CN117248343A - Continuous microwave function finishing rinsing machine of yarn - Google Patents
Continuous microwave function finishing rinsing machine of yarn Download PDFInfo
- Publication number
- CN117248343A CN117248343A CN202311456544.4A CN202311456544A CN117248343A CN 117248343 A CN117248343 A CN 117248343A CN 202311456544 A CN202311456544 A CN 202311456544A CN 117248343 A CN117248343 A CN 117248343A
- Authority
- CN
- China
- Prior art keywords
- yarn
- yarns
- guide rollers
- roller
- microwave
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000006243 chemical reaction Methods 0.000 claims abstract description 36
- 238000007654 immersion Methods 0.000 claims abstract description 36
- 239000012530 fluid Substances 0.000 claims abstract description 26
- 239000012224 working solution Substances 0.000 claims abstract description 19
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000005406 washing Methods 0.000 claims abstract description 5
- 238000001035 drying Methods 0.000 claims abstract description 4
- 238000010992 reflux Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims 1
- 238000007598 dipping method Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000005554 pickling Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000051 modifying effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007730 finishing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 229920000433 Lyocell Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- -1 modal Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/345—Means for controlling the tension in the textile material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a yarn continuous microwave functional finishing washing machine which comprises a front beam for unreeling yarns and a rear beam for reeling the yarns, wherein the yarns move from the front beam to the rear beam, a dipping box for dipping working fluid into the yarns, a padder for controlling the content of the working fluid in the yarns, a microwave reaction box for accelerating the reaction of the working fluid and the yarns, a cleaning device for cleaning the yarns and a dryer for drying the yarns are sequentially arranged between the front beam and the rear beam along the moving direction of the yarns. The yarn is extruded out after absorbing the working solution for many times through the plurality of second guide rollers and the squeeze rollers on the immersion liquid box, so that the yarn can fully absorb the working solution, and the waste of the working solution is reduced. The reaction of the working solution in the yarns can be accelerated through the microwave reaction box, so that the production efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of yarn function finishing equipment, and particularly relates to a yarn continuous microwave function finishing rinsing machine.
Background
At present, in the printing and dyeing industry, the traditional and conventional intermittent cheese cylinder finishing is used for performing functional finishing (including cationic modification, anionic modification, antibacterial, flame retardant and deodorization) on cellulose yarns such as cotton, viscose, modal, tencel, flax and ramie. The method is to wind the yarn on the drum core to make the yarn, uniformly process holes on the drum core, put the yarn into the creel, put the creel into the dye vat, and when working, the working liquid enters the yarn coil on the drum core through the holes on the drum core, thus realizing the function finishing of the yarn. The method has the problems of large consumption of working fluid, high cost and the like in the function finishing process. In addition, the working solution utilization efficiency is low in the function finishing process, the washing difficulty is high, great pressure is caused to sewage discharge, and the sewage discharge amount is large, so that the production cost is high.
Disclosure of Invention
The invention aims at solving the technical problems and provides a yarn continuous microwave functional finishing rinsing machine which efficiently utilizes working solution.
The purpose of the invention is realized in the following way: a continuous microwave function finishing rinsing machine for yarns comprises a front beam for unreeling yarns and a rear beam for reeling the yarns, wherein the yarns move from the front beam to the rear beam, a dipping box for dipping working solution into the yarns, a padder for controlling the content of the working solution in the yarns, a microwave reaction box for accelerating the reaction of the working solution and the yarns, a cleaning device for cleaning the yarns and a dryer for drying the yarns are sequentially arranged between the front beam and the rear beam along the moving direction of the yarns.
In the invention, the immersion tank comprises an immersion tank body, a plurality of first guide rollers are arranged in the immersion tank body, a plurality of second guide rollers are arranged outside the immersion tank body, and the first guide rollers and the second guide rollers are arranged at intervals to enable yarns to alternately pass through the first guide rollers and the second guide rollers.
In the invention, the second guide roller is provided with a squeeze roller for squeezing the yarn passing through the second guide roller so as to squeeze the working fluid in the yarn.
In the invention, the immersion tank further comprises a first tensioning device arranged on the immersion tank body, the first tensioning device comprises a rotating piece, the rotating piece is connected with an adjusting plate so that the adjusting plate can rotate around the rotating piece, the adjusting plate is connected with a first power source for driving the adjusting plate to rotate, a first tensioning roller for guiding yarns to move is arranged on the adjusting plate, and the adjusting plate rotates to adjust the tension degree of the yarns.
In a further aspect of the invention, the padder includes a fixed roller and a movable roller movable toward and away from the fixed roller, the yarn being disposed between the fixed roller and the movable roller such that the fixed roller and the movable roller squeeze the working fluid from the yarn.
