CN117190908A - Calibrating device and calibrating method for line spectrum confocal sensor - Google Patents
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Abstract
Description
技术领域Technical field
本发明属于光电检测相关技术领域,更具体地,涉及一种线光谱共焦传感器的检定装置及检定方法。The invention belongs to the technical field related to photoelectric detection, and more specifically, relates to a calibration device and calibration method of a line spectrum confocal sensor.
背景技术Background technique
目前,线光谱共焦传感器是一种基于光谱色散定位的非接触式线轮廓传感器。其测量精度可达亚微米甚至纳米级别,对物体表面倾斜、纹理和表面反射特性不敏感,具有较强的抗杂散光能力,是电子制造、新能源和半导体等制造领域重要的3D测量用传感器,能够为材料表面分析、质量控制和生产过程优化等提供有力支持。Currently, the line spectrum confocal sensor is a non-contact line profile sensor based on spectral dispersion positioning. Its measurement accuracy can reach submicron or even nanometer level, it is insensitive to the tilt, texture and surface reflection characteristics of the object surface, and has strong anti-stray light ability. It is an important 3D measurement sensor in the fields of electronic manufacturing, new energy and semiconductor manufacturing. , which can provide strong support for material surface analysis, quality control and production process optimization.
线光谱共焦传感器的检定和校准,对于其精度分析和保证具有重要意义。目前对于线光谱共焦传感器的检定,一般采用测长仪检定,不方便且难以操作,也无法检定传感器的横向定位误差,因此需要对该类传感器进行有效检定校准的方便使用的成套专用仪器和装置。The verification and calibration of line spectrum confocal sensors are of great significance to the analysis and assurance of their accuracy. At present, for the calibration of line spectrum confocal sensors, length measuring instruments are generally used for calibration, which is inconvenient and difficult to operate. It also cannot calibrate the lateral positioning error of the sensor. Therefore, a complete set of convenient and special instruments for effective calibration and calibration of this type of sensor is needed. device.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种线光谱共焦传感器的检定装置及检定方法,解决现有线光谱共焦传感器难以检定以及无法检定的问题。In view of the above defects or improvement needs of the existing technology, the present invention provides a calibration device and calibration method for a line spectrum confocal sensor, which solves the problem that the existing line spectrum confocal sensor is difficult to calibrate and cannot be calibrated.
为实现上述目的,按照本发明的一个方面,提供了一种线光谱共焦传感器的检定装置,该装置包括一体化标准器、位移发生装置、位移测量装置和驱动装置,其中:In order to achieve the above object, according to one aspect of the present invention, a calibration device for a line spectrum confocal sensor is provided. The device includes an integrated standard, a displacement generating device, a displacement measuring device and a driving device, wherein:
所述驱动装置与位移发生装置连接,用于驱动所述位移发生装置产生竖直方向的位移,所述位移测量装置用于测量所述位移发生装置在竖直方向产生的位移,所述一体化标准器设置在所述位移发生装置上方,当所述位移发生装置发生竖直方向上的位移时带动该一体化标准器发生竖直方向上的位移,待检定线光谱共焦传感器用于测量所述一体化标准器在竖直方向上的轮廓位移,并将测量的结果与所述位移测量装置测量的结果进行比对,以此获得待检定线光谱共焦传感器在横向和竖直方向的极限定位误差;The driving device is connected to the displacement generating device and is used to drive the displacement generating device to generate displacement in the vertical direction. The displacement measuring device is used to measure the displacement generated by the displacement generating device in the vertical direction. The integration The standard is arranged above the displacement generating device. When the displacement generating device is displaced in the vertical direction, the integrated standard is driven to be displaced in the vertical direction. The line spectrum confocal sensor to be calibrated is used to measure the The contour displacement of the integrated standard in the vertical direction is measured, and the measured results are compared with the measured results of the displacement measuring device to obtain the limits of the line spectrum confocal sensor to be calibrated in the lateral and vertical directions. Positioning error;
所述一体化标准器的上顶面包括一个斜面和一个水平面,斜面用于检测待检定光谱传感器的横向定位极限误差,水平面用于检测待检定光谱传感器的竖直方向上的定位极限误差进一步优选地,所述位移测量装置)包括固定单元和移动单元,所述固定单元位置固定,所述移动单元与所述位移发生装置固定连接,所述位移发生装置带动所述移动单元发生竖直方向上的位移;利用所述固定单元抓取所述移动单元的移动信号,测量所述移动单元在竖直方向的位移。The upper top surface of the integrated standard includes an inclined surface and a horizontal surface. The inclined surface is used to detect the lateral positioning limit error of the spectrum sensor to be verified. The horizontal surface is used to detect the positioning limit error of the spectrum sensor to be verified in the vertical direction. It is further preferred. Ground, the displacement measuring device) includes a fixed unit and a moving unit, the fixed unit is fixed in position, the moving unit is fixedly connected to the displacement generating device, the displacement generating device drives the moving unit to move in the vertical direction Displacement; use the fixed unit to capture the movement signal of the mobile unit, and measure the displacement of the mobile unit in the vertical direction.
