CN109590740A - A kind of turntable type motor automatic assembling mechanism - Google Patents
A kind of turntable type motor automatic assembling mechanism Download PDFInfo
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- CN109590740A CN109590740A CN201910113717.XA CN201910113717A CN109590740A CN 109590740 A CN109590740 A CN 109590740A CN 201910113717 A CN201910113717 A CN 201910113717A CN 109590740 A CN109590740 A CN 109590740A
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- turntable type
- hub cap
- automatic assembling
- assembling mechanism
- fixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
本发明涉及了一种转台式电机自动装配机构，它包括毂盖装配机和边盖装配机；毂盖装配机包括第一转台式传动工位盘和机架；第一转台式传动工位盘的靠左的上方设有毂盖装配压合装置、靠后的上方设有毂盖螺丝锁付装置、靠右的上方设第一下料机械手；边盖装配机设在毂盖装配机右侧；边盖装配机包括第二转台式传动工位盘和机架；第二转台式传动工位盘的靠左的上方设有轮子定子装配压合装置、靠后的上方设有边盖装配装置、靠右的上方设有边盖螺丝锁付装置、靠前的上方设有第二下料机械手。本发明的一种转台式电机自动装配机构，使用机器来替代人工进行对电机自动装配和自动螺丝锁付，保证产品的质量稳定性，节约人员，提高生产效率。
The invention relates to an automatic assembling mechanism for a rotary type motor, which comprises a hub cap assembling machine and a side cover assembling machine; the hub cap assembling machine comprises a first rotary type transmission station plate and a frame; the first rotary type transmission station plate The upper left is provided with a hub cap assembly and pressing device, the upper back is provided with a hub cap screw locking device, and the upper right is provided with the first unloading manipulator; the side cover assembly machine is located on the right side of the hub cap assembly machine. ; The side cover assembly machine includes a second rotary table transmission station and a frame; the upper left of the second rotary table transmission station is provided with a wheel and stator assembly and pressing device, and the upper back is provided with a side cover assembly device , There is a side cover screw locking device on the upper right side, and a second blanking manipulator on the front upper side. The automatic assembling mechanism of the rotary motor of the present invention uses a machine to replace manual automatic assembly of the motor and automatic screw locking, which ensures the quality stability of the product, saves personnel and improves the production efficiency.
Description
Technical field
The present invention relates to motors to assemble field, more particularly to a kind of turntable type motor automatic assembling mechanism.
Background technique
Country's electric bicycle at present, the assembly of battery-operated motor cycle industry motor is also easy using craft or separate unit
Tooling realizes that it is slow that there are assembly efficiencies；It is confined to the proficiency of employee, the consistency of product does not ensure that the labour of employee is strong
Degree is big.
Summary of the invention
In order to solve the above technical problems, using machine the present invention provides a kind of turntable type motor automatic assembling mechanism
Substitution manually carries out the wheel to motor, hub cap, and stator side lid carries out automatic assembling and automatic screw lock is paid, and guarantees the matter of product
Stability is measured, personnel are saved, improves production efficiency.
The technical solution adopted by the present invention to solve the technical problems is: a kind of turntable type motor automatic assembling mechanism, it
Including hub cap assembly machine and Bian Gai assembly machine；The hub cap assembly machine includes the first turntable type transmission work station disk and rack；It is described
The top of first turntable type transmission work station disk to keep left is provided with hub cap assembly pressing device, top rearward is provided with hub cap spiral shell
The first blanking mechanical hand of top setting that silk lock pays device, keeps right；The right side of hub cap assembly machine is arranged in the side lid assembly machine；
Institute's side lid assembly machine includes the second turntable type transmission work station disk and rack；Keeping left for the second turntable type transmission work station disk is upper
Side is provided with wheel stator assembly pressing device, top rearward is provided with when lid assembly device, the top kept right are provided with
Lid the screwed lock device, forward top are provided with the second blanking mechanical hand.
Transition assembly line is additionally provided between the hub cap assembly machine and side lid assembly machine.
The first turntable type transmission work station disk and the second turntable type transmission work station disk all include by master bearing plane
The rack-mounted station master of bearing；The rack of the master bearing plane bearing bottom side is additionally provided with master driving motor
Accurate divider is driven with master；The peripherally disposed of the station master has station mounting hole；The station mounting hole
On be fixed with product tooling；The product tooling is for carrying product motor.
