CN111251419A - Domestic ceramic blank handling machine - Google Patents
Domestic ceramic blank handling machine Download PDFInfo
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- CN111251419A CN111251419A CN202010232374.1A CN202010232374A CN111251419A CN 111251419 A CN111251419 A CN 111251419A CN 202010232374 A CN202010232374 A CN 202010232374A CN 111251419 A CN111251419 A CN 111251419A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims abstract description 17
- 230000003044 adaptive effect Effects 0.000 claims abstract description 12
- 241000755266 Kathetostoma giganteum Species 0.000 claims description 52
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000007598 dipping method Methods 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 230000006978 adaptation Effects 0.000 claims description 5
- 229910052602 gypsum Inorganic materials 0.000 claims description 5
- 239000010440 gypsum Substances 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 210000001161 mammalian embryo Anatomy 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 4
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- 238000013461 design Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- 241001122767 Theaceae Species 0.000 description 1
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- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/24—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded by reciprocating plunger
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/003—Apparatus or processes for treating or working the shaped or preshaped articles the shaping of preshaped articles, e.g. by bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
- B28B11/125—Cutting-off protruding ridges, also profiled cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a daily ceramic blank handling machine which comprises an electrical control system, a mud strip forming system, a blank handling forming system and a water-containing adaptive shaping system, wherein the mud strip forming system, the blank handling forming system and the water-containing adaptive shaping system are connected with the electrical control system; the mud strip forming system comprises a mud extrusion cylinder body and a mud extrusion piston which is telescopically arranged on the mud extrusion cylinder body, a mud inlet is arranged on the mud extrusion cylinder body, a mud head is arranged at the output end of the mud extrusion cylinder body, a mud nozzle is arranged at the output end of the mud head, and a tail cutting blade for cutting off the mud strip output by the mud nozzle is arranged on the mud nozzle; the invention automatically extrudes mud strips with the same profile as the daily ceramic handle blank through the mud extrusion device, and automatically rotates the angle and cuts and shapes the mud strips through the shaping device. Therefore, the original purely manual and low-efficiency operation mode is upgraded to the automatic mode, the breakthrough of zero automatic production of the daily ceramic handle blank is realized, and the forming quality and the forming speed of the daily ceramic handle blank are improved in a crossing manner.
Description
Technical Field
The invention relates to the field of manufacturing of domestic ceramics, in particular to a domestic ceramic blank handling machine.
Background
The ceramic development history is a component in the Chinese national development history, and the ceramic manufacture can reflect the pursuit of Chinese scientific and technological achievements in many aspects and form very typical technical characteristics of each era. Such as piezoelectric ceramics, photoelectric ceramics and wear-resistant ceramics, are in the front of all the technical fields. The ceramic ware is also known as daily-use ceramic, and is bright as tableware, tea sets, jars, pots, plates, dishes, bowls and the like of thousands of households.
The domestic ceramics are divided into the following parts according to the application: dishes, bowls, cups, kettle and other utensils. In order to solve the applicability of the appliances, there are handles in either category. That is to say will be part of the domestic ceramic.
The production process of the domestic ceramic with handle includes the steps of making the handle blank and the main utensil blank separately, and adhering the two together after the two have proper water content. Then, the processing is completed together by other processes of ceramic fabrication. Thus, it is equally important to manufacture the blank and the appliance main blank.
In the process of manufacturing the domestic ceramic blank, the main appliance blank fully and completely realizes automatic production, and the process has obvious era characteristic intelligent manufacturing.
However, the manufacture of the blank is mainly performed by slip casting at present. The slurry is poured into a forming plaster mould of the blank, and after the plaster is dried by water absorption, the edge is removed and trimmed manually. And bonding and molding the two when the water content of the blank is suitable for the main blank of the appliance. The method has the characteristic of manual workshop. The labor efficiency is extremely low.
In recent years, although various kinds of blank manufacturing machines with novel technical characteristics appear, the aims of manual trimming and immediate bonding cannot be achieved. This is the bottleneck of the automation development of the production of domestic ceramics.
