CN117228043A - A cut unloader for banded material - Google Patents

A cut unloader for banded material Download PDF

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Publication number
CN117228043A
CN117228043A CN202311158337.0A CN202311158337A CN117228043A CN 117228043 A CN117228043 A CN 117228043A CN 202311158337 A CN202311158337 A CN 202311158337A CN 117228043 A CN117228043 A CN 117228043A
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CN
China
Prior art keywords
plate
clamping arm
arm
suction
slitting
Prior art date
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Pending
Application number
CN202311158337.0A
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Chinese (zh)
Inventor
纪庆松
张云楼
刘靳
曹秀川
董玮琨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING DOUBLE-CRANE PHARMACEUTICAL EQUIPMENT CO LTD
Original Assignee
BEIJING DOUBLE-CRANE PHARMACEUTICAL EQUIPMENT CO LTD
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Application filed by BEIJING DOUBLE-CRANE PHARMACEUTICAL EQUIPMENT CO LTD filed Critical BEIJING DOUBLE-CRANE PHARMACEUTICAL EQUIPMENT CO LTD
Priority to CN202311158337.0A priority Critical patent/CN117228043A/en
Publication of CN117228043A publication Critical patent/CN117228043A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a slitting and blanking device for strip-shaped materials. Comprising the following steps: a vertically arranged substrate; a material reel, a material clamping and feeding device, a sucking and discharging feeding mechanism and a slitting mechanism are arranged on the substrate; the suction and discharge feeding mechanism comprises a base plate, wherein the back of the base plate is horizontally provided with a bottom plate, a sliding rail is arranged on the bottom plate, and a horizontal feeding plate is arranged on the sliding rail; a horizontal feeding driving device which is in transmission connection with the horizontal feeding plate; two main lifting cylinders are arranged on the horizontal feeding plate, and the free ends of the two main lifting cylinders are connected with two micro-motion lifting cylinders; two guide shafts are arranged downwards at the bottom of the horizontal feeding plate; connecting arms are arranged on the two guide shafts in a sliding manner; the free ends of the two micro-motion lifting cylinders are connected to the connecting arm; a suction and discharge window is arranged on the substrate corresponding to the connecting arm; the suction and release arm is connected to the connecting arm and penetrates through the suction and release window to be positioned at the front side of the substrate; a plurality of material sucking and discharging nozzles are arranged on the sucking and discharging arm at equal intervals.

