CN117218588A - Object production monitoring processing method, device and system - Google Patents
Object production monitoring processing method, device and system Download PDFInfo
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- CN117218588A CN117218588A CN202310911771.5A CN202310911771A CN117218588A CN 117218588 A CN117218588 A CN 117218588A CN 202310911771 A CN202310911771 A CN 202310911771A CN 117218588 A CN117218588 A CN 117218588A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 639
- 238000012544 monitoring process Methods 0.000 title claims abstract description 207
- 238000003672 processing method Methods 0.000 title claims abstract description 28
- 238000012545 processing Methods 0.000 claims abstract description 170
- 238000001514 detection method Methods 0.000 claims abstract description 138
- 230000000007 visual effect Effects 0.000 claims abstract description 135
- 238000000034 method Methods 0.000 claims abstract description 52
- 230000002159 abnormal effect Effects 0.000 claims abstract description 11
- 238000013507 mapping Methods 0.000 claims description 13
- 238000011179 visual inspection Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 description 13
- 230000003993 interaction Effects 0.000 description 9
- 238000003908 quality control method Methods 0.000 description 7
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- 239000000463 material Substances 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000007619 statistical method Methods 0.000 description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The application provides an object production monitoring processing method, equipment and a system, wherein the method is applied to an object production monitoring system, and the system comprises the following steps: the system comprises an object production device, a visual detection device corresponding to the object production device, a monitoring processing device and a display device. The method comprises the following steps: the object production device sends object production data to the monitoring processing equipment according to a preset period; the visual detection device performs visual detection on the corresponding object production device and sends visual detection information to the monitoring processing equipment; the monitoring processing equipment determines production state information of the object production device according to the object production data, the visual detection information and order configuration information input by a user in advance; the monitoring processing equipment sends the production state information to the display equipment for display. The application tracks and monitors all production state information in the production process of the object, so that measures can be effectively taken in time when abnormal conditions occur.
Description
Technical Field
The application relates to the technical field of production monitoring, in particular to a method, equipment and a system for monitoring and processing object production.
Background
In the mask production process, because the production equipment is numerous, the types of masks to be produced are complex, the production tasks of the masks of various types and the production plans of the production equipment are different, and the quality requirements are not completely consistent, so that the mask production process needs to be reasonably monitored, the mask production is guided, the cost and resource waste is avoided, and the production efficiency is improved.
In the existing production process monitoring scheme, various data in the mask production process are mostly recorded manually, and each production task, the task completion progress of each production equipment and the like are tracked through a paper report.
However, this production process monitoring scheme relies on statistical work and cannot achieve real-time monitoring. Meanwhile, due to the hysteresis of statistics, the generation of quality flaws is difficult to avoid, so that cost and resource waste are caused, and quality control is not facilitated.
Disclosure of Invention
The application aims to provide an object production monitoring processing method, device and system aiming at the defects in the prior art so as to solve the problem that the production process cannot be monitored in real time in the prior art.
In order to achieve the above purpose, the technical scheme adopted by the embodiment of the application is as follows:
In a first aspect, an embodiment of the present application provides an object production monitoring processing method, which is applied to an object production monitoring system, where the object production monitoring system includes: a plurality of object production devices, a visual detection device, a monitoring processing device and a display device, wherein the visual detection device, the monitoring processing device and the display device are in one-to-one correspondence with each object production device, and each object production device, each visual detection device and the display device are in communication connection with the monitoring processing device, and the method comprises the following steps:
the object production device sends object production data to the monitoring processing equipment according to a preset period in the process of producing objects, wherein the object production data at least comprises: identification of object production devices, identification of objects produced, quantity and production time;
the visual detection device performs visual detection on the corresponding object production device in the working process of the corresponding object production device to obtain a visual detection result, and sends visual detection information to the monitoring processing equipment, wherein the visual detection information comprises the visual detection result and the identification of the visual detection device;
the monitoring processing device determines production state information of the object production device according to the object production data, the visual detection information and order configuration information input by a user in advance, wherein the order configuration information is used for indicating object identifications and numbers to be produced by each object production device and production time periods, and the production state information comprises: boot state information, progress state information, quality state information;
And the monitoring processing equipment sends the production state information to the display equipment for display.
As one possible implementation manner, the monitoring processing device determines production status information of the object production device according to the object production data, the visual detection information and order configuration information input by a user in advance, and includes:
the monitoring processing equipment determines starting state information of the object production device according to the object production data and the order configuration information, and determines progress state information of the object production device according to the object production data and the order configuration information.
