指针的一端固定在转轴上,且指针上具有与其中一组弧形导电片连通的导电件,所述壳体上设置有三种不同颜色的指示灯,三种所述指示灯与三组弧形导电片一一对应电性连接,且指示灯与线圈并联。The present invention achieves the above object through the following technical solutions: a device for monitoring abnormal current conditions, which includes a housing. The front of the housing is provided with a dial and two plug-in holes, and a movable card is provided in the plug-in hole. Fasteners, a pointer is provided below the dial, and the pointer is mounted on the housing for rotation. A driving member for driving the pointer to rotate is provided inside the housing. The driving member includes a magnet, a pole shoe, and a coil spring. , aluminum frame and rotating shaft. There are two pole shoes and they are fixed on both sides of the magnet. The opposite sides of the two pole shoes are arc surfaces. The aluminum frame and the arc surfaces of the pole shoes are arranged concentrically. , and the aluminum frame is rotated and installed in the housing through the rotating shaft. There are a number of turns of coils wound on the aluminum frame along its length direction. The spiral spring is sleeved on the outside of the rotating shaft, and one end of it is fixedly connected to the rotating shaft, and the other end is connected to the rotating shaft. The shell is fixedly connected, and both ends of the coil are electrically connected to the movable clamping piece. The shell is provided with a ring on the outside corresponding to the rotating shaft. The ring is provided with three sets of arc-shaped conductive sheets. The pointer is One end is fixed on the rotating shaft, and the pointer has a conductive piece connected to one of the groups of arc-shaped conductive sheets. The housing is provided with three indicator lights of different colors. The three types of indicator lights and the three groups of arc-shaped conductive sheets There is a one-to-one electrical connection, and the indicator light is connected in parallel with the coil.
优选的,三组所述弧形导电片为第一导电片、第二导电片和第三导电片,所述第一导电片、第二导电片和第三导电片按照顺序排列,且三者均设置有两个,所述第二导电片与第一导电片和第三导电片相互抵触具有绝缘涂层,且三者设置有贯穿圆环的接线柱,所述第一导电片与第一种颜色的指示灯通电时用于传递线圈中的电流小于正常值范围的信号,所述第二导电片与第二种颜色指示灯通电时用于传递线圈中的电流在正常值范围内的信号,所述第三导电片与第三种颜色的指示灯通电时用于传递线圈中的电流大于正常值范围的信号。Preferably, the three groups of arc-shaped conductive sheets are the first conductive sheet, the second conductive sheet and the third conductive sheet. The first conductive sheet, the second conductive sheet and the third conductive sheet are arranged in order, and the three conductive sheets are There are two of them, the second conductive sheet, the first conductive sheet and the third conductive sheet have insulating coatings that conflict with each other, and the three are provided with terminals penetrating the ring, and the first conductive sheet and the first conductive sheet are When the first color indicator light is energized, it is used to transmit a signal that the current in the coil is less than the normal value range. When the second conductive sheet and the second color indicator light are energized, it is used to transmit a signal that the current in the coil is within the normal value range. , when the third conductive piece is energized with the indicator light of the third color, it is used to transmit a signal that the current in the coil is greater than the normal value range.
优选的,所述指针包括针体部和导电部,所述针体部的一端与导电部固定连接,所述导电件包括第一限位螺栓、第一弹簧和滑动块,所述第一限位螺栓穿过导电部后与滑动块固定连接,所述第一弹簧套设在第一限位螺栓上,且两端分别与导电部和滑动块抵触,所述滑动块与弧形导电片抵触的一端呈球形结构。Preferably, the pointer includes a needle body part and a conductive part, one end of the needle body part is fixedly connected to the conductive part, the conductive part includes a first limiting bolt, a first spring and a sliding block, and the first limiting part The positioning bolt passes through the conductive part and is fixedly connected to the sliding block. The first spring is sleeved on the first limiting bolt, and its two ends are in conflict with the conductive part and the sliding block respectively. The sliding block is in conflict with the arc-shaped conductive piece. One end has a spherical structure.
优选的,所述转轴包括位于铝框两侧的转杆,所述转杆与铝框之间还设置有束线盘,所述束线盘与铝框通过螺栓固定,且束线盘的中部设置有供线圈穿过的通槽,所述转杆与壳体转动连接,且转杆与束线盘通过螺栓固定连接。Preferably, the rotating shaft includes rotating rods located on both sides of the aluminum frame, and a cable tray is provided between the rotating rod and the aluminum frame. The cable tray and the aluminum frame are fixed by bolts, and the middle part of the cable tray A through slot is provided for the coil to pass through, the rotating rod is rotationally connected to the housing, and the rotating rod and the wire harness are fixedly connected through bolts.
