CN117226534A - High-precision multi-station horizontal machining center - Google Patents
High-precision multi-station horizontal machining center Download PDFInfo
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- CN117226534A CN117226534A CN202311451758.2A CN202311451758A CN117226534A CN 117226534 A CN117226534 A CN 117226534A CN 202311451758 A CN202311451758 A CN 202311451758A CN 117226534 A CN117226534 A CN 117226534A
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- table module
- machining center
- horizontal machining
- sliding
- precision multi
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- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 230000007306 turnover Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000012545 processing Methods 0.000 abstract description 14
- 238000003754 machining Methods 0.000 abstract description 13
- 238000007514 turning Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention relates to a high-precision multi-station horizontal machining center which comprises a portal frame body, wherein a Z-axis sliding table module arranged along the up-down direction is arranged on the portal frame body, a cross beam is arranged on the Z-axis sliding table module, a Y-axis sliding table module arranged along the left-right direction is arranged on the cross beam, a spindle box is arranged on the Y-axis sliding table module, an X-axis sliding table module arranged along the front-back direction is arranged on a base, a supporting table is arranged on the X-axis sliding table module, the supporting table comprises a main supporting table and side supporting tables horizontally turned on the left side and the right side of the main supporting table, rotary working tables are arranged on the end faces of the main supporting table and the two side supporting tables, and a power turning mechanism for driving the side supporting tables to turn is also arranged on the main supporting table; the machine can realize the replacement of materials without stopping, is beneficial to shrinkage processing time and improves productivity; meanwhile, a five-axis machining center can be formed, machining of workpieces with complex curved surfaces in various shapes can be achieved, and machining efficiency of equipment on the workpieces can be improved.
Description
Technical Field
The invention relates to the technical field of machining centers, in particular to a high-precision multi-station horizontal machining center.
Background
With the continuous development of technology, various processing centers are developed to adapt to different processing conditions and processing requirements, including a vertical processing center, a horizontal processing center, a vertical and horizontal combined processing center and the like. Because of the structural problem of the vertical machining center, aluminum scraps are easy to block blind holes or enter other holes during machining, so that the problem of poor quality is caused, and the vertical machining center is less in use; the vertical and horizontal combined machining center can achieve the purpose that the horizontal main shaft and the vertical main shaft can simultaneously machine different workpieces in different directions, so that the workpiece machining efficiency is improved, but meanwhile, due to the particularity of the vertical and horizontal combined machining center, the overall structure is relatively complex, the overall dimension is correspondingly larger, and for the current times of the earth and gold, the more equipment with the same occupied area, the better the number of equipment can be placed, so that the vertical and horizontal combined machining center loses a certain competitiveness; the horizontal machining center is a machine tool for realizing milling machining through a mechanism of a horizontal layout main shaft; due to the structural characteristics of the horizontal machining center, the problems of low yield, high cost performance and the like caused by aluminum scraps blocking holes can be solved, and the application range is wider.
The traditional horizontal machining center is complex in structure, most of the horizontal machining centers can only machine one workpiece at the same time, after each machining, the machine is stopped, the workpiece is replaced, and the machining mode is low in efficiency and not suitable for mass production.
Disclosure of Invention
The invention aims to solve at least one of the problems existing in the prior related art to a certain extent, and therefore, the invention provides a high-precision multi-station horizontal machining center.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a horizontal machining center of high accuracy multistation, is including the portal frame body, be provided with the Z axle slip table module that sets up along the upper and lower direction on the portal frame body, be provided with the crossbeam on the Z axle slip table module, be provided with the Y axle slip table module that sets up along the left and right directions on the crossbeam, be provided with the headstock on the Y axle slip table module the front side of the portal frame body is provided with the base be provided with the X axle slip table module that sets up along the fore-and-aft direction on the base, be provided with the brace table on the X axle slip table module, the brace table is including main brace table and the side brace table of level upset in main brace table left and right sides the terminal surface of main brace table and both sides brace table all is provided with swivel work head, the main brace table is located on the X axle slip table module, and still be provided with on the main brace table and be used for the drive the power turnover mechanism that the side brace table overturns.
In some embodiments, auxiliary supporting mechanisms for supporting the side support stand are arranged on the left side and the right side of the base.
In some embodiments, the auxiliary support mechanism comprises a linear sliding table module and a hydraulic cylinder, the linear sliding table module is arranged on the side wall of the base in an extending mode along the front-back direction, a sliding plate is arranged on the linear sliding table module, a first hinge seat is arranged on the outer side of the sliding plate, the bottom end of the hydraulic cylinder is hinged to the first hinge seat, a second hinge seat is arranged on the bottom wall of the side support, and a piston rod of the hydraulic cylinder is hinged to the second hinge seat.