Disclosure of Invention
The invention aims to provide a domestic ceramic blank handling machine, thereby solving the problems.
In order to achieve the purpose, the invention discloses a daily ceramic blank handling machine which comprises an electrical control system, a mud strip forming system, a blank handling forming system and a water-containing adaptive shaping system, wherein the mud strip forming system, the blank handling forming system and the water-containing adaptive shaping system are connected with the electrical control system;
the mud strip forming system comprises a mud extrusion cylinder body and a mud extrusion piston which is telescopically mounted on the mud extrusion cylinder body, a mud inlet is formed in the mud extrusion cylinder body, a mud head is mounted at the output end of the mud extrusion cylinder body, a mud nozzle is arranged at the output end of the mud head, and a tail cutting blade for cutting off the mud strip output by the mud nozzle is arranged on the mud nozzle;
the blank forming system comprises a rotary die, a rotary die motor, a front-and-back moving cylinder, a mud pressing cylinder and a water dipping cylinder, wherein the rotary die motor drives the rotary die to rotate and is arranged at the output end of the mud nozzle, a forming arc surface which is not adhered with mud and a forming cutting surface which can be adhered with mud are arranged on the rotary die, a flat-head blade capable of cutting the forming cutting surface is arranged on one side of the rotary die, a mud pressing head capable of extruding the forming cutting surface is arranged at the telescopic end of the mud pressing cylinder, a water dipping head for dipping water into the forming cutting surface is arranged at the telescopic end of the water dipping cylinder, and the front-and-back moving cylinder drives the rotary die to reciprocate relative to the mud nozzle;
and the water-containing adaptive shaping system is provided with a blank-handling microwave cavity used for shaping the blank-handling shaping system.
Further, mud strip molding system still includes rapid motor, gear motor, thrust transmission board, electromagnetic clutch and worm wheel lead screw thrust machine, rapid motor and gear motor all with worm wheel lead screw thrust machine transmission is connected, just electromagnetic clutch sets up between rapid motor and the worm wheel lead screw thrust machine, the one end of thrust transmission board with the lead screw helical drive of worm wheel lead screw thrust machine, the other end drive crowded mud piston concertina movement.
Further, crowded mud piston includes piston ring and piston hollow shaft, be provided with exhaust apparatus in the piston hollow shaft, exhaust apparatus including exhaust hole needle cylinder and with the mud mouth aligns the exhaust hole needle that sets up, the scalable setting of exhaust hole needle is in the exhaust hole needle cylinder.
Furthermore, a piston hollow shaft extension is arranged at the tail end of the piston hollow shaft and connected with the thrust transfer plate, and a channel for air inlet or exhaust to the exhaust vent needle cylinder is arranged in the piston hollow shaft extension.
Further, the blank forming system further comprises a flat head cylinder, a flat head cylinder mounting plate, a flat head cylinder angle adjusting plate, an angle adjusting screw rod and an angle adjusting hand wheel, the flat head cylinder angle adjusting plate is fixedly mounted, the angle adjusting screw rod is in threaded connection with the flat head cylinder angle adjusting plate, one end of the angle adjusting screw rod is connected with the angle adjusting hand wheel, the other end of the angle adjusting screw rod abuts against the flat head cylinder mounting plate, the flat head cylinder mounting plate is hinged to the flat head cylinder angle adjusting plate, a flat head blade is mounted at the telescopic end of the flat head cylinder, and the flat head cylinder is mounted on the flat head cylinder mounting plate.
Furthermore, a notch groove for adhering the mud strips is formed in the molding cutting surface.
The die-turning mechanism is characterized by further comprising a manual adjusting device, wherein the manual adjusting device comprises a left adjusting component, a right adjusting component, an upper adjusting component, a lower adjusting component and a front-back moving component, the left adjusting component and the right adjusting component are installed on the upper adjusting component and the lower adjusting component, the front-back moving component is installed on the left adjusting component and the right adjusting component, and the die-turning motor is installed on the left adjusting component and the right adjusting component.
