CN117226402A - Battery tray frame welding tool and working method thereof - Google Patents

Abstract

The application relates to the technical field of welding tools and provides a battery tray frame welding tool and a working method thereof, wherein the battery tray frame welding tool comprises a base, a rotating shaft, a rotating table, a first air cylinder, a movable seat, a fixed seat, a first clamping table, a second air cylinder, a second clamping table and frame strips, the surface of the base is rotationally connected with the rotating shaft, the rotating table is arranged on the surface of the rotating shaft, the first air cylinder is arranged on one side of the rotating table, the movable seat is arranged at the output end of the first air cylinder, the movable seat is in sliding connection with the rotating table, the fixed seat is arranged on the other side of the rotating table, the first clamping table is arranged on one side of the movable seat and one side of the fixed seat, and in practical use, by arranging the base, the rotating shaft, the rotating table, the first air cylinder, the movable seat, the fixed seat, the first clamping table, the second clamping table and the frame strips, a plurality of frame strips can be quickly combined into a whole frame, the effect of continuous welding is realized, the welding work of the frame strips is facilitated, and meanwhile the production efficiency of a tray is also improved.

Description

Battery tray frame welding tool and working method thereof

Technical Field

The application relates to the technical field of welding tools, in particular to a battery tray frame welding tool and a working method thereof.

Background

The battery tray is a special container for storing batteries and is generally made of a firm metal material, in the production process of the battery tray, people can mutually combine a plurality of frame strips, and then the frame around the tray is welded, the traditional welding mode is mostly realized by manually attaching the welding positions of two groups of frame strips to each other, and then the welding work is directly carried out, so that the welding gun and the welding seam are required to be kept stable all the time in the welding process, and the problems of fatigue and production efficiency reduction easily occur under the long-time work.

Disclosure of Invention

The present application is directed to solving the technical problems set forth in the background art.

The application adopts the following technical scheme: the utility model provides a battery tray frame welding frock, includes base, pivot, revolving stage, a cylinder, removes seat, fixing base, a clamp platform, no. two cylinders, no. two clamp platforms and frame strip, the surface rotation of base is connected with the pivot, the revolving stage is equipped with on the surface of pivot, a cylinder is equipped with to one side of revolving stage, a cylinder's output is installed and is removed the seat, remove seat and revolving stage sliding connection, the fixing base is equipped with to the opposite side of revolving stage, a clamp platform is all equipped with to one side of removing seat and fixing base, no. two cylinders are all equipped with to the opposite side of removing seat and fixing base, no. two clamp platforms are installed to the output of No. two cylinders, no. two clamp platforms respectively with remove seat and fixing base sliding connection, no. one clamp platform and No. two clamp platform between all be equipped with the frame strip.

Preferably, the first clamping table and the second clamping table comprise screw rods, the screw rods are in threaded connection with the first clamping table and the second clamping table, a pressing block is arranged at one end of each screw rod, a bearing is arranged between each screw rod and the pressing block, rotating blocks are respectively arranged on two sides of the first clamping table and the second clamping table in a rotating mode, limiting handles are further arranged on the positions, close to the rotating blocks, of the surfaces of the first clamping table and the second clamping table in a rotating mode, and limiting blocks are fixedly connected to one sides of the rotating blocks. Accordingly, the first clamping table and the second clamping table can fix the frame strip.

Preferably, one end of the screw rod is also provided with a grab handle. Accordingly, the grab handle can facilitate people to rotate the screw rod.

Preferably, rubber pads are arranged on two sides of the pressing block. Accordingly, the rubber pad can protect the frame strip.

Preferably, the bottom surface of revolving stage is equipped with auxiliary device, auxiliary device include the spring, spring fixed connection is in the bottom surface of revolving stage, the bottom fixedly connected with rubber stick of spring.

Preferably, the rubber rods are attached to the base, and the rubber rods are distributed on the turntable at equal intervals. Accordingly, the friction force of the turntable can be increased by the plurality of groups of rubber rods.

Preferably, one side of base is equipped with material feeding unit, material feeding unit include the feed bin, the feed bin is installed in one side of base, the frame strip is placed in the feed bin, the bottom surface of feed bin slides there is the slider, the empty slot has been seted up on the surface of slider, the dog is all equipped with to the both sides of slider.

Preferably, the surface of the sliding block is also provided with a handle. Accordingly, the handle can facilitate people to move the sliding block.