In some embodiments, a first linear rail is arranged on the side wall of the base and positioned on the upper side and the lower side of the linear sliding table module, a first sliding block is slid on the first linear rail, and the sliding plate is fixedly connected with the first sliding block.
In some embodiments, two hydraulic cylinders are symmetrically arranged front and back.
In some embodiments, a turning shaft is arranged on the inner side of the side support, and rotating sleeves matched with the turning shaft are arranged on the left side and the right side of the main support, and the turning shaft is rotatably arranged on the rotating sleeves.
In some embodiments, the power turnover mechanism comprises a first gear arranged at the front end and the rear end of the turnover shaft, a motor is arranged on the main support platform, a second gear is arranged on an output shaft of the motor, and a transmission gear capable of being meshed is arranged between the first gear and the second gear.
In some embodiments, a level is also provided on the front side of the side stand.
In some embodiments, the portal frame body is provided with the stand including controlling the interval the upper end of stand is connected with the tie-beam, two the front side of stand all is provided with Z axle slip table module, the crossbeam sets up on two Z axle slip table modules.
In some embodiments, second linear rails are arranged on the base and located on the left side and the right side of the X-axis sliding table module, second sliding blocks are arranged on the second linear rails in a sliding mode, and the lower ends of the main supporting tables are fixedly connected with the second sliding blocks.
Compared with the prior art, the invention has the beneficial effects that:
1. firstly, a main shaft box is arranged on a Y-axis sliding table module on a cross beam, and a plurality of rotary tables are arranged on a supporting table, so that one rotary table can be used for processing, the other rotary table can be used for loading and unloading, the contraction processing time is facilitated, the production rate is improved, and the device is suitable for mass production;
2. in addition, the rotary workbench can rotate around the Z axis to form the C axis, and meanwhile, the rotary workbench can rotate around the Y axis to form the B axis along with the side support platform, so that the horizontal machining center forms a five-axis machining center, machining of various workpieces with complex curved surfaces can be met, the machining efficiency of equipment on the workpieces can be improved, the yield of the workpieces is improved, and the production cost is indirectly reduced.
Drawings
FIG. 1 is a schematic perspective view of a main support and a side support in parallel;
FIG. 2 is a schematic diagram of a front view structure of the main support and the side support in parallel;
FIG. 3 is a schematic top view of the main support and the side support in parallel;
FIG. 4 is a schematic side view of the main support and the side support in parallel;
FIG. 5 is a schematic view of the structure of the side stand of the present invention when it is turned over;
FIG. 6 is a schematic front view of the side stand of the present invention when inverted;
fig. 7 is an enlarged schematic view of fig. 5 at a in accordance with the present invention.
Detailed Description
The following detailed description provides many different embodiments, or examples, for implementing the invention. Of course, these are merely embodiments or examples and are not intended to be limiting. In addition, repeated reference numerals, such as repeated numbers and/or letters, may be used in various embodiments. These repetition are for the purpose of simplicity and clarity in describing the invention and do not in itself dictate a particular relationship between the various embodiments and/or configurations discussed.
The invention is further described by the following drawings and detailed description: the horizontal machining center of high accuracy multistation as shown in fig. 1-7, including the portal frame body 1, be provided with the Z axle slip table module 2 that sets up along upper and lower direction on the portal frame body 1, be provided with crossbeam 3 on the Z axle slip table module 2, be provided with the Y axle slip table module 4 that sets up along left and right directions on the crossbeam 3, be provided with headstock 5 on the Y axle slip table module 4 the front side of the portal frame body 1 is provided with base 6 be provided with the X axle slip table module 7 that sets up along the fore-and-aft direction on the base 6, be provided with brace table 8 on the X axle slip table module 7, brace table 8 is including main brace table 9 and the side brace table 10 that the level overturns in main brace table 9 left and right sides's the terminal surface of main brace table 9 and both sides brace table 10 all is provided with swivel work head 11, main brace table 9 locates on the X axle slip table module 7, and still be provided with on the main brace table 9 and be used for driving the power tilting mechanism that side brace table 10 overturns.
In the invention, firstly, the spindle box 5 is arranged on the Y-axis sliding table module 4 on the cross beam 3, and meanwhile, the plurality of rotary tables 11 are arranged on the supporting table 8, so that the spindle box 5 can move along the Y-axis, one rotary table 11 can be used for processing, and the other rotary table 11 can be used for loading and unloading, thereby realizing the purpose of changing materials without stopping, being beneficial to shrinking processing time, improving productivity and being suitable for mass production.
