CN117183062A - Ceramic cup ear compression molding equipment - Google Patents
Ceramic cup ear compression molding equipment Download PDFInfo
- Publication number
- CN117183062A CN117183062A CN202311242575.XA CN202311242575A CN117183062A CN 117183062 A CN117183062 A CN 117183062A CN 202311242575 A CN202311242575 A CN 202311242575A CN 117183062 A CN117183062 A CN 117183062A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 17
- 238000000748 compression moulding Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 238000000465 moulding Methods 0.000 claims abstract description 12
- 238000001125 extrusion Methods 0.000 claims description 30
- 210000000078 claw Anatomy 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000007667 floating Methods 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010924 continuous production Methods 0.000 abstract description 3
- 210000005069 ears Anatomy 0.000 description 11
- 229910052602 gypsum Inorganic materials 0.000 description 6
- 239000010440 gypsum Substances 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 241001408630 Chloroclystis Species 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses ceramic cup ear compression molding equipment which comprises a frame, wherein a feeding system and an extruding system are arranged on one side of the top of the frame, a material quantity control system is arranged at one end of the extruding system, the front end of the material quantity control system is connected with a molding cutting system, the front end of the molding cutting system is provided with a grabbing system, and the bottom of the grabbing system is provided with a conveying system; the feeding amount in the forming and cutting system is controlled through the material amount control system, the formed cup lugs are simultaneously grabbed through the grabbing system, the conveying system is further arranged at the bottom of the grabbing system and used for conveying the formed cup lugs, automatic circulating work of the whole machine is achieved, automatic continuous production of the cup lugs is achieved through cooperation of the feeding system, the extruding system, the material amount control system, the forming and cutting system, the grabbing system and the conveying system, production efficiency is improved, meanwhile, the cup lugs are combined with a cup body production line more easily, and production line is further automated.
Description
Technical Field
The invention relates to the technical field of cup ear production equipment, in particular to ceramic cup ear compression molding equipment.
Background
In the prior art, the ceramic cup ear production is generally carried out by the traditional processes of gypsum molding, grouting, product trimming and high-pressure grouting, and even the slightly advanced high-pressure grouting process is not separated from the gypsum mold, wherein the gypsum mold is dry, the gypsum mold is easy to damage and the labor intensity for moving the gypsum mold is great, and the traditional ceramic cup ear production process has low overall production efficiency due to the fact that the gypsum mold is required to be manufactured, so that a ceramic cup ear compression molding device is urgently needed, and the ceramic cup ear is automatically and continuously produced.
Disclosure of Invention
In order to overcome the technical problems, the invention aims to provide ceramic cup ear compression molding equipment, which realizes automatic continuous production of cup ears by matching a feeding system, an extruding system, a material quantity control system, a molding cutting system, a grabbing system and a conveying system.
The aim of the invention can be achieved by the following technical scheme:
the ceramic cup ear compression molding equipment comprises a frame, wherein a feeding system and an extruding system are arranged on one side of the top of the frame, a material quantity control system is arranged at one end of the extruding system, the front end of the material quantity control system is connected with a molding cutting system, the front end of the molding cutting system is provided with a grabbing system, and the bottom of the grabbing system is provided with a conveying system;
the forming cutting system comprises a first supporting plate and a second supporting plate, a forming die is arranged between the first supporting plate and the second supporting plate, the first supporting plate and the second supporting plate are connected through side plates, mold opening and closing oil cylinders are arranged on the two side plates, telescopic rods of the mold opening and closing oil cylinders are connected with the forming die and control mold opening and closing, a mold closing in-place sensor is arranged at the bottom of one side of the second supporting plate, a push plate in-place sensor is arranged at the bottom of one end of the second supporting plate, a blanking cylinder is arranged on the inner side surface of the mold opening and closing oil cylinder on one side, a movable frame is connected with the inner side surface of the movable frame in a sliding mode, through frames are arranged in the middle of the movable frame, tooth grooves are formed in the outer side surfaces of the upper transverse plate and the lower transverse plates respectively, mounting bases are symmetrically arranged on the inner side surfaces of the two mounting bases respectively, transmission gears are meshed with the tooth grooves in corresponding positions through rotating shafts, blanking rods are connected to the outer sides of the transmission gears, and a blanking rod is connected between the two blanking rods.