优选的,所述壳体内还设置有定时电路,所述定时电路包括555定时芯片和继电器构成的单稳态电路,所述继电器包括继电器线圈和继电器常开触点,所述555定时芯片的输出端与继电器线圈耦接,所述继电器的常开触点耦接于线圈的供电端。Preferably, a timing circuit is also provided in the housing. The timing circuit includes a monostable circuit composed of a 555 timing chip and a relay. The relay includes a relay coil and a relay normally open contact. The output of the 555 timing chip The terminal is coupled to the relay coil, and the normally open contact of the relay is coupled to the power supply terminal of the coil.
优选的,所述线圈的两端并联有三个阻值不同的电阻,所述壳体内设置有用于控制电阻与线圈通电状态的活动调节件。Preferably, three resistors with different resistance values are connected in parallel at both ends of the coil, and a movable adjustment member for controlling the energization state of the resistors and the coil is provided in the housing.
优选的,所述活动调节件包括滑动座、限位片、按压杆、第二弹簧、第三弹簧和固线座,所述壳体内设置有用于安装滑动座和限位片的腔体,所述滑动座与壳体固定连接,且滑动座上设置有供限位片滑动的滑槽,所述限位片的一侧设置有用于定位第二弹簧的限位凸台,且限位片设置有等间距分布的第一凹口、第二凹口、第三凹口和第四凹口,所述按压杆和第三弹簧均设置有四个,且分别与第一凹口、第二凹口、第三凹口和第四凹口对应设置,所述按压杆呈T字形结构,且一端位于腔体内,另一端延伸至壳体的外侧并设置有按键,所述第三弹簧套设在按压杆的外侧,且两端分别与按键和壳体抵触,其中三个所述按压杆上均设置有用于固定电阻的安装件,所述第二凹口、第三凹口和第四凹口位于三个电阻的下方,所述固线座设置有六个,并对应设置在第二凹口、第三凹口和第四凹口的两侧,所述线圈的两端分别连接在同一个凹口两侧的固线座上,所述第二凹口、第三凹口和第四凹口上均设置有用于阻挡按压杆向上移动的限位卡口,且第一凹口、第二凹口、第三凹口和第四凹口上均设置有与按压杆配合的导滑斜面,四个所述导滑斜面在限位片滑动方向上的投影长度按照规律设置。Preferably, the movable adjustment member includes a sliding seat, a limiting piece, a pressing rod, a second spring, a third spring and a fixed wire seat, and a cavity for installing the sliding seat and the limiting piece is provided in the housing, so The sliding seat is fixedly connected to the housing, and the sliding seat is provided with a chute for the limiting piece to slide. One side of the limiting piece is provided with a limiting boss for positioning the second spring, and the limiting piece is provided with There are first notches, second notches, third notches and fourth notches distributed at equal intervals. There are four pressing rods and third springs, and they are respectively connected with the first notches and the second notches. The opening, the third notch and the fourth notch are arranged correspondingly. The pressing rod has a T-shaped structure, and one end is located in the cavity, and the other end extends to the outside of the housing and is provided with a button. The third spring is sleeved in The outside of the pressing rod has its two ends in conflict with the button and the housing respectively. The three pressing rods are all provided with mounting pieces for fixing resistors. The second notch, the third notch and the fourth notch are Located below the three resistors, there are six fixed wire bases, and they are correspondingly arranged on both sides of the second notch, the third notch and the fourth notch. The two ends of the coil are respectively connected to the same On the fixed wire seats on both sides of the notch, the second notch, the third notch and the fourth notch are all provided with limiting bayonet for blocking the upward movement of the pressing rod, and the first notch, the second notch The mouth, the third notch and the fourth notch are all provided with guide slopes that cooperate with the pressing rod, and the projected lengths of the four guide slopes in the sliding direction of the limiting piece are set according to rules.
优选的,所述安装件包括安装片和第二限位螺栓,所述第二限位螺栓上设置有非圆形结构的防转部,且第二限位螺栓穿过安装片后与按压杆螺纹连接,所述安装片上设置有金属片,所述电阻设置在金属片的中部,所述金属片的两端与固线座上均设置有接线螺栓。Preferably, the mounting piece includes a mounting piece and a second limiting bolt. The second limiting bolt is provided with an anti-rotation portion of a non-circular structure, and the second limiting bolt passes through the mounting piece and is in contact with the pressing rod. Threaded connection, the mounting piece is provided with a metal piece, the resistor is set in the middle of the metal piece, and the two ends of the metal piece and the fixed wire base are provided with wiring bolts.