The hub cap assembly pressing device and wheel stator assembly pressing device all include the fixed plate being fixed on the rack；
Pressing cylinder is fixed at the top of the fixed plate；The drive rod of the pressing cylinder passes through fixed plate and is connected with pressure in bottom end
Close fixed frame；The bottom side of the pressing fixed frame is provided with force fit plate；The top side of the pressing fixed frame is additionally provided with guide rod；
The fixed plate is additionally provided with the first guiding linear bearing on position corresponding with guide rod, and it is straight to be threaded through guiding with guide rod
Spool holds middle progress stroke guiding.
The hub cap the screwed lock device and Bian Gai the screwed lock device all include rack-mounted guide support frame,
And the crane moved up and down along guide support frame；The crane is by the second guiding linear axis bearing sleeve in guide support frame
Guide post on；The top side of the guide support frame is equipped with servo drive motor；Electronic spiral shell is provided on the upside of the crane
Silk knife, downside are provided with screw discharging gate；The electric screw driver passes through kinematic link and connecting rod guide sleeve and screw discharging gate
It is used cooperatively.
First blanking mechanical hand and the second blanking mechanical hand all include rack-mounted X-axis linear motion machine
Structure；Z axis driving cylinder is fixed on the mobile terminal of the X-axis straight-line motion mechanism；The driving end connection of the Z axis driving cylinder
There is clamping jaw fixed frame, the bottom side at clamping jaw fixed frame both ends is respectively fixed with Y-axis driving cylinder；The driving end of two Y-axis driving cylinders
It is oppositely arranged and is respectively fixed with pawl.
Structure and the hub cap assembly pressing device of side lid assembly device the difference is that: the pressing fixed frame
Bottom side be provided with compression leg.
The front side of the hub cap assembly machine is feeding station.
The front left side of the side lid assembly machine is feeding station.
Beneficial effects of the present invention: a kind of turntable type motor automatic assembling mechanism of the invention substitutes people using machine
Work carries out the wheel to motor, hub cap, stator, side lid and carries out automatic assembling and automatic screw lock pair, guarantees that the quality of product is steady
It is qualitative, personnel are saved, production efficiency is improved.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of turntable type motor automatic assembling mechanism of embodiment；
Fig. 2 is that a kind of turntable type of turntable type motor automatic assembling mechanism of embodiment is driven the schematic diagram of work station disk；
Fig. 3 is a kind of schematic diagram of the assembly pressing device of turntable type motor automatic assembling mechanism of embodiment；
Fig. 4 is a kind of stereoscopic schematic diagram of the assembly pressing device of turntable type motor automatic assembling mechanism of embodiment；
Fig. 5 is a kind of schematic diagram of the screwed lock device of turntable type motor automatic assembling mechanism of embodiment；
Fig. 6 is a kind of stereoscopic schematic diagram of the screwed lock device of turntable type motor automatic assembling mechanism of embodiment；
Fig. 7 is a kind of stereoscopic schematic diagram of the first blanking mechanical hand of turntable type motor automatic assembling mechanism of embodiment；
Fig. 8 is that a kind of side lid of turntable type motor automatic assembling mechanism of embodiment assembles the stereoscopic schematic diagram of device；
Fig. 9 is a kind of stereoscopic schematic diagram of the second blanking mechanical hand of turntable type motor automatic assembling mechanism of embodiment.
Specific embodiment
In order to deepen the understanding of the present invention, the present invention is done below in conjunction with drawings and examples and is further retouched in detail
It states, the embodiment is only for explaining the present invention, does not constitute and limits to protection scope of the present invention.