Description

A cut unloader for banded material
Technical Field
The invention relates to a slitting and blanking device for strip-shaped materials.
Background
In order to ensure moisture resistance of the tablets, a drying agent needs to be placed in a blister of the aluminum plastic machine; a general desiccant is a strip material similar to paper sheets, and the outer surface of the desiccant is coated with a fiber desiccant strip; the size of the drying agent after being cut is smaller, the drying agent is lighter and thinner, and the drying agent can be cut and accurately placed into a blister after being cut, so that the development of the cutting and discharging device is difficult.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide a slitting and blanking device for a strip-shaped material.
In order to achieve the above object, the present invention provides a slitting and blanking device for a strip material, comprising: a vertically arranged substrate; a material reel, a material clamping and feeding device, a sucking and discharging feeding mechanism and a slitting mechanism are arranged on the substrate; wherein, inhale put feed mechanism include:
a bottom plate is horizontally arranged on the back of the base plate, a sliding rail with the same advancing direction as the strip-shaped material is arranged on the bottom plate, and a horizontal feeding plate is arranged on the sliding rail;
the horizontal feeding driving device is in transmission connection with the horizontal feeding plate and is used for driving the horizontal feeding plate to slide along the sliding rail;
a window is arranged on the bottom plate corresponding to the middle part of the horizontal feeding plate;
two main lifting cylinders are arranged on the horizontal feeding plate, and the free ends of the two main lifting cylinders extend downwards out of the horizontal feeding plate and are connected with two micro-lifting cylinders; the micro-motion lifting cylinder penetrates through the window and is positioned below the horizontal feeding plate;
two guide shafts are arranged at the bottom of the horizontal feeding plate downwards and correspond to the two micro-motion lifting cylinders in parallel; connecting arms are arranged on the two guide shafts in a sliding manner; the free ends of the two micro-motion lifting cylinders are connected to the connecting arm; a suction and discharge window is arranged on the substrate corresponding to the connecting arm; the suction and release arm is connected to the connecting arm and penetrates through the suction and release window to be positioned at the front side of the substrate; a plurality of material sucking and discharging nozzles are arranged on the sucking and discharging arm at equal intervals;
the control device is used for controlling the following suction and discharge:
suction stage: the micro-motion air cylinder moves downwards to drive the suction and discharge arm to drive the material suction and discharge nozzle to suck the material sheet;
lifting: the micro-motion air cylinder is reset upwards to drive the material sheet to be sucked to be separated from the material tank;
translational avoidance phase: the horizontal driving device is used for driving the horizontal feeding plate to translate a preset distance to the running direction of the material at a first speed; wherein the first speed is greater than the speed of the PVC tape;
height compensation stage: after the material sheet translates to a position which ensures that the material sheet does not interfere with the guide supporting strip, the main lifting cylinder can start to execute descending action so as to compensate the structural height difference;
and (3) a precise throwing stage: the horizontal driving device follows the PVC tape at a uniform speed at a second speed to enter and decelerate to stop, namely, when the material sheet is about to reach the upper part of the corresponding bubble cover, the micro-motion cylinder executes a downward detection action, so that the sucker releases the material sheet at an accurate position and puts the material sheet into the corresponding bubble cover;
the main lifting cylinder and the micro-motion cylinder are reset upwards, the horizontal feeding plate is driven by the driving device to return to the initial position, the next suction is prepared, and the like.
Further, the clamping and feeding mechanism comprises: a clamping support plate is arranged on the front side or the rear side of the base plate, a guide rail is arranged on the clamping support plate, a sliding block is arranged on the guide rail in a sliding manner, and a movable clamping arm is arranged on the sliding block in a sliding manner; the base plate is provided with a clamping arm feeding cylinder corresponding to the sliding block, and the free end of the clamping arm feeding cylinder is arranged on the sliding block;
the movable clamping arm comprises an upper clamping arm and a lower clamping arm which are arranged at intervals up and down, and a clamping cylinder is arranged between the upper clamping arm and the lower clamping arm; one end of the upper clamping arm is arranged on the sliding block; a plurality of compression columns are arranged on the upper clamping arm at equal intervals downwards along the length direction;
after the clamping action is completed by the clamping cylinder, the movable clamping arm is driven by the clamping arm feeding cylinder to move forward by a preset distance in the PVC tape feeding direction.
Further, the slitting mechanism comprises a fixed seat arranged on the substrate, and a movable seat is correspondingly arranged above the fixed seat; more than two guide shafts are arranged on the fixed seat, and guide holes are formed in the movable seat corresponding to the guide shafts; the guide shaft is slidably arranged in the guide hole;
the two ends of the fixed seat and the movable seat are respectively provided with a slitting lifting cylinder; the lower cutter is arranged on the downstream side of the fixed seat, and the upper cutter is correspondingly arranged on the downstream side of the movable seat.
Further, a plurality of compression columns are downwards arranged on the movable seat at equal intervals along the length direction, so that the movable seat is matched with the fixed seat to form a fixed clamping arm;
after the clamping arm feeding cylinder drives the sliding block to drive the movable clamping arm to advance a preset distance in the PVC tape conveying direction, the slitting lifting cylinder drives the movable seat to move towards the fixed seat, the movement firstly completes clamping of the fixed clamping arm on materials, and then the movable seat continues to move to complete slitting; the clamping arm feeding cylinder drives the sliding block to retract and reset after the clamping arm is fixed to clamp the material, so as to prepare for next suction and clamping actions, and so on;