As a possible implementation manner, the monitoring processing device determines, according to the object production data and the order configuration information, starting-up state information of the object production device, including:
the monitoring processing equipment determines the production period of the object production device according to the order configuration information;
if the monitoring processing equipment does not receive the object production data sent by the object production device within the preset time after the starting time of the production time period, the monitoring processing equipment determines that the starting state information of the object production device is abnormal in starting, otherwise, the monitoring processing equipment determines that the starting state information of the object production device is normal in starting.
As a possible implementation manner, the determining the progress status information of the object production device according to the object production data and the order configuration information includes:
the monitoring processing equipment determines the expected production speed of the object to be produced according to the identification of the object to be produced indicated by the order configuration information;
the monitoring processing equipment determines the number of the objects to be produced on the object production device according to the expected production speed and the production period of the objects to be produced;
the monitoring processing equipment determines progress state information of the object production device according to the number of objects to be produced on the object production device and the object production data sent by the object production device.
As a possible implementation manner, the monitoring processing device determines progress status information of the object production device according to the number of objects to be produced on the object production device and the object production data sent by the object production device, including:
the monitoring processing equipment determines the actual production quantity of the object production device in the production period of the object production device according to the quantity of the objects produced in the object production data and the production time;
And the monitoring processing equipment compares the actual production quantity with the quantity of objects to be produced on the object production device, and determines the progress state information of the object production device according to the comparison result.
As one possible implementation manner, the monitoring processing device determines production status information of the object production device according to the object production data, the visual detection information and order configuration information input by a user in advance, and includes:
the monitoring processing equipment acquires object production data of the object production device and corresponding visual detection information according to the mapping relation between the visual detection device and the object production device;
the monitoring processing equipment determines the quality state information of the object production device according to the object production data of the object production device and the corresponding visual detection information.
As a possible implementation manner, the monitoring processing device determines quality state information of the object production device according to object production data of the object production device and corresponding visual detection information, including:
the monitoring processing equipment determines actual production flaw data of the object production device according to the visual detection result;
And the monitoring processing equipment determines the quality state information of the object production device according to the actual production flaw data and the object production data.
As a possible implementation manner, the method further includes:
the monitoring processing equipment acquires employee information and investment information for operating the object production device, and determines production information of the employee and production information of a department where the employee is located according to the employee information, the investment information and the production state information of the object production device.
In a second aspect, another embodiment of the present application provides an object production monitoring processing apparatus, including: a processor, a memory and a bus, the memory storing machine-readable instructions executable by the processor, the processor in communication with the memory via the bus when the object production monitoring processing device is running, the processor executing the machine-readable instructions to perform the steps of the method as described in any of the first aspects above.
In a third aspect, another embodiment of the present application provides an object production monitoring processing system, the object production monitoring system including: the system comprises a plurality of object production devices, visual detection devices, monitoring processing equipment and display equipment, wherein the visual detection devices, the monitoring processing equipment and the display equipment are in one-to-one correspondence with the object production devices, and the object production devices, the visual detection devices and the display equipment are all in communication connection with the monitoring processing equipment;
The object production device is configured to perform the steps of any one of the methods described in the first aspect, so as to report object production data to the monitoring processing device;
the visual detection device is used for executing the steps of any one of the methods in the first aspect so as to report visual detection information to the monitoring processing equipment;
the monitoring processing device is configured to perform the steps of the method according to any one of the first aspect, so as to monitor the production status of the object production apparatus.
The beneficial effects of the application are as follows: in the embodiment of the application, in the process of producing the object, the plurality of object production devices are subjected to visual detection through the plurality of visual detection devices, the plurality of visual detection results are sent to the monitoring processing equipment in real time, all production state information of the plurality of object production devices is determined simultaneously after being processed by the monitoring processing equipment and is respectively displayed through the display equipment, so that all production state information in the process of producing the object is tracked and monitored, the requirement of real-time control of the production progress in the production process is met, and therefore, measures can be timely and effectively taken when abnormal conditions occur, the cost loss is reduced, and the quality control of the production process is facilitated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is an exemplary system architecture diagram of an object production monitoring system provided in an embodiment of the present application;
FIG. 2 is a schematic flow chart of an object production monitoring processing method according to an embodiment of the present application;
fig. 3 is a flowchart of a method for determining a start-up state of an object production device in an object production monitoring processing method according to an embodiment of the present application;
fig. 4 is a flow chart of a method for determining a progress status of an object production device in an object production monitoring and processing method according to an embodiment of the present application;
fig. 5 is a flow chart of a method for determining progress status information of an object production device in an object production monitoring and processing method according to an embodiment of the present application;
fig. 6 is a flow chart of a method for determining a quality status of an object production device in an object production monitoring processing method according to an embodiment of the present application;
Fig. 7 is a flow chart of a method for determining quality status information of an object production device in an object production monitoring processing method according to an embodiment of the present application;
fig. 8 is a schematic structural diagram of an object production monitoring processing device according to an embodiment of the present application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application, and it should be understood that the drawings in the present application are for the purpose of illustration and description only and are not intended to limit the scope of the present application. In addition, it should be understood that the schematic drawings are not drawn to scale. A flowchart, as used in this disclosure, illustrates operations implemented according to some embodiments of the present application. It should be understood that the operations of the flow diagrams may be implemented out of order and that steps without logical context may be performed in reverse order or concurrently. Moreover, one or more other operations may be added to or removed from the flow diagrams by those skilled in the art under the direction of the present disclosure.