In the invention, the movable roller is connected with a driving component to drive the movable roller to move, the padder comprises a frame, the driving component comprises a first supporting piece for supporting the movable roller, one end of the first supporting piece is rotatably arranged on the frame, and the other section of the first supporting piece is connected with a second power source arranged on the frame.
In the invention, a reflux groove extending to the immersion liquid tank is arranged below the fixed roller so as to reflux the working liquid dropping from the fixed roller to the immersion liquid tank.
In the invention, the microwave reaction box comprises a microwave reaction box body, a plurality of third guide rollers and a plurality of fourth guide rollers are arranged in the microwave reaction box body, yarns alternately pass through the third guide rollers and the fourth guide rollers at intervals, and a microwave generator for generating microwaves is arranged between the third guide rollers and the fourth guide rollers.
In the invention, the microwave generators are arranged in two rows and distributed along the moving direction of the yarn, and the microwave generators in each row are arranged at equal intervals.
In the invention, the microwave reaction box further comprises a second tensioning device, the second tensioning device comprises a support frame arranged at the front end of the microwave reaction box, a second support piece capable of moving along the support frame and a third power source for driving the second support piece to move are arranged on the support frame, a second tensioning roller in contact with the yarn is arranged on the second support piece, and the second support piece moves to adjust the tension degree of the yarn.
The beneficial effects of the invention are as follows:
1. the yarn is extruded out after absorbing the working solution for many times through the plurality of second guide rollers and the squeeze rollers on the immersion liquid box, so that the yarn can fully absorb the working solution, and the waste of the working solution is reduced.
2. The reflux groove is arranged on the padder, when the padder extrudes the yarns to adjust the content of the yarn working solution, the extruded working solution can reflux into the immersion liquid tank, so that the utilization rate of the working solution is improved.
3. The reaction of the working solution in the yarns can be accelerated through the microwave reaction box, so that the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the dip tank and padder;
FIG. 3 is a schematic structural view of a microwave reaction box;
FIG. 4 is a schematic view of the structure of the cleaning device;
wherein the reference numerals are as follows: front beam 100; a rear warp beam 200; an immersion liquid tank 300; an immersion liquid tank 310; a first guide roller 311; a second guide roller 312; a squeeze roller 313; a rotation member 320; an adjustment plate 321; a first tension roller 322; a first power source 323; a padder 400; a frame 410; a fixed roller 420; a first support 430; a movable roller 431; a second power source 432; a return groove 440; a microwave reaction box 500; a microwave reaction box 510; a third guide roller 511; a fourth guide roller 512; a microwave generator 513; a support frame 520; a second tension roller 521; a third power source 522; a second support 523; a cleaning device 600; a rinsing machine 610; a soaping machine 620; a pickling machine 630; a finisher 640; a wringing machine 650; a dryer 700; yarn 800.
Detailed Description
Technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some of the embodiments of the present application, but not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments in the present application are within the scope of the protection of the present application.
Referring to fig. 1 to 4, a continuous microwave finishing washer 610 for yarns 800 includes a front beam 100 for unwinding the yarns 800 and a rear beam 200 for winding the yarns 800, and the yarns 800 move from the front beam 100 toward the rear beam 200. An immersion tank 300, a padder 400, a microwave reaction tank 500, a cleaning device 600, and a dryer 700, which are sequentially arranged along the moving direction of the yarn 800, are provided between the front beam 100 and the rear beam 200. The immersion tank 300 stores therein a working fluid for modifying the yarn 800, and the yarn 800 enters the immersion tank 300 to contact with and absorb the working fluid, so that the fibers in the yarn 800 react with the working fluid. The yarn 800, which has completed the absorption of the working fluid from the immersion tank 300, enters the padder 400, and the padder 400 extrudes the excess working fluid in the yarn 800 to control the content of the working fluid in the yarn 800, thereby facilitating the subsequent cleaning. Yarn 800 from calender 400 enters microwave reaction box 500, and microwaves are generated in microwave reaction box 500 to accelerate the reaction between the working fluid and the fibers. The yarn 800 from the microwave reaction box 500 enters the cleaning device 600 for cleaning, then enters the dryer 700 for drying, and finally is wound up by the second warp beam.
The immersion liquid box 300 comprises an immersion liquid box body 310, a plurality of first guide rollers 311 are arranged in the immersion liquid box body 310, and a plurality of second guide rollers 312 are arranged at the top outside the immersion liquid box body 310, so that the first guide rollers 311 and the second guide rollers 312 are distributed up and down. The first guide roller 311 and the second guide roller 312 are arranged at intervals to enable the yarn 800 to pass through the first guide roller 311 and the second guide roller 312 alternately up and down, so that the yarn 800 can fully absorb working fluid in the immersion tank 310, and the modifying effect is ensured. Meanwhile, the squeeze roller 313 is arranged above the second guide roller 312, the yarn 800 passing through the second guide roller 312 is squeezed by the squeeze roller 313, so that working fluid in the yarn 800 is squeezed out, and then the yarn 800 enters the immersion liquid box 310 again to absorb the working fluid, so that the working fluid can enter the yarn 800 repeatedly, the inside and the outside of the yarn 800 are immersed in the working fluid, the modifying effect is further ensured, and the utilization efficiency of the working fluid is also improved.
The immersion tank 300 further includes a first tensioning device disposed on the immersion tank body 310, the first tensioning device including a rotation member 320 mounted on a sidewall of the immersion tank body 310, the rotation member 320 being connected with an adjustment plate 321 such that the adjustment plate 321 can rotate centering on the rotation member 320. The rotation piece 320 is connected with the middle part of the adjusting plate 321, one of the two ends of the adjusting plate 321 is connected with a first tensioning roller 322, and meanwhile, the adjusting plate 321 is also connected with a first power source 323, and the rotation of the adjusting plate 321 can be pushed by the first power source 323, so that the first tensioning roller 322 moves and adjusts the tension degree of the yarns 800 in the immersion liquid box 310.
The padder 400 includes a frame 410, a fixed roller 420 and a movable roller 431 are provided on the frame 410, and the movable roller 431 is driven to move on the frame 410 by a driving assembly so that the movable roller 431 can be close to or far from the fixed roller 420. The yarn 800 is placed between the movable roller 431 and the fixed roller 420, so that the two squeeze the yarn 800 to squeeze the working fluid in the yarn 800, and the pressure on the yarn 800 can be regulated by the movement of the movable roller 431, so that the content of the working fluid in the yarn 800 can be regulated. The driving assembly includes a first supporting member 430, the movable roller 431 is mounted on the first supporting member 430, one end of the first supporting member 430 is connected with the frame 410, the other end is connected with a second power source 432, and the second power source 432 can push the first supporting member 430 to rotate so as to drive the movable roller 431 to move.
A return groove 440 extending to the immersion tank 300 is provided below the fixed roller 420. When the fixed roller 420 and the movable roller 431 press the yarn 800, the extruded working fluid in the yarn 800 drops into the return groove 440 along the fixed roller 420. The return groove 440 washes toward the immersion tank 300 and extends to the inside of the immersion tank 300. The working fluid in the reflux tank 440 flows into the immersion liquid tank 300 to be reused under the action of gravity, thereby improving the utilization rate of the working fluid and reducing the cost.
The microwave reaction box 500 comprises a microwave reaction box body 510, wherein a plurality of third guide rollers 511 and a plurality of fourth guide rollers 512 are arranged in the microwave reaction box body 510, the third guide rollers 511 and the fourth guide rollers 512 are distributed up and down and are arranged at intervals to enable the yarn 800 to pass through the third guide rollers 511 and the fourth guide rollers 512 up and down alternately, and the residence time of the yarn 800 in the microwave reaction box 500 can be ensured. Two rows of microwave generators 513 distributed along the moving direction of the yarn 800 are arranged between the third guide roller 511 and the fourth guide roller 512, and the microwave generators 513 in each row are arranged at equal intervals, so that the yarn 800 in the microwave reaction box 510 can be uniformly irradiated by microwaves, and the consistency of the yarn 800 is ensured.
The microwave reaction box 500 further comprises a second tensioning device, the second tensioning device comprises a supporting frame 520 arranged at the front end of the microwave reaction box body 510, a second supporting piece 523 capable of moving along the supporting frame 520 and a third power source 522 connected with the second supporting piece 523 are arranged on the supporting frame 520, and a second tensioning roller 521 in contact with the yarn 800 is arranged on the second supporting piece 523. The third power source 522 drives the second supporting member 523 to move along the supporting frame 520, so that the second tensioning roller 521 moves, and the tension of the yarn 800 entering the microwave reaction box 510 is adjusted.
The washing apparatus 600 includes a washing machine 610, a soaping machine 620, a pickling machine 630, and a finishing machine 640, which are sequentially disposed in the moving direction of the yarn 800. A wringer 650 is provided between the washer 610 and the soaping machine 620, between the soaping machine 620 and the pickling machine 630, and between the pickling machine 630 and the finishing machine 640, so that the yarn 800 is immediately dehydrated after each cleaning is completed, and the cleaning is more complete.
The embodiments of the present application and the features of the embodiments may be combined without conflict, and the present application is not limited to the specific embodiments described above, which are merely illustrative, not restrictive, and many forms may be made by those of ordinary skill in the art, without departing from the spirit of the present application and the scope of the claims, which are also within the protection of the present application.