The working method of the battery tray frame welding tool comprises the following steps:

step one: firstly, two groups of frame strips are inserted on one group of first clamping tables, then a screw rod is rotated, as the screw thread meshed with the surface of the screw rod is arranged in the first clamping table, and the pressing block is connected with the screw rod through a bearing, the screw rod can drive the front end pressing block to move when rotating, so that the clamping block can press the frame strips on the first clamping table, then the rotating block is rotated, the limiting block at one end of the clamping block is pressed above the two groups of frame strips, then the limiting handle is rotated, so that the limiting block is pressed above the rotating block, at the moment, the limiting block cannot move, so that the limiting effect on the frame strips can be achieved, then people fix other frame strips on the second clamping table in the same way, at the moment, people can weld the edges of the two groups of frame strips to form an L shape, under the limiting action of the first clamping table and the second clamping table, people can conveniently align the welding gun with the welding seam, when the welding work is finished, the second air cylinder is started to enable the second air cylinder to push the second clamping table forwards, when the two groups of L-shaped frame strips are mutually attached, people can continue to weld the two groups of L-shaped frame strips to enable the two groups of L-shaped frame strips to be mutually fixed until the two groups of L-shaped frame strips are respectively U-shaped, finally, the first air cylinder is started to enable the movable seat to be pushed forwards, the two groups of U-shaped frame strips are attached again, at the moment, the gap is welded again, the frame strips are combined into an integral shape, and therefore, the frame welding of the battery tray is completed;

step two: then, people can overturn the spacing handle and turn the piece in proper order, then rotate the lead screw to opposite direction, make the briquetting leave frame strip one side and can follow a clamp platform and No. two clamp platforms with the frame strip and take off, because the frame strip has welded the one side at this moment can stably connect, people only need turn over with it again the welding another side can, and whole process need not to fix the frame strip again, simultaneously before dismantling the frame strip, can also directly put the tray bottom plate between the frame strip, at this moment under the support of a clamp platform and No. two clamp platforms, can carry out the welding work of bottom plate.

Compared with the prior art, the application has the advantages and positive effects that,

1. in actual use, the application enables people to quickly combine a plurality of frame strips into a whole frame by arranging the base, the rotating shaft, the rotating table, the first air cylinder, the movable seat, the fixed seat, the first clamping table, the second air cylinder, the second clamping table and the frame strips, thereby realizing continuous welding effect, facilitating welding work of the frame strips and improving production efficiency of the tray.

2. In actual use, the auxiliary device plays a role of increasing friction force between the turntable and the base, so that the turntable cannot shake on the base easily after being adjusted, and people can weld frame strips at different positions conveniently.

3. In actual use, the feeding device plays a role in assisting in arranging the frame strips, is convenient for people to take materials from the frame strips, and is simple and convenient to operate.

Drawings

Fig. 1 is a schematic diagram of a welding fixture for a battery tray frame according to the present application;

FIG. 2 is a bottom view of a welding tool for a battery tray frame according to the present application;

FIG. 3 is a cross-sectional view of FIG. 2 in a battery tray frame welding tool according to the present application;

FIG. 4 is a side view of a welding tool for a battery tray frame according to the present application;

fig. 5 is a structural diagram of a second stand in the welding fixture for the battery tray frame provided by the application;

FIG. 6 is an enlarged view of the portion A in FIG. 3 of the welding fixture for the battery tray frame according to the present application;

fig. 7 is a block diagram of a bin in the welding fixture for the battery tray frame;

fig. 8 is a cross-sectional view of fig. 7 in a battery tray frame welding tool according to the present application.

Legend description:

1. a base; 2. a rotating shaft; 3. a turntable; 4. a first air cylinder; 5. a movable seat; 6. a fixing seat; 7. a first clamping table; 8. a second cylinder; 9. a second clamping table; 10. a frame strip; 11. a screw rod; 12. briquetting; 13. a bearing; 14. a rotating block; 15. a limit handle; 16. a limiting block; 17. a grab handle; 18. a spring; 19. a rubber rod; 20. a storage bin; 21. a slide block; 22. a hollow groove; 23. a stop block; 24. a grip; 25. and a rubber pad.

Detailed Description

In order that the above objects, features and advantages of the application will be more clearly understood, a further description of the application will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced otherwise than as described herein, and therefore the present application is not limited to the specific embodiments of the disclosure that follow.