In addition, the rotary workbench 11 can rotate around the Z axis to form the C axis, and meanwhile, the rotary workbench 11 can rotate around the Y axis to form the B axis along with the side support 10, so that the horizontal machining center forms a five-axis machining center, machining of various workpieces with complex curved surfaces can be met, the machining efficiency of equipment on the workpieces can be improved, the yield of the workpieces is improved, and the production cost is indirectly reduced.
It should be noted that, the Z-axis sliding table module 2, the Y-axis sliding table module 4 and the X-axis sliding table module 7 are all conventional techniques, and are not described herein.
Further, the portal frame body 1 is provided with the stand 91 including controlling the interval the upper end of stand 91 is connected with the tie beam 92, two the front side of stand 91 all is provided with Z axle slip table module 2, crossbeam 3 sets up on two Z axle slip table modules 2.
The second linear rails 100 are arranged on the base 6 and are positioned on the left side and the right side of the X-axis sliding table module 7, the second sliding blocks 101 are arranged on the second linear rails 100 in a sliding mode, the lower ends of the main supporting tables 9 are fixedly connected with the second sliding blocks 101, and the supporting tables 8 can be enabled to stably move along the X-axis through the arrangement of the second linear rails 100 and the second sliding blocks 101.
In the present invention, since the side stand 10 extends to the outside of the base 6, the stability is poor, and in order to solve the problem, auxiliary supporting mechanisms for supporting the side stand 10 are provided on both the left and right sides of the base 6, and the side stand 10 can be supported by the auxiliary supporting mechanisms, so that the stability of the side stand 10 during operation is improved, the quality of workpiece processing is ensured, and the processing precision is improved.
Further, the auxiliary supporting mechanism comprises a linear sliding table module 31 and a hydraulic cylinder 32, the linear sliding table module 31 is arranged on the side wall of the base 6 in an extending mode along the front-back direction, a sliding plate 33 is arranged on the linear sliding table module 31, a first hinging seat 34 is arranged on the outer side of the sliding plate 33, the bottom end of the hydraulic cylinder 32 is hinged to the first hinging seat 34, a second hinging seat 35 is arranged on the bottom wall of the side supporting table 10, and a piston rod of the hydraulic cylinder 32 is hinged to the second hinging seat 35.
The linear sliding table module 31 and the Y-axis sliding table module 4 have the same structure and are arranged in parallel, and the linear sliding table module 31 and the Y-axis sliding table module 4 work synchronously, so that the main support 9 and the side support 10 can be ensured to move synchronously along the Y axis; in addition, the side support table 10 can be supported through the arrangement of the hydraulic cylinder 32, meanwhile, the turnover work of the side support table 10 can be met, the stability of the side support table 10 is greatly improved, and the processing quality and the processing precision of workpieces are guaranteed.
In order to improve the stability of the sliding plate 33 during movement, a first linear rail 41 is disposed on the side wall of the base 6 and on the upper and lower sides of the linear sliding table module 31, a first sliding block 42 slides on the first linear rail 41, and the sliding plate 33 is fixedly connected with the first sliding block 42, so that the side stand 10 can be stably supported.
Further, two hydraulic cylinders 32 are symmetrically arranged front and back.
In the invention, the inside of the side support 10 is provided with a turnover shaft 61, the left side and the right side of the main support 9 are respectively provided with a rotary sleeve 62 matched with the turnover shaft 61, the turnover shaft 61 is rotatably arranged on the rotary sleeve 62, and the side support 10 realizes the purpose of rotating around the Y axis by following the rotation of the turnover shaft 61.
Further, the power turnover mechanism comprises a first gear 71 arranged at the front end and the rear end of the turnover shaft 61, a motor 72 is arranged on the main supporting platform 9, a second gear 73 is arranged on an output shaft of the motor 72, a transmission gear 74 capable of being meshed is arranged between the first gear 71 and the second gear 73, the second gear 73 is driven to rotate through the operation of the motor 72, and the rotation of the turnover shaft 1 is realized through the transmission of the transmission gear 74 and the first gear 71; through the transmission of gear, can improve the precision of side brace 10 upset, transmission efficiency is higher, and reliable operation is long service life moreover.
In the invention, the front side of the side support 10 is also provided with the level meter 81, so that when the side support 10 does not need to turn over, whether the side support 10 is in a horizontal state can be clearly known by observing the level meter 81, and the processing quality and the processing precision of a workpiece are ensured.