Further, aqueous adaptation design system still includes conveyer belt and stock mould, install base microwave cavity on the conveyer belt, the stock mould is installed on the conveyer belt, be provided with on this stock mould with the gypsum bed die that matches the base shape.
Further, install export inhibitor and import inhibitor to the both ends in base microwave cavity, the conveyer belt drives the stock mould passes in proper order import inhibitor, base microwave cavity and export inhibitor.
Further, the rotary die motor drives the linear speed of the rotary die to synchronize the outlet speed of the mud strips to rotate by 180-250 degrees.
Compared with the prior art, the invention has the advantages that:
the invention automatically extrudes mud strips with the same profile as the daily ceramic handle blank through the mud extrusion device, and automatically rotates the angle and cuts and shapes the mud strips through the shaping device. Therefore, the original purely manual and low-efficiency operation ground mode is upgraded to the automatic ground mode, the breakthrough of zero automatic production of the daily ceramic handle blank is realized, the forming quality and the forming speed of the daily ceramic handle blank are improved in a crossing mode, the labor cost is saved, and a solid foundation is laid for the subsequent daily ceramic handle blank bonding streamlined production.
The present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a household ceramic blank handling machine disclosed by a preferred embodiment of the invention;
FIG. 2 is a schematic view of a clay strip forming system of a daily ceramic blank handling machine according to the preferred embodiment of the invention;
FIG. 3 is a schematic view of a blank forming system of a daily ceramic blank handling machine according to the preferred embodiment of the invention;
FIG. 4 is a schematic view of a water control adaptation shaping system of a daily ceramic blank handling machine disclosed by the preferred embodiment of the invention;
FIG. 5 is a schematic view of a mud-extruding device of a domestic ceramic blank-handling machine disclosed by the preferred embodiment of the invention;
FIG. 6 is a schematic view of the transmission device of the daily ceramic blank handling machine disclosed by the preferred embodiment of the invention;
FIG. 7 is a schematic view of an exhaust device of a household ceramic handle blank machine, which is disclosed by the preferred embodiment of the invention;
FIG. 8 is a schematic view of a manual setting device for the rotary die center of the daily ceramic blank handling machine according to the preferred embodiment of the present invention;
FIG. 9 is a schematic view of a device for forming the edge angle and the center distance of the rotary die of the daily ceramic blank handling machine according to the preferred embodiment of the present invention;
FIG. 10 is a schematic view of a rotary die device of a domestic ceramic blank handling machine according to the preferred embodiment of the present invention;
FIG. 11 is a schematic view of a forming device of a household ceramic blank handling machine according to the preferred embodiment of the present invention;
fig. 12 is a mud nozzle structure schematic diagram of the daily ceramic blank handling machine disclosed by the preferred embodiment of the invention.
Illustration of the drawings:
1. a mud strip forming system; 2. a blank forming system; 3. a water control adaptation shaping system; 4. an electrical control system; 5. a frame; 6. a mud extruding device; 7. an exhaust device; 8. a transmission device; 9. manually adjusting the device; 10. a machine head; 11. rotating the mold; 12. a molding device; 13. a blank outlet; 14. an outlet suppressor; 15. a microwave cavity; 16. an inlet suppressor; 17. a blank inlet; 18. shaping a mould; 19. a piston; 20. a mud squeezing cylinder body; 21. mud heads; 22. a mud cutting cylinder; 23. a mud cutting knife rest; 24. cutting mud heads; 25. a mud cutting blade; 26. a mud nozzle; 27. an exhaust hole needle; 28. a piston ring; 29. a hollow piston shaft; 30. an air tube; 31. a piston hollow shaft extends; 32. a well plate joint; 33. a bore pin cylinder joint; 34. an exhaust vent needle cylinder; 35. framework oil seal; 36. 