and the control device executes the suction and discharge control after the slitting mechanism finishes slitting.
Further, a compaction backboard is arranged on the lower clamping arm, a material groove is arranged on the compaction backboard, and the compaction column is arranged corresponding to the material groove.
Further, the compression column is an elastic compression column.
The invention adopts the suction feeding mechanism to suck the cut material sheet, and then accurately places the cut material sheet into the PVC bubble cap molded by the aluminum plastic machine. The motion is divided into two parts: one part takes a servo motor as power, and drives a horizontal feeding plate through driving a synchronous belt, so that the whole set of suction and discharge arms are driven to move in the horizontal direction (namely, along the PVC tape running direction of the aluminum-plastic machine); the other part uses the height compensation cylinder and the micro-motion cylinder as power to drive the whole set of suction arms to move in the height direction (namely, perpendicular to the PVC tape feeding direction), so that the light and thin materials are taken and placed well.
Drawings
Fig. 1 is a front side perspective view of an embodiment of the present invention.
Fig. 2 is a rear perspective view of an embodiment of the present invention.
Fig. 3 is a schematic top view of a portion of the suction and discharge feed mechanism of fig. 1.
Fig. 4 is a schematic view of the B-B direction of fig. 3.
Fig. 5 is a schematic cross-sectional view of fig. 1.
Fig. 6 is a schematic cross-sectional view of the clamp feed mechanism.
Fig. 7 is a schematic structural view of the slitting mechanism.
Fig. 8 is a schematic cross-sectional view of A-A of fig. 7.
Fig. 9 is a diagram showing the movement process of the suction and discharge arm.
Fig. 10 is a schematic view of the entire structure of the tablet packing apparatus.
Fig. 11 is a schematic structural view of the tablet dispensing device.
Fig. 12 is a schematic structural view of the cylinder block discharging mechanism in fig. 11.
Fig. 13 is a schematic view of the cylinder of fig. 12 before actuation.
Fig. 14 is a schematic view of the cylinder of fig. 12 after operation.
Fig. 15 is a schematic side view of a lot number imprint mechanism apparatus with adjustable positions.
Fig. 16 is a schematic front view of fig. 15.
Fig. 17 is a schematic structural view of the lifting device in fig. 16.
Fig. 18 is a schematic structural view of a tablet quantity abnormality detection device unit.
Fig. 19 is a schematic view in the A-A direction of fig. 18.
Fig. 20 is a schematic view in the B-B direction of fig. 18.
Fig. 21 is a schematic connection diagram of the automatic product chain adjusting device in the present invention.
Fig. 22 is a schematic diagram of the structure of the lifter plate in fig. 21 before the lifter plate is actuated.
Fig. 23 is a schematic view of the lifter plate of fig. 22 after actuation.
Fig. 24 is a side view of the cylinder block blanking mechanism of fig. 11.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
In the description of the present invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in the figure, the invention at least comprises a base plate 11 which is vertically arranged, wherein a material scroll (an air expansion shaft) is arranged on the base plate 11, a strip material roll 12 is arranged on the material scroll, and strip materials are arranged at intervals according to a required bubble cap pattern; a material clamping and feeding device 13, a suction and discharge feeding mechanism 14 and a slitting mechanism 15 which are arranged on the base plate.
The suction and discharge feeding mechanism comprises:
a bottom plate 141 is horizontally arranged on the back of the base plate, a sliding rail 142 with the same advancing direction as the strip-shaped material is arranged on the bottom plate, and a horizontal feeding plate 143 is arranged on the sliding rail;
the horizontal feeding driving device consists of a servo motor 147 and a synchronous belt 145, is in transmission connection with the horizontal feeding plate and is used for driving the horizontal feeding plate to slide along the slide rail;
a window 148 is arranged on the bottom plate at a position corresponding to the middle part of the horizontal feeding plate;
two main lifting cylinders 146 are arranged on the horizontal feeding plate 143, and the free ends of the two main lifting cylinders extend downwards out of the horizontal feeding plate to be connected with two micro-lifting cylinders 149; the micro-motion lifting cylinder penetrates through the window and is positioned below the horizontal feeding plate;
two guide shafts 1410 are arranged in parallel at the bottom of the horizontal feeding plate downwards corresponding to the two micro-motion lifting cylinders; a connecting arm 1411 is arranged on the two guide shafts in a sliding way; the free ends of the two micro-motion lifting cylinders are connected to the connecting arm; a suction and discharge window 111 is arranged on the substrate corresponding to the connecting arm; a suction arm 1412 connected to the connecting arm, said suction arm passing through the suction window and being located at the front side of the substrate; a plurality of material suction nozzles 1413 are arranged on the suction arm at equal intervals.
The control device is used for controlling the following suction and discharge:
suction stage: the micro-motion air cylinder moves downwards to drive the suction and discharge arm to drive the material suction and discharge nozzle to suck the material sheet;
lifting: the micro-motion air cylinder is reset upwards to drive the material sheet to be sucked to be separated from the material tank;
translational avoidance phase: the horizontal driving device is used for driving the horizontal feeding plate to translate a preset distance to the running direction of the material at a first speed; wherein the first speed is greater than the speed of the PVC tape;
height compensation stage: after the material sheet translates to a position which ensures that the material sheet does not interfere with the guide supporting strip, the main lifting cylinder can start to execute descending action so as to compensate the structural height difference;
and (3) a precise throwing stage: the horizontal driving device follows the PVC tape at a uniform speed at a second speed to enter and decelerate to stop, namely, when the material sheet is about to reach the upper part of the corresponding bubble cover, the micro-motion cylinder executes a downward detection action, so that the sucker releases the material sheet at an accurate position and puts the material sheet into the corresponding bubble cover;