As a further scheme of the invention: the feeding system comprises a cylinder fixing frame connected to the top end of the frame, a feeding cylinder is fixedly installed on the cylinder fixing frame, a trough is connected to one side of the cylinder fixing frame, close to the extruding system, of the feeding cylinder, a push plate is connected to the telescopic rod of the feeding cylinder, a hopper is connected to one side of the trough, a connecting rod I is connected to the outer side end of the hopper, the other end of the connecting rod I is fixedly connected with the top surface of the frame, a matching groove is formed in the hopper, a stepping motor is installed on the outer side face of the hopper, a material scraping claw is connected to the output rod of the stepping motor, and the material scraping claw is matched with the matching groove.
As a further scheme of the invention: the extruding system comprises a vertical motor, the vertical motor is connected with a speed reducer, a clutch is arranged between the vertical motor and the speed reducer, the front end of the speed reducer is connected with a packing auger, an extruder body is mounted at the top of the frame, the packing auger is positioned inside the extruder body, a feed inlet is formed in the extruder body, the feed inlet is communicated with the trough, and an extruding base is connected at the front end of the extruder body.
As a further scheme of the invention: the material quantity control system comprises a valve body, a valve core is arranged in the valve body, four connecting rods II are arranged at one end of the valve body, an extrusion oil cylinder is connected with the other ends of the four connecting rods II, a floating piston is connected with a telescopic rod of the extrusion oil cylinder, the floating piston is slidably mounted in the valve body, a mounting frame is connected to the two connecting rods II at the top, a first sensor, a second sensor and a third sensor are sequentially arranged on the mounting frame from left to right, a valve control rod penetrates through the valve body at the bottom of the valve core, a third connecting rod is rotationally connected with the valve control rod, the other end of the third connecting rod is connected with a valve oil cylinder fixedly mounted on a frame, and a valve closing in-place sensor and a valve opening in-place sensor are symmetrically arranged on two sides below the valve body.
As a further scheme of the invention: the grabbing system comprises two mounting plates fixedly connected with a second supporting plate, a manipulator is connected between the two mounting plates through rotation of a rotating shaft, a rotating cylinder is connected to one side of the mounting plate in a rotating mode, a contracting rod of the rotating cylinder is connected with a fourth connecting rod, and the other end of the fourth connecting rod is connected with the rotating shaft.
As a further scheme of the invention: the manipulator includes the manipulator shell, and the inside mount that is provided with of manipulator shell installs flexible cylinder on the mount, and the telescopic link of flexible cylinder is connected with the finger cylinder, and the finger cylinder is connected with two work piece holders.
The invention has the beneficial effects that:
1. according to the invention, the feeding system is arranged to convey the pug, the extrusion system is arranged to extrude the pug, the feeding amount in the forming and cutting system is controlled through the material amount control system, meanwhile, the formed cup lugs are grasped through the grasping system, and the conveying system is further arranged at the bottom of the grasping system to convey the formed cup lugs, so that the automatic circulation work of the whole machine is realized.
2. According to the invention, the vacuumizing device is arranged on one side of the extruder body, which is close to the speed reducer, so that the inside of the extrusion vacuum cavity is vacuumized in real time, bubbles are prevented from being generated in the extrusion conveying process of the pug, and meanwhile, the pug is extruded into the molding cavity in a sealing way by matching with the valve, so that the pug does not form bubbles in the molding cavity, and the amount of the extruded pug can be controlled by controlling the position of the second sensor, so that the accurate control is realized.
3. According to the automatic blanking device, the movable frame is pushed to move to drive the two transmission gears to synchronously rotate, the blanking rods are connected to the outer sides of the transmission gears, the blanking lines are connected between the two blanking rods, and the rotating transmission gears drive the blanking lines to do circular motion so as to cut the cup lugs formed in the forming die, so that automatic blanking of products is realized.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic top view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the overall side view of the present invention;
FIG. 3 is a schematic diagram of the feed system of the present invention;
FIG. 4 is a schematic top view of the feed system of the present invention;
FIG. 5 is a schematic diagram of an extrusion system according to the present invention;
FIG. 6 is an enlarged schematic view of the area A in FIG. 1;
FIG. 7 is a schematic view of a three-connection structure of a valve control rod and a connecting rod in the invention;
FIG. 8 is an enlarged schematic view of the area C in FIG. 2;
FIG. 9 is an enlarged schematic view of the area B in FIG. 1;
FIG. 10 is a schematic diagram of the grasping system according to the invention;
fig. 11 is an enlarged view of the area D of fig. 2.
