CN117249781A - Special detection device of flexographic plate - Google Patents

Special detection device of flexographic plate Download PDF

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Publication number
CN117249781A
CN117249781A CN202311162129.8A CN202311162129A CN117249781A CN 117249781 A CN117249781 A CN 117249781A CN 202311162129 A CN202311162129 A CN 202311162129A CN 117249781 A CN117249781 A CN 117249781A
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CN
China
Prior art keywords
plate
frame
rubbing
station
detection device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311162129.8A
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Chinese (zh)
Inventor
张历昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Junyi Flexographic Technology Co ltd
Original Assignee
Zhejiang Junyi Flexographic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Junyi Flexographic Technology Co ltd filed Critical Zhejiang Junyi Flexographic Technology Co ltd
Priority to CN202311162129.8A priority Critical patent/CN117249781A/en
Publication of CN117249781A publication Critical patent/CN117249781A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/92Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Mechanical Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)

Abstract

The invention relates to the technical field of printing flexography, in particular to a special detection device for the flexography, which comprises a frame, a flatness detection unit, a storage unit and a definition detection unit, wherein a first detection station and a second detection station are arranged on a working table of the frame, a feeding structure for conveying the flexography is arranged on the frame, the storage unit comprises a storage plate, a station groove for placing the flexography is formed in the end face of the storage plate, the flatness detection unit comprises a laser emitter and a signal receiver which are arranged on the first detection station, the output ends and the input ends of the laser emitter and the signal receiver are all on the same horizontal plane, and the definition detection unit comprises a rubbing component and an inking component which are opposite to the flexography detection on the second detection station.