进一步优选地,所述移动单元包括位移台,第二反射镜和分光棱镜,所述位移台设置在所述位移测量装置的底端,用于与所述位移发生装置接触,所述第二反射镜设置在所述分光棱镜竖直方向的一侧,所述位移发生装置的水平运动致使所述位移台在竖直方向产生位移,即位移发生装置的发生位移。Further preferably, the moving unit includes a displacement stage, a second reflector and a dichroic prism. The displacement stage is provided at the bottom end of the displacement measuring device for contacting the displacement generating device. The second reflection mirror The mirror is arranged on one side of the vertical direction of the dichroic prism, and the horizontal movement of the displacement generating device causes the displacement stage to be displaced in the vertical direction, that is, the displacement generating device is displaced.
进一步优选地,所述固定单元包括激光器、光电探测器和第一反射镜,所述激光器和第一反射镜分别设置在所述分光棱镜在水平方向的两侧,所述激光器发出激光,经过所述分光棱镜分为两束光线,一束为参考光线,一束为测量光线,参考光线和测量光线分别进入所述第一反射镜和第二反射镜中被反射,然后进入所述分光棱镜中透射,透射后的光线进入所述光电探测器形成干涉条纹,所述移动单元的上下移动改变干涉条纹的位置。Further preferably, the fixing unit includes a laser, a photodetector and a first reflector. The laser and the first reflector are respectively arranged on both sides of the dichroic prism in the horizontal direction. The laser emits laser light and passes through the The dichroic prism is divided into two beams of light, one is a reference light and the other is a measurement light. The reference light and the measurement light enter the first reflector and the second reflector respectively, are reflected, and then enter the dichroic prism. Transmission, the transmitted light enters the photodetector to form interference fringes, and the up and down movement of the moving unit changes the position of the interference fringes.
进一步优选地,所述移动单元还包括第三反射镜,该第三反射镜设置在所述分光棱镜的下方,从所述分光棱镜透射的光线经过该第三反射镜反射进入所述光电探测器。Further preferably, the mobile unit further includes a third reflector, which is disposed below the dichroic prism, and the light transmitted from the dichroic prism is reflected into the photodetector through the third reflector. .
进一步优选地,所述位移发生装置包括丝杆、滑块、转换块和导轨,所述丝杆与驱动装置连接,用于将驱动装置输出轴的转动转化为所述滑块在导轨上的水平运动,所述转换块设置在所述滑块的上方并与其固连,所述滑块水平移动时带动所述转换块水平移动,所述转换块用于将滑块的水平运动转换为所述移动单元竖直方向的位移,即位移发生装置发生的位移。Further preferably, the displacement generating device includes a screw rod, a slide block, a conversion block and a guide rail. The screw rod is connected to the driving device and is used to convert the rotation of the output shaft of the driving device into the level of the slide block on the guide rail. movement, the conversion block is arranged above the slider and is fixedly connected to it. When the slider moves horizontally, it drives the conversion block to move horizontally. The conversion block is used to convert the horizontal movement of the slider into the The vertical displacement of the mobile unit is the displacement of the displacement generating device.