Embodiment
As shown in Figures 1 to 9, a kind of turntable type motor automatic assembling mechanism is present embodiments provided, it includes hub cap dress
With machine 1 and Bian Gai assembly machine 2；The hub cap assembly machine 1 includes the first turntable type transmission work station disk 3 and rack 12；Described first
The top of turntable type transmission work station disk 3 to keep left is provided with hub cap assembly pressing device 4, top rearward is provided with hub cap screw
The first blanking mechanical hand 6 of top setting that lock pays device 5, keeps right；The right side of hub cap assembly machine 1 is arranged in the side lid assembly machine 2
Side；Institute's side lid assembly machine 2 includes the second turntable type transmission work station disk 7 and rack 12；The second turntable type transmission work station disk 7
The top to keep left is provided with wheel stator assembly pressing device 8, top rearward is provided with side lid assembly device 9, it is upper to keep right
Side is provided with side lid the screwed lock device 10, forward top is provided with the second blanking mechanical hand 11；The hub cap assembly machine 1
Front side is feeding station；The front left side of the side lid assembly machine 2 is feeding station；The hub cap assembly machine 1 and side lid assembly machine 2
Between be additionally provided with transition assembly line；The first turntable type transmission work station disk 3 and the second turntable type transmission work station disk 7 all include
The station master 13 being mounted on by master bearing plane bearing 14 in rack 12；14 bottom side of master bearing plane bearing
Rack 12 is additionally provided with master driving motor 16 and master drives accurate divider 15；The station master 13 is along the circumferential direction
It is provided with station mounting hole；Product tooling 17 is fixed on the station mounting hole；The product tooling 17 is for carrying product
Motor 18；The hub cap assembly pressing device 4 and wheel stator assembly pressing device 8 all include the fixation being fixed in rack 12
Plate 19；The top of the fixed plate 19 is fixed with pressing cylinder 20；The drive rod of the pressing cylinder 20 passes through fixed plate 19 simultaneously
Pressing fixed frame is connected in bottom end；The bottom side of the pressing fixed frame is provided with force fit plate 21；The top of the pressing fixed frame
Side is additionally provided with guide rod 23；The fixed plate 19 is additionally provided with the first guiding linear axis on position corresponding with guide rod 23
22 are held, is threaded through in guiding linear bearing 22 with guide rod 23 and carries out stroke guiding；The hub cap the screwed lock device 5 and Bian Gai
The screwed lock device 10 all includes the guide support frame 25 being mounted in rack 12 and moves up and down along guide support frame 25
Crane 24；The crane 24 is by the second 27 sets of linear bearing of guiding on the guide post of guide support frame 25；The guiding
The top side of support frame 25 is equipped with servo drive motor 26；The upside of the crane 24 is provided with electric screw driver 28, downside
It is provided with screw discharging gate 31；The electric screw driver 28 passes through kinematic link 29 and connecting rod guide sleeve 30 and screw discharging gate 31
It is used cooperatively；First blanking mechanical hand 6 and the second blanking mechanical hand 11 all include that rack-mounted X-axis moves along a straight line
Mechanism 32；Z axis driving cylinder 33 is fixed on the mobile terminal of the X-axis straight-line motion mechanism 32；The Z axis driving cylinder 33
Driving end is connected with clamping jaw fixed frame 34, and the bottom side at 34 both ends of clamping jaw fixed frame is respectively fixed with Y-axis driving cylinder 35；Two Y-axis
The driving end of driving cylinder 35 is oppositely arranged and is respectively fixed with pawl 36；The structure and hub cap of the side lid assembly device 9 are assembled
Pressing device 4 the difference is that: it is described pressing fixed frame bottom side be provided with compression leg 37.
As shown in Fig. 2, the master driving motor of the transmission system of two assembly machines powers on rotation, drive master driving accurate
Divider does the rotation of intermittent accurate repeatable position, and station master is to be placed on rack by master bearing plane bearing support
On, product tooling carrying product motor is mounted on station master, and according to the needs of system, intermittent step feeding adds to each
Station is set, until product according to technique require complete the process, equipment is carried out by blanking mechanical hand.