In addition, the described embodiments are only some, but not all, embodiments of the application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the application, as presented in the figures, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present application.
It should be noted that the term "comprising" will be used in embodiments of the application to indicate the presence of the features stated hereafter, but not to exclude the addition of other features.
According to the existing production process monitoring scheme, a planner places a production plan on production equipment according to order delivery date information and the load condition of the production equipment, then records various data in a mask production process in a manual mode in the production process, tracks and records the task completion progress of each production task and each production equipment in a paper mode, gathers the production progress of each workshop into a report, and counts after daily production is completed.
The production process monitoring scheme depends on the completion of statistical work, and cannot realize real-time monitoring during production. Meanwhile, due to the hysteresis of statistics, the generation of quality flaws is difficult to avoid, so that cost resource loss is caused, and quality control of a production process is not facilitated.
Based on the above problems, the embodiment of the application provides an object production monitoring processing method, in the process of object production, the object production device is visually detected through the visual detection device, the visual detection result is sent to the monitoring processing equipment, the production state information of the object production device is further determined after the processing of the monitoring processing equipment, and meanwhile, the production state information in the process of object production is displayed through the display equipment, so that the real-time monitoring of the production state information in the process of object production can be realized, measures can be effectively taken when an alarm appears, the cost loss is avoided, and the quality control of the production process is facilitated.
Fig. 1 is an exemplary system architecture diagram of an object production monitoring system according to an embodiment of the present application, as shown in fig. 1, the system architecture may relate to an object production device, a visual detection device, a monitoring processing device, and a display device, where the number of the object production device and the number of the visual detection device may be plural and one-to-one. The plurality of object production devices can be deployed on the same production line or on different production lines, and the plurality of production lines can be deployed in the same production workshop or in different production workshops. In fig. 1, three object production devices are disposed on one production line, and two production lines are disposed at the same time, where the two production lines may be in the same production plant or in different production plants.
For example, referring to fig. 1, the object production devices on the same production line may be disposed on the same conveyor belt to implement a production operation, three object production devices on the same production line are connected with three visual detection devices in one-to-one correspondence, the three object production devices and the three visual detection devices are sequentially cascaded, the object production devices and the visual detection devices on different production lines are simultaneously connected with a monitoring processing device, and the monitoring processing device is connected with a display device.
It should be understood that the object production devices on the same production line may be object production devices deployed for different processes of the production phase, and that the visual inspection device is accordingly the visual inspection device of the current object production device. On the basis, the object production device is provided with an identifier of the object production device, and the visual detection device is provided with an identifier of the visual detection device, which are respectively used for identifying the current object production device and the current visual detection device and the data transmitted by the current object production device and the current visual detection device.
For example, referring to fig. 1, mask production is divided into three stages of cloth production, nose strip production and ear band production in the production stage, and based on this, three object production devices may be respectively a cloth production device, a nose strip production device and an ear band production device in the mask production process, and correspondingly, three visual detection devices are respectively a cloth production visual detection device, a nose strip production visual detection device and an ear band production visual detection device.
Optionally, the object production apparatus may further include an interaction device and a sensor device. The interaction equipment and the sensor equipment are in one-to-one correspondence with the object production device. A gateway may be included in the interaction device. The interactive device is used for inputting information to the object production device, the object production device performs production based on the input information, the input information can comprise object identifiers to be produced, target quantity to be produced, types, order information, current production team identifiers and the like, and the information can be input to the object production device before starting up to enable the object production device to meet production requirements. The sensor device is used for counting the products produced by the object production device and sending the counting result to the interaction device. The interactive equipment packages the counting result obtained by the sensor equipment, the identification of the object production device, the produced object identification, the production time and the current production team identification into object production data and sends the object production data to the monitoring processing equipment in real time through the gateway so as to carry out production statistics.
Illustratively, referring to fig. 1, the cloth producing device, the nose strip producing device and the ear belt producing device are respectively input with mask order information to be produced through the interactive devices in the object producing device before producing the mask, and the cloth producing device, the nose strip producing device and the ear belt producing device determine the mask model to be produced, the number of masks to be produced, the type of masks to be produced, and the like based on the mask order information to be produced. In the mask production process, counting is carried out through sensor equipment on a cloth production device, a nose strip production device and an ear belt production device, respective counting results are sent to the cloth production device, the nose strip production device and interaction equipment on the ear belt production device, the counting results of the cloth production device, the identification of the production device, the object identification of production, production time and current production team identification are packaged into cloth production data through the gateway and sent to monitoring processing equipment in real time, the interaction equipment on the nose strip production device packages the counting results of the nose strip production device, the identification of the nose strip production device, the produced object identification, production time and the current production team identification into nose strip production data and sends the nose strip production data to the monitoring processing equipment through the gateway in real time, and the interaction equipment on the ear belt production device packages the counting results of the ear belt production device, the identification of the ear belt production device, the produced object identification, production time and the current production team identification into ear belt production data through the gateway and sends the monitoring processing equipment in real time so as to carry out production statistics in the mask production process.
Optionally, the visual detection device may include a camera and an upper computer. The camera is connected with an upper computer, and a gateway interface can be arranged on the upper computer. The upper computer is used for inputting information to the visual detection device, and the camera in the visual detection device is used for collecting images of the object production device based on the input information. The input information may include product information to be detected, order information, detection status information, current production team identification, and the like. Before starting up, information input can be carried out on the visual detection device so that the visual detection device meets the visual detection requirement. Meanwhile, the upper computer can acquire images acquired by the camera, analyze and process the images to obtain visual detection results, package the visual detection results, the identification of the visual detection device and the identification of the current production team to form visual detection information, and send the visual detection information to monitoring and processing equipment in real time through the gateway so as to control the quality of the mask in the production process.
Optionally, the number of the upper computers may be consistent with the number of the cameras, or may be consistent with the number of the production lines. When the number of the upper computers is consistent with the number of the production lines, the upper computers store the mapping relation between the upper computers and the cameras, and the upper computers can determine the cameras through the identification and the mapping relation of the cameras.
For example, referring to fig. 1, in the mask production process, the cloth production visual inspection device, the nose strip production visual inspection device and the ear belt production visual inspection device may be respectively input with mask order information to be produced and detection state information, and the cameras in the cloth production visual inspection device, the nose strip production visual inspection device and the ear belt production visual inspection device may perform image acquisition based on the mask order information to be produced. The upper computer analyzes and processes the image based on the image and the detection state information acquired by the camera to obtain a visual detection result in the mask production process, packages the visual detection result, the identification of the visual detection device and the identification of the current production team to form visual detection information, and sends the visual detection information to the monitoring and processing equipment in real time through the gateway so as to control the quality in the mask production process.
Optionally, the monitoring processing device is configured to receive order information input in advance by a user, and receive data sent by the object production device and the visual detection device, and perform matching and statistical analysis after unpacking the received data, so as to obtain production status information in a production process, where the production status information may include an identifier of the object production device and start-up status information, an identifier of the visual detection device and start-up status information, a produced object identifier, production progress status information, production quality status information, and the like. The monitoring processing equipment can count based on the production state information and the order information, and form a historical production record for archiving. The monitoring processing equipment is also used for sending the production state information in the production process to the display equipment in real time so as to display the production state information.
Alternatively, the monitoring processing device may be a server, on which an enterprise resource planning (Enterprise Resource Planning, ERP) may be deployed, or a manufacturing execution system (Manufacturing Execution System, MES) may be deployed.
For example, referring to fig. 1, in the mask production process, the monitoring processing device receives the counting results on the cloth production device, the nose strip production device and the ear belt production device, the identifiers of the production device and the current production team identifier in real time, receives the mask product quality indexes, the identifiers of the visual detection device and the current production team identifier on the cloth production visual detection device, the nose strip production visual detection device and the ear belt production visual detection device in real time, matches and associates the data according to the corresponding relationship between the production device and the visual detection device, stores the data in the server, performs statistical analysis, obtains production state information, and simultaneously sends the production state information in the mask production process to the display device for display. Meanwhile, the monitoring processing equipment can process the order information and the production information to form a historical production record for archiving so as to be convenient for tracing.
Optionally, the display device may be a large display screen composed of multiple display screens, different information may be displayed based on control of the monitoring processing device, different information may indicate different data in the production process, and meanwhile, the display device receives data sent by the monitoring processing device in real time, performs timing refreshing display, and performs display alarm on abnormal data.
In the mask production process, the display equipment is independently arranged outside each production workshop, receives information transmitted by the monitoring processing equipment in real time, displays the information according to sales purchase data, workshop data, material data, storage data, vision machine working data, production device working data and the like, displays abnormal data processed by the monitoring processing equipment in a red color, realizes alarm, and refreshes the abnormal data at regular time.
The object production monitoring processing method provided by the embodiment of the application is described in detail below with reference to a plurality of embodiments.
Fig. 2 is a flow chart of an object production monitoring processing method according to an embodiment of the present application, where an execution body of the method may be the object production monitoring system described above, and referring to fig. 2, the method includes:
S201, in the process of producing the object, the object production device sends object production data to the monitoring processing equipment according to a preset period, wherein the object production data at least comprises: identification of object production device, identification of objects produced, quantity and production time.
Optionally, in the process of producing the object, the interactive device in the object production device packages the identifier of the object production device, the produced object identifier, the number and the production time into object production data according to a preset period, and sends the object production data to the monitoring processing device through the gateway. The identification of the object production device can be directly obtained through the object production device, the identification of the produced object is used for indicating the model type of the produced object, the identification can be obtained by inputting interaction equipment in the object production device before production, the number is a counting result of the finished production of the object production device, the identification is obtained through sensor equipment in the object production device, and the production time is the production time of the current object production device.
S202, the visual detection device performs visual detection on the corresponding object production device in the working process of the corresponding object production device to obtain a visual detection result, and sends visual detection information to the monitoring processing equipment, wherein the visual detection information comprises the visual detection result and the identification of the visual detection device.
Optionally, the camera in the visual detection device performs image acquisition on the production result of the corresponding object production device in the working process of the corresponding object production device, and the upper computer in the visual detection device acquires the image acquired by the camera and performs analysis processing on the image to obtain the visual detection result.
Optionally, the upper computer in the visual detection packages the visual detection result, the identification of the visual detection device and the identification of the current production team to form visual detection information, and sends the visual detection information to the monitoring processing equipment.
Optionally, the upper computer in the visual detection device may perform image processing on the image collected by the camera to obtain a visual detection result.
S203, the monitoring processing equipment determines production state information of the object production devices according to the object production data, the visual detection information and order configuration information input by a user in advance, wherein the order configuration information is used for indicating the object identification and the number to be produced of each object production device and the production period, and the production state information comprises: boot state information, progress state information, quality state information.
Optionally, the user may input order configuration information on the monitoring processing device in advance to specify the objects, the number, and the production period to be produced by each object production apparatus. Meanwhile, the user can input the identification and the number of the objects to be produced by each object production device to each object production device through the interaction equipment of each production device before the object production device starts working according to the order configuration information, so as to trigger each object production device to produce. The identification of the object to be produced is used for indicating the type and the number of the produced object, the number of the produced object is the target task amount of the current object production device in the production plan, and the production period is the target operation period of the current object production device in the production plan.
Optionally, the monitoring processing device determines the production status information of the plurality of object production devices in real time based on the received object production data, the visual detection information, and the order configuration information input in advance by the user. The object production data has an identifier of the object production device to distinguish the plurality of object production devices, and the visual detection information has an identifier of the visual detection device to distinguish the plurality of visual detection devices.
Optionally, the start-up state information is used for indicating whether the object production device is in operation, the progress state information is used for indicating the working progress of the object production device, and the quality state information is used for indicating a quality index of a production result of the object production device.
Optionally, the order configuration information may be order configuration information obtained after the order is processed in a comprehensive manner according to a production plan before actual production is performed after the order is submitted. The overall processing may be to perform overall processing on a plurality of object production devices, may be to perform overall processing on object production devices corresponding to a plurality of production lines, or may be to perform overall processing on object production devices corresponding to a plurality of production workshops.
Alternatively, the order configuration information may include an identification of the objects to be produced, a total number of objects to be produced, a delivery time of the objects to be produced, an identification of all object production devices scheduled to be used, a production time of all object production devices scheduled to be used, a scheduled throughput of all object production devices scheduled to be used, and the like.
S204, the monitoring processing equipment sends the production state information to the display equipment for display.
Optionally, after the monitoring processing device obtains the production status information, the different production status information is respectively sent to different displays in the display device according to the display requirement, so as to display the different production status information simultaneously.
Optionally, the display device regularly refreshes and displays the current display content, and alarms abnormal display to realize production progress control and quality control.
In the embodiment of the application, in the process of producing the object, the plurality of object production devices are subjected to visual detection through the plurality of visual detection devices, the plurality of visual detection results are sent to the monitoring processing equipment in real time, all production state information of the plurality of object production devices is determined simultaneously after being processed by the monitoring processing equipment and is respectively displayed through the display equipment, so that all production state information in the process of producing the object is tracked and monitored, the requirement of real-time control of the production progress in the production process is met, and therefore, measures can be timely and effectively taken when abnormal conditions occur, the cost loss is reduced, and the quality control of the production process is facilitated.
As a possible implementation manner, the step S203 may include:
The monitoring processing equipment determines starting state information of the object production device according to the object production data and the order configuration information, and determines progress state information of the object production device according to the object production data and the order configuration information.
Optionally, the monitoring processing device determines the start-up status information of the plurality of object production devices based on the identification of the object production devices and the order configuration information in the received object production data.
Optionally, the monitoring processing device determines progress status information of the plurality of object production devices based on the identification of the object production devices, the object identification of production, the number of objects produced, and the production time and order configuration information in the received object production data.
Fig. 3 is a flowchart of a method for determining a start-up state of an object production device in an object production monitoring processing method according to an embodiment of the present application.
As a possible implementation manner, referring to fig. 3, the step S203 may include:
s301, the monitoring processing equipment determines the production period of the object production device according to the order configuration information.
Optionally, the monitoring processing device determines the production periods of the plurality of object production devices according to the production times of all object production devices planned for use and the identifications of all object production devices planned for use in the order configuration information.
S302, if the monitoring processing equipment does not receive the object production data sent by the object production device within the preset time after the starting time of the production time period, the monitoring processing equipment determines that the starting state information of the object production device is abnormal in starting, otherwise, the monitoring processing equipment determines that the starting state information of the object production device is normal in starting.
Optionally, the monitoring processing device receives multiple groups of object production data sent by the multiple object production devices within a preset time period after the production period starts, and determines startup state information of the multiple object production devices based on the identifiers of the object production devices and the number of the produced objects in the received multiple groups of object production data.
Optionally, the monitoring processing device performs subsequent processing on the object production data sent by the object production device with normal start-up.
Optionally, the monitoring processing device alarms the object production device with abnormal start-up, and sends alarm information to the display device for display.
Fig. 4 is a flowchart of a method for determining a progress status of an object production device in an object production monitoring processing method according to an embodiment of the present application.
As a possible implementation manner, referring to fig. 4, the step S203 may include:
S401, the monitoring processing equipment determines the expected production speed of the object to be produced according to the identification of the object to be produced indicated by the order configuration information.
Optionally, the monitoring processing device stores the mapping relation between the identifier of the object production device and the identifier of the production object and the production speed, and after receiving the order configuration information input by the user, the monitoring processing device can query and match the mapping relation between the identifier of the object to be produced in the order configuration information and the identifier of the production object and the production speed to obtain the mapping relation between the expected production speed of the object to be produced and the identifier of the object production device.
S402, the monitoring processing equipment determines the number of objects to be produced on the object production device according to the expected production speed and the production period of the objects to be produced.
Optionally, the monitoring processing device determines the number of objects to be produced on the plurality of object production devices according to the mapping relationship between the expected production speed of the objects to be produced and the identification of the object production devices, the production time period, and the identification of the object production devices.
S403, the monitoring processing equipment determines progress state information of the object production device according to the number of objects to be produced on the object production device and the object production data sent by the object production device.
Optionally, the monitoring processing device determines progress status information of the plurality of object production devices according to the number of objects to be produced on the plurality of object production devices and the identifiers of the object production devices and the number of objects produced in the object production data sent by the plurality of object production devices.
Fig. 5 is a flowchart of a method for determining progress status information of an object production device in an object production monitoring processing method according to an embodiment of the present application.
As a possible implementation manner, referring to fig. 5, the step S403 may include:
s501, the monitoring processing equipment determines the actual production quantity of the object production device in the production period of the object production device according to the quantity of the objects produced in the object production data and the production time.
Optionally, the monitoring processing device determines the actual production quantity of the plurality of object production devices in the production time periods of the plurality of object production devices according to the identification of the object production devices, the number of produced objects and the production time in the plurality of object production data. Wherein the number of objects produced in the plurality of object production data may be counted by the sensor devices in the plurality of object production apparatuses.
S502, the monitoring processing equipment compares the actual production quantity with the quantity of objects to be produced on the object production device, and determines progress state information of the object production device according to a comparison result.
Optionally, the monitoring processing device compares the actual production quantity of the plurality of object production devices with the quantity of objects to be produced of the plurality of object production devices according to the identification of the object production devices, so as to determine the respective progress status information of the plurality of object production devices. Wherein the progress status information may indicate the production progress of the current object production apparatus by percentage.
Fig. 6 is a flow chart of a method for determining a quality status of an object production device in an object production monitoring processing method according to an embodiment of the present application.
As a possible implementation manner, referring to fig. 6, the step S203 may include:
s601, the monitoring processing equipment acquires object production data of the object production device and corresponding visual detection information according to the mapping relation between the visual detection device and the object production device.
Optionally, the mapping relationship between the visual detection device and the object production device is stored in the monitoring processing device, where the mapping relationship between the visual detection device and the object production device may be a mapping relationship between an identifier of the visual detection device and an identifier of the object production device. The monitoring processing equipment can match the received object production data of the plurality of object production devices with the plurality of visual detection information through the mapping relation between the visual detection devices and the object production devices so as to obtain the object production data of the plurality of object production devices and the corresponding visual detection information.
S602, the monitoring processing equipment determines quality state information of the object production device according to the object production data of the object production device and the corresponding visual detection information.
Optionally, the monitoring processing device respectively analyzes and processes the object production data of the plurality of object production devices and the corresponding visual detection information to obtain quality state information of the plurality of object production devices. The quality state information is used for indicating the quality of the product produced by the object production device so as to conduct quality control.
Fig. 7 is a flowchart of a method for determining quality status information of an object production device in an object production monitoring processing method according to an embodiment of the present application.
As a possible implementation manner, referring to fig. 7, the step S602 may include:
s701, the monitoring processing equipment determines actual production defect data of the object production device according to the visual detection result.
Optionally, the visual detection result obtained by the visual detection device includes actual flaw data in production of the corresponding object production device, and the monitoring processing device determines the actual production flaw data of the plurality of object production devices according to the visual detection result, the identification of the visual detection device and the identification of the object production device.
Optionally, the actual defect data may be the number of produced defect products obtained by counting by the visual detection device.
S702, the monitoring processing equipment determines quality state information of the object production device according to the actual production flaw data and the object production data.
Optionally, the monitoring processing device calculates and determines quality status information of the plurality of object production devices according to the identification of the object production devices, the actual production flaw data and the object production data. The quality status information may be the duty ratio data of the defective product produced by the current object production apparatus in the produced product.
As a possible implementation manner, the method further includes:
the monitoring processing equipment acquires staff information and investment information of the operation object production device, and determines production information of staff and production information of departments where the staff is located according to the staff information, the investment information and the production state information of the object production device.
Optionally, before the production starts, staff information and material input information are input to the plurality of object production devices, the monitoring processing equipment obtains the staff information and the material input information of the plurality of object production devices, statistics is performed according to the identifiers of the plurality of object production devices, the staff information, the material input information and the production state information of the plurality of object production devices, and production information of the staff and production information of departments where the staff is located are further determined.
Fig. 8 is a schematic structural diagram of an object production monitoring processing device according to an embodiment of the present application.
The embodiment of the present application also provides an object production monitoring processing apparatus 80, referring to fig. 8, which includes: processor 81, memory 82, and optionally bus 83. The memory 82 stores machine readable instructions executable by the processor 81, which when executed by the processor 81, perform the steps performed by the monitoring processing device in the method for object production monitoring processing, when the object production monitoring processing device 80 is in operation, the processor 81 communicates with the memory 82 via the bus 83.
The embodiment of the application also provides an object production monitoring processing system, which comprises: the system comprises a plurality of object production devices, visual detection devices, monitoring processing equipment and display equipment, wherein the visual detection devices, the monitoring processing equipment and the display equipment are in one-to-one correspondence with the object production devices, and the object production devices, the visual detection devices and the display equipment are all in communication connection with the monitoring processing equipment;
the object production device is used for executing the steps executed by the object production device in the previous embodiment to report the object production data to the monitoring processing equipment;
The visual detection device is used for executing the steps executed by the visual detection device in the previous embodiment so as to report visual detection information to the monitoring processing equipment;
the monitoring processing device is configured to perform the steps performed by the monitoring processing device in the foregoing embodiments to monitor the production status of the object production apparatus.
It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the apparatus and system described above may refer to corresponding procedures in the method embodiments, which are not described in detail in the present disclosure. In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, indirect coupling or communication connection of devices or modules, electrical, mechanical, or other form.
The foregoing is merely illustrative of the present application, and the present application is not limited thereto, and any person skilled in the art will readily appreciate variations or alternatives within the scope of the present application.
Claims (10)
1. An object production monitoring processing method, characterized by being applied to an object production monitoring system, the object production monitoring system comprising: the system comprises a plurality of object production devices, visual detection devices, monitoring processing equipment and display equipment, wherein the visual detection devices, the monitoring processing equipment and the display equipment are in one-to-one correspondence with the object production devices, and the object production devices, the visual detection devices and the display equipment are all in communication connection with the monitoring processing equipment; the method comprises the following steps:
the object production device sends object production data to the monitoring processing equipment according to a preset period in the process of producing objects, wherein the object production data at least comprises: identification of object production devices, identification of objects produced, quantity and production time;
the visual detection device performs visual detection on the corresponding object production device in the working process of the corresponding object production device to obtain a visual detection result, and sends visual detection information to the monitoring processing equipment, wherein the visual detection information comprises the visual detection result and the identification of the visual detection device;
the monitoring processing device determines production state information of the object production device according to the object production data, the visual detection information and order configuration information input by a user in advance, wherein the order configuration information is used for indicating object identifications and numbers to be produced by each object production device and production time periods, and the production state information comprises: boot state information, progress state information, quality state information;
And the monitoring processing equipment sends the production state information to the display equipment for display.