In the figure: 1. a frame; 2. a feed system; 20. a cylinder fixing frame; 21. a first connecting rod; 22. a hopper; 23. a mating groove; 24. a raking claw; 25. a stepping motor; 26. a raking claw in-place sensor; 27. a feeding cylinder; 28. a trough; 29. a push plate; 3. an extrusion system; 31. a vertical motor; 32. a speed reducer; 33. an auger; 34. an extruder body; 35. extruding a base; 4. a material quantity control system; 41. a valve body; 42. a second connecting rod; 43. extruding an oil cylinder; 44. a floating piston; 45. a mounting frame; 46. a first sensor; 47. a second sensor; 48. a third sensor; 49. a valve cylinder; 410. ball head of valve cylinder; 411. a third connecting rod; 412. a valve control lever; 413. a valve closed in place sensor; 414. a valve open in-place sensor; 415. a valve core; 416. an extrusion head; 5. a shaping and cutting system; 51. a first supporting plate; 52. a second supporting plate; 53. opening and closing the die cylinder; 54. a forming die; 55. a mold closing in-place sensor; 56. a push plate in-place sensor; 57. a blanking cylinder; 58. a moving rack; 59. a mounting base; 510. a transmission gear; 511. a blanking rod; 6. a grabbing system; 61. a mounting plate; 62. a manipulator housing; 63. a fixing frame; 64. a telescopic cylinder; 65. a finger cylinder; 66. a workpiece holder; 67. a rotary cylinder; 68. a fourth connecting rod; 69. a rotation shaft; 7. a conveying system.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-11, the ceramic cup ear pressing and forming device comprises a frame 1 installed at a corresponding position on a production line, wherein a feeding system 2 is arranged on one side of the top of the frame 1 and used for conveying pugs, an extruding system 3 is further arranged on one side of the feeding system 2 and positioned on the top of the frame 1, the pugs conveyed by the feeding system 2 enter the extruding system 3 and are extruded and conveyed, a material quantity control system 4 is arranged at one end of the extruding system 3, the front end of the material quantity control system 4 is connected with a forming and cutting system 5, the front end of the forming and cutting system 5 is provided with a grabbing system 6, the feeding quantity in the forming and cutting system 5 is controlled by the material quantity control system 4, meanwhile, the formed cup ears are grabbed by the grabbing system 6, a conveying system 7 is further arranged at the bottom of the grabbing system 6 and used for conveying the formed cup ears, automatic circulation work of the whole machine is achieved, automatic continuous production of the cup ears is achieved by matching of the feeding system 2, the extruding system 3, the material quantity control system 4, the forming and the grabbing system 6 and the conveying system 7, and the automatic production line is further combined with the cup ear production line.
As further shown in fig. 3 and 4, the feeding system 2 includes a cylinder fixing frame 20 connected to the top end of the frame 1, a feeding cylinder 27 is fixedly installed on the cylinder fixing frame 20, a trough 28 is connected to one side of the cylinder fixing frame 20 close to the extruding system 3, the trough 28 is semicircular, a push plate 29 is connected to a telescopic rod of the feeding cylinder 27 in the trough 28, the diameter of the push plate 29 is adapted to that of the trough 28, a hopper 22 is connected to one side of the trough 28, a first connecting rod 21 is connected to the outer end of the hopper 22, the other end of the first connecting rod 21 is fixedly connected to the top surface of the frame 1, a matching groove 23 is formed in one end, close to the trough 28, of the hopper 22, a stepping motor 25 is installed on the outer side surface of the hopper 22, an output rod of the stepping motor 25 is connected to a raking claw 24, the raking claw 24 is adapted to the matching groove 23, a raking claw in-position sensor 26 is installed below the hopper 22 on the frame 1, the raking claw in-position sensor 26 corresponds to the initial position of the raking claw 24, and the raking claw 24 is controlled to rotate by the raking claw in-position sensor 26.