the main lifting cylinder and the micro-motion cylinder are reset upwards, the horizontal feeding plate is driven by the driving device to return to the initial position, the next suction is prepared, and the like.
As a further improvement of the invention, an ascending limit rod 1414 is arranged downwards on the lower surface of the horizontal feeding plate, a limit nut is arranged on the ascending limit rod 1414, and a limit hole is correspondingly arranged on the connecting arm 1411; the stop nut can be adjusted up and down along the lifting stop rod 1414 to determine the top dead center of the connecting arm 1411.
As a further improvement of the present invention, the clamp feeding mechanism 13 further includes: a clamping support plate 131 is arranged on the front side or the rear side of the base plate, a guide rail 132 is arranged on the clamping support plate, a sliding block 133 is arranged on the guide rail in a sliding manner, and a movable clamping arm is arranged on the sliding block in a sliding manner; a clamping arm feeding cylinder 134 is arranged on the base plate corresponding to the sliding block, and the free end of the clamping arm feeding cylinder drives the sliding block to slide back and forth along the guide rail 132;
the movable clamping arm comprises an upper clamping arm 135 and a lower clamping arm 136 which are arranged at intervals up and down, and a clamping cylinder 137 is arranged between the upper clamping arm and the lower clamping arm; one end of the upper clamping arm is arranged on the sliding block; a plurality of compression columns 138 are arranged on the upper clamping arm at equal intervals downwards along the length direction;
after the clamping action is completed by the clamping cylinder, the movable clamping arm is driven by the clamping arm feeding cylinder to move forward by a preset distance in the PVC tape feeding direction.
As a further improvement of the invention, a slitting mechanism 15 is arranged at the downstream of the clamping and feeding mechanism, the slitting mechanism comprises a fixed seat 151 arranged on the base plate, and a movable seat 152 is correspondingly arranged above the fixed seat; more than two guide shafts 153 are arranged on the fixed seat, and guide holes are formed in the movable seat corresponding to the guide shafts; the guide shaft is slidably arranged in the guide hole;
a slitting lifting cylinder 154 is respectively arranged at two ends of the fixed seat and the movable seat; a lower cutter 155 is disposed on the downstream side of the fixed seat, and an upper cutter 156 is disposed on the downstream side of the movable seat.
As a further improvement of the invention, a plurality of pressing columns 157 are arranged on the movable seat at equal intervals downwards along the length direction, so that the movable seat is matched with the fixed seat to form a fixed clamping arm; the distance between the compaction column 157 and the material belt is smaller than the distance between the two cutters.
Thus, when the clamping arm feeding cylinder drives the sliding block to drive the movable clamping arm to advance a preset distance in the PVC tape conveying direction, the slitting lifting cylinder drives the movable seat to move towards the fixed seat, the clamping of the fixed clamping arm on the material is finished through the compression column, and then the movable clamping arm continues to move to finish slitting; the clamping arm feeding cylinder drives the sliding block to retract and reset after the clamping arm is fixed to clamp the material, so as to prepare for next suction and clamping actions, and so on; and the control device executes the suction and discharge control after the slitting mechanism finishes slitting. Thus, the material tape can be prevented from retreating due to its own tension or the like when the clamp feeding mechanism releases the clamp preparation for retreating after the feeding of the clamp feeding mechanism is completed.
As a further improvement of the invention, the lower clamping arm is provided with a pressing backboard, the pressing backboard is provided with a material groove, and the pressing column is arranged corresponding to the material groove.
As a further improvement of the invention, the compression column is an elastic compression column.
As shown in fig. 10, a slitting and blanking device for a strip-shaped material according to the present invention includes: the device comprises a drying agent feeding unit 1 (namely a strip material separating and blanking device), a tablet feeding unit 2, an aluminum-plastic composite unit 3, a batch number printing unit 4 and a tablet quantity detecting unit 5. In the figure, the blue thick lines represent PVC bands, the red thick lines represent desiccant bands, and the green thick lines represent aluminum foils; the red arrow indicates the direction of travel of the PVC tape (blister tape). As shown in the figure, the PVC strip coil firstly forms bubble caps through a bubble cap forming unit at the lower part of the system, then sequentially passes through a drying agent throwing unit 1, and the drying agent is thrown into part of bubble caps through the drying agent throwing unit 1; then the tablet is put into the rest bubble caps through the tablet putting unit 2; then, the blister with the tablets and the drying agent put in is compounded with aluminum foil by an aluminum-plastic compounding unit 3 in a hot pressing way; and the batch number printing unit 4 prints batch numbers on the bubble caps, then the bubble caps are cut to form medicine plates, and the medicine plates are subjected to detection before packaging by the medicine plate number detection unit 5, so that subsequent packaging can be performed.
Tablet dispensing unit
As shown in fig. 11 to 14, the tablet dispensing unit includes a hopper 21, an oscillating tray 22, an upper rail 23, and a cylinder block discharging mechanism 24 in this order from top to bottom. Tablets are sequenced by a hopper 21 through a vibrating tray 22 and then enter an upper track 23, and are put into a bubble cap through a cylinder blocking and discharging mechanism 24.
The cylinder keeps off and puts unloading mechanism includes: cylinder 241, inverted L-shaped baffle 242, Z-shaped baffle 243, blanking track 244, Z-shaped baffle shaft 245, bracket 246, inverted L-shaped baffle shaft 247, and spring 248.
Wherein, a Z-shaped stop 243 is arranged at the bottom of each channel of the blanking track 244, the Z-shaped stop 243 is fixed on the blanking track 244 through a Z-shaped stop rotating shaft 245, the cylinder 241 is fixed on the blanking track 244 through a bracket 246, and the inverted L-shaped baffle 242 is fixed on the bracket 246 through a rotating shaft 247. A spring 248 is mounted on top of each Z-stop 243 to return the Z-stop 243.