Referring to fig. 1-5, the present application provides a technical solution: the utility model provides a battery tray frame welding frock, including base 1, the pivot 2, revolving stage 3, a cylinder 4, remove seat 5, fixing base 6, a clamp platform 7, no. two cylinder 8, no. two clamp platform 9 and frame strip 10, the surface rotation of base 1 is connected with pivot 2, the surface mounting revolving stage 3 of pivot 2, a cylinder 4 is equipped with to one side of revolving stage 3, remove seat 5 is installed to the output of a cylinder 4, remove seat 5 and revolving stage 3 sliding connection, fixing base 6 is equipped with to the opposite side of revolving stage 3, remove seat 5 and fixing base 6 one side all are equipped with a clamp platform 7, no. two cylinder 8's output is installed No. two clamp platform 9, two sets of No. two clamp platform 9 respectively with remove seat 5 and fixing base 6 sliding connection, no. one clamp platform 7 and No. two clamp platform 9 all are equipped with frame strip 10, no. one clamp platform 7 and No. two clamp platform 9 all include lead screw 11, lead screw 11 threaded connection is on No. one clamp platform 7 and No. two clamp platform 9, the one end of briquetting 12 is equipped with in the opposite side of revolving stage 3, no. 12 is equipped with fixing base 6, no. 5 and No. 5 all are equipped with a clamp platform 12, no. two cylinder 8 is equipped with respectively, no. two clamp platform 9 is equipped with a clamp platform's a press from both sides of a block 13, no. 25 and No. two clamp platform's bearing blocks are equipped with a press from both sides 11, no. 16 are equipped with a press block 13, and No. 16 is equipped with a press pad 13, and a press pad is also equipped with a press pad is located to press from both sides and a press pad is located to be located between a press pad and is 13, and is equipped with a press pad is 13.

In the second embodiment, referring to fig. 3 and 6, an auxiliary device is arranged on the bottom surface of the turntable 3, the auxiliary device comprises a spring 18, the spring 18 is fixedly connected to the bottom surface of the turntable 3, a rubber rod 19 is fixedly connected to the bottom end of the spring 18, the rubber rod 19 is attached to the base 1, and the rubber rods 19 are equidistantly distributed on the turntable 3.

Referring to fig. 1, 7 and 8, a feeding device is arranged on one side of a base 1, the feeding device comprises a bin 20, the bin 20 is arranged on one side of the base 1, a frame strip 10 is placed in the bin 20, a sliding block 21 slides on the bottom surface of the bin 20, a hollow groove 22 is formed in the surface of the sliding block 21, stop blocks 23 are arranged on two sides of the sliding block 21, and a handle 24 is further arranged on the surface of the sliding block 21.

The working method of the battery tray frame welding tool comprises the following steps:

step one: firstly, two groups of frame strips 10 are inserted on one group of first clamping tables 7, then a screw rod 11 is rotated, as threads meshed with the surface of the screw rod 11 are arranged in the first clamping table 7, and a pressing block 12 is connected with the screw rod 11 through a bearing 13, the screw rod 11 can drive a front end pressing block 12 to move during rotation, so that the clamping block can press the frame strips 10 on the first clamping table 7, then a rotating block 14 is rotated, a limiting block 16 at one end of the rotating block is pressed above the two groups of frame strips 10, then a limiting handle 15 is rotated, so that the limiting block 14 is pressed above the rotating block 14, at the moment, the limiting block 16 cannot move, and then the frame strips 10 can be limited, and then people fix other frame strips 10 on the second clamping table 9 in the same way, at the moment, people can weld the edges of the two groups of frame strips 10 to form an L shape, under the limiting effect of the first clamping table 7 and the second clamping table 9, people can conveniently align the welding gun with the welding seam, when the welding work is finished, the second air cylinder 8 is started, the second air cylinder 8 pushes the second clamping table 9 forwards, when the two groups of L-shaped frame strips 10 are mutually abutted, people can continue to weld until the two groups of L-shaped frame strips 10 are mutually fixed until the two groups of L-shaped frame strips 10 are respectively U-shaped, finally, the first air cylinder 4 is started, the movable seat 5 is pushed forwards by the first air cylinder 4, the two groups of U-shaped frame strips 10 are abutted again, at the moment, the gap is welded again, the frame strips 10 are combined into an integral shape, and the frame welding of the battery tray is finished;

step two: then, people can turn over the limit handle 15 and the rotating block 14 in sequence, then rotate the screw rod 11 in the opposite direction, and enable the pressing block 12 to leave one side of the frame strip 10 to take down the frame strip 10 from the first clamping table 7 and the second clamping table 9, because the frame strip 10 at the moment can be stably connected after being welded with one surface, people only need to turn over the frame strip and then weld the other surface, the whole process is not needed to fix the frame strip 10, and meanwhile, before the frame strip 10 is disassembled, the tray bottom plate can be directly placed between the frame strips 10, and at the moment, the bottom plate welding work can be carried out under the support of the first clamping table 7 and the second clamping table 9.