Further as shown in fig. 1 and 5, the extruding system 3 includes a vertical motor 31 fixedly installed at the top of the frame 1, the vertical motor 31 is connected with a speed reducer 32, a clutch is arranged between the vertical motor 31 and the speed reducer 32, the motor is controlled in a non-stop process through the clutch, when in use, the clutch is closed to drive an auger 33 to move, when not in use, the clutch is opened, the vertical motor 31 idles, the front end of the speed reducer 32 is connected with the auger 33, the top of the frame 1 is provided with an extruder body 34, the auger 33 is positioned in the extruder body 34, a feed inlet is formed in the extruder body 34, the feed inlet is communicated with the trough 28, and the front end of the extruder body 34 is connected with an extrusion base 35, and the model of the clutch is MDW-60T DC-24V.
An extrusion vacuum cavity (not shown) is arranged inside one side of the further extruder body 34 close to the speed reducer 32, wherein a vacuumizing device (not shown) is arranged on the extruder body 34, and the inside of the extrusion vacuum cavity is vacuumized in real time, so that bubbles are avoided in the pug extrusion conveying process.
As further shown in fig. 1, 2 and 6-9, the above-mentioned material amount control system 4 includes a valve body 41 connected to the extrusion base 35, a valve core 415 is disposed inside the valve body 41, one end of the valve body 41 is symmetrically provided with four second connecting rods 42, the other ends of the four second connecting rods 42 are connected with an extrusion cylinder 43, a telescopic rod of the extrusion cylinder 43 is connected with a floating piston 44, the floating piston 44 is slidably mounted inside the valve body 41, the tail end of the floating piston 44 is provided with a sensing point, the telescopic rod of the extrusion cylinder 43 is provided with a sensing ring and a retraction sensing point, and two second connecting rods 42 at the top are connected with a mounting frame 45, a first sensor 46, a second sensor 47 and a third sensor 48 are sequentially disposed on the mounting frame 45 from left to right, wherein the first sensor 46 is used for sensing the movement distance of the floating piston 44 to control the operation of the material extrusion system 3, the second sensor 47 is used for sensing the movement distance of the floating piston 44 to control the movement of the mud, the third sensor 48 is used for sensing the movement distance of the floating piston 44 to control the opening of the middle air valve of the die opening, the bottom of the valve core 415 is further connected with a valve control rod 412 penetrating through the valve body 41, the valve control rod 412 is rotationally connected with a third connecting rod 411, the other end of the third connecting rod 411 is connected with a valve cylinder 49 fixedly arranged on the frame 1, a valve cylinder ball 410 is arranged at the joint of the telescopic rod of the valve cylinder 49 and the third connecting rod 411, a valve closing in-place sensor 413 and a valve opening in-place sensor 414 are further symmetrically arranged on two sides below the valve body 41 and used for sensing the in-place condition of the valve switch, the valve cylinder ball 410 is positioned right above the valve closing in-place sensor 413 in the initial stage when the valve is opened in place, the valve cylinder ball 410 is located right above the valve opening in-place sensor 414, the extrusion head 416 is arranged at the front end of the valve body 41, the inner space of the extrusion head 416 is communicated with the valve body 41 and the extruder body 34, stable control extrusion of pugs is achieved, the quantity of extruded pugs can be controlled through controlling the position of the sensor II 47, and precise control is achieved.
Still further as shown in fig. 1 and 9, the above-mentioned shaping cutting system 5 includes the backup pad one 51 of being connected with the valve body 41, backup pad one 51 is connected with backup pad two 52 through the curb plate, be provided with forming die 54 between backup pad one 51 and backup pad two 52, forming die 54 both sides all link to each other with the telescopic link of fixed connection's die cylinder 53 that opens and shuts on the curb plate, wherein be provided with compound die in place sensor 55 near middle part one side bottom in backup pad two 52, be provided with the inductive spot on the forming die 54, the cooperation is responded to forming die 54 compound die position, be provided with push pedal in place sensor 56 at the right-hand member bottom of backup pad two 52, the push pedal position after the inductive die opens the mould, further be connected with blank cylinder 57 at the die cylinder 53 medial surface of right side, the telescopic link of blank cylinder 57 is connected with movable frame 58, this movable frame 58 and backup pad one 51 medial surface sliding connection, and this movable frame 58 middle part is the lead frame, two transversal plates lateral surface all offer, both sides all are fixedly connected with mounting base 59 in middle part, be provided with the base 59, be provided with the corresponding gear 510 of two opposite side mounting base on the backup pad, the base, the die groove is provided with the drive wire 510 in place sensor 56, the die cylinder is connected with the gear 510 through the two drive shafts of drive wire 510, and the transmission wire is cut the circumference is connected with the gear 510 through the gear 510, and the transmission wire is cut by the transmission wire 510 through the rotation, and the gear 510 is connected with the gear 510.
Further, as shown in fig. 2, fig. 10 and fig. 11, the above-mentioned grabbing system 6 includes two mounting plates 61 fixedly connected with the second support plate 52, the two mounting plates 61 are symmetrically distributed about the vertical center line of the second support plate 52, a manipulator housing 62 is rotatably connected between the two mounting plates 61 through a rotation shaft 69, a rotation cylinder 67 is rotatably connected to one side mounting plate 61, a contracting rod of the rotation cylinder 67 is connected with a connecting rod four 68, the other end of the connecting rod four 68 is connected with the rotation shaft 69, a fixing frame 63 is further arranged inside the manipulator housing 62, a telescopic cylinder 64 is mounted on the fixing frame 63, a finger cylinder 65 is connected with a telescopic rod of the telescopic cylinder 64, two workpiece holders 66 are controlled by the finger cylinder 65 to clamp the cup ears, and the manipulator housing 62 is driven to rotate ninety degrees through the rotation cylinder 67 after clamping, so that the cup ears are released onto the conveying system 7.
The conveying system 7 of the present invention is shown in fig. 1, and is a conventional structure in which a driving motor drives a conveying belt to operate.
When the invention works, the stepping motor 25 is started to drive the raking claw 24 to rotate, mud is released into the trough 28, meanwhile, when the raking claw 24 moves to the position of the raking claw in-place sensor 26, the raking claw in-place sensor 26 senses the raking claw 24, the stepping motor 25 is controlled to stop, the raking claw 24 stops at the corresponding position, then the feeding cylinder 27 is started, the push plate 29 is driven to push mud into the extruding machine body 34, the synchronously started vertical motor 31 drives the auger 33 to rotate, the mud is extruded, the valve cylinder 49 is synchronously started, the valve control rod 412 is driven to deflect, the valve is opened, when the in-place sensor 414 senses the valve cylinder ball head 410, the valve is completely opened, the mud in the extruding machine body 34 enters the valve body 41 and gradually fills the inner cavity of the whole valve body 41, the floating piston 44 is moved backwards to the position of the sensor 46, after the sensor I46 senses the sensing point on the floating piston 44, the vertical motor 31 is controlled to stop extruding materials into the valve body 41, meanwhile, the valve cylinder 49 is retracted, the valve is closed, when the valve closing in-place sensor 413 senses the valve cylinder ball head 410, the valve is closed, the mold opening cylinder 53 is started to push the molding mold 54 to be closed, when the sensing point on the molding mold 54 corresponds to the mold closing in-place sensor 55, the mold closing in-place sensor 55 senses that the mold is closed in place, the extrusion cylinder 43 is controlled to extrude mud, when the sensing ring on the telescopic rod of the extrusion cylinder 43 is sensed by the sensor II 47, the mud extrusion is stopped, the extrusion cylinder 43 is retracted, when the retraction sensing point on the telescopic rod of the extrusion cylinder 43 is sensed by the sensor III 48, the air valve is controlled to be opened 0.1 second before the mold opening, the mold is opened first and then opened, the product is smoothly taken out of the mold, when the push plate sensing point of the forming die 54 and the push plate in-place sensor 56 sense, the telescopic cylinder 64 is started to drive the workpiece holders 66 to extend to the positions of two sides of the cup ears of the forming part, the finger cylinder 65 is started to drive the two workpiece holders 66 to clamp the cup ears, the blanking cylinder 57 is started to push the movable frame 58 to move, the movable frame 58 drives the transmission gear 510 to rotate, the transmission gear 510 drives the blanking rod 511 to rotate, the blanking rod 511 drives the blanking line to circularly move, the cup ears are cut off, the telescopic cylinder 64 is retracted, the cup ears are retracted, the rotary cylinder 67 is started to drive the workpiece holders 66 to rotate ninety degrees, the cup ears are placed on a conveying belt of the conveying system 7, and the processing is completed, wherein the conveying belt in the conveying system 7 moves a set distance after one cup ear production is completed.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. The ceramic cup ear compression molding equipment comprises a frame (1) and is characterized in that a feeding system (2) and an extruding system (3) are arranged on one side of the top of the frame (1), a material quantity control system (4) is arranged at one end of the extruding system (3), a molding cutting system (5) is connected to the front end of the material quantity control system (4), a grabbing system (6) is arranged at the front end of the molding cutting system (5), and a conveying system (7) is arranged at the bottom of the grabbing system (6);
the forming cutting system (5) comprises a first supporting plate (51) and a second supporting plate (52), a forming die (54) is arranged between the first supporting plate (51) and the second supporting plate (52), the first supporting plate (51) and the second supporting plate (52) are connected through side plates, die opening and closing oil cylinders (53) are arranged in the middle of the two side plates, telescopic rods of the die opening and closing oil cylinders (53) are connected with the forming die (54), die opening and closing are controlled, a die closing in-place sensor (55) is arranged at the bottom of one side close to the middle of the second supporting plate (52), a push plate in-place sensor (56) is arranged at one end bottom of the second supporting plate (52), a cutting cylinder (57) is arranged on the inner side face of the die opening and closing oil cylinder (53) on one side, a telescopic rod of the cutting cylinder (57) is connected with a movable frame (58), the movable frame (58) is in sliding connection with the inner side face of the first supporting plate (51), a through frame is arranged in the middle of the movable frame (58), mounting bases (59) are symmetrically arranged in the middle of the upper lateral plate and the lower lateral plate, the inner side faces of the two mounting bases (59) are connected with a transmission gear (510), and the two transmission gear tooth grooves (510) are correspondingly meshed with the two cutting rods (511) on the outer side of the two transmission shafts (511).
2. The ceramic cup ear compression molding equipment according to claim 1, wherein the feeding system (2) comprises a cylinder fixing frame (20) connected to the top end of the frame (1), a feeding cylinder (27) is fixedly installed on the cylinder fixing frame (20), a trough (28) is connected to one side of the cylinder fixing frame (20) close to the extrusion system (3), a push plate (29) is connected to a telescopic rod of the feeding cylinder (27) in the trough (28), a hopper (22) is connected to one side of the trough (28), a connecting rod I (21) is connected to the outer side end of the hopper (22), the other end of the connecting rod I (21) is fixedly connected with the top surface of the frame (1), a matching groove (23) is formed in one end, close to the trough (28), of the inside of the hopper (22), a stepping motor (25) is installed on the outer side surface of the hopper (22), a scraper claw (24) is connected to an output rod of the stepping motor (25), and the scraper claw (24) is matched with the matching groove (23).
3. The ceramic cup ear compression molding equipment according to claim 2, wherein the extrusion system (3) comprises a vertical motor (31), the vertical motor (31) is connected with a speed reducer (32), a clutch is arranged between the vertical motor (31) and the speed reducer (32), the front end of the speed reducer (32) is connected with an auger (33), an extruder body (34) is arranged at the top of the frame (1), the auger (33) is positioned inside the extruder body (34), the extruder body (34) is provided with a feed inlet, the feed inlet is mutually communicated with the trough (28), and the front end of the extruder body (34) is connected with an extrusion base (35).
4. The ceramic cup ear compression molding equipment according to claim 1, wherein the material quantity control system (4) comprises a valve body (41), a valve core (415) is arranged inside the valve body (41), four connecting rods (42) are arranged at one end of the valve body (41), an extrusion oil cylinder (43) is connected to the other end of the four connecting rods (42), a floating piston (44) is connected to a telescopic rod of the extrusion oil cylinder (43), the floating piston (44) is slidably mounted inside the valve body (41), a mounting frame (45) is connected to the two connecting rods (42) at the top, a first sensor (46), a second sensor (47) and a third sensor (48) are sequentially arranged on the mounting frame (45) from left to right, a valve control rod (412) is connected to the bottom of the valve core (415), the third connecting rod (411) is rotatably connected to the valve oil cylinder (49) fixedly mounted on the frame (1), and a valve closing position sensor (413) and a valve opening position sensor (414) are symmetrically arranged on two sides below the valve body (41).
5. The ceramic cup ear compression molding device according to claim 1, wherein the grabbing system (6) comprises two mounting plates (61) fixedly connected with the second supporting plate (52), a manipulator is rotatably connected between the two mounting plates (61) through a rotating shaft (69), a rotating cylinder (67) is rotatably connected to one side mounting plate (61), a four connecting rod (68) is connected to a contracting rod of the rotating cylinder (67), and the other end of the four connecting rod (68) is connected with the rotating shaft (69).
6. The ceramic cup ear compression molding device according to claim 5, wherein the manipulator comprises a manipulator housing (62), a fixing frame (63) is arranged inside the manipulator housing (62), a telescopic cylinder (64) is mounted on the fixing frame (63), a finger cylinder (65) is connected to a telescopic rod of the telescopic cylinder (64), and two workpiece holders (66) are connected to the finger cylinder (65).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311242575.XA CN117183062B (en) | 2023-09-25 | 2023-09-25 | Ceramic cup ear compression molding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311242575.XA CN117183062B (en) | 2023-09-25 | 2023-09-25 | Ceramic cup ear compression molding equipment |
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| US20040187946A1 (en) * | 2001-08-03 | 2004-09-30 | Herrington F. John | Manufacturing process and apparatus for making a helical rib tube |
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| CN111251419A (en) * | 2020-03-31 | 2020-06-09 | 常灿华 | Domestic ceramic blank handling machine |
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| CN112454617A (en) * | 2021-01-27 | 2021-03-09 | 长沙仪秀兴智能科技有限公司 | Cup handle forming machine |
| CN113001704A (en) * | 2021-01-27 | 2021-06-22 | 长沙仪秀兴智能科技有限公司 | Ceramic cup handle forming machine |
| CN213703898U (en) * | 2020-10-30 | 2021-07-16 | 广州市怡森环保设备有限公司 | Blank supporting and cutting device of honeycomb extruder |
| CN114953150A (en) * | 2022-06-13 | 2022-08-30 | 陈祥 | Full-automatic tile press and tile making production line |
| WO2023024124A1 (en) * | 2021-08-26 | 2023-03-02 | 金发科技股份有限公司 | Injection molding device |
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2023
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| US20040187946A1 (en) * | 2001-08-03 | 2004-09-30 | Herrington F. John | Manufacturing process and apparatus for making a helical rib tube |
| CN209440461U (en) * | 2018-09-29 | 2019-09-27 | 晋江捷兴机械有限公司 | A kind of ceramics cup production line interruption cutoff device |
| CN111251419A (en) * | 2020-03-31 | 2020-06-09 | 常灿华 | Domestic ceramic blank handling machine |
| CN111483044A (en) * | 2020-05-26 | 2020-08-04 | 常州市赫铭自动化科技有限公司 | Cutting device of automatic honeycomb ceramic cutting machine |
| CN213703898U (en) * | 2020-10-30 | 2021-07-16 | 广州市怡森环保设备有限公司 | Blank supporting and cutting device of honeycomb extruder |
| CN112454617A (en) * | 2021-01-27 | 2021-03-09 | 长沙仪秀兴智能科技有限公司 | Cup handle forming machine |
| CN113001704A (en) * | 2021-01-27 | 2021-06-22 | 长沙仪秀兴智能科技有限公司 | Ceramic cup handle forming machine |
| WO2023024124A1 (en) * | 2021-08-26 | 2023-03-02 | 金发科技股份有限公司 | Injection molding device |
| CN114953150A (en) * | 2022-06-13 | 2022-08-30 | 陈祥 | Full-automatic tile press and tile making production line |
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