When the feeding is performed, the rod of the air cylinder 1 extends out to drive the inverted L-shaped baffle 242 to rotate to a certain angle, so that the Z-shaped baffle 243 is pressed, the tablets 249 fall into the bubble caps 2410, at the moment, the rod of the air cylinder 241 is retracted, the spring 248 resets the Z-shaped baffle 243 to block the next tablet, and the feeding is stopped.
The cylinder 241 drives the inverted L-shaped baffle 242, so that the inverted L-shaped baffle 242 rotates for a certain angle to press the upper end of the Z-shaped baffle 243, and the lower end of the Z-shaped baffle 243 moves away from the discharge hole to realize the blocking and releasing of the blanking.
The blanking signal of the air cylinder can be used for collecting the stepping signal of the bubble cap, and the air cylinder can be used for blanking once after the bubble cap finishes stepping once, and the control of the air cylinder can be controlled by adopting a PLC (programmable logic controller) or a singlechip and the like.
Batch number printing unit
The existing batch number stamping mechanism is fixed on a substrate, when the stamping batch number position is inaccurate due to machining and assembly errors, the medicine plate is not positioned at the center of the batch number stamping mechanism, and a stress point is not positioned at the center of the batch number stamping mechanism, so that uneven stress is caused, abrasion is accelerated, and meanwhile, the batch number stamping definition is inconsistent.
The batch number printing unit of the present invention, as shown in fig. 15 to 17, comprises a substrate 41, a fixed stage 42 being provided at the lower part of the substrate; two guide rails 43 are arranged on the fixed table; the lot press 44 is provided with a slider 441 on the back to allow the lot printer to be slidably mounted on two fixed rails.
A lifting device 45 is provided on the fixed table for precisely adjusting the lifting of the lot number printer. The lifting device adopts a hand-operated screw lifting device, as shown in fig. 17, a worm 451 and a worm wheel 452 are arranged in a shell (not shown in the figure); wherein one end of the worm extends out of the connecting handle 454; the central part of the worm wheel is hollow, and threads are arranged in the worm wheel; the screw 453 is screwed at the center part of the worm wheel; the worm wheel can be driven to rotate by the rotating handle through the worm, so that the screw rod is driven to ascend or descend; thereby realizing accurate alignment with the medicine plate and stamping out the batch numbers with accurate, clear and uniform positions.
Since the worm 451 and the worm wheel 452 constitute a speed reducing mechanism; therefore, the manual operation is labor-saving, and the precision is high; and due to its own structure, it will not cause reversion under the action of its own weight.
The lot number press 44 includes a bottom plate 445, side plates 446 provided on both sides above the bottom plate, and a back plate 447 provided behind the bottom plate and the side plates, and may be provided with a cover plate as needed; the bottom plate, the side plates and the back plate form a drawer-like space; a reciprocating mechanism (a left-right reciprocating mechanism in fig. 2) is arranged on the bottom plate; a servo motor 444 is arranged on the back of the substrate, and a shaft of the servo motor 44 penetrates through the back plate and is in transmission connection with a reciprocating mechanism 448; the reciprocating mechanism is driven by the servo motor to do left-right reciprocating stamping action; a pressing pad 443 is arranged at the front end of the reciprocating mechanism; a printing steel plate 442 is arranged on the side plate corresponding to the press pad; openings for PVC bubble caps to pass through are arranged on the bottom plate and the cover plate; the hole through which the PVC bubble cap passes is positioned between the press pad and the printing steel plate; the pressing pad presses the PVC bubble cap on the printing steel plate under the drive of the reciprocating mechanism to complete the stamping action.
In actual operation, the servo motor 444 needs to be adjusted and controlled by a PLC or the like to synchronize each stamping action with each rise (or fall) of the PVC blisters so that each row of PVC blisters can be stamped.
Medicine board quantity detecting unit
Because the deformation of the two ends of the medicine board in the length direction of the medicine board can occur more or less in the appearance, taking the medicine board with the loading amount of two boards per box as an example, when the deformation amount is large, the two ends of the third board can be downwards bent to the height of the second board, and if the conventional opposite-shooting photoelectric switch is adopted to detect the quantity of the medicine boards, false detection can occur.
The medicine board quantity detecting unit comprises a product chain 51, wherein a base 52 is arranged on one side of the product chain, and a lifting device 56 is arranged on the base; a sliding plate 65 which can move up and down along with the lifting device is arranged on the lifting device; a swing arm 57 is hinged on the sliding plate; the free end of the swing arm is provided with a rotating shaft 591, and one end of the rotating shaft near the product chain is provided with a rotating seat 59 with a plurality of radial support arms; the support arms are arranged at equal intervals; a detection rod 510 is horizontally arranged at the end part of each support arm towards the product chain, and the detection rod 510 can be made of plastic materials;
wherein, a detection window is arranged in the middle of the swing arm; a detection sheet 8 is arranged above and below the detection window respectively; a detecting device 512 is arranged in the middle of the detecting sheet;