Description

Special detection device of flexographic plate
Technical Field
The invention relates to the technical field of printing flexography, in particular to a special detection device for a flexography.
Background
After the flexible plate is produced, processed and molded, flatness and definition of the flexible plate are required to be detected, the existing detection equipment is independent, namely the flexible plate is required to be manually conveyed to the corresponding detection equipment after being detected, so that the detection efficiency is very low, the existing flatness detection and definition detection equipment is high in cost, and a new substitute is required.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the special detection device for the flexible plate, which has reasonable and simple structure and strong practicability, can realize detection of the flatness and definition of the flexible plate on the same equipment and has low manufacturing cost.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a special detection device for a flexible plate comprises a frame, a flatness detection unit, a storage unit and a definition detection unit,
a frame, a first detection station and a second detection station are arranged on the working table surface of the frame, a feeding structure for conveying the flexible plate is arranged on the frame,
the storage unit comprises a storage plate, a station groove for placing the flexible plate is arranged on the end surface of the storage plate,
the flatness detecting unit comprises a laser transmitter and a signal receiver which are arranged on a first detecting station, the output end and the input end of the laser transmitter and the signal receiver are all on the same horizontal plane,
the definition detection unit comprises a rubbing component and an inking component which are oppositely arranged on the second detection station for detecting the flexible plate.
The invention is further provided with: the feeding structure comprises a sliding rail arranged on the frame, a sliding seat connected with the sliding rail in a sliding way, a magnetic chuck movably connected with the sliding seat, a motor I and a screw rod component I which are fixed on the frame, wherein the output end of the motor I is connected with the screw rod component I,
the frame is also provided with a slide bar, the slide bar is connected with a movable seat in a sliding way, the movable seat is provided with a hydraulic lifting rod, the hydraulic lifting rod penetrates through the slide seat and is connected with the magnetic chuck,
the middle of the sliding seat is connected with the first screw rod assembly, and sliding blocks which are in sliding connection with the sliding rails are arranged on two sides of the sliding seat.
The invention is further provided with: the first detection station is a groove formed on the working table surface, the bottom of the storage plate stretches into the groove, the storage plate has magnetism,
the second detection station is provided with a groove cavity on the working table surface, an electric push rod is arranged at the bottom of the groove cavity, the output end of the electric push rod is connected with a top plate, and the top plate is used for abutting against the bottom of the storage plate.
The invention is further provided with: the magnetic chuck comprises a pressing plate and a lifting plate, a cavity for lifting the lifting plate is formed in the sliding seat, and the hydraulic lifting rod extends into the cavity;
the end face of the pressing plate is provided with a boss part for flattening the flexible plate, an electromagnet is arranged around the boss part, and a wire is connected to the electromagnet and is electrically associated with a power supply.
The invention is further provided with: the rubbing component comprises a stand, a rubbing board, an electric lifting rod, a turntable and a motor II,
a laser scanner is arranged on the table surface of the stand,
the output end of the electric lifting rod is connected with the rubbing board, the rubbing piece is detachably connected with the end face of the rubbing board,
the end connection of electric lifter has the pivot, and pivot and carousel rotate to be connected, motor two's output is connected with the driving gear, is equipped with driven gear on the periphery wall of pivot, and driving gear and driven gear meshing to motor two drive rubbing board is rotatory between frame stand and second detection station.
The invention is further provided with: the inking component comprises a bracket, a roller, a guide rod and a motor III, the output end of the motor III is connected with a screw rod component II, one side of the bracket is movably connected with the screw rod component II, the other side of the bracket is slidably connected with the guide rod, the roller is rotatably connected with the bracket,
the roller is sleeved with a brush sleeve, the bracket is provided with a box body for injecting ink into the brush sleeve, the box body is connected with an ink injection pipe, and the box body is provided with an opening.
The invention is further provided with: the storage plate comprises a main body part and a frame part, the station groove is formed in the main body part, and the frame part is magnetic.
The invention is further provided with: the rubbing piece comprises a cloth body and a frame, the periphery of the cloth body is fixed with the frame, the frame has magnetism,
the rubbing board is provided with a clamping groove for inserting the frame, an electromagnet is arranged in the clamping groove, and the end face of the rubbing board is provided with a protruding part which is abutted against the cloth body.
The invention is further provided with: and a dryer is further arranged on the outer side of the stand, and an air outlet of the dryer is arranged below the extension plate moving path.