37, a speed reducing motor; 38. an electromagnetic clutch; 39. a thrust transfer plate; 40. a coupling nut; 41. a worm gear lead screw thrust machine; 42. a synchronous belt; 43. a thrust balancing guide rail; 44. a fast motor; 45. a left and right adjusting hand wheel; 46. a left and right adjusting screw rod; 47. a left-right adjustment support; 48. a left-right adjustment fixing member; 49. moving the plate left and right; 50. moving the guide rail left and right; 51. the slide block is moved left and right; 52. moving the plate up and down; 53. moving the support up and down; 54. moving the optical axis up and down; 55. moving the adjusting hand wheel up and down; 56. adjusting the screw rod up and down; 57. a flat head cylinder mounting plate; 58. a flat head cylinder angle adjusting plate; 59. an angle adjusting screw rod; 60. an angle adjusting hand wheel; 61. the flat head cylinder horizontally moves the sliding block; 62. the flat head cylinder horizontally moves the optical axis; 63. the flat head cylinder horizontally moves the adjusting plate; 64. a flat head cylinder horizontally moves a hand wheel; 65. the flat-head cylinder horizontally moves the adjusting screw rod; 66. 67 flat head cylinder horizontal moving fixing piece; 68. forming an arc surface by gypsum; 69. rotating a central hole of the mold; 70. a plastic mold frame; 71. forming a cutting surface; 72. a mud strip bonding surface; 73. a supplementary cylinder mounting plate; 74. a mud pressing cylinder; 75. a flat head cylinder; 76. a flat head tool rest; 77. a flat-head blade; 78. a rotary die motor; 79. the rotary die moves the guide rail back and forth; 80. the rotary die moves the slide block back and forth; 81. a telescopic cylinder; 82. moving the cylinder back and forth; 83 a water dipping cylinder; 84. the section contour line of the mud strip of the mud nozzle positioning hole; 85. the section contour line of the mud strip; 86 mud chamber.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1-11, the embodiment of the invention discloses a household ceramic blank handling machine, which comprises an electrical control system 4, a mud strip forming system 1 connected with the electrical control system 4, a blank handling forming system 2 and a water-containing adaptive shaping system 3; wherein extrude through mud strip forming system 1 and with the same mud strip of base cross-section, form the base through the coiling and the cutting off of base forming system 2, will take shape afterwards put into aqueous adaptation design system 3 the base to the water content of accurate control base makes the base can be better with cup bonding. Specifically, the electrical control system 4 is composed of a touch screen, an operation button, a PLC controller, a PLC input/output expansion module, a photoelectric sensor, an inductive sensor, a frequency converter, an intermediate relay, an interlocking contactor, an air pressure relay, an air pressure sensor, a pressure stabilizing valve, a safety power supply, a program language, and the like. Wherein, the electrical control system is the core of the whole machine. It will receive the instructions of the touch screen or the operation buttons and the signals sent by each sensor. After comparison by the PLC, an execution signal is sent to each intermediate relay, a frequency converter, an interlocking contactor, an electromagnetic pneumatic valve and the like. And controlling each motor, each air cylinder and each microwave dewatering device to operate according to the designed PLC program. Thereby, the purpose of manufacturing the handle blank is achieved.
The mud strip forming system 1 comprises a mud extruding device 6, the mud extruding device 6 comprises a mud extruding cylinder body 20 and a mud extruding piston which is telescopically arranged on the mud extruding cylinder body 20, a mud inlet is formed in the mud extruding cylinder body 20, a mud head 21 is arranged at the output end of the mud extruding cylinder body 20, a mud nozzle 26 is arranged at the output end of the mud head, and a tail cutting blade 25 for cutting off mud strips output by the mud nozzle 26 is arranged on the mud nozzle 26; thereby, put into crowded mud cylinder body 20 with the pug through the mud inlet, then extrude the pug through the crowded mud piston of drive, the pug is exported from mud mouth 26, wherein, mud mouth 26 is removable setting, its output cross-section with the cross-section the embryo the same to facing different shapes can change different mud mouths 26 to the embryo, promote the application scope of machine, and cut tail blade 25 and be used for in time cutting off and stretch out the remaining mud strip of mud mouth 26, wherein cut tail blade 25 through the drive up-and-down motion of mud cutting cylinder 22.
The blank forming system 2 comprises a rotary die 11, a rotary die motor 78, a front-back moving cylinder 82, a mud pressing cylinder 74 and a water dipping cylinder 83, wherein the rotary die motor 78 drives the rotary die 11 to rotate and is arranged at the output end of the mud nozzle 26, and specifically, the rotary die motor 78 drives the linear speed of the rotary die 11 to be synchronous with the outlet speed of mud strips to rotate 180-250 degrees. The rotary die 11 is provided with a forming arc surface 68 which is not sticky with mud and a forming cutting surface 71 which is sticky with mud, one side of the rotary die 11 is provided with a flat-head blade 77 which can cut the forming cutting surface 71, the telescopic end of the mud pressing cylinder 74 is provided with a mud pressing head which can extrude the forming cutting surface 71, the telescopic end of the water dipping cylinder 83 is provided with a water dipping head which dips water on the forming cutting surface 71, and the back-and-forth moving cylinder 82 drives the rotary die to reciprocate relative to the mud nozzle 26; when the front and rear moving cylinders 82 drive the rotary die 11 backwards to a fixed position, the water dipping cylinder 83 acts, a water dipping head dips water to the forming cutting surface 71, then the front and rear moving cylinders 82 drive the rotary die 11 forwards to be close to the mud nozzle 26, at the moment, mud strips extruded by the mud nozzle 26 enter the forming arc surface 68, one end of the mud strips is pressed on the forming cutting surface 71 through the mud pressing head, then the rotary die motor 78 drives the rotary die 11 to rotate and wind to form, the forming cutting surface 71 is cut through the flat-head blade 77 to form an embryo, the embryo can be taken out of the rotary die 11, and the embryo is placed on the water-containing adaptive shaping system 3 to be dried, wherein the water-containing adaptive shaping system 3 is provided with a blank microwave cavity 15 for drying the blank after the blank forming system is formed, and the purpose of drying the blank is achieved through microwaves.
In this embodiment, the mud strip forming system 1 further includes a transmission device 8 composed of a fast motor 44, a speed reducing motor 37, a thrust transfer plate 39, an electromagnetic clutch 38 and a worm screw thrust machine 41, the fast motor 44 and the speed reducing motor 37 are both in transmission connection with the worm screw thrust machine 41, the electromagnetic clutch 38 is disposed between the fast motor 44 and the worm screw thrust machine 41, one end of the thrust transfer plate 39 is in spiral transmission with a screw of the worm screw thrust machine 41, and the other end drives the mud-squeezing piston to move in a telescopic manner, so that transmission of low speed and large torque is realized through the speed reducing motor 37, and then a large squeezing force is provided for the mud-squeezing piston (at this time, the electromagnetic clutch 38 is disconnected, and the fast motor 44 is disconnected from the worm screw thrust machine 41), and in a return stage, a fast return stroke of the mud-squeezing piston is realized through the fast motor 44.
In this embodiment, the mud-squeezing piston comprises a piston ring 28 and a hollow piston shaft 29, the piston ring 28 is similar to a piston head and directly squeezes mud, the hollow piston shaft 29 is similar to a piston rod, the exhaust device 7 is arranged in the hollow piston shaft 29, the exhaust device 7 comprises an exhaust hole needle cylinder 34 and an exhaust hole needle 27 aligned with the mud nozzle 26, and the exhaust hole needle 27 is telescopically arranged in the exhaust hole needle cylinder 34, so that after mud is added, gas in the mud-squeezing cylinder body 20 can be discharged by controlling the exhaust hole needle 27 to extend out in the squeezing process of the piston ring 28, and a continuous mud strip can be formed subsequently.
In the present embodiment, a piston hollow shaft extension 31 is provided at the end of the piston hollow shaft 29, the piston hollow shaft extension 31 is connected to the thrust transfer plate 39, and a passage for air intake or exhaust to the exhaust vent needle cylinder 34 is provided in the piston hollow shaft extension 31, so that a pipeline for driving the exhaust vent needle 27 to extend and retract can enter the piston hollow shaft 29 from the piston hollow shaft extension 31.
In this embodiment, the blank forming system 2 further includes a flat head cylinder 75, a flat head cylinder mounting plate 57, a flat head cylinder angle adjusting plate 58, an angle adjusting screw 59 and an angle adjusting hand wheel 60, the flat head cylinder angle adjusting plate 58 is fixedly mounted, the angle adjusting screw 59 is in threaded connection with the flat head cylinder angle adjusting plate 58, one end of the angle adjusting screw 59 is connected with the angle adjusting hand wheel 60, the other end of the angle adjusting screw is abutted against the flat head cylinder mounting plate 57, the flat head cylinder mounting plate 57 is hinged to the flat head cylinder angle adjusting plate 58, a flat head blade 77 is mounted at the telescopic end of the flat head cylinder 75, and the flat head cylinder 75 is mounted on the flat head cylinder mounting plate 58, so that different cutting angles of the flat head blade 77 can be ensured, and the cutting angles are.
In the present embodiment, in order to further improve the adhesion of the mud strip on the molding cut surface 71, the molding cut surface 71 is provided with notches for adhering the mud strip.
In this embodiment, in order to adjust the position of the rotary die, a manual adjusting device 9 is further included, the manual adjusting device 9 includes a left-right adjusting component, an up-down adjusting component and a front-back moving component, the left-right adjusting component is installed on the up-down adjusting component, the front-back moving component is installed on the left-right adjusting component, and the rotary die motor 78 is installed on the left-right adjusting component.
In this embodiment, the aqueous adaptive setting system 3 further includes a conveyor belt and a setting mold 18, the microwave cavity 15 of the blank is mounted on the conveyor belt, the setting mold 18 is mounted on the conveyor belt, a gypsum female mold matched with the shape of the blank is arranged on the setting mold, when the blank is formed on the rotary mold 11, a worker can take out the blank and place the blank into the gypsum female mold, the blank is transferred into the microwave cavity 15 of the blank through the conveyor belt to be dried, further, the outlet suppressor 14 and the inlet suppressor 16 are mounted at two ends of the microwave cavity 15 of the blank, and the conveyor belt drives the setting mold 18 to sequentially pass through the inlet suppressor 14, the microwave cavity 15 of the blank and the outlet suppressor 16.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A household ceramic blank handling machine is characterized by comprising an electrical control system, a mud strip forming system, a blank handling forming system and a water-containing adaptive shaping system, wherein the mud strip forming system, the blank handling forming system and the water-containing adaptive shaping system are connected with the electrical control system;
the mud strip forming system comprises a mud extrusion cylinder body and a mud extrusion piston which is telescopically mounted on the mud extrusion cylinder body, a mud inlet is formed in the mud extrusion cylinder body, a mud head is mounted at the output end of the mud extrusion cylinder body, a mud nozzle is arranged at the output end of the mud head, and a tail cutting blade for cutting off the mud strip output by the mud nozzle is arranged on the mud nozzle;
the blank forming system comprises a rotary die, a rotary die motor, a front-and-back moving cylinder, a mud pressing cylinder and a water dipping cylinder, wherein the rotary die motor drives the rotary die to rotate and is arranged at the output end of the mud nozzle, a forming arc surface which is not adhered with mud and a forming cutting surface which can be adhered with mud are arranged on the rotary die, a flat-head blade capable of cutting the forming cutting surface is arranged on one side of the rotary die, a mud pressing head capable of extruding the forming cutting surface is arranged at the telescopic end of the mud pressing cylinder, a water dipping head for dipping water into the forming cutting surface is arranged at the telescopic end of the water dipping cylinder, and the front-and-back moving cylinder drives the rotary die to reciprocate relative to the mud nozzle;
and the water-containing adaptive shaping system is provided with a blank-handling microwave cavity used for shaping the blank-handling shaping system.