the product chain synchronous driving device is in transmission connection with the rotating shaft so that each working position of the product chain in advance corresponds to each supporting arm on the rotating seat to rotate by one working position. That is, each time the product chain moves forward one station; the arms of the swivel are also rotated by one station, just so that the test bar on the next arm can press against the object 511 to be packaged on the product chain of the next station. When the next arm continues to rotate to a position directly above the object 511 (this is because the product chain is driven by the servo motor, and the rotating base is synchronously driven by the synchronous belt, the position of each arm on the rotating base can be calculated, however, other manners are also possible, for example, a position sensor (such as a hall element) is arranged on the swing arm corresponding to the position directly above the object 511, and a magnet is arranged on each arm corresponding to the position, and when the arm rotates to the position, the hall element detects and emits a signal.) the PLC starts to receive the detection signal of the detection device 512; when no abnormal signal is detected, the swing arm is not sunk, and the number of the medicine plates reaches the set loading amount. When the number of the plates is detected to not reach the set loading amount, the swing arm sinks, and the detection device (the proximity switch) detects the upper detection piece; and when the number of the detected plates exceeds the set loading amount, the swing arm is lifted, and the proximity switch detects the lower detection piece. Therefore, as long as the number of the medicine plates is abnormal, the proximity switch is conducted to feed signals back to the boxing machine.
As shown in the figure, the lifting device is a manual lifting device, and comprises an upper baffle plate and a lower baffle plate, two guide rails 561 are arranged between the upper baffle plate and the lower baffle plate at intervals, and sliding blocks 562 are slidably arranged on the two guide rails; a screw 563 is rotatably provided between the two guide rails; the upper end of the screw rod passes through the upper baffle plate upwards and is connected with the handle 564; the sliding block is in threaded connection with the screw rod through a nut; the sliding plate is arranged on the sliding block.
As a further improvement of the invention, a limiting structure 566 is arranged on the sliding plate corresponding to the swing arm. The limiting structure 566 can be that a limiting bolt is arranged at the bottom of the sliding plate corresponding to the swing arm 57 so as to prevent the swing arm from sinking more when the number of the plates does not reach the set loading amount, and the normal operation of the product chain is affected.
The product chain synchronous driving device can be driven by a servo motor, and can also be completed by a mode of combining chain transmission and synchronous belt transmission. As indicated by a broken line in the figure, the driven sprocket shaft of the product chain 51 changes the rotation direction through power chain transmission and through the reversing gear 53, then the synchronous belt transmission 55 in the device is driven through the chain transmission 4, and finally the power is transmitted to the rotating shaft 59 through the synchronous belt, so that when the packaged objects 511 arranged at intervals on the product chain move rightwards by one unit cell station, the rotating seat 59 rotates for 1/5 circle along the rotation direction meshed with the packaged objects, and one-to-one detection can be realized on each packaged object.
In order to adapt to medicine plates with different thicknesses, the swing arm 57 of the device needs to be adjusted in height, the correct medicine plate loading amount is taken as a height reference, the height of the swing arm is adjusted, the rotating seat 59 is rotated to enable the detection rod 510 to be just vertically pressed onto the medicine plate, then the detection piece 58 is adjusted, the proximity switch 512 is just placed in a gap between the upper detection piece and the lower detection piece, and the detection piece is ensured not to be detected, so that when the number of detected plates does not reach the set loading amount, the swing arm is sunk, and the proximity switch can detect the upper detection piece; and when the number of the detected plates exceeds the set loading amount, the swing arm is lifted, and the proximity switch detects the lower detection piece. Therefore, as long as the number of the medicine plates is abnormal, the proximity switch is conducted to feed signals back to the boxing machine.
When the packaged object is a double-aluminum medicine plate or a pillow bag, the material is softer than the PVC medicine plate, and if the small-area detection rod is simply used for contact detection, a relatively obvious detection trace is left on the packaged object, and even the packaged object is punctured. To avoid this, the test rod 510 is designed as a cylinder of a length greater than the total length of the object to be packaged so as not to damage the surface of the object 511.
The product chain mainly comprises four chains, wherein the four chains are divided into two groups, and the two groups of chains can mutually move so as to adapt to different medicine plate (or medicine box) sizes; the spacing can be kept constant after adjustment in place. When the width of the medicine plate (or medicine box) is changed, the distance between the two groups of chains needs to be adjusted, and the common means are manual adjustment, which is tedious and laborious. The automatic adjustment needs to drag one group of chains to move by using a motor, and the chain is shifted from the other group of chains. However, how to design motor drag, how to place cable winding and other problems have not been solved.
As a further improvement of the above embodiments, there is shown in fig. 21 to 23 an adjusting device of a product chain, in which the lower pulley 61; a lifting plate 62; adjusting the motor 63; an expansion sleeve 64; an adjustment pulley 65; an upper pulley 66; a guide rail 67; a fixing plate 68; a left transmission timing pulley 69; a left timing belt 610; a drive shaft 611; a right drive synchronous lower pulley 612; a right timing belt 613; a tensioning wheel 614; a right driven synchronous pulley 615; a right machine plate 616; sprocket hub 617; a right drive sprocket hub 618; a drive sprocket 619; a driving shaft 620; a drive sprocket 621; left drive sprocket hub 622; left hollow shaft 623; driven sprocket 624; a left machine plate 625; a left driven synchronous pulley 626; an active timing belt 627; a driving pulley 628; intermediate wheel 629; the sleeve 630 is expanded.
The product chain comprises at least:
two oppositely arranged machine plates 616 and 625, on which a driving shaft 620 and a transmission shaft 611 are arranged at a parallel interval;
a hollow shaft 623 is rotatably arranged on each machine plate corresponding to the driving shaft, and the end part of the driving shaft penetrates through the hollow shaft and extends out of the machine plate; the inner wall of the hollow shaft and the outer wall of the driving shaft are arranged at intervals, and the rotation is not interfered with each other.
Two driving chain wheels 619 are arranged on the driving shaft at intervals;
one end of each hollow shaft 623, which is positioned on the inner side of the machine plate, is provided with a driven sprocket 624; one end of the hollow shaft, which is positioned outside the machine plate, is provided with a driven synchronous pulley 626;