2. The object production monitoring processing method according to claim 1, wherein the monitoring processing apparatus determines production status information of the object production device based on the object production data, the visual inspection information, and order configuration information input in advance by a user, comprising:
the monitoring processing equipment determines starting state information of the object production device according to the object production data and the order configuration information, and determines progress state information of the object production device according to the object production data and the order configuration information.
3. The object production monitoring processing method according to claim 2, wherein the monitoring processing apparatus determines the start-up state information of the object production device based on the object production data and the order configuration information, comprising:
the monitoring processing equipment determines the production period of the object production device according to the order configuration information;
if the monitoring processing equipment does not receive the object production data sent by the object production device within the preset time after the starting time of the production time period, the monitoring processing equipment determines that the starting state information of the object production device is abnormal in starting, otherwise, the monitoring processing equipment determines that the starting state information of the object production device is normal in starting.
4. The object production monitoring processing method according to claim 2, wherein the determining progress status information of the object production apparatus based on the object production data and the order configuration information includes:
the monitoring processing equipment determines the expected production speed of the object to be produced according to the identification of the object to be produced indicated by the order configuration information;
the monitoring processing equipment determines the number of the objects to be produced on the object production device according to the expected production speed and the production period of the objects to be produced;
the monitoring processing equipment determines progress state information of the object production device according to the number of objects to be produced on the object production device and the object production data sent by the object production device.
5. The object production monitoring processing method according to claim 4, wherein the monitoring processing apparatus determines progress status information of the object production apparatus based on the number of objects to be produced on the object production apparatus and the object production data transmitted from the object production apparatus, comprising:
the monitoring processing equipment determines the actual production quantity of the object production device in the production period of the object production device according to the quantity of the objects produced in the object production data and the production time;
And the monitoring processing equipment compares the actual production quantity with the quantity of objects to be produced on the object production device, and determines the progress state information of the object production device according to the comparison result.
6. The object production monitoring processing method according to claim 1, wherein the monitoring processing apparatus determines production status information of the object production device based on the object production data, the visual inspection information, and order configuration information input in advance by a user, comprising:
the monitoring processing equipment acquires object production data of the object production device and corresponding visual detection information according to the mapping relation between the visual detection device and the object production device;
the monitoring processing equipment determines the quality state information of the object production device according to the object production data of the object production device and the corresponding visual detection information.
7. The object production monitoring processing method according to claim 6, wherein the monitoring processing apparatus determines quality status information of the object production device from object production data of the object production device and corresponding visual detection information, comprising:
The monitoring processing equipment determines actual production flaw data of the object production device according to the visual detection result;
and the monitoring processing equipment determines the quality state information of the object production device according to the actual production flaw data and the object production data.
8. The object production monitoring processing method according to claim 1, characterized in that the method further comprises:
the monitoring processing equipment acquires employee information and investment information for operating the object production device, and determines production information of the employee and production information of a department where the employee is located according to the employee information, the investment information and the production state information of the object production device.
9. An object production monitoring processing device comprising a processor and a memory, the memory storing machine readable instructions executable by the processor, the processor executing the machine readable instructions when the object production monitoring processing device is running to perform the steps performed by the monitoring processing device in the object production monitoring processing method according to any one of claims 1 to 8.
10. An object production monitoring processing system, the object production monitoring processing system comprising: the system comprises a plurality of object production devices, visual detection devices, monitoring processing equipment and display equipment, wherein the visual detection devices, the monitoring processing equipment and the display equipment are in one-to-one correspondence with the object production devices, and the object production devices, the visual detection devices and the display equipment are all in communication connection with the monitoring processing equipment;
the object production device is configured to perform the method steps of the object production device of claim 1, so as to report object production data to the monitoring processing apparatus;
the visual inspection device is used for executing the method steps of the visual inspection device in claim 1 so as to report visual inspection information to the monitoring processing equipment;
the monitoring processing device is configured to perform the method steps of the monitoring processing device of any one of claims 1 to 8 to monitor the production status of the object production apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310911771.5A CN117218588A (en) | 2023-07-24 | 2023-07-24 | Object production monitoring processing method, device and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310911771.5A CN117218588A (en) | 2023-07-24 | 2023-07-24 | Object production monitoring processing method, device and system |
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| CN117218588A true CN117218588A (en) | 2023-12-12 |
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| CN202310911771.5A Pending CN117218588A (en) | 2023-07-24 | 2023-07-24 | Object production monitoring processing method, device and system |
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| Country | Link |
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| CN (1) | CN117218588A (en) |
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- 2023-07-24 CN CN202310911771.5A patent/CN117218588A/en active Pending
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