Claims (10)
1. The utility model provides a continuous microwave function arrangement rinsing machine of yarn, its characterized in that includes front beam (100) and back beam (200) of rolling yarn (800) that are used for unreeling yarn (800), yarn (800) are moved towards back beam (200) direction from front beam (100), be provided with between front beam (100) and back beam (200) along immersion fluid box (300) that are used for immersing the working solution in yarn (800) in proper order of yarn (800) direction of movement, be used for controlling padder (400) of the working solution content in yarn (800), be used for accelerating the microwave reaction case of working solution and yarn (800) reaction, be used for carrying out abluent belt cleaning device (600) and be used for drying dryer (700) of yarn (800) to yarn (800).
2. The continuous microwave functional finishing washer for yarns according to claim 1, wherein the immersion tank (300) comprises an immersion tank body (310), a plurality of first guide rollers (311) are arranged in the immersion tank body (310), a plurality of second guide rollers (312) are arranged outside the immersion tank body (310), and the first guide rollers (311) and the second guide rollers (312) are arranged at intervals to enable the yarns (800) to alternately pass through the first guide rollers (311) and the second guide rollers (312).
3. A continuous microwave functional finishing washer for yarn according to claim 2, characterized in that said second guide roller (312) is provided with a squeeze roller (313) for squeezing the yarn (800) passing the second guide roller (312) to squeeze out the working liquid in the yarn (800).
4. A continuous microwave functional yarn finishing washer as in claim 2, wherein the dip tank (300) further comprises a first tensioning device disposed on the dip tank body (310), the first tensioning device comprising a rotating member (320), the rotating member (320) being connected to an adjusting plate (321) to enable the adjusting plate (321) to rotate about the rotating member (320), the adjusting plate (321) being connected to a first power source (323) for driving the adjusting plate (321) to rotate, the adjusting plate being provided with a first tensioning roller (322) in contact with the yarn (800), the adjusting plate (321) rotating to adjust the tension of the yarn (800).
5. A continuous microwave functional finishing washer for yarns according to claim 1, characterized in that said padder (400) comprises a fixed roller (420) and a movable roller (431) movable close to or away from said fixed roller (420), the yarn (800) being interposed between the fixed roller (420) and the movable roller (431) so that the fixed roller (420) and the movable roller (431) extrude the working fluid inside the yarn (800).
6. A continuous microwave functional finishing washer for yarns as claimed in claim 5, characterized in that said movable roller (431) is connected with a driving assembly for driving it to move, said carriage (400) comprises a frame (410), said driving assembly comprises a first support member (430) for supporting said movable roller (431), one end of said first support member (430) is rotatably disposed on the frame (410), and the other end of said first support member (430) is connected with a second power source (432) disposed on said frame (410).
7. A continuous microwave functional finishing washer for yarns according to claim 5, characterized in that a reflux trough (440) extending to the dip tank (300) is provided below the fixed roller (420) to reflux the working liquid dripping from the fixed roller (420) to the dip tank (300).
8. The continuous microwave functional finishing washing machine for yarns according to claim 1, wherein the microwave reaction box (500) comprises a microwave reaction box body (510), a plurality of third guide rollers (511) and a plurality of fourth guide rollers (512) are arranged in the microwave reaction box body (510), the third guide rollers (511) and the fourth guide rollers (512) are arranged at intervals to enable the yarns (800) to alternately pass through the third guide rollers (511) and the fourth guide rollers (512), and a microwave generator (513) for generating microwaves is arranged between the third guide rollers (511) and the fourth guide rollers (512).
9. The continuous microwave functional finishing washer for yarn as claimed in claim 8, wherein the microwave generators (513) are provided in two rows and are distributed along the moving direction of the yarn (800), and each row of the microwave generators (513) is arranged at equal intervals.
10. The continuous microwave functional yarn finishing washer as claimed in claim 8, wherein the microwave reaction tank (500) further comprises a second tensioning device, the second tensioning device comprises a supporting frame (520) arranged at the front end of the microwave reaction tank (500), a second supporting member (523) capable of moving along the supporting frame (520) and a third power source (522) for driving the second supporting member (523) to move are arranged on the supporting frame (520), a second tensioning roller (521) in contact with the yarn (800) is arranged on the second supporting member (523), and the second supporting member (523) moves to adjust the tension degree of the yarn (800).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311456544.4A CN117248343A (en) | 2023-11-03 | 2023-11-03 | Continuous microwave function finishing rinsing machine of yarn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311456544.4A CN117248343A (en) | 2023-11-03 | 2023-11-03 | Continuous microwave function finishing rinsing machine of yarn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117248343A true CN117248343A (en) | 2023-12-19 |
Family
ID=89137069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311456544.4A Pending CN117248343A (en) | 2023-11-03 | 2023-11-03 | Continuous microwave function finishing rinsing machine of yarn |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117248343A (en) |
-
2023
- 2023-11-03 CN CN202311456544.4A patent/CN117248343A/en active Pending
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