two transmission synchronous pulleys 615 and 626 are correspondingly arranged at the two ends outside the machine plate of the transmission shaft, and the driven synchronous pulleys correspondingly arranged are in transmission connection with the transmission synchronous pulleys through synchronous belts 610 and 613;
one end of the driving shaft 620 extends out of the driven synchronous pulley to be provided with a driving synchronous pulley 628; correspondingly, one end of the transmission shaft is provided with an adjusting belt pulley 65 corresponding to the driving synchronous belt pulley;
the lifting plate 62 is further arranged corresponding to the driving synchronous pulley 628 and the adjusting pulley 65, and an upper pulley 66 and a lower pulley 61 are arranged at positions between the driving synchronous pulley and the adjusting pulley on the lifting plate 62; wherein the upper pulley 66 is higher than the driving synchronous pulley 628 and the adjustment pulley 65; the lower pulley 61 is lower than the driving synchronous pulley 628 and the regulation pulley 65; so that the driving synchronous belt pulley, the adjusting belt pulley, the upper belt pulley and the lower belt pulley are distributed in a cross shape; the driving synchronous belt wheel, the adjusting belt wheel, the upper belt wheel and the lower belt wheel are in transmission connection through a synchronous belt 627;
a fixed plate 68 parallel to the transmission shaft is arranged on the machine plate at one side of the adjusting belt wheel; a guide rail 67 is arranged on one side of the fixed plate close to the adjusting belt wheel;
the lifting plate 61 is arranged on one side close to the guide rail and can slide up and down relative to the fixed plate 68; a motor 63 and a vertical screw 631 in transmission connection with the motor are vertically arranged on the lifting plate, and a nut is arranged on the fixed plate 68 corresponding to the vertical screw;
the motor 63 drives the vertical screw to rotate in the forward direction or the reverse direction, so that the lifting plate can lift relative to the fixed plate.
In operation, when power is input to the driving shaft 620, the driving shaft 620 drives the driving sprocket 619, the driving sprocket 621 and the driving pulley 628 to rotate, the driving pulley 628 drives the adjusting pulley 65 to rotate through the driving synchronous belt 627, the adjusting pulley 65 drives the driving shaft 611 to rotate, the driving shaft 611 drives the left driving synchronous pulley 69 and the right driving synchronous lower pulley 612 to rotate, the left driving synchronous pulley 69 drives the left driven synchronous pulley 626 to rotate through the left synchronous belt 610, and the right driving synchronous lower pulley 612 drives the right driven synchronous pulley 615 to rotate through the right synchronous belt 613, and the left driven synchronous pulley 626 and the right driven synchronous pulley 615 drive the driven sprocket 617 and the driven sprocket 624 to rotate, respectively. Driven sprocket 624 and driven sprocket 617 drive a set of chains, and drive sprocket 619 and drive sprocket 621 drive a set of chains, at this time, the two sets of chains keep the relative positions unchanged and move together with drive shaft 620, and at this time, are in a normal running state.
When the machine is stopped, the driving shaft 620 is in transmission connection through a speed reducing device, a motor and the like, so that the driving pulley 628 driven by the driving shaft 620 drags the driving sprocket 619, the driving sprocket 621 and the driving pulley 628 to rotate and not rotate; when the adjustment motor 63 drives the screw 631 to rotate upward, the lower belt pulley 61 and the upper belt pulley 66 move upward with the lifting plate 62 as the adjustment motor 63 moves upward, and because the total circumference of the driving timing belt 627 is unchanged, the driving belt 628 cannot rotate, resulting in the adjustment belt pulley 65 rotating clockwise, the adjustment belt 65 rotating dragging transmission shaft 611 rotating clockwise, the transmission shaft 611 dragging the left transmission timing belt 69 and the right transmission timing lower belt pulley 612 rotating clockwise, the left transmission timing belt 69 dragging the left driven timing belt 626 rotating clockwise through the left timing belt 610, the right transmission timing lower belt pulley 612 dragging the right driven timing belt 615 rotating clockwise through the right timing belt 613, the left driven timing belt 626 and the right driven timing belt 615 dragging the driven sprocket 617 and the driven sprocket 624 rotating clockwise, respectively. At this time, a set of chains driven by the driven sprocket 624 and the driven sprocket 617 is shifted rightward with respect to a set of chains driven by the driving sprocket 619 and the driving sprocket 621.
When the machine is stopped, the driving shaft 620 does not rotate, so that the driving pulley 628 driven by the driving shaft 620 drags the driving sprocket 619, the driving sprocket 621 and the driving pulley 628 to rotate, when the adjusting motor 63 drives the screw 631 to reversely rotate and descend, the lifting plate 62 moves downwards along with the adjusting motor 63, the lower pulley 61 and the upper pulley 66 move downwards along with the lifting plate 62, because the total circumference of the driving synchronous belt 627 is unchanged, the driving pulley 628 cannot rotate, the adjusting pulley 65 rotates anticlockwise, the adjusting pulley 65 rotates and drags the transmission shaft 611 to rotate anticlockwise, the transmission shaft 611 drags the left transmission synchronous pulley 69 and the right transmission synchronous lower pulley 612 to rotate anticlockwise, the left transmission synchronous pulley 69 drags the left driven synchronous pulley 626 to rotate anticlockwise through the left synchronous belt 610, and the right transmission synchronous lower pulley 612 drags the right driven synchronous pulley 615 to rotate anticlockwise through the right synchronous belt 613, and the left driven synchronous pulley 617 and the driven sprocket 624 to rotate anticlockwise respectively. At this time, a set of chains driven by the driven sprocket 624 and the driven sprocket 617 is shifted leftward with respect to a set of chains driven by the driving sprocket 619 and the driving sprocket 621.
The present invention has been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention. Many other changes and modifications may be made without departing from the spirit and scope of the invention and should be considered as within the scope of the invention.
In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (6)