进一步优选地,所述转换块为斜块,其上表面为斜面,当所述转换块水平运动时,所述移动单元与所述转换块接触使得所述移动单元竖直方向上产生位移。Further preferably, the conversion block is an inclined block, and its upper surface is an inclined plane. When the conversion block moves horizontally, the moving unit contacts the conversion block so that the moving unit is displaced in the vertical direction.
按照本发明的另一个方面,提供了一种上述所述的线光谱共焦传感器的检定装置进行检定的方法,其特征在于,该方法包括下列步骤:According to another aspect of the present invention, a method for calibrating the calibration device of the above-mentioned line spectrum confocal sensor is provided, which is characterized in that the method includes the following steps:
S1所述驱动装置驱动所述位移发生装置运动,所述位移测量装置测量该位移测量装置中的移动单元在竖直方向上的位移,并将该位移作为标准位移;S1, the driving device drives the displacement generating device to move, and the displacement measuring device measures the displacement of the mobile unit in the displacement measuring device in the vertical direction, and uses the displacement as a standard displacement;
S2待检定线光谱共焦传感器对准所述一体化标准器的水平面,测量该水平面上不同位置的点在竖直方向上的位移,将该测量获得的位移与步骤S1中的标准位移进行比较,以此获得待检定线光谱共焦传感器的竖直方向误差分布和极限定位误差;S2 The line spectrum confocal sensor to be calibrated is aligned with the horizontal plane of the integrated standard, measures the displacement of points at different positions on the horizontal plane in the vertical direction, and compares the measured displacement with the standard displacement in step S1 , to obtain the vertical error distribution and limit positioning error of the line spectrum confocal sensor to be calibrated;
S3待检定线光谱共焦传感器测量所述一体化标准器的斜平面,测量该斜平面同一竖直高度不同位置处实际测量的竖直高度,以此获得待检定线光谱共焦传感器在竖直方向上的横向定位误差分布和极限定位误差。The S3 line spectrum confocal sensor to be calibrated measures the inclined plane of the integrated standard, and measures the actual measured vertical heights at different positions of the same vertical height on the inclined plane, thereby obtaining the vertical height of the line spectrum confocal sensor to be calibrated. Lateral positioning error distribution and limit positioning error in the direction.
S4依S2和S3所获得的待检定线光谱共焦传感器的竖直方向定位误差分布和横向定位误差分布,采用拟合方法,获得传感器的误差模型。S4 uses the fitting method to obtain the error model of the sensor based on the vertical positioning error distribution and lateral positioning error distribution of the line spectrum confocal sensor to be calibrated obtained by S2 and S3.
进一步优选地,在步骤S2中,所述竖直方向极限定位误差按照下列关系式进行计算:Further preferably, in step S2, the vertical direction limit positioning error is calculated according to the following relationship:
其中,yj标是位移测量装置测量获得的标准位移,是待检定线光谱共焦传感器的实际测量值,i是在水平面上扫描线方向不同位置处点的编号,j是竖直高度范围内不同高度位置编号。Among them, y and j are the standard displacements measured by the displacement measuring device, is the actual measurement value of the line spectrum confocal sensor to be calibrated, i is the number of points at different positions in the scanning line direction on the horizontal plane, and j is the number of different height positions within the vertical height range.