Compared with the defects in the prior art, the invention has the beneficial effects that:
the device realizes the detection of flatness and definition of the flexible plate, and realizes full-automatic detection through a feeding structure and a rubbing component when the flexible plate is conveyed to detection.
The whole detection process has simple operation logic and low cost.
Drawings
FIG. 1 is a schematic perspective view in a first direction;
FIG. 2 is a schematic perspective view of a second direction;
FIG. 3 is a partial schematic perspective view of a third direction;
FIG. 4 is a schematic top view;
FIG. 5 is a schematic view of the structure of the magnetic chuck;
fig. 6 is a schematic structural diagram of the extension board.
The machine frame 1, the storage plate 2, the first detection station 11, the second detection station 12, the station groove 20, the sliding rail 31, the first motor 32, the first screw rod assembly 33, the sliding rod 34, the sliding seat 35, the movable seat 36, the hydraulic lifting rod 4, the magnetic chuck 5, the pressing plate 51, the lifting plate 52, the electric push rod 6, the top plate 61, the stand 7, the rubbing plate 71, the electric lifting rod 72, the turntable 73, the second motor 74, the rubbing 8, the cloth 81, the frame 82, the bracket 91, the roller 92, the guide rod 93, the third motor 94, the second screw rod assembly 95, the laser transmitter 10, the signal receiver 101, the laser scanner 102 and the dryer 103.
Description of the embodiments
Embodiments of the present invention will be further described with reference to fig. 1 to 6.
The first screw assembly 33 and the second screw assembly 95 in the following are ball screw sliding table modules, and comprise a screw and a sliding table movably connected with the screw, and when the screw is driven by a motor to rotate, the sliding table can move on the screw.
The embodiment is specifically: comprises a frame 1, a flatness detection unit, a storage unit and a definition detection unit.
The storage unit is a storage plate 2, the storage plate 2 comprises a main body part and a frame 82 part, a station groove 20 is concavely arranged on the main body part, the frame 82 part is magnetic, and a to-be-detected flexible plate is arranged in the station groove 20. The size of the station slot 20 is set for the flexographic size, so the receiving plate 2 is replaceable.
A first detection station 11 and a second detection station 12 are arranged on the working table surface of the frame 1,
the frame 1 is provided with a feeding structure for feeding the storage plate 2 for storing the flexographic plate from the first detection station 11 to the second detection station 12.
The feeding structure comprises a sliding rail 31, a first motor 32, a first screw rod assembly 33 and a sliding rod 34 which are fixed on the side wall of the frame 1. The output end of the motor I32 is connected with the screw rod component I33, a hollow sliding seat 35 is synchronously arranged on the sliding rod 34 and the screw rod component I33,
the two ends of the sliding rail 31 are provided with connecting blocks, and the sliding rail 31 is lifted off the side surface parallel to the frame 1 by fixing the connecting blocks with the frame 1 through screws.
The sliding seat 35 is connected with the sliding rail 31 through a sliding block with an opening at the bottom of the sliding seat and the sliding rail 31, and when the motor of the sliding rail 31 drives the first screw rod assembly 33 to move, the sliding seat 35 makes reciprocating displacement along the screw rod and the sliding rod 34.
A movable seat 36 is arranged on the slide rod 34, the movable seat 36 is provided with a central hole for the slide rod 34 to penetrate, an electric hydraulic lifting rod 4 is arranged on the movable seat 36, and the output end of the hydraulic lifting rod 4 extends into the slide seat 35 to be connected with the magnetic chuck 5. The magnetic chuck 5 comprises a pressing plate 51 and a lifting plate 52, the pressing plate 51 and the workbench surface of the frame 1 are arranged in parallel, and the lifting plate 52 is vertically connected with the pressing plate 51, and the pressing plate 51 and the lifting plate 52 are integrally formed. The lifting plate 52 protrudes into the cavity of the slide 35 and is fixed to the output end of the hydraulic lifting lever 4. A boss 511 for flattening the flexible plate is arranged on the end face of the pressing plate 51, an electromagnet 512 is buried around the boss through a slot, a wire is connected to the electromagnet 512, the wire is electrically associated with a power supply,
the first motor 32 is used for controlling the magnetic chuck 5 to reciprocate back and forth relative to the frame 1. The adsorption of the storage plate 2 is realized by controlling the magnetic field generated by whether the electromagnet on the pressing plate 51 is electrified, and the storage plate 2 with the to-be-detected flexible plate is conveyed by the first detection station 11 to the second detection station 12 in cooperation with the driving of the motor I32.
The first detection station 11 is a groove formed in the working table surface, and the groove is used for allowing the bottom of the storage plate 2 to extend in.
The second detection station 12 is a groove cavity formed in the working table, an electric push rod 6 is arranged at the bottom of the groove cavity, the output end of the electric push rod 6 is connected with a top plate 61, and the top plate 61 is driven by the electric push rod 6 to lift and abut against the bottom of the storage plate 2 during processing.
Flatness detecting unit: the device comprises a laser transmitter 10 and a signal receiver 101 which are arranged on two corresponding sides of a first detection station 11, wherein the output ends and the input ends of the laser transmitter 10 and the signal receiver 101 are on the same horizontal plane.