Working principle: in actual use, through setting the base 1, the rotating shaft 2, the rotary table 3, the first air cylinder 4, the moving seat 5, the fixed seat 6, the first clamping table 7, the second air cylinder 8, the second clamping table 9 and the frame strips 10, firstly, inserting the two groups of frame strips 10 on one group of the first clamping table 7, then rotating the screw rod 11, because the screw thread meshed with the surface of the screw rod 11 is arranged in the first clamping table 7, and the pressing block 12 is connected with the screw rod 11 through the bearing 13, the screw rod 11 can drive the front end pressing block 12 to move during rotation, further the clamping block can press the frame strips 10 on the first clamping table 7, then rotating the rotating block 14, enabling the limiting block 16 at one end of the rotating block to press the upper parts of the two groups of frame strips 10, then rotating the limiting handle 15 to press the upper parts of the rotating block 14, at the moment, the limiting block 16 can not move, and thus the limiting effect on the frame strips 10 can be achieved, then people fix other frame strips 10 on the second clamping table 9 in the same way, at the moment, people can weld the edges of the two groups of frame strips 10 to form an L shape, under the limit action of the first clamping table 7 and the second clamping table 9, people can conveniently align the welding gun with the welding seam, when the welding work is finished, the second air cylinder 8 is started, the second air cylinder 8 pushes the second clamping table 9 forwards, when the two groups of L-shaped frame strips 10 are mutually abutted, people can continue to weld to fix each other until the two groups of frame strips 10 are respectively U-shaped, finally, the first air cylinder 4 is started again, the movable seat 5 is pushed forwards, the two groups of U-shaped frame strips 10 are abutted again, at the moment, the gap is welded again, the frame strips 10 are combined into a whole shape, so that the frame welding of the battery tray is finished, then, people can sequentially flip the limit handle 15 and the rotating block 14, then the screw rod 11 is rotated in the opposite direction, the press block 12 is separated from one side of the frame strip 10, the frame strip 10 can be taken down from the first clamping table 7 and the second clamping table 9, as one side of the frame strip 10 welded at the moment can be stably connected, people only need to turn over and weld the other side of the frame strip, the whole process does not need to fix the frame strip 10, and simultaneously, before the frame strip 10 is disassembled, a tray bottom plate can be directly placed between the frame strips 10, at the moment, under the support of the first clamping table 7 and the second clamping table 9, the welding work of the bottom plate can be carried out, the practicability is higher, in the practical use, by arranging the auxiliary device, in the welding process of the frame strip 10, people can drive the lower rotating shaft 2 to rotate on the surface of the base 1 by rotating the rotating table 3, thereby realizing the function of adjusting the angle of the rotating table 3, simultaneously the spring 18 of revolving stage 3 below drives rubber stick 19 all the time and hugs closely at base 1 surface, and then play the effect of increasing friction force, make revolving stage 3 can not rock easily after the adjustment, the welding of frame strip 10 has been made things convenient for, during the in-service use, through setting up material feeding unit, before the welding, can place a plurality of frame strips 10 in the inside of feed bin 20, people make the frame strip 10 of feed bin 20 bottommost can fall down from the empty slot 22 between the slider 21 through the mode of pulling slider 21, the effect of getting the material fast has been played, because the slider 21 rear is solid, when empty slot 22 pushes away to the feed bin 20 inside once more, frame strip 10 in the feed bin 20 just can pile up in the empty slot 22 this moment, thereby play the effect of continuous pay-off, finally, spacing through dog 23, make slider 21 unable follow between the feed bin 20.

The present application is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present application without departing from the technical content of the present application still belong to the protection scope of the technical solution of the present application.

Claims (9)

1. The utility model provides a battery tray frame welding frock, includes base (1), pivot (2), revolving stage (3), a cylinder (4), removes seat (5), fixing base (6), a clamp platform (7), no. two cylinder (8), no. two clamp platform (9) and frame strip (10), its characterized in that: the rotary table is characterized in that a rotary shaft (2) is connected to the surface of the base (1) in a rotary mode, a rotary table (3) is arranged on the surface of the rotary shaft (2), a first air cylinder (4) is arranged on one side of the rotary table (3), a movable seat (5) is arranged at the output end of the first air cylinder (4), the movable seat (5) is in sliding connection with the rotary table (3), a fixed seat (6) is arranged on the other side of the rotary table (3), a second air cylinder (8) is arranged on one side of the movable seat (5) and one side of the fixed seat (6), a second clamping table (9) is arranged at the output end of the second air cylinder (8), two groups of second clamping tables (9) are respectively in sliding connection with the movable seat (5) and the fixed seat (6), and frame strips (10) are arranged between the first clamping table (7) and the second clamping table (9).