A kind of action process of turntable type motor automatic assembling mechanism of the present embodiment: hub cap and wheel are fixed on hub cap
In the product tooling of feeding station on front side of assembly machine, work station disk is driven by the first turntable type and send product tooling to hub cap dress
Position with pressing device；As shown in Figure 3 and Figure 4, hub cap assembly pressing device is controlled on pressing cylinder by solenoid directional control valve
Lower movement；Guarantee that pressing cylinder exports precisely pressure force up and down by guide rod and the first guiding linear bearing cooperation, passes through pressure
Plywood hub cap, motor wheel is screwed before assembly precompressed, eliminate raw material consistency problem bring assembly miss
Poor hidden danger；Work station disk is driven by the first turntable type again to send product tooling to the position of hub cap the screwed lock device, such as Fig. 5 and
Shown in Fig. 6, hub cap the screwed lock device does servo drive motor accurately under promotion up and down by driving servo drive motor
Drop movement guarantees that assembly line mechanism can be suitable for different product and model, and servo drive motor drives entire crane logical
Cross the linear motion up and down that the second guiding linear bearing does precision positioning on the guide post of guide support frame；Reach servo-drive
After the location parameter of motor setting, start electric screw driver, drives kinematic link to rotate in connecting rod guide sleeve, feeding screw
The screw of discharging gate obtains constantly rotation and the precompressed of kinematic link by pneumatic screwdriver head, and quickly screw is screwed in wheel sub-aperture；
When the torque sensor on electric screw driver detects setting torque, electric screw driver stops rotating, and servo drive motor mentions
Rise entire the screwed lock mechanism；Work station disk is driven for the good wheel of the screwed lock and hub cap stepping by the first turntable type again
It is transported to the position of the first blanking mechanical hand, as shown in fig. 7, the pawl cooperation at the driving end of two Y-axis driving cylinders is stretched out and clamped
Product, then, Z axis driving cylinder driving lift product, and the X-axis of X-axis straight-line motion mechanism drives cylinder movement, by product from work
It is carried on transition assembly line on the master of position；X-axis linear motion guide rail on X-axis straight-line motion mechanism can guarantee manipulator in X
Position repeatability and consistency when direction is run；Product on transition assembly line is fixed to the front left side of side lid assembly machine
In the product tooling of feeding station, work station disk is driven by the second turntable type and send product tooling to wheel stator assembly pressing dress
The position set, then as shown in Figure 3 and Figure 4, control pressing cylinder on guide rod and the first guiding linear bearing precision by pushing
Set son and wheel；Work station disk is driven by the second turntable type again to send product tooling to the position of side lid assembly device, such as Fig. 8
It is shown, drive compression leg that the good wheel of press fit arrangement, stator, motor side lid are integrally assembled and pressed by pressing cylinder；Lead to again
It crosses the second turntable type transmission work station disk to send product tooling to side lid the screwed lock device, then as shown in Figure 5 and Figure 6, and hub
Lid the screwed lock device, which equally acts, to be screwed；Work station disk is driven by the second turntable type again to send product tooling to the
The position of two blanking mechanical hands, as shown in figure 9, equally act with the first blanking mechanical hand, by finished product motor from the second turntable type
Transmission work station disk is transported on rear process detection assembly line.
A kind of turntable type motor automatic assembling mechanism of the present embodiment, makes the dress of electric bike and electric motor vehicle electric
Per hour with the people 150 of process 6, it is promoted to 3 people 300 per hour, single capacity efficiency promotes 4 times, because having used machine
Device automatic assembling, screw is locked automatically to be paid, and the consistency and stability of motor product quality have obtained biggish promotion.
Above-described embodiment should not in any way limit the present invention, all to be obtained by the way of equivalent replacement or equivalency transform
Technical solution fall within the scope of protection of the present invention.
Claims (9)
1. a kind of turntable type motor automatic assembling mechanism, it is characterised in that: including hub cap assembly machine and Bian Gai assembly machine；The hub
Lid assembly machine includes the first turntable type transmission work station disk and rack；The top of the first turntable type transmission work station disk to keep left is set
It is equipped with the top that hub cap assembles pressing device, top rearward is provided with hub cap the screwed lock device, keeps right and the first blanking is set
Manipulator；The right side of hub cap assembly machine is arranged in the side lid assembly machine；Institute's side lid assembly machine includes that the second turntable type is driven work
Position disk and rack；The top of the second turntable type transmission work station disk to keep left is provided with wheel stator assembly pressing device, leans on
Top afterwards is provided with lid the screwed lock device, forward top when lid assembly device, the top kept right are provided with and is provided with
Second blanking mechanical hand.
2. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: the hub cap assembly machine
Transition assembly line is additionally provided between the lid assembly machine of side.
3. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: first turntable type
Being driven work station disk and the second turntable type transmission work station disk all includes by the rack-mounted station of master bearing plane bearing
Master；The rack of the master bearing plane bearing bottom side is additionally provided with master driving motor and master drives accurate divider；
The peripherally disposed of the station master has station mounting hole；Product tooling is fixed on the station mounting hole；It is described
Product tooling is for carrying product motor.
4. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: the hub cap assembly pressure
Attach together set with wheel stator assembly pressing device all include the fixed plate being fixed on the rack；It is fixed at the top of the fixed plate
Press cylinder；The drive rod of the pressing cylinder passes through fixed plate and is connected with pressing fixed frame in bottom end；The pressing is fixed
The bottom side of frame is provided with force fit plate；The top side of the pressing fixed frame is additionally provided with guide rod；The fixed plate with guide rod
It is additionally provided with the first guiding linear bearing on corresponding position, is threaded through in guiding linear bearing with guide rod and carries out stroke and lead
To.
5. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: the hub cap screwed lock
It pays device and Bian Gai the screwed lock device all includes rack-mounted guide support frame and moves down along guide support frame
Dynamic crane；The crane is by the second guiding linear axis bearing sleeve on the guide post of guide support frame；The guide support
The top side of frame is equipped with servo drive motor；Electric screw driver is provided on the upside of the crane, downside is provided with screw and goes out
Expect mouth；The electric screw driver is used cooperatively by kinematic link and connecting rod guide sleeve with screw discharging gate.
6. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: first blanking machine
Tool hand and the second blanking mechanical hand all include rack-mounted X-axis straight-line motion mechanism；The X-axis straight-line motion mechanism
Z axis driving cylinder is fixed on mobile terminal；The driving end of the Z axis driving cylinder is connected with clamping jaw fixed frame, clamping jaw fixed frame
The bottom side at both ends is respectively fixed with Y-axis driving cylinder；The driving end of two Y-axis driving cylinders is oppositely arranged and is respectively fixed with pawl.
7. a kind of turntable type motor automatic assembling mechanism according to claim 4, it is characterised in that: the side lid assembly dress
The structure set and hub cap assembly pressing device the difference is that: the bottom side of the pressing fixed frame is provided with compression leg.
8. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: the hub cap assembly machine
Front side be feeding station.
9. a kind of turntable type motor automatic assembling mechanism according to claim 1, it is characterised in that: the side lid assembly machine
Front left side be feeding station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910113717.XA CN109590740A (en) | 2019-02-14 | 2019-02-14 | A kind of turntable type motor automatic assembling mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910113717.XA CN109590740A (en) | 2019-02-14 | 2019-02-14 | A kind of turntable type motor automatic assembling mechanism |
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| CN109590740A true CN109590740A (en) | 2019-04-09 |
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ID=65967330
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910113717.XA Pending CN109590740A (en) | 2019-02-14 | 2019-02-14 | A kind of turntable type motor automatic assembling mechanism |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110571992A (en) * | 2019-08-27 | 2019-12-13 | 江苏新伟动力科技有限公司 | A single-station motor magnetic steel assembly glue machine |
| CN110571991A (en) * | 2019-08-27 | 2019-12-13 | 江苏新伟动力科技有限公司 | A turntable motor magnetic steel automatic pressing and gluing machine |
| CN112548558A (en) * | 2020-11-25 | 2021-03-26 | 武汉理工大学 | Automatic assembling machine for wave generator and flexible gear |
| CN114888566A (en) * | 2022-06-02 | 2022-08-12 | 温州宇东电器洁具有限公司 | Assembly equipment for air exchange fan |
| CN118174502B (en) * | 2024-04-01 | 2024-08-02 | 常州工学院 | High-speed magnetic suspension motor mounting system |
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| CN209477695U (en) * | 2019-02-14 | 2019-10-11 | 昆山市科利达自动化设备有限公司 | A kind of turntable type motor automatic assembling mechanism |
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| JPH1071802A (en) * | 1996-08-30 | 1998-03-17 | Topy Ind Ltd | Rim disc assembling device for automobile wheel |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110571992A (en) * | 2019-08-27 | 2019-12-13 | 江苏新伟动力科技有限公司 | A single-station motor magnetic steel assembly glue machine |
| CN110571991A (en) * | 2019-08-27 | 2019-12-13 | 江苏新伟动力科技有限公司 | A turntable motor magnetic steel automatic pressing and gluing machine |
| CN112548558A (en) * | 2020-11-25 | 2021-03-26 | 武汉理工大学 | Automatic assembling machine for wave generator and flexible gear |
| CN114888566A (en) * | 2022-06-02 | 2022-08-12 | 温州宇东电器洁具有限公司 | Assembly equipment for air exchange fan |
| CN118174502B (en) * | 2024-04-01 | 2024-08-02 | 常州工学院 | High-speed magnetic suspension motor mounting system |
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Application publication date: 20190409 |