While the basic principles and main features of the present invention and advantages thereof have been shown and described with reference to the drawings and the foregoing description, it will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, but is described in the foregoing embodiments and description merely illustrative of the principles of the invention, and various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A high-precision multi-station horizontal machining center is characterized in that: including portal frame body (1), be provided with Z axle slip table module (2) that the orientation set up about along on portal frame body (1), be provided with crossbeam (3) on Z axle slip table module (2), be provided with Y axle slip table module (4) that the orientation set up about along on crossbeam (3), be provided with headstock (5) on Y axle slip table module (4) the front side of portal frame body (1) is provided with base (6) be provided with X axle slip table module (7) that the orientation set up about on base (6), be provided with brace table (8) on X axle slip table module (7), brace table (8) are including main brace table (9) and horizontal upset in side brace table (10) of main brace table (9) left and right sides the terminal surface of both sides brace table (10) all is provided with swivel work head (11), main brace table (9) are located on X axle slip table module (7), and main brace table (9) are last to be provided with and are used for on the main brace table (9) power drive mechanism that overturns.
2. The high-precision multi-station horizontal machining center according to claim 1, wherein: auxiliary supporting mechanisms for supporting the side supporting platforms (10) are arranged on the left side and the right side of the base (6).
3. The high-precision multi-station horizontal machining center according to claim 2, wherein: the auxiliary support mechanism comprises a linear sliding table module (31) and a hydraulic cylinder (32), wherein the linear sliding table module (31) is arranged on the side wall of the base (6) in a extending mode along the front-back direction, a sliding plate (33) is arranged on the linear sliding table module (31), a first hinging seat (34) is arranged on the outer side of the sliding plate (33), the bottom end of the hydraulic cylinder (32) is hinged to the first hinging seat (34), a second hinging seat (35) is arranged on the bottom wall of the side supporting table (10), and a piston rod of the hydraulic cylinder (32) is hinged to the second hinging seat (35).
4. A high precision multi-station horizontal machining center according to claim 3, wherein: the side wall of the base (6) and the upper side and the lower side of the linear sliding table module (31) are respectively provided with a first linear rail (41), a first sliding block (42) is arranged on the first linear rails (41) in a sliding mode, and the sliding plate (33) is fixedly connected with the first sliding block (42).
5. A high precision multi-station horizontal machining center according to claim 3, wherein: two hydraulic cylinders (32) are symmetrically arranged front and back.
6. The high-precision multi-station horizontal machining center according to claim 1, wherein: the inner side of the side support (10) is provided with a turnover shaft (61), the left side and the right side of the main support (9) are respectively provided with a rotary sleeve (62) matched with the turnover shaft (61), and the turnover shaft (61) is rotatably arranged on the rotary sleeve (62).
7. The high-precision multi-station horizontal machining center according to claim 6, wherein: the power turnover mechanism comprises first gears (71) arranged at the front end and the rear end of a turnover shaft (61), a motor (72) is arranged on a main supporting table (9), a second gear (73) is arranged on an output shaft of the motor (72), and a transmission gear (74) capable of being meshed is arranged between the first gears (71) and the second gears (73).
8. The high-precision multi-station horizontal machining center according to claim 1, wherein: a level meter (81) is further arranged on the front side of the side support platform (10).
9. The high-precision multi-station horizontal machining center according to claim 1, wherein: the portal frame body (1) is provided with stand (91) including controlling the interval the upper end of stand (91) is connected with connecting beam (92), two the front side of stand (91) all is provided with Z axle slip table module (2), crossbeam (3) set up on two Z axle slip table modules (2).
10. The high-precision multi-station horizontal machining center according to claim 1, wherein: second linear rails (100) are arranged on the base (6) and located on the left side and the right side of the X-axis sliding table module (7), second sliding blocks (101) are arranged on the second linear rails (100) in a sliding mode, and the lower ends of the main supporting tables (9) are fixedly connected with the second sliding blocks (101).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202311451758.2A CN117226534A (en) | 2023-11-02 | 2023-11-02 | High-precision multi-station horizontal machining center |
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CN202311451758.2A CN117226534A (en) | 2023-11-02 | 2023-11-02 | High-precision multi-station horizontal machining center |
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CN117226534A true CN117226534A (en) | 2023-12-15 |
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CN202311451758.2A Pending CN117226534A (en) | 2023-11-02 | 2023-11-02 | High-precision multi-station horizontal machining center |
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CN (1) | CN117226534A (en) |
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2023
- 2023-11-02 CN CN202311451758.2A patent/CN117226534A/en active Pending
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