优选的,所述活动卡紧件包括盖板、活动块、第四弹簧和导电压件,所述活动块滑动安装在壳体内,且活动块上设置有延伸至盖板外侧的按压凸起,所述第四弹簧的两端分别与壳体和活动块抵触,所述导电压件为半圆形结构,且一端与活动块固定连接,两个所述导电压件与线圈的两端电性连接。Preferably, the movable clamping member includes a cover plate, a movable block, a fourth spring and a conductive voltage member. The movable block is slidably installed in the housing, and the movable block is provided with a pressing protrusion extending to the outside of the cover plate. Both ends of the fourth spring are in conflict with the housing and the movable block respectively. The conductive voltage member has a semicircular structure and one end is fixedly connected to the movable block. The two conductive voltage members are electrically connected to the two ends of the coil. connect.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
通过设置壳体、驱动件、指针、弧形导电片、导电件和指示灯,在线圈通电的情况下,线圈和指针转动一定的角度,使得导电件跟随指针转动相同的角度,并与对应的弧形导电片实现电路的连通,以使指示灯亮起,从而快速直观的传递出通过线圈的电流大小的信号,如此可对电流的异常情况进行实时监测。By arranging the housing, the driving part, the pointer, the arc-shaped conductive piece, the conductive part and the indicator light, when the coil is energized, the coil and the pointer rotate at a certain angle, so that the conductive part follows the pointer and rotates at the same angle, and with the corresponding The arc-shaped conductive sheet realizes the connection of the circuit, so that the indicator light lights up, thereby quickly and intuitively transmitting the signal of the current flowing through the coil, so that abnormal current conditions can be monitored in real time.
通过设置定时电路和活动调节件,定时电路可以控制线圈电路的定时通断,从而达到定时监测电流的情况,使得螺旋弹簧可以反复的压缩和回弹,避免长时间保持同一个状态而影响其使用寿命,而活动调节件通过在线圈的两端并联不同阻值的电阻,使得该监测装置能够监测更大范围的电流,从而扩大其使用范围,并且操作简单方便。By setting up a timing circuit and an movable regulator, the timing circuit can control the timing on and off of the coil circuit, thereby monitoring the current at regular intervals, allowing the coil spring to compress and rebound repeatedly to avoid maintaining the same state for a long time and affecting its use. The movable adjustment component allows the monitoring device to monitor a wider range of currents by connecting resistors with different resistance values in parallel at both ends of the coil, thereby expanding its range of use and is simple and convenient to operate.
附图说明Description of drawings
图1为本发明一种电流异常情况监测装置的结构示意图;Figure 1 is a schematic structural diagram of a current abnormality monitoring device according to the present invention;
图2为本发明一种电流异常情况监测装置的内部结构示意图;Figure 2 is a schematic diagram of the internal structure of a current abnormality monitoring device according to the present invention;
图3为本发明中指针与驱动件的结构示意图;Figure 3 is a schematic structural diagram of the pointer and driving member in the present invention;
图4为本发明中转轴、螺旋弹簧和铝框的结构示意图;Figure 4 is a schematic structural diagram of the rotating shaft, coil spring and aluminum frame in the present invention;
图5为本发明中弧形导电片、导电件和圆环的结构示意图;Figure 5 is a schematic structural diagram of the arc-shaped conductive sheet, conductive parts and ring in the present invention;
图6为本发明中活动调节件的结构示意图;Figure 6 is a schematic structural diagram of the movable adjustment member in the present invention;
图7为本发明中按压杆和安装件的结构示意图;Figure 7 is a schematic structural diagram of the pressing rod and mounting member in the present invention;
图8为本发明中活动卡紧件和壳体的局部剖视图;Figure 8 is a partial cross-sectional view of the movable clamping member and the housing in the present invention;
图9为本发明中一种电流异常情况监测装置的电路原理图;Figure 9 is a circuit schematic diagram of a current abnormality monitoring device in the present invention;
附图标记:1、壳体;2、刻度盘;3、指示灯;4、按键;5、插线孔;6、指针;7、转轴;8、活动调节件;9、圆环;10、弧形导电片;11、针体部;12、导电部;13、线圈;14、磁铁;15、极靴;16、转杆;17、螺旋弹簧;18、铝框;19、通槽;20、第一导电片;21、滑动块;22、第一限位螺栓;23、第二导电片;24、第三导电片;25、第一弹簧;26、接线柱;27、第二弹簧;28、限位凸台;29、滑槽;30、导滑斜面;31、第一凹口;32、第二凹口;33、第三凹口;34、第四凹口;35、滑动座;36、限位片;37、限位卡口;38、第三弹簧;39、安装件;40、束线盘;41、电阻;42、固线座;43、按压杆;44、接线螺栓;45、安装片;46、防转部;47、第二限位螺栓;48、金属片;49、第四弹簧;50、活动块;51、盖板;52、按压凸起;53、导电压件;54、定时电路;55、导电件。Reference signs: 1. Housing; 2. Dial; 3. Indicator light; 4. Button; 5. Wire insertion hole; 6. Pointer; 7. Rotary shaft; 8. Movable adjustment piece; 9. Ring; 10. Arc-shaped conductive piece; 11. Needle body part; 12. Conductive part; 13. Coil; 14. Magnet; 15. Pole shoe; 16. Rotary rod; 17. Coil spring; 18. Aluminum frame; 19. Through slot; 20 , first conductive piece; 21. sliding block; 22. first limiting bolt; 23. second conductive piece; 24. third conductive piece; 25. first spring; 26. terminal; 27. second spring; 28. Limiting boss; 29. Slide groove; 30. Sliding slope; 31. First notch; 32. Second notch; 33. Third notch; 34. Fourth notch; 35. Sliding seat ; 36. Limiting piece; 37. Limiting bayonet; 38. Third spring; 39. Installation piece; 40. Wire harness; 41. Resistor; 42. Fixed wire base; 43. Pressing rod; 44. Terminal bolts ; 45. Installation piece; 46. Anti-rotation part; 47. Second limit bolt; 48. Metal sheet; 49. Fourth spring; 50. Movable block; 51. Cover plate; 52. Pressing boss; 53. Guide Voltage parts; 54. Timing circuit; 55. Conductive parts.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
如图1-图9所示,一种电流异常情况监测装置,包括壳体1,壳体1的正面设置有刻度盘2和两个插线孔5,插线孔5内设置有活动卡紧件,刻度盘2的下方设置有指针6,指针6转动安装在壳体1上,壳体1内侧设置有用于带动指针6转动的驱动件,驱动件包括磁铁14、极靴15、螺旋弹簧17、铝框18和转轴7,极靴15设置有两个,并固定在磁铁14的两侧,两个极靴15相对的一侧为圆弧面,铝框18与极靴15圆弧面同心设置,且铝框18通过转轴7转动安装在壳体1内,铝框18上沿其长度方向上绕有若干匝线圈13,螺旋弹簧17套设在转轴7的外侧,且其一端与转轴7固定连接,另一端与壳体1固定连接,线圈13的两端与活动卡紧件电性连接,壳体1对应转轴7的外侧设置有圆环9,圆环9上设置有三组弧形导电片10,指针6的一端固定在转轴7上,且指针6上具有与其中一组弧形导电片10连通的导电件55,壳体1上设置有三种不同颜色的指示灯3,三种指示灯3与三组弧形导电片10一一对应电性连接,且指示灯3与线圈13并联。As shown in Figures 1 to 9, a current abnormality monitoring device includes a housing 1. The front of the housing 1 is provided with a dial 2 and two plug holes 5. A movable clamp is provided in the plug holes 5. A pointer 6 is provided below the dial 2. The pointer 6 is mounted on the housing 1 for rotation. A driving part for driving the pointer 6 to rotate is provided inside the housing 1. The driving part includes a magnet 14, a pole piece 15, and a coil spring 17. , aluminum frame 18 and rotating shaft 7, two pole shoes 15 are provided and fixed on both sides of the magnet 14. The opposite sides of the two pole shoes 15 are arc surfaces, and the aluminum frame 18 and the arc surface of the pole shoes 15 are concentric is set, and the aluminum frame 18 is installed in the housing 1 through rotation of the rotating shaft 7. A number of turns of coils 13 are wound on the aluminum frame 18 along its length direction. The coil spring 17 is set on the outside of the rotating shaft 7, and one end thereof is connected to the rotating shaft 7. Fixed connection, the other end is fixedly connected to the housing 1, the two ends of the coil 13 are electrically connected to the movable clamping piece, the housing 1 is provided with a ring 9 on the outside corresponding to the rotating shaft 7, and three sets of arc-shaped conductive rings are provided on the ring 9 piece 10, one end of the pointer 6 is fixed on the rotating shaft 7, and the pointer 6 has a conductive piece 55 connected with a group of arc-shaped conductive pieces 10, and the housing 1 is provided with three indicator lights 3 of different colors, three indications The lamp 3 is electrically connected to three sets of arc-shaped conductive sheets 10 in one-to-one correspondence, and the indicator lamp 3 is connected in parallel with the coil 13 .
如图3、图4和图5所示,三组弧形导电片10为第一导电片20、第二导电片23和第三导电片24,第一导电片20、第二导电片23和第三导电片24按照顺序排列,且三者均设置有两个,第二导电片23与第一导电片20和第三导电片24相互抵触具有绝缘涂层,且三者设置有贯穿圆环9的接线柱26,第一导电片20与第一种颜色的指示灯3通电时用于传递线圈13中的电流小于正常值范围的信号,第二导电片23与第二种颜色指示灯3通电时用于传递线圈13中的电流在正常值范围内的信号,第三导电片24与第三种颜色的指示灯3通电时用于传递线圈13中的电流大于正常值范围的信号,三种颜色的指示灯3可以设定为绿色、黄色和红色,其中黄色指示灯3与两个第一导电片20电性连接,当待监测电流小于正常值范围时,指针6转动到第一导电片20的范围,使得黄色指示灯3亮起,绿色指示灯3与两个第二导电片23电性连接,当待监测电流在正常范围值内时,指针6转动到第二导电片23的范围,使得绿色指示灯3亮起,而红色指示灯3与两个第三导电片24电性连接,当待监测电流大于正常值范围时,指针6转动到第三导电片24的范围,使得红色指示灯3亮起,如此设计可以方便在远处快速直观的看到待监测电流的异常情况,第二导电片23两侧涂层可以阻隔其与第一导电片20和第三导电片24相互之间电路的连通。As shown in Figure 3, Figure 4 and Figure 5, the three groups of arc-shaped conductive sheets 10 are the first conductive sheet 20, the second conductive sheet 23 and the third conductive sheet 24. The first conductive sheet 20, the second conductive sheet 23 and the third conductive sheet 24. The third conductive sheets 24 are arranged in order, and there are two of the three. The second conductive sheets 23, the first conductive sheets 20 and the third conductive sheets 24 have insulating coatings that conflict with each other, and the three are provided with penetrating rings. The terminal 26 of 9 is used to transmit the signal that the current in the coil 13 is less than the normal value range when the first conductive sheet 20 is energized with the indicator light 3 of the first color, and the second conductive sheet 23 is connected to the indicator light 3 of the second color. When the current in the coil 13 is energized, it is used to transmit a signal that the current in the coil 13 is within the normal value range. When the third conductive sheet 24 is energized with the indicator light 3 of the third color, it is used to transmit a signal that the current in the coil 13 is greater than the normal value range. The indicator lights 3 of three colors can be set to green, yellow and red. The yellow indicator light 3 is electrically connected to the two first conductive sheets 20. When the current to be monitored is less than the normal value range, the pointer 6 rotates to the first conductive plate. The range of the piece 20 makes the yellow indicator light 3 light up, and the green indicator light 3 is electrically connected to the two second conductive pieces 23. When the current to be monitored is within the normal range, the pointer 6 rotates to the second conductive piece 23. range, so that the green indicator light 3 lights up, and the red indicator light 3 is electrically connected to the two third conductive sheets 24. When the current to be monitored is greater than the normal value range, the pointer 6 rotates to the range of the third conductive sheet 24, so that The red indicator light 3 lights up. This design makes it easy to quickly and intuitively see the abnormality of the current to be monitored from a distance. The coating on both sides of the second conductive sheet 23 can block it from the first conductive sheet 20 and the third conductive sheet 24. The interconnection of circuits between each other.
如图2、图3和图5所示,指针6包括针体部11和导电部12,针体部11的一端与导电部12固定连接,导电件55包括第一限位螺栓22、第一弹簧25和滑动块21,第一限位螺栓22穿过导电部12后与滑动块21固定连接,第一弹簧25套设在第一限位螺栓22上,且两端分别与导电部12和滑动块21抵触,滑动块21与弧形导电片10抵触的一端呈球形结构,导电件55相当于一个活动开关,可以控制不同颜色的指示灯3亮起,第一弹簧25对滑动块21施加的作用力,使得滑动块21的一端能够始终与第一导电片20、第二导电片23或第三导电片24保持抵触,即便滑动块21发生磨损,也能实现指示灯3中电路的连通。As shown in Figures 2, 3 and 5, the pointer 6 includes a needle body 11 and a conductive part 12. One end of the needle body 11 is fixedly connected to the conductive part 12. The conductive member 55 includes a first limiting bolt 22, a first The spring 25 and the sliding block 21, the first limiting bolt 22 passes through the conductive part 12 and is fixedly connected to the sliding block 21. The first spring 25 is sleeved on the first limiting bolt 22, and its two ends are respectively connected to the conductive part 12 and the sliding block 21. The sliding block 21 resists, and the end of the sliding block 21 that resists the arc-shaped conductive sheet 10 has a spherical structure. The conductive member 55 is equivalent to a movable switch, which can control the indicator lights 3 of different colors to light up. The first spring 25 exerts a force on the sliding block 21 force, so that one end of the sliding block 21 can always remain in conflict with the first conductive sheet 20, the second conductive sheet 23 or the third conductive sheet 24. Even if the sliding block 21 is worn, the circuit in the indicator light 3 can still be connected. .
如图3和图4所示,转轴7包括位于铝框18两侧的转杆16,转杆16与铝框18之间还设置有束线盘40,束线盘40与铝框18通过螺栓固定,且束线盘40的中部设置有供线圈13穿过的通槽19,转杆16与壳体1转动连接,且转杆16与束线盘40通过螺栓固定连接,将线圈13缠绕在铝框18上时,束线盘40上的通槽19可以起到束线的效果,使得线圈13尽可能的集中缠绕,并且转杆16与束线盘40和铝框18采用分体连接设计,能够方便驱动件的拆装。As shown in Figures 3 and 4, the rotating shaft 7 includes rotating rods 16 located on both sides of the aluminum frame 18. A cable tray 40 is also provided between the rotating rod 16 and the aluminum frame 18. The cable tray 40 and the aluminum frame 18 are connected by bolts. fixed, and a through slot 19 for the coil 13 to pass through is provided in the middle of the wire harness disk 40, the rotating rod 16 is rotationally connected to the housing 1, and the rotating rod 16 and the wire harness disk 40 are fixedly connected by bolts, and the coil 13 is wound around When the aluminum frame 18 is on, the slot 19 on the cable tray 40 can act as a wire bundle, so that the coil 13 can be wound as concentratedly as possible, and the rotating rod 16 adopts a split connection design with the cable tray 40 and the aluminum frame 18 , which can facilitate the disassembly and assembly of the driving parts.
如图1和图9所示,壳体1内还设置有定时电路54,定时电路54包括555定时芯片和继电器构成的单稳态电路,继电器包括继电器线圈和继电器常开触点,555定时芯片的输出端与继电器线圈耦接,继电器的常开触点耦接于线圈13的供电端,设置定时电路54,当外部电路的正极插线柱为定时电路54供电时,使得555定时芯片的输出由至低电平转变为高电平,使得继电器线圈K1处于工作状态,继电器常开触点K1闭合并输出工作信号,使得线圈13电路通入电流,此时指针6开始转动,与此同时,555定时芯片的第7脚内部截止,电源可通过R6给电容C2充电,此时就是定时过程的计时开始状态,当电容C2的电压至上升到电源电压的2/3时,555定时芯片的第7脚通过使电容C2放电,使得第3脚输出的高电平转变为低电平,继电器线圈K1释放,不再输出工作信号,线圈13电路断电,指针6在螺旋弹簧17的作用下回转,利用定时电路54可以对待监测电路的电流进行周期性监测,使得指针6能够正常转动以及回转,螺旋弹簧17不需要一直保持较大的压缩状态,既能够达到电流监测的效果,同时也能延长监测装置的使用寿命,定时监测的时长可以根据R6和C2的大小控制。As shown in Figures 1 and 9, the housing 1 is also provided with a timing circuit 54. The timing circuit 54 includes a monostable circuit composed of a 555 timing chip and a relay. The relay includes a relay coil and a normally open contact of the relay. The 555 timing chip The output end of the relay is coupled to the relay coil. The normally open contact of the relay is coupled to the power supply end of the coil 13. A timing circuit 54 is set. When the positive terminal of the external circuit supplies power to the timing circuit 54, the output of the 555 timing chip is From low level to high level, the relay coil K1 is in the working state. The normally open contact K1 of the relay is closed and outputs the working signal, causing the coil 13 circuit to pass current. At this time, the pointer 6 starts to rotate. At the same time, The 7th pin of the 555 timing chip is internally cut off, and the power supply can charge the capacitor C2 through R6. This is the starting state of the timing process. When the voltage of the capacitor C2 rises to 2/3 of the power supply voltage, the 555 timing chip's 7th pin Pin 7 discharges the capacitor C2, causing the high level output by pin 3 to change to a low level. The relay coil K1 is released and no longer outputs the working signal. The coil 13 circuit is powered off, and the pointer 6 rotates under the action of the coil spring 17. , the timing circuit 54 can be used to periodically monitor the current of the circuit to be monitored, so that the pointer 6 can rotate and rotate normally, and the coil spring 17 does not need to maintain a large compression state all the time, which can not only achieve the effect of current monitoring, but also extend the The service life of the monitoring device and the duration of regular monitoring can be controlled according to the size of R6 and C2.
如图2、图6和图7所示,线圈13的两端并联有三个阻值不同的电阻41,壳体1内设置有用于控制电阻41与线圈13通电状态的活动调节件8,活动调节件8包括滑动座35、限位片36、按压杆43、第二弹簧27、第三弹簧38和固线座42,壳体1内设置有用于安装滑动座35和限位片36的腔体,滑动座35与壳体1固定连接,且滑动座35上设置有供限位片36滑动的滑槽29,限位片36的一侧设置有用于定位第二弹簧27的限位凸台28,且限位片36设置有等间距分布的第一凹口31、第二凹口32、第三凹口33和第四凹口34,按压杆43和第三弹簧38均设置有四个,且分别与第一凹口31、第二凹口32、第三凹口33和第四凹口34对应设置,按压杆43呈T字形结构,且一端位于腔体内,另一端延伸至壳体1的外侧并设置有按键4,第三弹簧38套设在按压杆43的外侧,且两端分别与按键4和壳体1抵触,其中三个按压杆43上均设置有用于固定电阻41的安装件39,第二凹口32、第三凹口33和第四凹口34位于三个电阻41的下方,固线座42设置有六个,并对应设置在第二凹口32、第三凹口33和第四凹口34的两侧,线圈13的两端分别连接在同一个凹口两侧的固线座42上,第二凹口32、第三凹口33和第四凹口34上均设置有用于阻挡按压杆43向上移动的限位卡口37,且第一凹口31、第二凹口32、第三凹口33和第四凹口34上均设置有与按压杆43配合的导滑斜面30,四个导滑斜面30在限位片36滑动方向上的投影长度按照规律设置,安装件39包括安装片45和第二限位螺栓47,第二限位螺栓47上设置有非圆形结构的防转部46,且第二限位螺栓47穿过安装片45后与按压杆43螺纹连接,安装片45上设置有金属片48,电阻41设置在金属片48的中部,金属片48的两端与固线座42上均设置有接线螺栓44,第一凹口31上的导滑斜面30的投影长度最大,而第二凹口32、第三凹口33和第四凹口34上的导滑斜面30的投影长度依次递增,当按下第二凹口32对应的按压杆43时,该按压杆43上的电阻41同步向下移动,按压杆43顺着导滑斜面30滑入第二凹口32内,并迫使限位片36朝一侧滑动压缩第二弹簧27,当按压杆43滑动到第二凹口32的底部时,第二弹簧27带动限位片36复位,使得按压杆43卡在限位卡口37内,此时按压杆43无法在第三弹簧38的作用下复位,并且电阻41通过金属片48与两个固线座42连通,从而可将电阻41并联在线圈13的两端,而第三凹口33和第四凹口34对应的按压杆43,在将两者电阻41并入线圈13的两端时,由于导滑斜面30的投影长度不相同,会在限位片36滑动时,使得前一个按压杆43脱离限位卡口37复位,从而达到只并联一个电阻41或者不并联电阻41的效果,这样一来通过并入不同阻值的电阻41,使得监测装置能够监测的电流范围更大,从而扩大其使用范围。As shown in Figure 2, Figure 6 and Figure 7, there are three resistors 41 with different resistances connected in parallel at both ends of the coil 13. The casing 1 is provided with a movable adjustment member 8 for controlling the energization state of the resistor 41 and the coil 13. The movable adjustment Part 8 includes a sliding seat 35, a limiting piece 36, a pressing rod 43, a second spring 27, a third spring 38 and a fixed wire base 42. The housing 1 is provided with a cavity for installing the sliding seat 35 and the limiting piece 36. , the sliding seat 35 is fixedly connected to the housing 1, and the sliding seat 35 is provided with a chute 29 for the limiting piece 36 to slide, and one side of the limiting piece 36 is provided with a limiting boss 28 for positioning the second spring 27. , and the limiting piece 36 is provided with the first notch 31, the second notch 32, the third notch 33 and the fourth notch 34 distributed equally, and the pressing rod 43 and the third spring 38 are each provided with four, And respectively corresponding to the first notch 31 , the second notch 32 , the third notch 33 and the fourth notch 34 , the pressing rod 43 has a T-shaped structure, and one end is located in the cavity, and the other end extends to the housing 1 There is also a button 4 on the outside, and a third spring 38 is set on the outside of the pressing rod 43, and its two ends are in conflict with the button 4 and the housing 1 respectively. The three pressing rods 43 are all provided with installations for fixing the resistor 41. 39, the second notch 32, the third notch 33 and the fourth notch 34 are located below the three resistors 41. There are six fixed wire bases 42, and they are correspondingly arranged in the second notch 32, the third notch 39. On both sides of the opening 33 and the fourth notch 34, the two ends of the coil 13 are respectively connected to the fixed wire bases 42 on both sides of the same notch. The second notch 32, the third notch 33 and the fourth notch 34 The first notch 31 , the second notch 32 , the third notch 33 and the fourth notch 34 are all provided with limiting bayonet 37 for blocking the upward movement of the pressing rod 43 . The matching guide slopes 30 and the projection lengths of the four guide slopes 30 in the sliding direction of the limiting piece 36 are set according to rules. The mounting piece 39 includes the mounting piece 45 and the second limiting bolt 47. The second limiting bolt 47 is An anti-rotation part 46 with a non-circular structure is provided, and the second limiting bolt 47 is threadedly connected to the pressing rod 43 after passing through the mounting piece 45. The mounting piece 45 is provided with a metal sheet 48, and the resistor 41 is arranged on the metal sheet 48. In the middle, connecting bolts 44 are provided on both ends of the metal sheet 48 and the wire-fixing base 42. The projection length of the guide slope 30 on the first notch 31 is the largest, while the second notch 32, the third notch 33 and the The projected length of the guide slope 30 on the fourth notch 34 increases successively. When the pressing rod 43 corresponding to the second notch 32 is pressed, the resistor 41 on the pressing rod 43 moves downward simultaneously, and the pressing rod 43 moves along the The guide slope 30 slides into the second notch 32 and forces the limiting piece 36 to slide to one side to compress the second spring 27. When the pressing rod 43 slides to the bottom of the second notch 32, the second spring 27 drives the limiting piece. The piece 36 is reset, so that the pressing rod 43 is stuck in the limiting bayonet 37. At this time, the pressing rod 43 cannot be reset under the action of the third spring 38, and the resistor 41 is connected to the two fixed wire bases 42 through the metal piece 48, so that The resistor 41 can be connected in parallel at both ends of the coil 13, and the pressing rod 43 corresponding to the third notch 33 and the fourth notch 34, when the two resistors 41 are incorporated into the two ends of the coil 13, due to the guide slope 30 The projection lengths are different, and when the limit piece 36 slides, the previous pressing rod 43 is separated from the limit bayonet 37 and resets, thereby achieving the effect of only connecting one resistor 41 in parallel or not connecting the resistor 41 in parallel. In this way, by incorporating Resistors 41 with different resistance values enable the monitoring device to monitor a wider current range, thereby expanding its use range.