When the flexible plate is placed on the storage plate 2, the printing end face of the flexible plate is higher than the depth of the station groove 20, the laser generator emits onto the signal receiver 101 along the side face of the flexible plate, and when the signal receiver 101 receives a signal of the flatness of the end face of the flexible plate, detection is completed.
The sharpness detection unit includes a rubbing assembly and an inking assembly that are positioned opposite the flexographic detection on the second detection station 12.
The rubbing assembly comprises a stand 7, a rubbing board 71, an electric lifting rod 72, a rotary table 73, a second motor 74 and a rubbing member 8.
A laser scanner 102 is arranged on the table surface of the stand 7.
The output end of the electric lifting rod 72 is connected with the extension plate 71.
The printing piece 8 comprises a cloth 81 and a frame 82, wherein the periphery of the cloth 81 is fixed with the frame 82, the frame 82 has magnetism,
the rubbing board is provided with a clamping groove for inserting the frame 82, an electromagnet is arranged in the clamping groove, the electromagnet is associated with a power supply through an electric wire, and the rubbing board is used for adsorbing, lifting and conveying the rubbing piece 8 by controlling the on-off of the electromagnet.
The end face of the rubbing board 71 is provided with a protruding part which is abutted against the cloth 81, and the cloth 81 can be spread through the protruding part to ensure that the end face is kept flat and stable when the cloth is contacted with the flexible plate.
The bottom of electric lifting rod 72 is connected with the pivot, pre-buried bearing in the center of carousel 73, and the pivot is connected with the bearing on the carousel 73, and the output of motor two 74 is connected with the driving gear, is equipped with driven gear on the periphery wall of pivot, and driving gear and driven gear meshing, when rotatory through motor two 74 drive pivot, take electric lifting rotation, the extension board 71 on the electric lifting rod 72 can 360 rotations simultaneously. Thereby effecting rotation of the rubbing plate 71 between the gantry 7 and above the second inspection station 12.
A dryer 103 is also installed on the rotating path of the extension plate 71, the dryer 103 is arranged outside the stand 7, and an air outlet of the dryer 103 is arranged below the movable path of the extension plate 71.
The inking subassembly includes support 91, roller 92, guide bar 93 and motor three 94, the output of motor three 94 is connected with lead screw subassembly two 95, support 91 one side and lead screw subassembly two 95 swing joint, opposite side and guide bar 93 sliding connection, there is the axostylus axostyle at the tip of roller 92, there is the bearing that supplies the axostylus axostyle to connect on support 91, when roller 92 and flexography contact, through motor two 74 control support 91 displacement, the printing ink on the roller 92 can brush on the flexography, in order to guarantee the dynamics and the degree of consistency that the printing ink on the flexography was painted, when upwards being held up to take in board 2 through electric putter 6 on the second detection station 12, the flexography can be extrudeed with roller 92.
The roller 92 is sleeved with a brush sleeve for absorbing ink, the brush sleeve can be made of sponge, a box body is mounted on the support 91, the ink is stored in the box body, an ink injection pipe is connected to the box body, the end part of the ink injection pipe is close to the brush sleeve, the section of the ink injection pipe is in a cone shape, the ink in the box body is dripped on the brush sleeve through the ink injection pipe to be absorbed and stored by the brush sleeve, and the box body is provided with an opening for conveniently pouring the ink.
Working principle:
placing the flexible plate on the storage plate 2, then placing the storage plate 2 on the first detection station 11, controlling the magnetic chuck 5 to descend, extruding the flexible plate by a boss part on the end surface of the magnetic chuck 5, enabling the flexible plate to be more smoothly attached to the storage plate 2, lifting the magnetic chuck 5, and transmitting data to a computer end after the laser transmitter 10 and the signal receiver 101 cooperate to detect the flatness of the flexible plate; the magnetic chuck 5 is electrified to generate magnetism, the storage plate 2 is adsorbed, and after the magnetic chuck 5 is controlled to move towards the second detection station 12, the storage plate 2 is placed in the second detection station 12. When the roller 92 with the ink is controlled to displace and squeeze the flexible plate, the flexible plate is inked, after inking is completed, the rubbing plate 71 with the rubbing member 8 is controlled to rotate to the upper part of the second detection station 12, the rubbing plate 71 descends, the cloth 81 on the rubbing member 8 is in squeeze contact with the flexible plate, the information on the flexible plate is rubbed on the cloth 81, the rubbing plate 71 is controlled to rotate to the upper part of the dryer 103, the information on the cloth 81 is quickly dried, the rubbing plate 71 is reset to the upper part of the stand 7 with the laser scanner 102, the laser scanner 102 scans the cloth 81, the information is transmitted to a computer, and finally the comparison information on the computer is seen to obtain the detection result of the flexible plate.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the invention, but one skilled in the art can make common changes and substitutions within the scope of the technical solution of the present invention.

Claims (9)

1. A special detection device of flexographic plate, its characterized in that: comprises a frame (1), a flatness detection unit, a storage unit and a definition detection unit,
a frame (1), a first detection station (11) and a second detection station (12) are arranged on the working table surface of the frame (1), a feeding structure for conveying the flexible plate is arranged on the frame (1),
the storage unit comprises a storage plate (2), a station groove (20) for placing the flexible plate is arranged on the end surface of the storage plate (2),
the flatness detection unit comprises a laser transmitter (10) and a signal receiver (101) which are arranged on a first detection station (11), wherein the output end and the input end of the laser transmitter (10) and the signal receiver (101) are on the same horizontal plane,
the definition detection unit comprises a rubbing component and an inking component which are oppositely arranged on a second detection station (12) for detecting the flexible plate.
2. A special detection device for a flexographic plate according to claim 1, characterized in that: the feeding structure comprises a sliding rail (31) arranged on the frame (1), a sliding seat (35) in sliding connection with the sliding rail (31), a magnetic chuck (5) in movable connection with the sliding seat (35), a first motor (32) and a first screw rod assembly (33) which are fixed on the frame (1), wherein the output end of the first motor (32) is connected with the first screw rod assembly (33),
a slide bar (34) is also arranged on the frame (1), a movable seat (36) is connected on the slide bar (34) in a sliding way, a hydraulic lifting rod (4) is arranged on the movable seat (36), the hydraulic lifting rod (4) penetrates through the slide seat (35) and is connected with the magnetic chuck (5),
the middle of the sliding seat (35) is connected with the first screw rod assembly (33), and sliding blocks which are in sliding connection with the sliding rails (31) are arranged on two sides of the sliding seat (35).
3. A special detection device for a flexographic plate according to claim 2, characterized in that: the first detection station (11) is a groove formed on the working table surface, the bottom of the storage plate (2) stretches into the groove, the storage plate (2) has magnetism,
the second detection station (12) is provided with a groove cavity on the working table surface, the bottom of the groove cavity is provided with an electric push rod (6), the output end of the electric push rod (6) is connected with a top plate (61), and the top plate (61) is used for abutting against the bottom of the storage plate (2).
4. A special detection device for a flexographic plate according to claim 2, characterized in that: the magnetic chuck (5) comprises a pressing plate (51) and a lifting plate (52), a cavity for lifting the lifting plate (52) is formed in the sliding seat (35), and the hydraulic lifting rod (4) stretches into the cavity;
the end face of the pressing plate (51) is provided with a boss part for flattening the flexible plate, an electromagnet is arranged around the boss part, and a wire is connected to the electromagnet and is electrically associated with a power supply.
5. A special detection device for a flexographic plate according to claim 2, characterized in that: the rubbing component comprises a stand (7), a rubbing board (71), an electric lifting rod (72), a turntable (73) and a second motor (74),
a laser scanner (102) is arranged on the table surface of the stand (7),
the output end of the electric lifting rod (72) is connected with the rubbing board (71), the rubbing piece (8) is detachably connected with the end face of the rubbing board (71),
the end part of the electric lifting rod (72) is connected with a rotating shaft, the rotating shaft is rotationally connected with the turntable (73), the output end of the motor II (74) is connected with a driving gear, a driven gear is arranged on the peripheral wall of the rotating shaft, and the driving gear is meshed with the driven gear, so that the motor II (74) drives the rubbing board (71) to rotate between the stand (7) and the second detection station (12).
6. A special detection device for a flexographic plate according to claim 2, characterized in that: the inking component comprises a bracket (91), a roller (92), a guide rod (93) and a motor III (94), the output end of the motor III (94) is connected with a screw rod component II (95), one side of the bracket (91) is movably connected with the screw rod component II (95), the other side of the bracket is slidably connected with the guide rod (93), the roller (92) is rotatably connected with the bracket (91),
the roller (92) is sleeved with a brush sleeve, the bracket (91) is provided with a box body for injecting ink into the brush sleeve, the box body is connected with an ink injection pipe, and the box body is provided with an opening.
7. A special detection device for a flexographic plate according to claim 3, characterized in that: the storage plate (2) comprises a main body part and a frame (82) part, the station groove (20) is formed in the main body part, and the frame (82) part is magnetic.
8. The special detection device for a flexographic plate according to claim 5, wherein: the rubbing part (8) comprises a cloth body (81) and a frame (82), wherein the periphery of the cloth body (81) is fixed with the frame (82), the frame (82) has magnetism,
the rubbing board is provided with a clamping groove for inserting the frame (82), an electromagnet is arranged in the clamping groove, and the end face of the rubbing board is provided with a protruding part which is in conflict with the cloth body (81).
9. The special detection device for a flexographic plate according to claim 5, wherein: and a dryer (103) is further arranged on the outer side of the stand (7), and an air outlet of the dryer (103) is arranged below the movable path of the extension plate (71).
CN202311162129.8A 2023-09-08 2023-09-08 Special detection device of flexographic plate Pending CN117249781A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311162129.8A CN117249781A (en) 2023-09-08 2023-09-08 Special detection device of flexographic plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311162129.8A CN117249781A (en) 2023-09-08 2023-09-08 Special detection device of flexographic plate

Publications (1)

Publication Number Publication Date
CN117249781A true CN117249781A (en) 2023-12-19

Family

ID=89136080

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311162129.8A Pending CN117249781A (en) 2023-09-08 2023-09-08 Special detection device of flexographic plate

Country Status (1)

Country Link
CN (1) CN117249781A (en)

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