进一步优选地,在步骤S3中,所述横向方向极限定位误差按照下列关系式进行计算:Further preferably, in step S3, the lateral direction limit positioning error is calculated according to the following relationship:
Δx=max{|Δxj|}Δx=max{|Δx j |}
其中,Δxj是在竖直高度j上的最大横向定位误差,y测 jmax、y测 jmin分别为线光谱共焦传感器在对应j竖直高度测到的最大和最小值,α是标准斜面倾斜角度,j是竖直高度范围内不同高度位置编号,i是在斜平面上扫描线方向不同位置处点的编号。Among them, Δx j is the maximum lateral positioning error at the vertical height j, y measured j max and y measured j min are respectively the maximum and minimum values measured by the line spectrum confocal sensor at the corresponding vertical height j, α is the standard The inclination angle of the inclined plane, j is the number of different height positions within the vertical height range, and i is the number of points at different positions in the direction of the scanning line on the inclined plane.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具备下列有益效果:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
1.本发明提供的线光谱共焦传感器的检定装置中的一体化标准器包括两个水平面和斜平面,不同的平面用于检定线光谱共焦传感器不同方向的定位误差,一次可实现两个方向的检定,检定方法简单便捷;1. The integrated standard in the calibration device of the line spectrum confocal sensor provided by the present invention includes two horizontal planes and an oblique plane. Different planes are used to calibrate the positioning errors of the line spectrum confocal sensor in different directions. Two can be realized at one time. The verification method of direction is simple and convenient;
2.本发明中的位移发生装置中的转换块,将水平方向的运动转换为竖直方向上的位移,通过转换块的倾斜度,使机械结构更加精密,提高竖直方向运动的分辨率,通过简单的结构实现功能的转化,可操作性强;2. The conversion block in the displacement generating device of the present invention converts horizontal motion into vertical displacement. Through the inclination of the conversion block, the mechanical structure is made more precise and the resolution of vertical motion is improved. Functional transformation is achieved through a simple structure, with strong operability;
3.本发明提供的位移测量装置利用光学原理测量位移发生装置产生的竖直方向的位移,测量方法完善,测量原理简单,具有极高的精度;3. The displacement measuring device provided by the present invention uses optical principles to measure the vertical displacement generated by the displacement generating device. The measurement method is complete, the measurement principle is simple, and it has extremely high accuracy;
4.本发明提供的检定方法,通过驱动装置带动一体化标准器的平面产生微小位移,可用于检测传感器沿扫描线长上各点在竖直方向的定位误差,并且考虑到传感器线长方向上各点测量存在横向定位误差,通过一体化标准器的斜面使传感器线长方向各点横向定位误差反映在竖直方向上,进而体现传感器的横向定位误差;同时,可以采用拟合方法,获得传感器扫描线长方向各点在竖直范围内的竖直和横向定位误差模型,形成对于传感器的检定和校准。该检定装置标准值可直接溯源到长度基准,具备稳定、高精度、快速、方便的检定校准能力。4. The calibration method provided by the present invention uses a driving device to drive the plane of the integrated standard to produce a slight displacement, which can be used to detect the positioning error of each point of the sensor along the length of the scanning line in the vertical direction, and takes into account the positioning error in the direction of the sensor line length. There is a lateral positioning error in each point measurement. The lateral positioning error of each point in the sensor line length direction is reflected in the vertical direction through the slope of the integrated standard, thereby reflecting the lateral positioning error of the sensor. At the same time, the fitting method can be used to obtain the sensor The vertical and horizontal positioning error models of each point in the vertical range of the scanning line form the verification and calibration of the sensor. The standard value of this calibration device can be directly traced to the length reference, and has stable, high-precision, fast and convenient calibration capabilities.
附图说明Description of the drawings
图1是按照本发明的优选实施例所构建的线光谱共焦传感器的检定装置的结构示意图;Figure 1 is a schematic structural diagram of a calibration device for a line spectrum confocal sensor constructed in accordance with a preferred embodiment of the present invention;
图2是按照本发明的优选实施例所构建的线光谱共焦传感器的检定装置具体结构示意图;Figure 2 is a schematic diagram of the specific structure of the calibration device of the line spectrum confocal sensor constructed according to the preferred embodiment of the present invention;
图3是按照本发明的优选实施例所构建的以替换标准器的结构示意图;Figure 3 is a structural schematic diagram of a standard device built according to a preferred embodiment of the present invention to replace the standard device;
图4是按照本发明的优选实施例所构建的标准位移发生装置局部示意图;Figure 4 is a partial schematic diagram of a standard displacement generating device constructed according to a preferred embodiment of the present invention;
图5是按照本发明的优选实施例所构建的标准位移测量系统结构示意图;Figure 5 is a schematic structural diagram of a standard displacement measurement system constructed according to a preferred embodiment of the present invention;
图6是按照本发明的优选实施例所构建的理想轮廓位移和实测轮廓位移得到的平面误差分布示意图。Figure 6 is a schematic diagram of the plane error distribution obtained from the ideal contour displacement constructed according to the preferred embodiment of the present invention and the measured contour displacement.
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:Throughout the drawings, the same reference numbers refer to the same elements or structures, wherein:
1-底座,2-电机座,3-驱动装置,4-减速器,5-右轴承座,6-丝杆,7-支撑座,8-支撑板,9-激光器,10-光电探测器,11-位移台,12-第三反射镜,13-分光棱镜支撑架,14-分光棱镜,15-第二反射镜,16-第二反射镜座,17-一体化标准器,18-立柱,19-第一反射镜,20-第一反射镜支撑座,21-转换块,22-滑块,23-导轨,24-左轴承座。1-Base, 2-Motor base, 3-Driving device, 4-Reducer, 5-Right bearing seat, 6-Screw rod, 7-Support seat, 8-Support plate, 9-Laser, 10-Photodetector, 11-displacement stage, 12-third reflector, 13-beam splitting prism support frame, 14-beam splitting prism, 15-second reflector, 16-second reflector holder, 17-integrated standard, 18-column, 19-first reflector, 20-first reflector support seat, 21-conversion block, 22-sliding block, 23-guide rail, 24-left bearing seat.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
本发明一种线光谱共焦传感器的检定装置及检定方法,如图1所示,线光谱共焦传感器检定装置由标准平面和标准斜面一体化标准器17、标准位移发生装置110、标准位移测量装置120三部分构成。The present invention is a calibration device and calibration method for a line spectrum confocal sensor. As shown in Figure 1, the calibration device for a line spectrum confocal sensor consists of a standard plane and a standard inclined plane integrated standard device 17, a standard displacement generating device 110, and a standard displacement measurement device. The device 120 consists of three parts.
标准平面和标准斜面一体化标准器17由一段标准平面和一段相连的标准斜面构成,分别具有高的平面精度和表面质量。一体化标准器连接于标准位移发生装置的位移台11上,将标准位移输出到待检定和校准的传感器。The integrated standard plane and standard inclined plane standard 17 is composed of a standard plane section and a connected standard inclined plane section, which have high plane accuracy and surface quality respectively. The integrated standard is connected to the displacement stage 11 of the standard displacement generating device, and outputs the standard displacement to the sensor to be verified and calibrated.
标准位移发生装置110结构包括底座1、导轨23、滑块22、转换块21、位移台11、立柱18、丝杠6及一体化标准器17。转换块22被固定在滑块22上,而滑块22与导轨23构成x向直线运动副。导轨23与底座1固连。丝杠6从滑块22的中心穿过,同时固定在右轴承座5和左轴承座24上。此外,转换块21上表面为斜面。位移台11与固定在立柱18上的导轨23构成z向直线运动副,而立柱18又与底座1相连接。这种结构能够将x向位移转化为z向位移,并且实现高精密的细分控制。本实施例中,驱动装置3采用步进电机,驱动装置设置在电机座2上,驱动装置3的输出轴与减速器4连接。The structure of the standard displacement generating device 110 includes a base 1, a guide rail 23, a slider 22, a conversion block 21, a displacement stage 11, a column 18, a screw 6 and an integrated standard device 17. The conversion block 22 is fixed on the slide block 22, and the slide block 22 and the guide rail 23 form an x-axis linear motion pair. The guide rail 23 is fixedly connected to the base 1. The screw 6 passes through the center of the slide block 22 and is fixed on the right bearing seat 5 and the left bearing seat 24 at the same time. In addition, the upper surface of the conversion block 21 is an inclined surface. The displacement stage 11 and the guide rail 23 fixed on the upright column 18 form a z-direction linear motion pair, and the upright column 18 is connected to the base 1 . This structure can convert x-direction displacement into z-direction displacement and achieve high-precision subdivision control. In this embodiment, the driving device 3 adopts a stepper motor, the driving device is arranged on the motor base 2 , and the output shaft of the driving device 3 is connected to the reducer 4 .
标准位移测量装置的结构为:激光器9、分光棱镜14将激光器9发出的光分成两路,一路光射向位于立柱18上的第一反射镜19作为参考光路,一路光射向位移台11上的第二反射镜15作为测量光路,两路返回的光经过第三反射镜12射向光电探测器10,光电探测器10位于第三反射镜12出射的轴线上。激光器9设置在支撑板8上,支撑板8设置在支撑座7上,第二反射镜15设置在第二反射镜座16上,第一反射镜19设置在第一反射镜座20上,分光棱镜14和第三反射镜12安装在分光镜支撑架13上,分光镜支撑架13安装在支撑板8上。从激光器9发出的光,经过分光棱镜14,一路光射向安装在支撑板8上的第一反射镜19,一路光射向安装在位移台的第二反射镜15,两路返回光经过分光棱镜14后,在第一反射镜12处会合,发生干涉,由光电探测器10接受干涉信号,输入后续的处理电路,获得两路干涉光路光程差变化、即位移台的位移测量,即得到标准平面和标准斜面一体化标准器17的实时标准位移信息。The structure of the standard displacement measurement device is: the laser 9 and the dichroic prism 14 divide the light emitted by the laser 9 into two paths, one path of light is directed to the first reflector 19 located on the column 18 as a reference optical path, and the other path of light is directed to the displacement stage 11 The second reflecting mirror 15 serves as the measuring light path, and the two-way return light passes through the third reflecting mirror 12 and is directed to the photodetector 10 . The photodetector 10 is located on the axis on which the third reflecting mirror 12 emerges. The laser 9 is set on the support plate 8, the support plate 8 is set on the support base 7, the second reflector 15 is set on the second reflector base 16, the first reflector 19 is set on the first reflector base 20, and the light splitting The prism 14 and the third reflecting mirror 12 are installed on the spectroscope support frame 13 , and the spectroscope support frame 13 is installed on the support plate 8 . The light emitted from the laser 9 passes through the dichroic prism 14, and one path of light is directed to the first reflector 19 installed on the support plate 8, and one path of light is directed to the second reflector 15 installed on the displacement stage. The two paths of return light are split. After the prism 14, they meet at the first reflector 12, and interference occurs. The photodetector 10 receives the interference signal and inputs it into the subsequent processing circuit to obtain the change in the optical path difference of the two interference light paths, that is, the displacement measurement of the displacement stage, that is, we get Real-time standard displacement information of the standard plane and standard inclined plane integrated standard device 17.
一体化标准器17、标准位移发生装置110、标准位移测量装置120构成线光谱共焦传感器检定装置。标准位移发生装置110产生高分辨率大范围的位移,结合标准位移测量装置120对该位移的实时高精度计量,形成标准位移,该标准位移输入到一体化标准器17,形成标准器标准的平面平移运动和斜面平移运动。标准的平移运动作为标准输出到线光谱共焦传感器。传感器测得的结果与标准运动相比较,结合相应算法和建模,形成对于传感器的检定和校准。该检定装置标准值可直接溯源到长度基准,具备稳定、高精度、快速、方便的检定校准能力。The integrated standard 17, standard displacement generating device 110, and standard displacement measuring device 120 constitute a line spectrum confocal sensor calibration device. The standard displacement generating device 110 generates a high-resolution and wide-range displacement, which is combined with the real-time high-precision measurement of the displacement by the standard displacement measuring device 120 to form a standard displacement. The standard displacement is input to the integrated standard device 17 to form a standard plane of the standard device. Translational motion and inclined plane translational motion. The standard translational motion is output as standard to the line spectral confocal sensor. The results measured by the sensor are compared with the standard motion and combined with the corresponding algorithms and modeling to form the verification and calibration of the sensor. The standard value of this calibration device can be directly traced to the length reference, and has stable, high-precision, fast and convenient calibration capabilities.
通常所表达的位移是点的位移,本发明中提及的轮廓位移是指在水平面或者斜面内一条轮廓线的整体位移,即称之为轮廓位移,具体地,线光谱共焦传感器发出的光形成一个竖直方向的光平面,该竖直方向的平面与一体化标准器相交获得一条直线,该直线称为轮廓线,当一体化标准器在竖直方向上运动时,与线光谱传感器发出的光平面与一体化标准器在竖直方向上相交形成多条轮廓线,理想的轮廓线是一条水平直线,图6左边标注了多条理想的轮廓线,即标准的轮廓线,在本发明中,线光谱共焦传感器分别测量了一体化标准器水平面和斜平面在竖直测量范围内平移运动产生的轮廓位移,将这个轮廓位移定义为标准的轮廓位移,如图6所示,轮廓位移产生一条条在竖直平面内按标准间距排布的系列水平直线;而由于传感器误差,实际测到的则是一条条带有误差的曲线。The displacement usually expressed is the displacement of a point. The contour displacement mentioned in the present invention refers to the overall displacement of a contour line in the horizontal plane or the inclined plane, which is called the contour displacement. Specifically, the light emitted by the line spectrum confocal sensor A vertical light plane is formed, and the vertical plane intersects with the integrated standard to obtain a straight line, which is called a contour line. When the integrated standard moves in the vertical direction, it emits light from the line spectrum sensor. The light plane and the integrated standard intersect in the vertical direction to form multiple contour lines. The ideal contour line is a horizontal straight line. Multiple ideal contour lines, that is, standard contour lines, are marked on the left side of Figure 6. In the present invention , the line spectrum confocal sensor measured the contour displacement generated by the translational movement of the horizontal plane and the oblique plane of the integrated standard within the vertical measurement range respectively. This contour displacement was defined as the standard contour displacement, as shown in Figure 6, the contour displacement A series of horizontal straight lines arranged at standard intervals in the vertical plane are generated; due to sensor errors, what is actually measured is a curve with errors.
其具体工作过程如下:计算机发出位移信号,驱动驱动装置3旋转,从而带动丝杠6进行旋转运动。通过螺旋副的作用,丝杠6螺母产生相应方向的移动。转换块22在丝杠的驱动下,在导轨23的引导下,实现沿x方向的运动。转换块22将导轨的x向移动转化为位移台11的z向直线运动,进而带动标准平面和标准斜面一体化标准器17的z向标准位移运动。The specific working process is as follows: the computer sends out a displacement signal to drive the driving device 3 to rotate, thereby driving the screw 6 to rotate. Through the action of the screw pair, the screw nut 6 moves in the corresponding direction. The conversion block 22 is driven by the screw and guided by the guide rail 23 to move in the x direction. The conversion block 22 converts the x-direction movement of the guide rail into the z-direction linear movement of the displacement stage 11, thereby driving the z-direction standard displacement movement of the standard plane and standard inclined plane integrated standard device 17.
总体而言,标准位移发生装置110通过步进电机的电子细分与斜块的机械结构细分达到高分辨率,推动一体化标准器大范围高分辨率平动。标准位移测量装置120基于激光干涉仪测量原理实现,实时获得标准器大范围高分辨率平动的标准值。标准位移输入传感器,与传感器实际测值比较和关系建模,实现传感器的检定和校准。该检定装置可用于检定线光谱共焦传感器的精度特性,包括线长方向各点竖直高度测量线性和准确性,和传感器横向测点定位不确定性。Generally speaking, the standard displacement generating device 110 achieves high resolution through the electronic subdivision of the stepper motor and the mechanical structural subdivision of the ramp block, thereby promoting a large range of high-resolution translation of the integrated standard. The standard displacement measuring device 120 is implemented based on the measurement principle of laser interferometer, and can obtain the standard value of the large-range high-resolution translation of the standard device in real time. The standard displacement input sensor is compared with the actual measured value of the sensor and the relationship is modeled to realize the verification and calibration of the sensor. The calibration device can be used to calibrate the accuracy characteristics of the line spectrum confocal sensor, including the linearity and accuracy of vertical height measurement of each point in the line length direction, and the positioning uncertainty of the transverse measuring point of the sensor.
具体应用于传感器检定和校准工作时,由计算机发出驱动位移信号,驱动标准位移发生装置推动110标准平面和标准斜面一体化标准器17到达指定位置,标准位移测量装置120测量出标准位移输出,比较线光谱共焦位移传感器100的测量数值,得出检定结果和通过拟合得到误差校准模型。在检测线光谱共焦位移传感器轴向的准确性时,将线对准标准平面部分,在检测线光谱共焦位移传感器横向的不准确性时,对准标准的斜面部分。When specifically applied to sensor verification and calibration work, the computer sends out a drive displacement signal, drives the standard displacement generating device to push the 110 standard plane and standard inclined plane integrated standard 17 to the designated position, and the standard displacement measuring device 120 measures the standard displacement output, and compares The measurement values of the line spectrum confocal displacement sensor 100 are used to obtain the calibration results and the error calibration model is obtained through fitting. When detecting the axial accuracy of the line spectrum confocal displacement sensor, align the line with the standard flat part, and when detecting the lateral inaccuracy of the line spectrum confocal displacement sensor, align the line with the standard inclined surface part.
具体评定过程如下:The specific evaluation process is as follows:
在检定线光谱共焦位移传感器竖直方向测量的准确性时,竖直方向极限定位误差按照下列关系式进行计算:When verifying the accuracy of the vertical direction measurement of the line spectrum confocal displacement sensor, the vertical limit positioning error is calculated according to the following relationship:
得到在整个高度测量范围内各线长方向各点定位误差的最大值Δy,反映传感器在全范围内的极限误差,由此分析判断传感器精度特性。The maximum value Δy of the positioning error of each point in each line length direction within the entire height measurement range is obtained, which reflects the limit error of the sensor in the full range, and the accuracy characteristics of the sensor can be analyzed and judged from this.
由得到的整个高度测量范围内各线长方向点的定位误差,构建整个竖直平面内的误差模型,可以作为传感器校准模型。Based on the obtained positioning error of each line length direction point within the entire height measurement range, an error model in the entire vertical plane is constructed, which can be used as a sensor calibration model.
在检测线光谱共焦传感器横向测点定位的不准确性时,线光谱共焦传感器100的测量线位于标准斜面处,读出线光谱共焦传感器100的测量数值,比较线光谱共焦传感器上线长方向各个点的测量结果,获得各竖直高度焦线直线度和全高度焦面平面度,以此得出检定结果。When detecting the inaccuracy of the lateral measurement point positioning of the line spectrum confocal sensor, the measurement line of the line spectrum confocal sensor 100 is located at the standard slope, the measurement value of the line spectrum confocal sensor 100 is read, and the line spectrum confocal sensor is compared to the line The measurement results of each point in the long direction are used to obtain the focal line straightness of each vertical height and the focal plane flatness of the full height, and the calibration results are obtained.
j高度位置横向方向最大定位误差为The maximum positioning error in the lateral direction of j height position is
其中,y测 jmax、y测 jmin分别为线光谱共焦传感器在对应j竖直高度测到的最大和最小值,α是标准斜面倾斜角度,j是竖直高度范围内不同高度位置编号,i是在斜平面上扫描线方向不同位置处点的编号。则整个高度范围内横向定位误差的最大值为横向定位极限误差,Δx=max{|Δxj|}。Among them, y measured j max and y measured j min are respectively the maximum and minimum values measured by the line spectrum confocal sensor at the corresponding vertical height of j, α is the standard inclination angle, and j is the number of different height positions within the vertical height range. , i is the number of points at different positions in the direction of the scanning line on the oblique plane. Then the maximum value of the lateral positioning error within the entire height range is the lateral positioning limit error, Δx=max{|Δx j |}.
由被检定的传感器检测一体化标准器产生的系列标准轮廓位移得到的整个高度测量范围内线长方向各点的定位误差 The positioning error of each point in the line length direction within the entire height measurement range is obtained by detecting the series of standard contour displacements generated by the integrated standard by the calibrated sensor.
由此,可以i为横坐标,j*h为纵坐标,为输出,采用曲面拟合,建整个竖直平面内的误差模型。其中h为标准轮廓位移步距。该误差模型可用于传感器在整个竖直测量范围内轮廓测量的误差补偿。Therefore, i can be the abscissa, j*h can be the ordinate, For output, surface fitting is used to build an error model within the entire vertical plane. where h is the standard contour displacement step. This error model can be used for error compensation of the sensor's profile measurements over the entire vertical measuring range.
类似的,可以获得传感器在整个竖直测量范围内轮廓测量各点的横向定位误差模型。Similarly, the lateral positioning error model of each point of the profile measurement within the entire vertical measurement range of the sensor can be obtained.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements, etc., made within the spirit and principles of the present invention, All should be included in the protection scope of the present invention.
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