如图2和图8所示,活动卡紧件包括盖板51、活动块50、第四弹簧49和导电压件53,活动块50滑动安装在壳体1内,且活动块50上设置有延伸至盖板51外侧的按压凸起52,第四弹簧49的两端分别与壳体1和活动块50抵触,导电压件53为半圆形结构,且一端与活动块50固定连接,两个导电压件53与线圈13的两端电性连接,通过按下按压凸起52,使得活动块50在壳体1内滑动,并带动导电压件53同步移动,在外部电源正负极插线柱插入插线孔5后,在松开按压凸起52,导电压件53在第四弹簧49的作用下复位并将插线柱压住,使得插线柱无法向外脱离插线孔5,避免出现松动。As shown in Figures 2 and 8, the movable clamping member includes a cover plate 51, a movable block 50, a fourth spring 49 and a conductive voltage member 53. The movable block 50 is slidably installed in the housing 1, and is provided with a The pressing protrusion 52 extends to the outside of the cover plate 51, and both ends of the fourth spring 49 respectively conflict with the housing 1 and the movable block 50. The conductive voltage member 53 has a semicircular structure, and one end is fixedly connected to the movable block 50. A conductive voltage piece 53 is electrically connected to both ends of the coil 13. By pressing the pressing protrusion 52, the movable block 50 slides in the housing 1 and drives the conductive voltage piece 53 to move synchronously. When the positive and negative poles of the external power supply are plugged in, After the wire post is inserted into the wire plug hole 5 and the pressing protrusion 52 is released, the conductive voltage member 53 is reset under the action of the fourth spring 49 and presses the wire plug post so that the wire plug cannot be separated from the wire plug hole 5 outwards. , to avoid looseness.
工作原理:将待监测电路的正负极插线柱插入插孔内,先按压按压凸起52后再放开,利用导电压件53使得正负极插线柱被固定柱,并与线圈13的两端实现电路的连通,接着定时电路54按照一定的时间周期使得线圈13电路闭合并通入电流,电流流经线圈13后,在磁铁14和极靴15产生的磁场作用下,使得铝框18和线圈13受到安培力而转动一定的角度,指针6随着转轴7转动相同的角度,并且转动的角度与电流的大小成一定的比例,同时指针6在转动时可以保持其中一种颜色指示灯3中的电路连通而亮起,如此可以快速传递出电流是否存在异常情况的信号,而刻度盘2能够测量出电流的具体数值,此外,活动调节件8可以选择性件三个不同的电阻41并联在线圈13的两端,如此可以扩大电流监测的范围,使用范围更广,操作简单方便。Working principle: Insert the positive and negative poles of the circuit to be monitored into the jack, first press the protrusion 52 and then release. Use the conductive piece 53 to fix the positive and negative poles and connect them to the coil 13. The two ends of the circuit are connected, and then the timing circuit 54 closes the circuit of the coil 13 according to a certain time period and passes the current. After the current flows through the coil 13, under the action of the magnetic field generated by the magnet 14 and the pole piece 15, the aluminum frame 18 and coil 13 are rotated at a certain angle by the ampere force. The pointer 6 rotates at the same angle as the rotating shaft 7, and the angle of rotation is proportional to the magnitude of the current. At the same time, the pointer 6 can maintain one of the color indications when rotating. The circuit in the lamp 3 is connected and lights up, which can quickly transmit a signal whether there is an abnormality in the current, and the dial 2 can measure the specific value of the current. In addition, the movable adjustment member 8 can select three different resistances. 41 is connected in parallel at both ends of the coil 13, so that the range of current monitoring can be expanded, the range of use is wider, and the operation is simple and convenient.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description of the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole. , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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