2. The battery tray frame welding fixture of claim 1, wherein: the utility model discloses a clamp table (7) and No. two clamp tables (9) all include lead screw (11), lead screw (11) threaded connection is on clamp table (7) and No. two clamp tables (9), the one end of lead screw (11) is equipped with briquetting (12), install bearing (13) between lead screw (11) and briquetting (12), the both sides of clamp table (7) and No. two clamp tables (9) all rotate have a commentaries on classics piece (14), the position department that is close to commentaries on classics piece (14) of surface of clamp table (7) and No. two clamp tables (9) still rotates there is spacing handle (15), one side fixedly connected with stopper (16) of commentaries on classics piece (14).

3. The battery tray frame welding fixture of claim 2, wherein: one end of the screw rod (11) is also provided with a grab handle (17).

4. The battery tray frame welding fixture of claim 2, wherein: rubber pads (25) are arranged on two sides of the pressing block (12).

5. The battery tray frame welding fixture of claim 1, wherein: the bottom surface of revolving stage (3) be equipped with auxiliary device, auxiliary device include spring (18), spring (18) fixed connection is in the bottom surface of revolving stage (3), the bottom fixedly connected with rubber stick (19) of spring (18).

6. The battery tray frame welding fixture of claim 5, wherein: the rubber rods (19) are attached to the base (1), and the rubber rods (19) are distributed on the turntable (3) at equal intervals.

7. The battery tray frame welding fixture of claim 6, wherein: one side of base (1) is equipped with material feeding unit, material feeding unit include feed bin (20), one side at base (1) is installed to feed bin (20), frame strip (10) are placed in feed bin (20), the bottom surface of feed bin (20) slides has slider (21), empty slot (22) have been seted up on the surface of slider (21), dog (23) are all equipped with to the both sides of slider (21).

8. The battery tray frame welding fixture of claim 7, wherein: the surface of the sliding block (21) is also provided with a handle (24).

9. The working method of the battery tray frame welding fixture according to any one of claims 1 to 8, comprising the steps of:

step one: firstly, two groups of frame strips (10) are inserted on one group of first clamping tables (7), then, a screw rod (11) is rotated, as threads meshed with the surface of the screw rod (11) are arranged in the first clamping table (7), and a pressing block (12) is connected with the screw rod (11) through a bearing (13), the screw rod (11) can drive a front end pressing block (12) to move when rotating, so that the clamping block can press the frame strips (10) on the first clamping table (7), then, a rotating block (14) is rotated, a limiting block (16) at one end of the rotating block is pressed above the two groups of frame strips (10), then, a limiting handle (15) is rotated, and the limiting block is pressed above the rotating block (14), at the moment, the limiting block (16) cannot move so as to play a limiting role on the frame strips (10), then people fix other frame strips (10) on the second clamping table (9) in the same mode, at the moment, people can weld the edges of the two groups of frame strips (10) to form an L shape, under the limiting role of the first clamping table (7) and the second clamping table (9), people can align the welding gun with the welding seam conveniently, when the welding work is finished, the second air cylinder (8) is started at the moment, the second air cylinder (8) pushes the second clamping table (9) forwards, when the two groups of L-shaped frame strips (10) are mutually attached, people can continue to weld so as to fix the two groups of L-shaped frame strips with each other at the moment, the first cylinder (4) is started up finally until the two groups of frame strips (10) are respectively U-shaped, the movable seat (5) is pushed forward by the first cylinder (4) to enable the two groups of U-shaped frame strips (10) to be attached again, at the moment, gaps are welded, the frame strips (10) are combined into an integral shape, and therefore the frame welding of the battery tray is completed;

step two: then, people can turn over spacing handle (15) and commentaries on classics piece (14) in proper order, rotate lead screw (11) to opposite direction afterwards, make briquetting (12) leave frame strip (10) one side can take off frame strip (10) from clamp stand (7) and clamp stand (9) No. two, because frame strip (10) has welded the one side and can stably connect this moment, people only need turn over it and weld the another side again can, and whole process need not to fix frame strip (10) any more, before dismantling frame strip (10) simultaneously, can also directly put the tray bottom plate between frame strip (10), at this moment under the support of clamp stand (7) No. two and clamp stand (9), can carry out the welding work of bottom plate.