2. The household ceramic handle blank machine according to claim 1, wherein the clay strip forming system further comprises a rapid motor, a speed reduction motor, a thrust transmission plate, an electromagnetic clutch and a worm screw thrust machine, the rapid motor and the speed reduction motor are in transmission connection with the worm screw thrust machine, the electromagnetic clutch is arranged between the rapid motor and the worm screw thrust machine, one end of the thrust transmission plate is in screw transmission with a screw of the worm screw thrust machine, and the other end of the thrust transmission plate drives the mud squeezing piston to move in a telescopic manner.
3. The household ceramic handle blank machine according to claim 2, wherein the mud extruding piston comprises a piston ring and a hollow piston shaft, an exhaust device is arranged in the hollow piston shaft, the exhaust device comprises an exhaust hole needle cylinder and an exhaust hole needle aligned with the mud nozzle, and the exhaust hole needle is telescopically arranged in the exhaust hole needle cylinder.
4. The household ceramic handle blank machine as claimed in claim 3, wherein a hollow piston shaft extension is arranged at the end of the hollow piston shaft, the hollow piston shaft extension is connected with the thrust transfer plate, and a channel for air intake or exhaust to the exhaust needle cylinder is arranged in the hollow piston shaft extension.
5. The household ceramic blank handling machine according to any one of claims 1 to 4, wherein the blank handling forming system further comprises a flat head cylinder, a flat head cylinder mounting plate, a flat head cylinder angle adjusting plate, an angle adjusting screw rod and an angle adjusting hand wheel, the flat head cylinder angle adjusting plate is fixedly mounted, the angle adjusting screw rod is in threaded connection with the flat head cylinder angle adjusting plate, one end of the angle adjusting screw rod is connected with the angle adjusting hand wheel, the other end of the angle adjusting screw rod abuts against the flat head cylinder mounting plate, the flat head cylinder mounting plate is hinged with the flat head cylinder angle adjusting plate, the flat head blade is mounted at the telescopic end of the flat head cylinder, and the flat head cylinder is mounted on the flat head cylinder mounting plate.
6. A household ceramic blank handling machine according to any one of claims 1 to 4, characterized in that the molding cutting surface is provided with notches for adhering clay strips.
7. The household ceramic handle bar machine according to any one of claims 1 to 4, further comprising a manual adjusting device, wherein the manual adjusting device comprises a left-right adjusting component, an up-down adjusting component and a front-back moving component, the left-right adjusting component is mounted on the up-down adjusting component, the front-back moving component is mounted on the left-right adjusting component, and the rotary die motor is mounted on the left-right adjusting component.
8. The domestic ceramic blank handling machine according to any one of claims 1 to 4, wherein said aqueous adaptation setting system further comprises a conveyor belt and a setting die, said blank microwave cavity is mounted on said conveyor belt, said setting die is provided with a gypsum female die matching the shape of the blank.
9. The household ceramic blank handling machine according to claim 8, wherein an outlet suppressor and an inlet suppressor are installed at two ends of the blank handling microwave cavity, and the conveyor belt drives the sizing die to sequentially pass through the inlet suppressor, the blank handling microwave cavity and the outlet suppressor.
10. The household ceramic blank handling machine according to any one of claims 1 to 4, wherein the rotary die motor drives the linear speed of the rotary die to synchronize the outlet speed of the mud strips to rotate at 180-250 degrees.
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| CN202010232374.1A CN111251419A (en) | 2020-03-31 | 2020-03-31 | Domestic ceramic blank handling machine |
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| CN202010232374.1A CN111251419A (en) | 2020-03-31 | 2020-03-31 | Domestic ceramic blank handling machine |
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| CN117183062A (en) * | 2023-09-25 | 2023-12-08 | 湖南陶尔陶瓷科技有限公司 | Ceramic cup ear compression molding equipment |
| CN117183062B (en) * | 2023-09-25 | 2024-05-31 | 湖南陶尔陶瓷科技有限公司 | Ceramic cup ear compression molding equipment |
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