1. A cut unloader for banded material, characterized by includes: a vertically arranged substrate; a material reel, a material clamping and feeding device, a sucking and discharging feeding mechanism and a slitting mechanism are arranged on the substrate; wherein, inhale put feed mechanism include:
a bottom plate is horizontally arranged on the back of the base plate, a sliding rail with the same advancing direction as the strip-shaped material is arranged on the bottom plate, and a horizontal feeding plate is arranged on the sliding rail;
the horizontal feeding driving device is in transmission connection with the horizontal feeding plate and is used for driving the horizontal feeding plate to slide along the sliding rail;
a window is arranged on the bottom plate corresponding to the middle part of the horizontal feeding plate;
two main lifting cylinders are arranged on the horizontal feeding plate, and the free ends of the two main lifting cylinders extend downwards out of the horizontal feeding plate and are connected with two micro-lifting cylinders; the micro-motion lifting cylinder penetrates through the window and is positioned below the horizontal feeding plate;
two guide shafts are arranged at the bottom of the horizontal feeding plate downwards and correspond to the two micro-motion lifting cylinders in parallel; connecting arms are arranged on the two guide shafts in a sliding manner; the free ends of the two micro-motion lifting cylinders are connected to the connecting arm; a suction and discharge window is arranged on the substrate corresponding to the connecting arm; the suction and release arm is connected to the connecting arm and penetrates through the suction and release window to be positioned at the front side of the substrate; a plurality of material sucking and discharging nozzles are arranged on the sucking and discharging arm at equal intervals;
the control device is used for controlling the following suction and discharge:
suction stage: the micro-motion air cylinder moves downwards to drive the suction and discharge arm to drive the material suction and discharge nozzle to suck the material sheet;
lifting: the micro-motion air cylinder is reset upwards to drive the material sheet to be sucked to be separated from the material tank;
translational avoidance phase: the horizontal driving device is used for driving the horizontal feeding plate to translate a preset distance to the running direction of the material at a first speed; wherein the first speed is greater than the speed of the PVC tape;
height compensation stage: after the material sheet translates to a position which ensures that the material sheet does not interfere with the guide supporting strip, the main lifting cylinder can start to execute descending action so as to compensate the structural height difference;
and (3) a precise throwing stage: the horizontal driving device follows the PVC tape at a uniform speed at a second speed to enter and decelerate to stop, namely, when the material sheet is about to reach the upper part of the corresponding bubble cover, the micro-motion cylinder executes a downward detection action, so that the sucker releases the material sheet at an accurate position and puts the material sheet into the corresponding bubble cover;
the main lifting cylinder and the micro-motion cylinder are reset upwards, the horizontal feeding plate is driven by the driving device to return to the initial position, the next suction is prepared, and the like.
2. A slitting and blanking apparatus for a web-like material as defined in claim 1, wherein the clamp feed mechanism includes: a clamping support plate is arranged on the front side or the rear side of the base plate, a guide rail is arranged on the clamping support plate, a sliding block is arranged on the guide rail in a sliding manner, and a movable clamping arm is arranged on the sliding block in a sliding manner; the base plate is provided with a clamping arm feeding cylinder corresponding to the sliding block, and the free end of the clamping arm feeding cylinder is arranged on the sliding block;
the movable clamping arm comprises an upper clamping arm and a lower clamping arm which are arranged at intervals up and down, and a clamping cylinder is arranged between the upper clamping arm and the lower clamping arm; one end of the upper clamping arm is arranged on the sliding block; a plurality of compression columns are arranged on the upper clamping arm at equal intervals downwards along the length direction;
after the clamping action is completed by the clamping cylinder, the movable clamping arm is driven by the clamping arm feeding cylinder to move forward by a preset distance in the PVC tape feeding direction.
3. The slitting and blanking device for strip materials as set forth in claim 1, wherein the slitting mechanism comprises a fixed seat arranged on the base plate, and a movable seat is correspondingly arranged above the fixed seat; more than two guide shafts are arranged on the fixed seat, and guide holes are formed in the movable seat corresponding to the guide shafts; the guide shaft is slidably arranged in the guide hole;
the two ends of the fixed seat and the movable seat are respectively provided with a slitting lifting cylinder; the lower cutter is arranged on the downstream side of the fixed seat, and the upper cutter is correspondingly arranged on the downstream side of the movable seat.
4. A slitting and blanking device for a strip-shaped material according to claim 3, wherein a plurality of pressing posts are arranged on the movable seat at equal intervals downwards along the length direction so that the movable seat and the fixed seat are matched to form a fixed clamping arm;
after the clamping arm feeding cylinder drives the sliding block to drive the movable clamping arm to advance a preset distance in the PVC tape conveying direction, the slitting lifting cylinder drives the movable seat to move towards the fixed seat, the movement firstly completes clamping of the fixed clamping arm on materials, and then the movable seat continues to move to complete slitting; the clamping arm feeding cylinder drives the sliding block to retract and reset after the clamping arm is fixed to clamp the material, so as to prepare for next suction and clamping actions, and so on;
and the control device executes the suction and discharge control after the slitting mechanism finishes slitting.
5. The slitting and blanking device for strip-shaped materials according to claim 2, wherein a pressing backboard is arranged on the lower clamping arm, a material groove is arranged on the pressing backboard, and the pressing column is arranged corresponding to the material groove.
6. A slitting and blanking apparatus for a strip-like material as claimed in claim 2, wherein the compression column is an elastic compression column.
CN202311158337.0A 2023-09-08 2023-09-08 A cut unloader for banded material Pending CN117228043A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311158337.0A CN117228043A (en) 2023-09-08 2023-09-08 A cut unloader for banded material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311158337.0A CN117228043A (en) 2023-09-08 2023-09-08 A cut unloader for banded material

Publications (1)

Publication Number Publication Date
CN117228043A true CN117228043A (en) 2023-12-15

Family

ID=89081815

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311158337.0A Pending CN117228043A (en) 2023-09-08 2023-09-08 A cut unloader for banded material

Country Status (1)

Country Link
CN (1) CN117228043A (en)

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Legal Events

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PB01 Publication
CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Ji Qingsong

Inventor after: Zhang Yunlou

Inventor after: Zhao Xianliang

Inventor after: Liu Jin

Inventor after: Cao Xiuchuan

Inventor after: Dong Weikun

Inventor before: Ji Qingsong

Inventor before: Zhang Yunlou

Inventor before: Liu Jin

Inventor before: Cao Xiuchuan

Inventor before: Dong Weikun

SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination