CN117182550A - Magnetic enzyme detection-free kit production and assembly equipment - Google Patents
Magnetic enzyme detection-free kit production and assembly equipment Download PDFInfo
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- CN117182550A CN117182550A CN202311285851.0A CN202311285851A CN117182550A CN 117182550 A CN117182550 A CN 117182550A CN 202311285851 A CN202311285851 A CN 202311285851A CN 117182550 A CN117182550 A CN 117182550A
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Abstract
The invention discloses a production and assembly device for a magneto enzyme detection-free kit, which comprises a machine table and a controller, wherein a bottom shell feeding mechanism, a liquid injection mechanism, a product circulation mechanism, a magnetic bead filling mechanism, a film sealing mechanism, a labeling mechanism, a light measuring cup mounting mechanism, a slitting and trimming mechanism and a finished product boxing mechanism which are respectively connected with the controller are arranged on the machine table, the bottom shell feeding mechanism can orderly place products to be processed on the product circulation mechanism, and the product circulation mechanism can sequentially convey the products to the liquid injection mechanism, the magnetic bead filling mechanism, the film sealing mechanism, the labeling mechanism, the light measuring cup mounting mechanism, the slitting and trimming mechanism and the finished product boxing mechanism. According to the invention, the complete automatic assembly process of the magnetic enzyme non-detection test agent box can be completed by only one piece of equipment, the whole assembly process does not need manual participation, the automation level of the equipment is improved, and the processing efficiency and the yield are improved.
Description
Technical Field
The invention relates to the technical field of medical supplies assembling equipment, in particular to production and assembling equipment for a magnetoenzyme detection-free kit.
Background
Magnetic enzyme-linked immunosorbent assay (magnetic enzyme immunoassay) is a common biological analysis technology, and the basic principle is that antibodies/antigens marked by specific enzymes are combined with an object to be detected (such as protein, cells and the like) by using magnetic particles, the object to be detected is separated from a non-specific conjugate by magnetic force, and then the object to be detected is quantitatively analyzed by using enzyme catalysis. In general, the magnetic enzyme-linked immunosorbent assay has the advantages of simple operation, high sensitivity, strong specificity, quantification and the like, and is widely applied to analysis and detection in the fields of biomedicine, biotechnology, food safety and the like.
When the detection is carried out by adopting a magneto-enzyme-linked immunosorbent assay method, a magneto-enzyme detection kit is needed. As shown in fig. 1, the magnetoenzyme detection kit mainly includes a bottom case 100, and a photometric cup 200 is mounted on the bottom case 100; wherein, a plurality of accommodating grooves 300 are provided in the bottom case 100, and when the magnetoenzyme detection-free kit is processed, corresponding liquid medicine or magnetic beads are required to be injected into each accommodating groove 300, and then the aluminum film 400 is used to seal the upper end surface of the bottom case. In the prior art, special equipment for producing and assembling the magnetic enzyme-free test agent box is lacked, generally, each working procedure adopts independent equipment, and no processing equipment in part of working procedures can only be manually operated, so that the assembling and processing efficiency of the magnetic enzyme-free test agent box is very low, and the processing cost of the agent box is higher; on the other hand, the combination of a plurality of devices is difficult to ensure the consistency of processing, so that the reject ratio of the produced kit is higher, and the waste of materials is caused.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a production and assembly device for a magneto enzyme detection-free kit, which comprises a machine table and a controller, wherein a bottom shell feeding mechanism, a liquid injection mechanism, a product circulation mechanism, a magnetic bead filling mechanism, a film sealing mechanism, a labeling mechanism, a light measuring cup mounting mechanism, a slitting and trimming mechanism and a finished product boxing mechanism which are respectively connected with the controller are arranged on the machine table, the bottom shell feeding mechanism can orderly place products to be processed on the product circulation mechanism, and the product circulation mechanism can sequentially convey the products to the liquid injection mechanism, the magnetic bead filling mechanism, the film sealing mechanism, the labeling mechanism, the light measuring cup mounting mechanism, the slitting and trimming mechanism and the finished product boxing mechanism; the liquid injection mechanism is used for injecting liquid medicine into a product on the product circulation mechanism, the magnetic bead filling mechanism is used for filling magnetic beads into the product on the product circulation mechanism, the film sealing mechanism is used for sealing an aluminum film on the upper end face of the product on the product circulation mechanism, the labeling mechanism is arranged on one side, far away from the bottom shell feeding mechanism, of the film sealing mechanism, the labeling mechanism is used for attaching a label on the product, and the photometric cup mounting mechanism is used for mounting a photometric cup into the product on the product circulation mechanism; the slitting and edge smearing mechanism is used for dividing the connected products on the product circulation mechanism into single products, and the finished product boxing mechanism is used for grabbing the products from the product circulation mechanism and boxing the processed products out of the machine.
As a further improvement of the invention, the bottom shell feeding mechanism comprises a discharging frame and a three-dimensional feeding manipulator, wherein a pallet, a feeding lifting assembly and a feeding assembly are arranged on the discharging frame, the pallet is used for stacking and placing products to be processed, and the feeding lifting assembly can drive the pallet to lift in the discharging frame; the feeding assembly can push the products on the pallet to the feeding grabbing groove, the three-dimensional feeding manipulator can grab the products from the feeding grabbing groove, and the products are conveyed to the product circulation mechanism.
As a further improvement of the invention, the liquid injection mechanism comprises a liquid injection support and a liquid injection driving assembly, wherein the liquid injection support is provided with a liquid injection pump, the input end of the liquid injection pump is externally connected with a liquid medicine bottle, the output end of the liquid injection driving assembly is provided with a liquid injection pipe, the liquid injection pipe is arranged above the product circulation mechanism, the output end of the liquid injection pump is connected with the liquid injection pipe, and the liquid injection driving assembly can drive the liquid injection pipe to be respectively connected with products on the product circulation mechanism; the liquid injection driving assembly comprises a liquid injection transverse module and a liquid injection lifting module, the liquid injection transverse module is connected with the machine table, the liquid injection lifting module is connected with the output end of the liquid injection transverse module, and the liquid injection pipe is connected with the output end of the liquid injection lifting module.
As a further improvement of the invention, the magnetic bead filling mechanism comprises a filling support, the filling support is connected with the machine table, a filling two-dimensional module is arranged on the filling support, a filling pump is arranged at the output end of the filling two-dimensional module, an injection joint is arranged at the output end of the filling pump, and the filling pump can drive the injection joint to move up and down; the machine is provided with a magnetic bead shaking mechanism, the output end of the magnetic bead shaking mechanism is provided with a magnetic bead bowl, the magnetic bead bowl is used for containing liquid magnetic beads, the magnetic bead shaking mechanism can drive the magnetic bead bowl to rotate, and the filling two-dimensional module can drive the filling pump to move to the position right above the magnetic bead bowl and products in the product circulation mechanism respectively.
As a further improvement of the invention, the film sealing mechanism comprises a film covering component and a hot pressing component which are sequentially arranged along the movement direction of the product circulation mechanism, a film placing roller is arranged on the film covering component and is used for placing a coiled material aluminum film, the film covering component can flatly spread the coiled material aluminum film on the film placing roller on the upper surface of a product on the product circulation mechanism, a hot sealing plate is arranged on the hot pressing component, and the hot pressing component can drive the hot sealing plate to be connected with or separated from the upper surface of the product on the product circulation mechanism. .
As a further improvement of the invention, the light measuring cup mounting mechanism comprises a punching assembly, a light measuring cup feeding assembly and a light measuring cup compacting assembly which are sequentially arranged along the movement direction of the product circulation mechanism, wherein the punching assembly is used for punching products on the product circulation mechanism, the light measuring cup feeding assembly is used for placing light measuring cups into products on the product conveying line, and the light measuring cup compacting assembly is used for compacting the light measuring cups on the products on the product circulation mechanism.
As a further improvement of the invention, the photometric cup feeding assembly comprises a photometric cup feeding mechanism and a photometric cup grabbing mechanical arm, wherein the tail end of the photometric cup feeding mechanism is provided with a photometric cup clamp, the photometric cup clamp is provided with a plurality of photometric cup discharging grooves, the photometric cup feeding mechanism can respectively convey photometric cups into the discharging grooves, and the photometric cup grabbing mechanical arm can respectively grab photometric cups from the discharging grooves and respectively place the photometric cups on each product in the product circulation mechanism.
As a further improvement of the invention, the slitting and edge smearing mechanism comprises a slitting fixing frame, wherein the slitting fixing frame is connected with the machine table, a slitting transverse driving assembly is arranged on the slitting fixing frame, and a slitting lifting cylinder and an edge smearing lifting cylinder are arranged at the output end of the slitting transverse driving assembly; the output end of the slitting lifting cylinder is provided with a cutter mounting frame, the cutter mounting frame is provided with a slitting cutter, and the slitting lifting cylinder can drive the slitting cutter to be connected with a product on the product circulation mechanism;
The edge smearing lifting cylinder is characterized in that an edge smearing installation frame is arranged at the output end of the edge smearing lifting cylinder, an edge smearing film is arranged on the edge smearing installation frame, and the edge smearing lifting cylinder can drive the edge smearing film to be connected with a product on the product circulation mechanism.
As a further improvement of the invention, the finished product boxing mechanism comprises a boxing fixing frame, the boxing fixing frame is connected with the machine table, a boxing three-dimensional module is arranged on the boxing fixing frame, a boxing clamping assembly is arranged at the output end of the boxing three-dimensional module, and the boxing three-dimensional module can drive the boxing clamping assembly to grab products from the product circulation mechanism and send the products out of the machine table; the boxing clamping assembly comprises a boxing fixing block, a boxing cylinder is arranged on the boxing fixing block, a pulling block is arranged at the output end of the boxing cylinder, a boxing sliding rail is arranged on the boxing fixing block, a plurality of sucking disc fixing blocks are arranged on the boxing sliding rail in a sliding mode, boxing sucking discs are arranged on the sucking disc fixing blocks in a sliding and limiting mode, the sucking disc fixing blocks are in sliding and limiting connection with the pulling block, and the pulling block can drive the sucking disc fixing blocks to slide on the boxing sliding mode, so that the sucking disc fixing blocks are separated from each other or close to each other.
As a further improvement of the invention, the machine is also provided with an empty box circulation mechanism connected with the controller, the empty box circulation mechanism is respectively connected with the bottom shell feeding mechanism and the finished product boxing mechanism, and the empty box circulation mechanism is used for moving empty boxes from the bottom box feeding mechanism to the finished product boxing mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the invention can complete the complete automatic assembly process of the magnetoenzyme detection-free kit from the bottom shell to the finished product, the whole assembly process does not need manual participation, and the automation degree of the equipment is very high. The machine is used for replacing manual work, so that the processing efficiency can be greatly improved; and the equipment is automated in the processing process, so that the consistency of processing and assembling can be ensured, the processing yield is improved, and the waste of materials is reduced.
When the automatic feeding device specifically works, an operator stacks and places products to be processed on the bottom shell feeding mechanism, and controls the bottom shell feeding mechanism to work so as to orderly convey the products to be processed to the product circulation mechanism; and then controlling the product circulation mechanism to work, and sequentially conveying the products to the liquid injection mechanism, the product circulation mechanism, the magnetic bead filling mechanism, the film sealing mechanism, the light measuring cup mounting mechanism, the slitting and trimming mechanism and the finished product boxing mechanism. When the product is conveyed to the liquid injection mechanism, controlling the liquid injection mechanism to work so as to inject liquid medicine into the product; then when the product is conveyed to the magnetic bead filling mechanism, controlling the magnetic bead filling mechanism to work and filling magnetic beads into the product; when the product is conveyed to the film sealing mechanism, the film sealing mechanism is controlled to work, the aluminum film is attached and packaged on the upper end face of the product, and all the products are connected together after passing through the film sealing mechanism because the aluminum film is integral; then when the product is conveyed to the light measuring cup mounting mechanism, controlling the light measuring cup mounting mechanism to work, and mounting the light measuring cup on the product; then when the product is conveyed to the slitting and trimming mechanism, controlling the working of the slitting and trimming mechanism, dividing the connected product into single products, and trowelling and attaching the aluminum film to the side edge of the bottom shell; and then when the cut products are conveyed to the finished product boxing mechanism, controlling the finished product boxing mechanism to work, grabbing the processed products from the product transferring mechanism, and boxing and conveying the processed products out of the machine table.
Drawings
In order to more clearly illustrate the invention or the solutions of the prior art, a brief description will be given below of the drawings used in the description of the embodiments or the prior art, it being obvious that the drawings in the description below are some embodiments of the invention and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a magnetoenzyme detection-free kit; FIG. 2 is a schematic diagram of the overall structure of an embodiment of the present invention; FIG. 3 is a schematic view of a structure of a discharging frame in an embodiment of the present invention; FIG. 4 is a schematic view of another view angle structure of the blanking frame according to the embodiment of the present invention; FIG. 5 is a schematic structural diagram of a three-dimensional feeding manipulator in an embodiment of the invention; FIG. 6 is a schematic view of another view angle structure of the three-dimensional feeding manipulator according to the embodiment of the present invention; FIG. 7 is a schematic diagram of a liquid injection mechanism according to an embodiment of the present invention; FIG. 8 is a schematic diagram of a liquid injection driving assembly according to an embodiment of the present invention; FIG. 9 is an enlarged schematic view of the portion A of FIG. 8; FIG. 10 is a schematic diagram of a magnetic bead filling mechanism according to an embodiment of the present invention; FIG. 11 is a schematic view of a joint rest according to an embodiment of the present invention; FIG. 12 is a schematic view of a magnetic bead shaking mechanism according to an embodiment of the present invention; FIG. 13 is a schematic view of another view angle of the magnetic bead shaking mechanism according to the embodiment of the present invention; FIG. 14 is a schematic view of a film sealing mechanism according to an embodiment of the present invention; FIG. 15 is a schematic view of a membrane module structure according to an embodiment of the present invention; FIG. 16 is a schematic view of a heat seal assembly according to an embodiment of the invention; FIG. 17 is a schematic view of a cooling assembly in accordance with an embodiment of the present invention; FIG. 18 is a schematic view of a punching assembly according to an embodiment of the present invention; FIG. 19 is a schematic diagram of a feeding mechanism of a photometric cup according to an embodiment of the present invention;
FIG. 20 is a schematic view of a translation assembly according to an embodiment of the present invention; FIG. 21 is a schematic view of a structure of a gripper for a photometric cup according to an embodiment of the present invention;
FIG. 22 is a schematic view of a compression assembly of a photometric cup according to an embodiment of the present invention; FIG. 23 is a schematic view of a slitting and trimming mechanism according to an embodiment of the present invention;
FIG. 24 is a schematic view of a structure of a finished boxing mechanism in accordance with the embodiments of the present invention; FIG. 25 is an enlarged schematic view of the portion B of FIG. 24; FIG. 26 is a schematic view of a reflow mechanism of a hollow box according to an embodiment of the present invention; FIG. 27 is an enlarged schematic view of the portion C of FIG. 26; FIG. 28 is an enlarged schematic view of the portion D of FIG. 26; fig. 29 is an enlarged schematic view of the portion E in fig. 26.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs; the terminology used in the description is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention; the terms "comprising" and "having" and any variations thereof in the description of the invention and the claims and the description of the drawings above are intended to cover a non-exclusive inclusion. The terms first, second and the like in the description and in the claims or in the above-described figures, are used for distinguishing between different objects and not necessarily for describing a sequential or chronological order.
Reference in the specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the described embodiments of the invention may be combined with other embodiments.
In order to enable those skilled in the art to better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1-29, a magneto-enzyme-free kit production and assembly device comprises a machine table 1 and a controller, wherein a bottom shell feeding mechanism 2, a liquid injection mechanism 3, a product circulation mechanism 4, a magnetic bead filling mechanism 5, a film sealing mechanism 6, a labeling mechanism, a light measuring cup mounting mechanism 7, a slitting and smearing mechanism 8 and a finished product boxing mechanism 9 which are respectively connected with the controller are arranged on the machine table 1, the bottom shell feeding mechanism 2, the liquid injection mechanism 3, the magnetic bead filling mechanism 5, the film sealing mechanism 6, the labeling mechanism, the light measuring cup mounting mechanism 7, the slitting and smearing mechanism 8 and the finished product boxing mechanism 9 are sequentially distributed along the movement direction of the product circulation mechanism 4 and are respectively connected with the product circulation mechanism 4, the bottom shell feeding mechanism 2 can sequentially place a product to be processed on the product circulation mechanism 4, and the product circulation mechanism 4 can sequentially convey the product to the liquid injection mechanism 3, the magnetic bead filling mechanism 5, the film sealing mechanism 6, the labeling mechanism 8, the light measuring cup mounting mechanism 7, the slitting and smearing mechanism 8 and the finished product boxing mechanism 9.
Before working, an operator firstly stacks the product to be processed on the bottom shell feeding mechanism 2. When the automatic feeding device is particularly used, the bottom shell feeding mechanism 2 is controlled to work so as to orderly convey products to be processed to the product circulation mechanism 4. And then controlling the product circulation mechanism 4 to work, and sequentially conveying the products to the liquid injection mechanism 3, the product circulation mechanism 4, the magnetic bead filling mechanism 5, the film sealing mechanism 6, the labeling mechanism, the photometric cup mounting mechanism 7, the slitting and trimming mechanism 8 and the finished product boxing mechanism 9. When the product is delivered to the liquid injection mechanism 3, the liquid injection mechanism 3 is controlled to work to inject liquid medicine into the corresponding accommodating groove 300 in the product. When the product is conveyed to the magnetic bead filling mechanism 5, the magnetic bead filling mechanism 5 is controlled to work to fill the magnetic beads into the corresponding accommodating grooves 300 in the product. When the product is conveyed to the film sealing mechanism 6, the film sealing mechanism 6 is controlled to work, an aluminum film is attached and packaged on the upper end face of the product, so that the aluminum film and the upper end face of the product are packaged in a hot melting way, and liquid medicine and magnetic beads are packaged in a bottom shell; because the aluminum film is integral, all products are connected together after passing through the film sealing mechanism 6. When the product is conveyed to the labeling mechanism, the labeling mechanism is controlled to work so as to attach the label to the product. When the product is conveyed to the light measuring cup mounting mechanism 7, the light measuring cup mounting mechanism 7 is controlled to work, and the light measuring cup is mounted on the product. When the product is conveyed to the slitting and trimming mechanism 8, the working of the slitting and trimming mechanism is controlled, the conjoined product is divided into single products, and the aluminum film is smoothed and attached to the side edge of the bottom shell. When the cut products are conveyed to the finished product boxing mechanism 9, the finished product boxing mechanism 9 is controlled to work, the processed products are grabbed from the product transferring mechanism, and boxing and conveying the processed products out of the machine table 1.
The production and assembly equipment for the magnetoenzyme-free kit can complete the complete automatic assembly process from the bottom shell to the finished product of the magnetoenzyme-free detection kit, the whole assembly process does not need manual participation, and the automation degree of the equipment is very high. The machine is used for replacing manual work, so that the processing efficiency can be greatly improved; and the equipment is automated in the processing process, so that the consistency of processing and assembling can be ensured, the processing yield is improved, and the waste of materials is reduced.
The controller comprises a touch screen control box 10 fixedly installed on the machine table 1 and a control electric box arranged in the machine table 1, wherein a control program and a plurality of control operation buttons are preset in the touch screen control box 10, and equipment can be debugged by operating the touch screen control box 10; in the processing process, each mechanism on the machine table 1 can be controlled to realize an automatic processing process by running a preset control program.
As shown in fig. 3-6, the bottom shell feeding mechanism 2 comprises a discharging frame 21 and a three-dimensional feeding mechanical arm 22, a pallet 23, a feeding lifting assembly 24 and a feeding assembly 25 are arranged on the discharging frame 21, the three-dimensional feeding mechanical arm 22, the feeding lifting assembly 24 and the feeding assembly 25 are respectively connected with a controller, the output end of the feeding lifting assembly 24 is connected with the pallet 23, the feeding lifting assembly 24 can drive the pallet 23 to move up and down, and the pallet 23 is used for stacking and placing products to be processed. The discharging frame 21 is provided with a feeding grabbing groove 211, and the feeding assembly 25 can push products to be processed from the pallet 23 to the feeding grabbing groove 211. The three-dimensional feeding manipulator 22 is connected with the feeding grabbing groove position 211, and the three-dimensional feeding manipulator 22 can move a product to be processed from the feeding grabbing groove position 211 to the product circulation mechanism 4 and can grab an empty transfer box from the feeding grabbing groove position 211 to the empty box circulation mechanism 13.
Before working, the operator places the products in order into the transfer boxes, and stacks the transfer boxes on the pallet 23. When the feeding device works, the feeding lifting assembly 24 is controlled to work, so that the pallet 23 is pushed to ascend, and the pallet 23 ascends to convey the uppermost transfer box and the product to the corresponding position of the feeding assembly 25; then the feeding component 25 is controlled to work, and the transfer box and the product are pushed to be moved into the feeding grabbing groove 211; then controlling the three-dimensional feeding manipulator 22 to grasp the product from the transfer box on the feeding grasping slot 211 and placing the product on the product circulation mechanism 4; finally, the three-dimensional feeding manipulator 22 is controlled to grasp the empty transfer box from the feeding grasping groove 211, and the empty transfer box is placed on the empty box circulation mechanism 13.
In this embodiment, six products to be processed are placed in each transfer box in an array; the number of pallet 23 is four, and the transfer box of product has been placed to the homoenergetic stack on every pallet 23, and the quantity of material loading elevating system 24 has two, and every material loading elevating system 24 can drive two pallet 23 elevating movement, and two material loading elevating system 24 can realize alternate feeding to raise the efficiency. A material loading lifting assembly 24 can drive two pallet 23 elevating movement simultaneously for this drain pan feeding mechanism 2 can realize once feeding 12 products, has promoted machining efficiency by a wide margin.
As shown in fig. 3 and 4, the feeding lifting assembly 24 includes a feeding motor 241, the feeding motor 241 is connected with the controller, a feeding transmission assembly is arranged on the discharging frame 21, the feeding transmission assembly is connected with the pallet 23, an output end of the feeding motor 241 is connected with the feeding transmission assembly, and the feeding motor 241 can drive the feeding transmission assembly to move so as to drive the pallet 23 to lift. Specifically, in this embodiment, the feeding transmission assembly includes a feeding screw 242, the feeding screw 242 is rotatably connected with the discharging frame 21, the output end of the feeding motor 241 is connected with the feeding screw 242 through a belt wheel assembly 243, a feeding slide block 244 is sleeved on the feeding screw 242, the feeding slide block 244 is slidably connected with the feeding screw 242, and the feeding slide block 244 is connected with the pallet 23. In the feeding process, the feeding motor 241 works to drive the belt wheel assembly 243 to rotate, the belt wheel assembly 243 drives the feeding screw rod 242 to rotate on the discharging frame 21, the feeding screw rod 242 rotates to drive the feeding sliding block 244 to ascend, and then the pallet 23 is driven to ascend, so that the uppermost transfer box containing the product on the pallet 23 ascends to the corresponding height of the feeding assembly 25, and the feeding assembly 25 can push out the product from the pallet 23.
In other embodiments, the loading drive assembly may be of other configurations, such as: sprocket structures, pulley structures, etc.
As shown in fig. 4, the feeding assembly 25 includes a feeding cylinder 251, the feeding cylinder 251 is connected with the discharging frame 21, the output end of the feeding cylinder 251 is provided with a pushing block 252, and the feeding cylinder 251 can drive the pushing block 252 to move back and forth between the pallet 23 and the feeding grabbing groove position 211. After the feeding motor 241 works, the transfer box which is arranged at the uppermost part and corresponds to the pushing block 252 can be driven to the height; and then the feeding cylinder 251 is controlled to work, the pushing block 252 is driven to move, the pushing block 252 pushes the transfer box, which is arranged at the uppermost part of the pallet 23 and is used for containing products, to move, and the transfer box, which is used for containing the products, is pushed onto the feeding grabbing groove 211, so that the subsequent three-dimensional feeding manipulator 22 can grab the products and the transfer box.
In order to limit and guide the movement direction of the pushing block 252, two feeding guide rails 253 are arranged on the discharging frame 21 in parallel, and each feeding guide rail 253 is provided with a feeding sliding block 254 in a sliding manner, and the two feeding sliding blocks 254 are respectively connected with the pushing block 252. When the feeding cylinder 251 works, the pushing block 252 drives the feeding sliding block 254 to slide on the feeding guide rail 253, and the movement direction of the pushing block 252 can be limited through the cooperation of the feeding sliding block 254 and the feeding guide rail 253, so that the control accuracy is improved, and the pushing block 252 is ensured to push the transfer box containing the product to the feeding grabbing groove position 211.
As shown in fig. 5 and 6, the three-dimensional feeding manipulator 22 includes a manipulator fixing frame 221, the manipulator fixing frame 221 is connected with the machine 1 and the discharging frame 21, a feeding X-axis module 222 is disposed on the manipulator fixing frame 221, a feeding Y-axis module 223 is disposed at an output end of the feeding X-axis module 222, a feeding Z-axis module is disposed at an output end of the feeding Y-axis module 223, a product suction cup frame 224 is disposed at an output end of the feeding Z-axis module, and a plurality of product suction cups 225 are disposed on the product suction cup frame 224. When the feeding device works, the feeding X-axis module 222, the feeding Y-axis module 223 and the feeding Z-axis module are controlled to work respectively, so that the product sucker frame 224 can be driven to move freely in a three-dimensional space, and the product sucker 225 moves synchronously with the product sucker frame 224; the product sucker 225 can be driven to grab products from the transfer box on the feeding grabbing groove position 211 through the matching of the feeding X-axis module 222, the feeding Y-axis module 223 and the feeding Z-axis module, and the grabbed products are transferred to the product circulation mechanism 4.
In this embodiment, 24 product suction cups 225 are disposed on the product suction cup frame 224, and the 24 product suction cups 225 are symmetrically distributed in two rows; wherein, two corresponding product sucking discs 225 in two rows of product sucking discs 225 are used for sucking the same product when working, thereby ensuring that the product can be stably sucked up from the transfer box.
Specifically, the feeding X-axis module 222 and the feeding Y-axis module 223 are motor screw modules, and their specific structures are not described herein. The feeding Z-axis module comprises a feeding lifting cylinder 226, the feeding lifting cylinder 226 is connected with a feeding Y-axis module 223, a clamping jaw fixing block 227 is arranged at the output end of the feeding lifting cylinder 226, and the product sucker frame 224 is fixedly connected with the clamping jaw fixing block 227. During operation, through control material loading lift cylinder 226 work, and then drive clamping jaw fixed block 227 and product sucking disc frame 224 elevating movement, product sucking disc frame 224 drives product sucking disc 225 synchronous motion to make product sucking disc 225 snatch the product in the transfer box on the material loading snatch groove position 211, also can place the product that snatchs on the product circulation mechanism 4.
The clamping jaw fixing block 227 is provided with an empty box sucker frame 228, the empty box sucker frame 228 is provided with a plurality of empty box suckers 229, and the empty box suckers 229 are used for grabbing empty transfer boxes from the feeding grabbing groove position 211. When the product sucker 225 is used for grabbing products in the transfer box, the feeding X-axis module 222, the feeding Y-axis module 223 and the Z-axis module are controlled to work, the empty box sucker frame 228 is driven to move, and the empty box sucker frame 228 drives the empty box sucker 229 to synchronously move, so that the empty box sucker 229 is connected with the transfer box above the feeding grabbing slot position 211, and the empty box is grabbed; and then controlling the feeding X-axis module 222, the feeding Y-axis module 223 and the feeding Z-axis module to work, and driving the empty box sucking disc 229 to place the transfer box on the empty box reflow mechanism 13.
Before working, the operator places the products in order into the transfer boxes, and stacks the transfer boxes on the pallet 23. When the feeding device works, the feeding motor 241 is controlled to work, the feeding sliding block 244 is driven to drive the pallet 23 to ascend, and the uppermost transfer box containing products is transferred to the height corresponding to the pushing block 252; then the feeding cylinder 251 is controlled to work to drive the pushing block 252 to move, and the pushing block 252 pushes the transfer box containing the products to move from the pallet 23 to the feeding grabbing groove 211; the feeding X-axis module 222 and the feeding Y-axis module 223 are respectively controlled to work, the product sucker 225 is driven to move to the position right above the feeding grabbing groove position 211, the feeding lifting cylinder 226 is controlled to work, the product sucker 225 is driven to descend until the product sucker 225 is connected with a product in a transfer box on the feeding grabbing groove position 211, and then the feeding lifting cylinder 226 is controlled to reset to grab the product; and then the feeding X-axis module 222 and the feeding Y-axis module 223 are controlled to work, the empty box sucker frame 228 is driven to move to the position right above the feeding grabbing groove 211, the feeding lifting cylinder 226 is controlled to work, the empty box sucker frame 228 is driven to descend, and the sucker is controlled to be connected with the transfer box to grab the transfer box. Finally, the feeding X-axis module 222, the feeding Y-axis module 223 and the Z-axis module are controlled to work, so that the product sucker 225 places the grabbed product on the product circulation mechanism 4, and the empty box sucker 229 places the empty box on the empty box backflow mechanism 13, thereby completing the bottom shell feeding process of the magneto-enzyme reagent-free box processing line.
As shown in fig. 7-9, the liquid injection mechanism 3 includes a liquid injection support 31 and a liquid injection driving assembly, the liquid injection support 31 and the liquid injection driving assembly are respectively and fixedly installed on the machine table 1, a plurality of liquid injection pumps 32 are arranged on the liquid injection support 31, the liquid injection pumps 32 and the liquid injection driving assembly are respectively connected with a controller, a liquid injection pipe 33 is arranged at an output end of the liquid injection driving assembly, a liquid medicine bottle is externally connected with an input end of the liquid injection pump 32, an output end of the liquid injection pump 32 is connected with the liquid injection pipe 33, the liquid injection pipe 33 is used for injecting liquid medicine into products, and the liquid injection driving assembly can drive the liquid injection pipe 33 to be respectively connected with the products on the product circulation mechanism 4. During specific work, the bottom shell feeding mechanism 2 places a product to be processed on the product circulation mechanism 4, the product circulation mechanism 4 conveys the product to the lower part of the liquid injection driving assembly, and the liquid injection pump 32 and the liquid injection driving assembly are controlled to work respectively; the liquid injection driving assembly drives the liquid injection pipe 33 to sequentially move to the position right above the accommodating groove 300 on each product, the liquid injection pump 32 pumps out liquid medicine from the external liquid medicine bottle, and the liquid medicine is injected to the product in the accommodating groove 300 through the liquid injection pipe 33, so that the process of injecting the liquid medicine into the product is completed.
In this embodiment, the medicine water placing rack 14 is placed on one side of the machine 1, before processing, the medicine water bottle is placed on the medicine water placing rack 14, and then is connected with the input end of the liquid injection pump 32 through a pipeline, and the output end of the liquid injection pump 32 is communicated with the corresponding liquid injection pipe 33 through a pipeline. When the liquid injection driving assembly is in operation, after the liquid injection driving assembly drives the liquid injection pipe 33 to move to the position right above the accommodating groove 300 on the product, the controller controls the liquid injection pump 32 to work, liquid medicine in the liquid medicine bottle is extracted, and the liquid medicine is injected into the corresponding product through the liquid injection pipe 33.
In this embodiment, the number of the liquid injection pumps 32 is 16, and the 16 liquid injection pumps 32 are distributed on the liquid injection support 31 in two rows and arrays, and each liquid injection pump 32 is connected to a corresponding liquid injection pipe 33. So that the liquid injection mechanism 3 can simultaneously inject liquid into different accommodating grooves 300 on the product and also can inject different liquid medicines. In other embodiments, any number of infusion pumps 32 may be provided depending on the product being manufactured.
In order to facilitate control of the liquid injection pump 32, a touch display screen 34 is fixedly arranged on the liquid injection bracket 31, and the touch display screen 34 is respectively connected with the controller and the liquid injection pump 32; the operation of each liquid injection pump 32 can be independently controlled through the touch display screen 34, and all liquid injection pumps 32 can be simultaneously controlled to operate, so that the liquid injection amount of the liquid injection pump 32 can be conveniently regulated, and the processing requirements of different types of products can be met; meanwhile, an operator can also know the working condition of each liquid injection pump 32 in time by observing the information on the touch display screen 34, including the number of processed products, the liquid injection amount, whether the working is abnormal or not, and the like.
The side wall of the liquid injection support 31 is fixedly provided with the cooling fan 35, the cooling fan 35 is connected with the controller, and the air inside and outside the liquid injection support 31 can be circulated by controlling the cooling fan 35 to work, so that the air inside and outside the liquid injection support 31 is subjected to heat exchange, heat generated by the work of the liquid injection pump 32 is brought out of the liquid injection support 31, the inside of the liquid injection support 31 is always at a proper temperature, the working stability of the liquid injection pump 32 is improved, and the service life is prolonged.
As shown in fig. 8, the liquid injection driving assembly includes a liquid injection horizontal module 36 and a liquid injection lifting module 37, the liquid injection horizontal module 36 is fixedly installed on the machine 1, the liquid injection lifting module 37 is connected with an output end of the liquid injection horizontal module 36, and the liquid injection pipe 33 is connected with an output end of the liquid injection lifting module 37. During operation, the horizontal module 36 of annotating liquid and annotate liquid elevating module 37 work through control, can drive annotate liquid pipe 33 control and elevating movement to make annotate liquid pipe 33 free motion in two-dimensional space, make it stretch into the product circulation mechanism 4 on each product directly over, realize annotating the liquid work to each product.
Specifically, the liquid injection transverse module 36 includes a liquid injection motor 361 and a liquid injection transverse guide rail 362, the liquid injection transverse guide rail 362 is connected with the machine 1, a liquid injection transverse slide block 363 is slidably arranged on the liquid injection transverse guide rail 362, the liquid injection motor 361 is connected with the liquid injection transverse guide rail 362, an output end of the liquid injection motor 361 is connected with the liquid injection transverse slide block 363, and the liquid injection transverse slide block 363 is connected with the liquid injection lifting module 37. The liquid injection motor 361 is controlled to work so as to drive the liquid injection transverse sliding block 363 to slide on the liquid injection transverse guide rail 362, and further drive the liquid injection lifting module 37 and the liquid injection pipe 33 to move left and right.
Annotate liquid lifting module 37 and include annotate liquid lifting cylinder 371, annotate liquid lifting cylinder 371 and annotate liquid horizontal slider 363 and be connected, annotate and be equipped with splint fixed block 372 on the output of liquid lifting cylinder 371, be equipped with annotate liquid splint 38 on the splint fixed block 372, annotate liquid pipe 33 and annotate liquid splint 38 and dismantle and be connected. When the liquid injection device works, the liquid injection lifting cylinder 371 is controlled to work, so that the clamping plate fixing block 372 and the liquid injection clamping plate 38 are driven to move up and down, and the liquid injection pipe 33 is driven to move up and down.
When the product circulation mechanism 4 conveys the product to the corresponding position of the liquid injection driving assembly; the liquid injection motor 361 is controlled to work, and the liquid injection transverse sliding block 363 is driven to drive the liquid injection lifting module 37 to move, so that the liquid injection pipe 33 is driven to move to the position right above the corresponding product accommodating groove 300. And then the liquid injection lifting cylinder 371 is controlled to work, the clamping plate fixing block 372 and the liquid injection clamping plate 38 are driven to descend, and the liquid injection pipe 33 is driven to synchronously descend, so that the liquid injection pipe 33 extends into the accommodating groove 300 on the corresponding product. The liquid injection pump 32 is controlled to work, liquid medicine is pumped out from the liquid medicine bottle, and is injected into the accommodating groove 300 on the product through the liquid injection pipe 33, so that the liquid injection process of the two products is completed. After the primary product injection is completed, controlling the injection pump 32 to stop working, and controlling the injection lifting cylinder 371 to reset to drive the injection pipe 33 to rise to the initial height; then, the liquid injection motor 361 is controlled to work to drive the liquid injection lifting module 37 to slide left and right, so that the liquid injection pipe 33 moves to the position right above the next group of products, and then, the liquid injection lifting cylinder 371 is controlled to work to inject liquid into the next group of products. The above process is repeated to realize continuous liquid injection of the products on the product circulation mechanism 4, and after liquid injection is completed on all the products below the liquid injection driving assembly, the product circulation mechanism 4 is controlled to convey the batch of products to the next station, and new products are conveyed to the corresponding positions of the liquid injection driving assembly.
As shown in fig. 9, the liquid injection tube 33 and the liquid injection clamp plate 38 are detachably connected to facilitate replacement of the liquid injection tube 33, specifically, an installation gap 381 is provided in the liquid injection clamp plate 38, a plurality of installation slots 382 are provided in the installation gap 381, the liquid injection tube 33 is mounted in the installation slots 382 in a limited manner, an adjusting knob 39 is provided on the liquid injection clamp plate 38, and the adjusting knob 39 can be used for adjusting the installation gap 381 to clamp or unclamp. Before machining, the adjusting knob 39 is loosened, so that the mounting gap 381 is opened, and an operator inserts the liquid injection tube 33 into the mounting slot 382; the adjusting knob 39 is screwed down to clamp the mounting gap 381, the liquid injection pipe 33 is limited and fixed on the liquid injection clamping plate 38, and one end of the liquid injection pipe 33 is communicated with the output end of the liquid injection pump 32 through a pipeline. When the pouring spout 33 is replaced, the installation slit 381 is automatically opened by releasing the adjusting knob 39, and then the operator can easily take out the pouring spout 33 from the pouring clamp 38.
In this embodiment, 15 mounting slots 382 are formed on the liquid filling plate 38, and each mounting slot 382 can be provided with a liquid filling tube 33, and the space between the mounting slots 382 is adapted to the space between the containing slots 300 on the product to be filled. It can be seen that the liquid injection mechanism 3 can be suitable for the processing requirements of different types of products; when different products are replaced, the pouring spout 33 is only required to be mounted on the corresponding mounting slot 382, and the pouring spout 33 is not required to be mounted on the other mounting slots 382.
In order to improve the filling efficiency, in this embodiment, there are two filling clips 38, and the two filling clips 38 are disposed on the clip fixing block 372 in parallel. Before working, the liquid injection pipes 33 are installed in the installation slots 382 at the same position on the two liquid injection clamping plates 38, and then the upper ends of the liquid injection pipes 33 are communicated with the output ends of the corresponding liquid injection pumps 32 through pipelines. When the device works, the liquid injection lifting cylinder 371 works once, and can drive the two liquid injection clamping plates 38 to move at the same time, so that liquid injection of two products is completed at the same time. In other embodiments, the number of priming plates 38 can be any other number.
As shown in fig. 10-13, the magnetic bead filling mechanism 5 comprises a two-dimensional filling module 51, a filling pump 52 and a magnetic bead shaking mechanism 53 which are respectively connected with a controller, wherein the filling pump 52 is fixedly installed on the output end of the two-dimensional filling module 51, a magnetic bead bowl 531 is arranged on the output end of the magnetic bead shaking mechanism 53, the magnetic bead bowl 531 is used for containing liquid magnetic beads, and the magnetic bead shaking mechanism 53 can drive the magnetic bead bowl 531 to rotate so as to prevent the magnetic beads from solidifying in the magnetic bead bowl 531; the two-dimensional filling module 51 can drive the filling pump 52 to move to the position right above the magnetic bead bowl 531 and the product circulation mechanism 4 respectively, and the filling pump 52 can absorb liquid magnetic beads from the magnetic bead bowl 531 and inject the magnetic beads into products on the product circulation mechanism 4. Specifically, before processing, an operator pours the liquid magnetic beads into the magnetic bead bowl 531, and the magnetic bead bowl 531 can be driven to rotate by the magnetic bead shaking mechanism 53, so that solidification of the liquid magnetic beads is prevented. The product circulation mechanism 4 conveys the product filled with the liquid medicine from the liquid injection mechanism 3 to the processing position of the magnetic bead filling mechanism 5, the filling two-dimensional module 51 is controlled to work so as to drive the filling pump 52 to move to the position right above the magnetic bead bowl 531, and then the filling pump 52 sucks the liquid magnetic beads from the magnetic bead bowl 531; and then controlling the two-dimensional filling module 51 to work, driving the filling pump 52 to move to the position right above the product on the product circulation mechanism 4, and controlling the filling pump 52 to inject the sucked liquid magnetic beads into the accommodating groove 300 on the product so as to finish the processing process of magnetic bead filling. And then the products filled with the magnetic beads are conveyed to a film sealing mechanism 6 through a product circulation mechanism 4.
When the filling pump 52 sucks magnetic beads from the magnetic bead bowl 531, the magnetic bead shaking mechanism 53 stops working, so that the magnetic bead bowl 531 stops rotating, the filling pump 52 is ensured to suck liquid magnetic beads from the magnetic bead bowl 531 smoothly, and the working stability is improved.
As shown in fig. 10, a filling support 54 is fixedly mounted on the machine 1, the two-dimensional filling module 51 includes a filling transverse driving assembly 511 and a filling longitudinal driving assembly 512, the filling transverse driving assembly 511 is connected with the filling support 54, the filling longitudinal driving assembly 512 is connected with an output end of the filling transverse driving assembly 511, and the filling pump 52 is connected with an output end of the filling longitudinal driving assembly 512. By the cooperation of the filling transverse driving component 511 and the filling longitudinal driving component 512, the filling pump 52 can be driven to move freely in a two-dimensional space, so that the function of driving the filling pump 52 to move back and forth between the magnetic bead bowl 531 and the product circulation mechanism 4 is realized.
In this embodiment, the filling transverse driving assembly 511 and the filling longitudinal driving assembly 512 are all motor screw modules, and in other embodiments, the filling transverse driving assembly 511 and the filling longitudinal driving assembly 512 may also have other structures, for example: a motor belt wheel structure, a motor gear rack structure or a cylinder sliding block structure, etc.
In this embodiment, the number of the filling pumps 52 and the number of the magnetic bead bowls 531 are two, and the two filling pumps 52 are arranged in parallel on the output end of the filling longitudinal driving assembly 512; the two filling pumps 52 are in one-to-one correspondence with the positions of the two magnetic bead bowls 531, so that the magnetic bead filling mechanism 5 can simultaneously perform magnetic bead filling processing on two products, and the magnetic bead filling efficiency is improved in a multiplied manner. In other embodiments, the number of fill pumps 52 may be any other number.
The output end of the filling pump 52 is provided with an injection joint 55, the injection joint 55 is detachably connected with the filling pump 52 in an inserting mode, the injection joint 55 is used for sucking liquid magnetic beads from the magnetic bead bowl 531, and the filling pump 52 can drive the injection joint 55 to move up and down. When the two-dimensional filling module 51 works, after driving the filling pump 52 to the position right above the magnetic bead bowl 531, controlling the filling pump 52 to work so as to drive the injection joint 55 to descend and extend into the magnetic bead bowl 531, and controlling the filling pump 52 to work so as to generate negative pressure suction in the injection joint 55 and suck liquid magnetic beads from the magnetic bead bowl 531; and then controlling the filling pump 52 to drive the injection joint 55 to rise, controlling the filling two-dimensional module 51 to drive the filling pump 52 to move to the position right above the product on the product circulation mechanism 4, and injecting the liquid magnetic beads into the accommodating groove 300 on the product by controlling the filling pump 52 to work.
As shown in fig. 11, the injection joint 55 is detachably connected to the filling pump 52 so as to facilitate replacement of the injection joint 55, and the filling pump 52 can push the injection joint 55 away from the filling pump 52. The machine 1 is provided with a joint placing rack 56, the joint placing rack 56 is provided with a plurality of joint placing grooves 561 in an array, the joint placing grooves 561 are used for placing injection joints 55, and the filling two-dimensional module 51 can drive the filling pump 52 to move to the position right above the joint placing grooves 561 respectively. In particular operation, an operator previously places a new injection fitting 55 into the fitting placement slots 561 in the fitting placement frame 56, wherein at least one of the fitting placement slots 561 is left without the injection fitting 55. After a period of processing, when the injection joint 55 needs to be replaced, the two-dimensional filling module 51 is controlled to work, the filling pump 52 is driven to move to the position right above the empty joint placing groove 561, the filling pump 52 is controlled to drive the injection joint 55 to descend, so that the injection joint is inserted into the joint placing groove 561, and then the filling pump 52 is controlled to push the injection joint 55 to be separated from the filling pump 52; and then controlling the filling two-dimensional module 51 to drive the filling pump 52 to move to a position right above the joint placing groove 561 where the new liquid injection joint is placed, and then controlling the filling pump 52 to descend so that the filling pump 52 is connected with the new injection joint 55 until the new injection joint 55 is fixedly spliced with the filling pump 52, and then controlling the filling pump 52 to reset to drive the injection joint 55 to leave the joint placing groove 561, thereby realizing the action process of automatically replacing the injection joint 55.
As shown in fig. 12 and 13, the magnetic bead shaking mechanism 53 includes a shaking fixed block 532, the shaking fixed block 532 is fixedly connected to the machine 1, a shaking motor 533 is provided on the shaking fixed block 532, a shaking transmission assembly is provided on an output end of the shaking motor 533, and the magnetic bead bowl 531 is connected to the shaking transmission assembly. During operation, the shaking motor 533 is controlled to work to drive the shaking transmission assembly to move so as to drive the magnetic bead bowl 531 to rotate, so that liquid magnetic beads in the magnetic bead bowl 531 are shaken, and solidification of the liquid magnetic beads is avoided. When the filling pump 52 sucks magnetic beads from the magnetic bead bowl 531, the shaking motor 533 is controlled to stop working, so that the magnetic bead bowl 531 stops rotating, and the filling pump 52 can suck liquid magnetic beads from the magnetic bead bowl 531 stably.
In this embodiment, the shaking transmission assembly includes a shaking driving wheel 534, a shaking transmission belt 535 and a shaking driven wheel 536, the shaking driven wheel 536 is rotatably connected with the shaking fixed block 532, the magnetic bead bowl 531 is connected with the shaking driven wheel 536, the shaking driving wheel 534 is connected with an output end of the shaking motor 533, and the shaking transmission belt 535 is respectively sleeved on the shaking driving wheel 534 and the shaking driven wheel 536. In operation, the shaking motor 533 drives the shaking driving wheel 534 to rotate, the shaking driving wheel 534 drives the shaking transmission belt 535 to move, the shaking transmission belt 535 pulls the shaking driven wheel 536 to rotate, and the shaking driven wheel 536 drives the magnetic bead bowl 531 to rotate. In this embodiment, there are two shaking driven wheels 536, and one shaking driving wheel 534 and two shaking driven wheels 536 are respectively sleeved with a shaking transmission belt 535, and two magnetic bead bowls 531 can be simultaneously driven to rotate by one shaking motor 533. In other embodiments, two shaking motors 533 may be used, each shaking motor 533 driving one of the magnetic bead bowls 531 to rotate.
In other embodiments, the rocking drive assembly may take other configurations, such as: gear set structures, sprocket structures, etc.
In order to further reduce the possibility of solidification of the magnetic beads in the magnetic bead bowl 531, in this embodiment, a heating plate 57 is provided on the rocking fixture 532, and the heating plate 57 is connected to the magnetic bead bowl 531, and the heating plate 57 is connected to the controller, and the heating plate 57 is used for heating the magnetic bead bowl 531. The machine 1 is provided with a thermometer 58, the thermometer 58 is respectively connected with the controller and the magnetic bead bowl 531, and the thermometer 58 is used for detecting the temperature of the magnetic bead bowl 531. By the cooperation of the thermometer 58 and the heating plate 57, it can be ensured that the magnetic bead bowl 531 is always in a relatively constant temperature range.
When the temperature of the magnetic bead bowl 531 is detected by the thermometer 58 to be lower than a preset lower temperature limit, a feedback signal is sent to the controller, and the controller controls the heating plate 57 to work so as to heat the magnetic bead bowl 531; when the temperature of the magnetic bead bowl 531 is higher than the preset upper temperature limit, the temperature meter 58 feeds back a signal to the controller, and the controller controls the heating plate 57 to stop working.
In this embodiment, each bead bowl 531 corresponds to one heating plate 57 and one thermometer 58, and in other embodiments, only one heating plate 57 or one thermometer 58 may be used to heat all bead bowls 531.
As shown in fig. 14 to 17, the film sealing mechanism 6 includes a film coating assembly 61, a heat sealing assembly 62, and a cooling assembly 63, the film coating assembly 61, the heat sealing assembly 62, and the cooling assembly 63 are disposed in this order along the movement direction of the product circulation mechanism 4, and the product circulation mechanism 4 is capable of sequentially conveying the product onto the film coating assembly 61, the heat sealing assembly 62, and the cooling assembly 63. The film placing roller 611 is arranged on the film covering component 61, the film placing roller 611 is used for placing the coiled material aluminum film 64, and the film covering component 61 can flatly spread the coiled material aluminum film 64 on the film placing roller 611 on the upper surface of a product on the product circulation mechanism 4; the heat sealing plate 621 is arranged on the heat sealing assembly 62, and the heat sealing assembly 62 can drive the heat sealing plate 621 to move up and down so as to drive the heat sealing plate 621 to be close to or far away from the upper surface of the product on the product circulation mechanism 4. When the heat sealing plate 621 moves towards the direction close to the product circulation mechanism 4, the aluminum film and the upper end surface of the product can be subjected to hot melting encapsulation, so that the product is encapsulated and fixed; the cooling component 63 is used for cooling the product on the product circulation mechanism 4, so that the product can be rapidly cooled.
Before working, the operator places the roll aluminum film 64 on the film placing roller 611, stretches and lays the roll aluminum film 64 on the upper surface of the first product, and fixes the aluminum film with the product. When the product circulation mechanism 4 works, the coil aluminum film 64 is pulled to be sequentially paved on the upper surface of the following products; then, along with the continuous movement of the product circulation mechanism 4, the product paved with the aluminum film is sequentially moved below the heat sealing assembly 62, the heat sealing assembly 62 is controlled to work so as to drive the heat sealing plate 621 to descend and be connected with the aluminum film paved on the product, and the heat sealing plate 621 heats to heat-seal the aluminum film and the product together, so that the film sealing process is completed; the product circulation mechanism 4 will then transfer the heat-sealed product to the corresponding position of the cooling component 63, and control the cooling component 63 to cool the product, so that the product is quickly cooled to a normal temperature.
This seal membrane mechanism 6 carries the corresponding position department of tectorial membrane subassembly 61, heat-seal assembly 62 and cooling module 63 through product circulation mechanism 4 with the product in proper order, can realize automatic tectorial membrane, heat-seal and cooling to the product, need not manual operation, and degree of automation is very high in the degree of automation, can improve the efficiency and the yields of processing by a wide margin.
As shown in fig. 15, the film coating assembly 61 includes a film coating fixing base 612, the film coating fixing base 612 is fixedly connected with the machine 1, a magnetic powder clutch 613 is arranged on the film coating fixing base 612, and a film releasing roller 611 is fixedly arranged on an output end of the magnetic powder clutch 613; when the product circulation mechanism 4 conveys products below the film covering assembly 61 in operation, the magnetic powder clutch 613 is controlled to be opened, so that the product on the product circulation mechanism 4 can pull the film releasing roller 611 to rotate on the magnetic powder clutch 613, and the coiled aluminum film 64 is discharged and paved on the surface of the product on the product circulation mechanism 4.
The laminating fixing seat 612 is provided with a laminating installation seat 614, the laminating installation seat 614 is provided with a laminating roller 615, the laminating roller 615 is rotatably connected with the laminating installation seat 614, the laminating roller 615 can be connected with the surface of a product on the product circulation mechanism 4, and the laminating roller 615 is used for laminating an aluminum film on the upper surface of the product on the product circulation mechanism 4. The film pressing roller 615 is arranged at one end of the film laminating fixed seat 612, which is close to the product circulation mechanism 4, and before working, the coiled material aluminum film 64 is stretched to pass through the lower surface of the film pressing roller 615 so as to be flatly paved on the surface of a product on the product circulation mechanism 4; when the product circulation mechanism 4 moves to pull the film releasing roller 611 to rotate during processing, the film pressing roller 615 is connected with the upper surface of the product on the product circulation mechanism 4, so when the aluminum film is flatly paved on the upper surface of the product and passes through the film pressing roller 615, the film pressing roller 615 can press the aluminum film on the upper surface of the product, and the aluminum film is attached to the upper surface of the product.
A plurality of tensioning rollers 616 are arranged on the film coating fixing base 612, the tensioning rollers 616 are rotatably connected with the film coating fixing base 612, the tensioning rollers 616 are adjustably connected with the film coating fixing base 612, and the coiled aluminum film 64 on the film releasing roller 611 can be respectively paved on each tensioning roller 616. The tensioning roller 616 is provided for tensioning the aluminum film, and the tension of the aluminum film can be further adjusted by adjusting the position of the tensioning roller 616 on the film coating fixing seat 612, so that the processing stability is ensured. Before working, the coiled aluminum film 64 is placed on a film placing roller 611, an operator pulls one end of the aluminum film, so that the aluminum film is respectively paved on each tensioning roller 616, then the aluminum film is stretched to pass through the lower end face of a film pressing roller 615, and finally paved on the upper surface of a product on the product circulation mechanism 4; when the aluminum film laying machine works, the product circulation mechanism 4 drives the products to move, and then the film laying roller 611 is pulled to rotate, so that the aluminum film is laid on the upper end face of each product; after the product passes through the film pressing roller 615, the film pressing roller 615 can attach the aluminum film and the product together.
As shown in fig. 16, the heat seal assembly 62 includes a heat seal fixing seat 622, the heat seal fixing seat 622 is fixedly connected with the machine 1, a heat seal cylinder 623 is provided on the heat seal fixing seat 622, a heat seal lifting plate 624 is provided on an output end of the heat seal cylinder 623, four elastic members 625 are provided on a lower end surface of the heat seal lifting plate 624, the four elastic members 625 are rectangular and distributed on the heat seal lifting plate 624, a heat insulation plate 626 is connected with the other end of the elastic member 625, one side of the heat insulation plate 626 away from the elastic member 625 is connected with the heat seal plate 621, and a heating member 627 is provided on the heat seal plate 621. The elastic piece 625 is arranged to play a role in buffering, so that soft contact can be realized when the heat sealing plate 621 is pressed down to be connected with a product, and the condition that the heat sealing plate 621 crushes the product is avoided. When the heat-seal machine works, after the film pressing roller 615 is used for attaching the aluminum film to the product, the product attached with the aluminum film is conveyed to the position right below the heat-seal assembly 62 along with the work of the product circulation mechanism 4; the heat seal cylinder 623 is controlled to work to drive the heat seal lifting plate 624, the elastic element 625, the heat insulation plate 626 and the heat seal plate 621 to descend together, and the heat seal plate 621 is connected with a product attached with an aluminum film on the product circulation mechanism 4; the heat generating member 627 operates to conduct heat to the heat sealing plate 621, so that the temperature of the heat sealing plate 621 rises; after the heat sealing plate 621 is connected with the product, heat can be quickly conducted to the aluminum film, so that the aluminum film and the product are fixed in a hot melting packaging mode, and the purpose of quickly sealing the film is achieved. After the heat sealing is finished, the heat sealing cylinder 623 is controlled to reset, the heat sealing plate 621 is driven to rise to the initial position, the product circulation mechanism 4 conveys the heat sealed product to the cooling component 63, and the product with the film coated on the back is conveyed to the lower part of the heat sealing component 62, so that the continuous processing process is realized.
In order to limit and guide the movement direction of the heat sealing plate 621, a heat sealing guide column 628 is provided on the heat sealing lifting plate 624, and the heat sealing guide column 628 is inserted into the heat sealing fixing seat 622 and is slidably connected with the heat sealing fixing seat 622. In the process that the heat sealing plate 624 drives the heat sealing plate 621 to move up and down, the heat sealing guide column 628 slides on the heat sealing fixed seat 622, so that the movement direction of the heat sealing lifting plate 624 is limited, the transmission accuracy is improved, and the processing yield is ensured.
Be provided with temperature control table 629 on the heat-seal fixing base 622, temperature control table 629 links to each other with feeing piece 627 and controller respectively, can adjust the temperature of feeing piece 627 through temperature control table 629 to ensure that heat-seal assembly 62 can be with quick hot melt encapsulation of product and aluminium film. In this embodiment, the heat generating elements 627 are heat generating tubes equidistantly disposed within the heat sealing plate 621.
The junction of heat seal lifter plate 624 and heat seal cylinder 623 is equipped with pressure sensor 6210, and pressure sensor 6210 is used for detecting the downforce of heat seal board 621, is equipped with manometer 6211 on the heat seal fixing base 622, and manometer 6211 links to each other with pressure sensor 6210. The pressure sensor 6210 can detect the pressing force of the heat sealing plate 621 contacting the product when the heat sealing lifting plate 624 is pressed down; and is displayed by a pressure gauge 6211, so that the operator can check conveniently; an operator can adjust the pressing stroke of the heat seal cylinder 623 through the controller, thereby adjusting the pressing force of the heat seal plate 621.
As shown in fig. 17, the cooling assembly 63 includes a cooling fixing seat 631, the cooling fixing seat 631 is fixedly connected with the machine 1, a cooling air cylinder 632 is disposed on the cooling fixing seat 631, a fan mounting plate 633 is disposed at an output end of the cooling air cylinder 632, a cooling fan 634 and an air outlet guide plate 635 are disposed on the fan mounting plate 633, the air outlet guide plate 635 is disposed below the cooling fan 634, a plurality of guide slots are disposed in the air outlet guide plate 635, and the guide slots penetrate through to a lower end face of the air outlet guide plate 635. After the heat-seal assembly 62 fixes the product and the aluminum film in a hot-melt packaging manner, the product circulation mechanism 4 conveys the product to the position right below the cooling assembly 63; when the product is conveyed to the position right below the air outlet guide plate 635, the cooling cylinder 632 is controlled to work, and the fan mounting plate 633, the cooling fan 634 and the air outlet guide plate 635 are driven to descend until the air outlet guide plate 635 is connected with the product; and then the cooling fan 634 is controlled to work, the cooling fan 634 blows air, the air is blown to the surface of the product through the guide slot holes, and the product is cooled, so that the product quickly returns to the normal temperature. And then the cooling cylinder 632 is controlled to reset to drive the fan mounting plate 633, the cooling fan 634 and the air outlet guide plate 635 to rise to the initial positions. By providing the air-out guide plate 635 and the guide slot holes, the air blown out by the cooling fan 634 can be guided, so that a plurality of products on the product circulation mechanism 4 can be cooled simultaneously, and the processing efficiency is improved.
In order to limit the movement direction of the cooling fan 634, a cooling guide bar 636 is disposed on the fan mounting plate 633, a cooling guide sleeve 637 is disposed on the cooling fixing seat 631 at a position corresponding to the cooling guide bar 636, and the cooling guide bar 636 passes through the corresponding cooling guide sleeve 637 and is slidably connected to the cooling guide sleeve 637. When the cooling cylinder 632 is operated, the cooling guide bar 636 slides on the cooling guide sleeve 637, so as to limit the movement direction of the fan mounting plate 633, thereby achieving the purpose of controlling the movement direction of the cooling fan 634.
As shown in fig. 2, the labeling mechanism is disposed on a side of the film sealing mechanism 6 away from the bottom shell feeding mechanism 2, and the labeling mechanism is used for attaching the label to the product. Specifically, the labeling mechanism comprises a label printer 11 and a labeling machine 12, wherein the label printer 11 is connected with the labeling machine 12, and the label printer 11 can convey the printed labels to the labeling machine 12; the labeler 12 is connected with the product circulation mechanism 4, and the labeler 12 can be used for attaching labels on the upper surface of the product, which is packaged with the aluminum film, on the product circulation mechanism 4. In this embodiment, the label printer 11 and the labeling machine 12 may be any of those in the prior art, and will not be described here. The machine 1 is further provided with a code scanning mechanism connected with the controller, the code scanning mechanism is arranged on one side, far away from the film sealing mechanism 6, of the labeling mechanism and is used for scanning labels attached to products, on one hand, whether the labels attached to the labeling mechanism are qualified or not can be detected, on the other hand, the code scanning information can be fed back to the controller, and accordingly the controller can acquire label information of each product, and tracing is convenient. The code scanning mechanism can adopt any code scanning gun in the prior art, and is not described herein.
As shown in fig. 18-22, the photometric cup mounting mechanism 7 includes a punching assembly 71, a photometric cup feeding assembly and a photometric cup compacting assembly 72 that are sequentially disposed along the movement direction of the product circulation mechanism 4, the punching assembly 71, the photometric cup feeding assembly and the photometric cup compacting assembly 72 are respectively mounted on the machine 1, the punching assembly 71, the photometric cup feeding assembly and the photometric cup compacting assembly 72 are respectively connected with a controller, and the punching assembly 71, the photometric cup feeding assembly and the photometric cup compacting assembly 72 can be respectively controlled to work by the controller. The punching assembly 71 can punch the product on the product circulation mechanism 4, the photometric cup feeding assembly can sequentially place the photometric cups 200 into the product on the product circulation mechanism 4, and the photometric cup compacting assembly 72 can compact the photometric cups 200 into the product on the product circulation mechanism 4.
When the product circulation mechanism 4 works, after conveying the product packaged with the aluminum film to the corresponding position of the punching assembly 71, the controller controls the punching assembly 71 to work, and the product on the product circulation mechanism 4 is punched, so that a mounting hole is formed in the product; after the punching is completed, the product with the mounting holes is conveyed to the corresponding position of the metering cup feeding assembly along with the work of the product circulation mechanism 4, the metering cup feeding assembly is controlled to work, and the metering cups 200 are sequentially placed into the mounting holes in the products on the product circulation mechanism 4; after the photometry cup 200 is placed, the product circulation mechanism 4 conveys the product with the photometry cup 200 placed to the corresponding position of the photometry cup pressing component 72, the photometry cup pressing component 72 is controlled to work, the photometry cup 200 is pressed in the product on the product circulation mechanism 4, the photometry cup 200 is in limit connection with a mounting hole on the product, and the machining process of mounting the photometry cup 200 on the product is completed.
This photometry cup installation mechanism 7 can punch, place photometry cup 200 and compress tightly photometry cup 200 to the product on the product circulation mechanism 4 to accomplish the whole process of installing photometry cup 200 on kit drain pan 100, need not artifical the participation, promoted the automation level of equipment, can improve efficiency and the yields of processing by a wide margin, satisfy the processing demand of big batch, high quality.
As shown in fig. 18, the punching assembly 71 includes a punching fixing base 711, the punching fixing base 711 is fixedly connected with the machine 1, the punching fixing base 711 is disposed on one side of the product circulation mechanism 4, a punching cylinder 712 is disposed on the punching fixing base 711, a punching cutter mounting block 713 is disposed at an output end of the punching cylinder 712, a punching cutter 714 is disposed on the punching cutter mounting block 713, and the punching cylinder 712 can drive the punching cutter 714 to be connected with a product on the product circulation mechanism 4. In this embodiment, 12 hole-forming cutters 714 are disposed on the hole-forming cutter mounting block 713, and the 12 hole-forming cutters 714 are equidistantly distributed, and the distance between adjacent hole-forming cutters 714 is the same as the distance between adjacent products on the product circulation mechanism 4, so that the photometric cup mounting mechanism 7 can perform hole-forming operation on 12 products on the product circulation mechanism 4 at the same time. When the product circulation mechanism 4 conveys the product to the position right below the perforating cutter 714, the perforating cylinder 712 is controlled to work, the perforating cutter mounting block 713 and the perforating cutter 714 are driven to descend, the perforating cutter 714 descends to be connected with the product on the product circulation mechanism 4, and the product is pierced and mounting holes are formed in the product along with the continuous descending of the perforating cutter 714. After the punching is completed, the punching cylinder 712 is controlled to reset, and the punching cutter mounting block 713 and the punching cutter 714 are driven to rise to the initial positions; and then the product circulation mechanism 4 is controlled to send out the product with the holes out of the punching assembly 71, so that the hole punching work of the product on the product circulation mechanism 4 is completed.
In this embodiment, the tapping cutters 714 are detachably connected to the tapping cutter mounting blocks 713, respectively, so that replacement of the tapping cutters 714 is facilitated. The perforating tool 714 is a cross-shaped knife, so that the perforating tool 714 can puncture a product rapidly in the descending process, and quick perforating is realized; in other embodiments, other types of tools may be used for the hole cutter 714.
In order to improve the stability of the operation, two hole-forming guide rods 715 are arranged on the hole-forming cutter mounting block 713, the two hole-forming guide rods 715 are symmetrically distributed on two sides of the hole-forming cylinder 712, hole-forming guide sleeves 716 are respectively arranged on the hole-forming fixing seat 711 at positions corresponding to the hole-forming guide rods 715, and the hole-forming guide rods 715 are inserted into the corresponding hole-forming guide sleeves 716 and are in sliding connection with the hole-forming guide sleeves 716. When the punching cylinder 712 operates, the punching guide rod 715 slides in the punching guide sleeve 716; the movement direction of the punching cutter mounting block 713 can be limited by the cooperation of the punching cutter mounting block 713, so that the movement direction of the punching cutter 714 is limited and guided, and the punching cutter 714 is ensured to be capable of punching a product on the product circulation mechanism 4.
As shown in fig. 19 and 20, the light measuring cup feeding assembly includes a light measuring cup feeding mechanism 73 and a light measuring cup grabbing manipulator 74, the light measuring cup grabbing manipulator 74 is respectively connected with the light measuring cup feeding mechanism 73 and the product circulation mechanism 4, the light measuring cup feeding mechanism 73 can sequentially convey the light measuring cups 200 to grabbing positions of the light measuring cup grabbing manipulator 74, the light measuring cup grabbing manipulator 74 can grab the light measuring cups 200 from the light measuring cup feeding mechanism 73, and the light measuring cups 200 are placed on products in the product circulation mechanism 4.
Specifically, the photometric cup feeding mechanism 73 includes a vibration plate 731, a feeding guide rail 732, and a translation assembly 75, and a photometric cup fixture 751 is disposed on the translation assembly 75, where one end of the feeding guide rail 732 is connected to an output end of the vibration plate 731, and the other end is connected to the photometric cup fixture 751. The machine 1 is fixedly provided with a vibrator 733, an output end of the vibrator 733 is connected with the feeding guide rail 732, and the vibrator 733 is used for vibrating the feeding guide rail 732, so that the light measuring cup 200 on the feeding guide rail 732 can move towards a direction approaching to the light measuring cup clamp 751. The light measuring cup clamp 751 is provided with 12 light measuring cup discharge slots 752, and the translation assembly 75 can drive the light measuring cup clamp 751 to move, so that the light measuring cup discharge slots 752 are driven to be connected with the feeding guide rails 732 in sequence. Before working, an operator pours the photometric cup 200 into the vibration dish 731; when the light measuring device works, the vibration disc 731 and the direct vibrator 733 are controlled to work, the vibration disc 731 sequentially conveys the light measuring cups 200 to the feeding guide rail 732, and the direct vibrator 733 works to sequentially convey the light measuring cups 200 on the feeding guide rail 732 to one end close to the light measuring cup clamp 751; until the light measuring cups 200 enter the light measuring cup discharging grooves 752, the translation assembly 75 is controlled to work, the light measuring cup clamp 751 is driven to move transversely, the light measuring cup discharging grooves 752 without the light measuring cups 200 next are connected with one end of the feeding guide rail 732, until the light measuring cups 200 are placed in all the light measuring cup discharging grooves 752, the light measuring cups 200 in the light measuring cup discharging grooves 752 are grabbed by the light measuring cup grabbing mechanical arm 74, the translation assembly 75 is controlled to reset, and the light measuring cup clamp 751 is driven to reset to the initial position.
In this embodiment, the number of the vibration plate 731 and the feeding guide rails 732 is two, and the vibration plate 731 and the feeding guide rails 732 are arranged in a one-to-one correspondence, and each feeding guide rail 732 can be respectively connected with the six light measuring cup discharging grooves 752 through the operation of the translation assembly 75; the two vibration discs 731 can improve the feeding efficiency of the photometric cup 200 and improve the processing efficiency. In other embodiments, the number of vibration disks 731 may be any other number.
An incoming material sensor 734 is arranged at one end of the feeding guide rail 732, which is close to the light measuring cup clamp 751, the incoming material sensor 734 is connected with the controller, and the incoming material sensor 734 is used for detecting whether the light measuring cup 200 exists in the light measuring cup discharging groove 752 connected with the feeding guide rail 732; when the vibration disk 731 and the direct vibrator 733 work, after the light measuring cup 200 is moved to the light measuring cup discharging groove 752 connected with the feeding guide rail 732, the feed sensor 734 detects a product and feeds back a signal to the controller, and the controller controls the translation assembly 75 to work to drive the light measuring cup clamp 751 to translate, so that the light measuring cup discharging groove 752 of the next light measuring cup 200 is connected with the feeding guide rail 732, and the feeding of the light measuring cup discharging groove 752 is performed.
As shown in fig. 20, the translation assembly 75 includes a translation motor 753 and a translation guide rail 754, the translation guide rail 754 is fixedly mounted on the machine 1, the translation motor 753 is connected with the translation guide rail 754, a translation slider 755 is slidably arranged on the translation guide rail 754, the translation slider 755 is connected with an output end of the translation motor 753, and the photometric cup fixture 751 is connected with the translation slider 755. When the light measuring cup feeding device is operated, after the incoming material sensor 734 detects that the light measuring cup 200 is arranged in the light measuring cup feeding groove 752 connected with the feeding guide rail 732, the controller controls the translation motor 753 to operate to drive the translation slider 755 to slide on the translation guide rail 754, so that the light measuring cup clamp 751 is driven to move, the light measuring cup feeding groove 752 in which the light measuring cup 200 is arranged is misplaced with the feeding guide rail 732, and the light measuring cup feeding groove 752 in which the light measuring cup 200 is not arranged next is connected with the feeding guide rail 732, so that the light measuring cup 200 is arranged in the light measuring cup feeding groove 752 until the light measuring cups 200 are all arranged in the light measuring cup feeding groove 752.
As shown in fig. 21, the photometric cup grabbing manipulator 74 includes a manipulator fixing seat 741, a transverse air cylinder 742 is provided on the manipulator fixing seat 741, a transverse slide block 743 is provided on an output end of the transverse air cylinder 742, a grabbing lifting air cylinder 744 is provided on the transverse slide block 743, a sucker mounting block 745 is provided on an output end of the grabbing lifting air cylinder 744, 12 negative pressure suckers 746 are provided on the sucker mounting block 745, and positions of the 12 negative pressure suckers 746 are set in one-to-one correspondence with positions of 12 photometric cup discharge slots 752 on the photometric cup fixture 751. When in operation, the negative pressure sucker 746 is externally connected with a negative pressure device, so that negative pressure suction force is generated on the negative pressure sucker 746; after the light measuring cups 200 are fed in the light measuring cup discharging grooves 752 on the light measuring cup clamp 751, the transverse air cylinders 742 are controlled to work to drive the transverse sliding blocks 743 and the grabbing lifting air cylinders 744 to transversely move, so that the sucker mounting blocks 745 move to the position right above the light measuring cup clamp 751; the grabbing lifting cylinder 744 is controlled to work, and the sucker mounting block 745 and the negative sucker 746 are driven to descend, so that the negative sucker 746 is respectively connected with the photometry cup 200 on the photometry cup fixture 751, and the photometry cup 200 is adsorbed; then the grabbing lifting cylinder 744 is controlled to reset, the sucker mounting block 745 is driven to ascend, and the negative pressure sucker 746 grabs the photometric cup 200 on the photometric cup fixture 751; then the transverse air cylinder 742 is controlled to work, and the transverse sliding block 743 is driven to drive the sucker mounting block 745 to transversely move, so that the sucker mounting block 745 moves to be right above the product on the product circulation mechanism 4; then the grabbing lifting cylinder 744 is controlled to work, and the photometric cups 200 on the negative pressure sucker 746 are respectively placed in the mounting holes in the products on the product circulation mechanism 4, so that the loading process of the photometric cups 200 is completed.
The embodiment can simultaneously place the photometric cup 200 on 12 products on the product circulation mechanism 4, and can greatly improve the processing efficiency.
In order to ensure the accuracy of the moving position of the suction cup mounting block 745, two contact sensors 747 are provided on the robot fixing base 741, the contact sensors 747 are connected with the controller, the contact sensors 747 are used for detecting the position of the lateral slider 743, and the lateral slider 743 can be connected with the two contact sensors 747 respectively. When the transverse sliding block 743 is connected with one of the contact sensors 747 in the process of working of the transverse air cylinder 742, the sucker mounting block 745 moves right above the light measuring cup clamp 751, and the contact sensor 747 feeds back a signal to the controller so that the transverse air cylinder 742 stops working; when the lateral slider 743 is engaged with another contact sensor 747, the suction cup mounting block 745 moves just above the product on the product circulation mechanism 4, and the contact sensor 747 will feed back a signal to the controller so that the lateral cylinder 742 stops working. The driving stroke of the transverse cylinder 742 can be accurately controlled through the two contact sensors 747, the control accuracy is improved, and the processing yield is ensured.
As shown in fig. 22, the light measuring cup pressing assembly 72 includes a pressing fixing base 721, the pressing fixing base 721 is fixedly connected with the machine 1, the pressing fixing base 721 is disposed on one side of the product circulation mechanism 4, a pressing cylinder 722 is disposed on the pressing fixing base 721, a pressing head mounting block 723 is disposed on an output end of the pressing cylinder 722, and a pressing head 724 is disposed on the pressing head mounting block 723. In this embodiment, the number of the pressing heads 724 is 12, and the 12 pressing heads 724 are equally spaced on the pressing head mounting block 723, and the spacing between the adjacent pressing heads 724 is the same as the spacing between the adjacent products on the product circulation mechanism 4, so that the light measuring cup pressing assembly 72 can simultaneously press the 12 products on the product circulation mechanism 4 to the light measuring cup 200. When the product circulation mechanism 4 specifically works, after a product with the light measuring cup 200 is conveyed to the position right below the pressure head mounting block 723, the pressure head mounting block 723 and the pressing head 724 are controlled to be driven to descend by the operation of the pressing cylinder 722, the pressing head 724 is connected with the upper end face of the light measuring cup 200 on the product in the descending process, the pressing head 724 can extrude the light measuring cup 200 along with the continuing descending of the pressing head 724, the light measuring cup 200 is pressed into the product, the light measuring cup 200 is in limiting connection with the mounting hole, and the pressing process of the light measuring cup 200 is completed. After the pressing is in place, the pressing cylinder 722 resets to drive the pressing head mounting block 723 and the pressing head 724 to rise to the initial positions, and then the product circulation mechanism 4 is controlled to convey the processed product to the next station, so that the mounting process of the photometric cup 200 is completed.
In this embodiment, the number of the pressing cylinders 722 is two, and the two pressing cylinders 722 work synchronously, and the two pressing cylinders 722 are distributed symmetrically left and right along the central line of the pressing head mounting block 723; by arranging the two pressing cylinders 722, the pressing force of the pressing head 724 can be improved, the pressing head mounting block 723 can be ensured to be pressed down once, the pressing work of the 12 upper photometric cups 200 can be successfully completed, and the processing efficiency and the yield are improved.
After the film sealing mechanism 6 completes the hot melting packaging of the aluminum film and the product, the product circulation mechanism 4 can convey the product with the packaged aluminum film to each processing position of the photometric cup mounting mechanism 7, so that the punching component 71, the photometric cup feeding component and the photometric cup compacting component 72 are respectively controlled to work, the photometric cup 200 can be mounted on the product, and the mounting process of the photometric cup 200 is realized.
When the product circulation mechanism 4 is specifically working, after a product is conveyed to the position right below the perforating cutter 714, the perforating cylinder 712 is controlled to work, the perforating cutter mounting block 713 and the perforating cutter 714 are driven to descend, the perforating cutter 714 descends to be connected with the product on the product circulation mechanism 4, and the product is punctured and a mounting hole is formed in the product along with the continuous descending of the perforating cutter 714. And then the punching cylinder 712 is controlled to reset, and the product circulation mechanism 4 can convey the product with the holes to the position below the discharging position of the light measuring cup grabbing manipulator 74.
Controlling the vibration disk 731 and the vibrator 733 to work, and conveying the photometric cup 200 into a photometric cup discharge chute 752 connected with a feeding guide rail 732; after the light measuring cup 200 is arranged in the light measuring cup discharging groove 752 connected with the feeding guide rail 732, the translation motor 753 is controlled to work to drive the translation slider 755 to slide on the translation guide rail 754, so that the light measuring cup clamp 751 is driven to move, the light measuring cup discharging groove 752 with the light measuring cup 200 is misplaced with the feeding guide rail 732, the light measuring cup discharging groove 752 without the light measuring cup 200 is connected with the feeding guide rail 732, and the light measuring cup 200 is placed in the light measuring cup discharging groove 752 until the light measuring cups 200 are placed in all the light measuring cup discharging grooves 752. Then the transverse cylinder 742 is controlled to work to drive the sucker mounting block 745 to move to the position right above the light measuring cup clamp 751; the grabbing lifting cylinder 744 is controlled to work, so that the negative pressure suction cups 746 are respectively connected with the photometry cups 200 on the photometry cup clamp 751, and the photometry cups 200 are grabbed by resetting the grabbing lifting cylinder 744; then the transverse air cylinder 742 is controlled to work, and the sucker mounting block 745 is driven to move to the position right above the product on the product circulation mechanism 4; then the grabbing lifting cylinder 744 is controlled to work, and the photometric cups 200 on the negative pressure sucker 746 are respectively placed in the mounting holes in the products on the product circulation mechanism 4, so that the loading process of the photometric cups 200 is completed.
After the light measuring cup 200 is fed, a conveying line is generated to convey the product with the light measuring cup 200 to the position right below the pressure head mounting block 723, the pressing cylinder 722 is controlled to work to drive the pressing head 724 to descend, the pressing head 724 is connected with the light measuring cup 200 on the product and presses the light measuring cup 200, the light measuring cup 200 is pressed into the product, the light measuring cup 200 is fixedly connected with the mounting hole in a limiting mode, and the pressing process of the light measuring cup 200 is completed. After the pressing is in place, the pressing cylinder 722 resets to drive the pressing head mounting block 723 and the pressing head 724 to rise to the initial positions, and then the product circulation mechanism 4 is controlled to convey the processed product to the next station, so that the mounting process of the photometric cup 200 is completed.
As shown in fig. 23, the slitting and edge-smearing mechanism 8 includes a slitting fixing frame 81, the slitting fixing frame 81 is fixedly connected with the machine table 1, the slitting fixing frame 81 is arranged on one side of the product circulation mechanism 4, a slitting transverse driving assembly is arranged on the slitting fixing frame 81, a slitting assembly and an edge-smearing assembly are arranged at the output end of the slitting transverse driving assembly, the slitting assembly and the edge-smearing assembly can be respectively connected with products on the product circulation mechanism 4, and the slitting transverse driving assembly can drive the slitting assembly and the edge-smearing assembly to transversely move, so that the slitting assembly slits a connected product on the product circulation mechanism 4 into a single product, and the edge-smearing assembly smoothes the side edges of the slit product.
In this embodiment, the products on the product circulation mechanism 4 are transversely and parallelly laid on the product circulation mechanism 4, that is, the long sides of the products are mutually adhered, and the driving direction of the slitting transverse driving assembly is mutually perpendicular to the moving direction of the product circulation mechanism 4. In other embodiments, the drive direction of the slitting transverse drive assemblies can also be parallel to the direction of movement of the product turning mechanism 4.
The slitting transverse driving assembly comprises a slitting driving motor 82 and a slitting driving guide rail 83, the slitting driving guide rail 83 is connected with a slitting fixing frame 81, the slitting driving motor 82 is connected with the slitting driving guide rail 83, a slitting transverse sliding block 84 is arranged on the slitting driving guide rail 83 in a sliding mode, the slitting transverse sliding block 84 is connected with the output end of the slitting driving motor 82, and the slitting assembly and the edge smearing assembly are respectively connected with the slitting transverse sliding block 84. During operation, the product circulation mechanism 4 can convey the product with the installed photometric cup to the lower part of the slitting fixing frame 81, and then the slitting driving motor 82 is controlled to work to drive the slitting transverse sliding block 84 to slide on the slitting driving guide rail 83 so as to drive the slitting assembly and the edge smearing assembly to transversely move, so that the processing procedures of slitting and edge smearing are realized.
The slitting driving guide rail 83 is provided with two slitting limit sensors 85, the slitting transverse sliding block 84 is provided with a slitting in-place shifting sheet 86, and the slitting in-place shifting sheet 86 can be respectively connected with the two slitting limit sensors 85. The distance between the two cut limit sensors 85 is greater than or equal to the length of the product. The motion stroke of the slitting assembly and the edge smearing assembly can be accurately controlled through the two slitting limit sensors 85, so that the control accuracy is improved, and the processing efficiency is improved.
In the initial state, the cutting-in-place shifting sheet 86 is connected with one of the cutting limit sensors 85; when the product circulation mechanism 4 conveys the product to the lower part of the slitting assembly, the slitting driving motor 82 is controlled to work, the slitting transverse sliding block 84 is driven to drive the slitting assembly to transversely move until the in-place shifting sheet 86 is connected with the slitting limit sensor 85 on the other side, a feedback signal is given to the controller, the slitting driving motor 82 is controlled to stop working, at this time, the slitting assembly moves from one side of the product on the product circulation mechanism 4 to the other side of the product, and the conjoined product on the product circulation mechanism 4 is split into single products. Then the slitting driving motor 82 is controlled to reversely rotate, the slitting transverse sliding block 84 is driven to drive the edge smearing component to reversely move until the in-place cutting shifting piece 86 is connected with the slitting limit sensor 85 in the initial state, a feedback signal is sent to the controller, the slitting driving motor 82 is controlled to stop working, at the moment, the edge smearing component moves from one side of a product to the other side of the product on the product circulation mechanism 4, and the side edges of the split products are smoothed in the moving process of the edge smearing component.
As described above, in the working process of the slitting and trimming mechanism 8, the slitting driving motor 82 drives the slitting assembly to move from one side of the product to the other side, so that the conjoined product is slit into single products; in the slitting process, the edge smearing component and the slitting component synchronously move. And then the slitting driving motor 82 is used for driving the slitting assembly to move from one side of the product to the other side, the side edges of the slit product are smoothed, and in the process of edging, the slitting assembly moves synchronously along with the slitting assembly, so that the slitting assembly is synchronously reset to the initial position.
The slitting assembly comprises a slitting lifting cylinder 87, the slitting lifting cylinder 87 is connected with a slitting transverse sliding block 84, a cutter mounting frame 88 is arranged at the output end of the slitting lifting cylinder 87, a cutter mounting shaft 89 is arranged on the cutter mounting frame 88, two ends of the cutter mounting shaft 89 are respectively fixedly connected with the cutter mounting frame 88, 12 slitting cutters 810 are distributed on the cutter mounting shaft 89 at equal intervals, and the slitting lifting cylinder 87 can drive the slitting cutters 810 to be connected with products on the product circulation mechanism 4. When the product circulation mechanism 4 is used for conveying products below the slitting assembly, the slitting lifting cylinder 87 is controlled to work, and the cutter mounting frame 88 and the slitting cutter 810 are driven to descend until the slitting cutter 810 is connected with the products on the product circulation mechanism 4, so that the slitting cutter 810 punctures an aluminum film adhered between the products; then the slitting driving motor 82 is controlled to work, the slitting transverse sliding block 84 is driven to slide on the slitting driving guide rail 83, and the cutter mounting frame 88, the cutter mounting shaft 89 and the slitting cutter 810 are driven to synchronously move until the slitting in-place shifting sheet 86 is connected with the slitting limit sensor 85 on the other side; the slitting transverse slide 84 moves the slitting knife 810 from one side of the product to the other, slitting the bonded product into individual products.
In this embodiment, the 12 slitting knives 810 descend and slit simultaneously, so that 12 products on the product circulation mechanism 4 can be slit simultaneously, i.e. 12 individual products can be slit by one-step processing.
The edge plastering assembly comprises an edge plastering lifting cylinder 811, the edge plastering lifting cylinder 811 is connected with the slitting transverse sliding block 84, an edge plastering installation frame 812 is arranged at the output end of the edge plastering lifting cylinder 811, a film installation shaft 813 is arranged on the edge plastering installation frame 812, two ends of the film installation shaft 813 are respectively and rotatably connected with the edge plastering installation frame 812 through bearings, 12 edge plastering films 814 are distributed on the film installation shaft 813 at equal intervals, and the edge plastering lifting cylinder 811 can drive the edge plastering films 814 to be connected with products on the product circulation mechanism 4. The positions of the 12 edge coating films 814 and the 12 slitting knives 810 are arranged in one-to-one correspondence, because the aluminum film at the product adhesion part after slitting can be left on the side edge of the product, the redundant aluminum film can be smoothed through the edge coating films 814, and the quality of the product is improved. In specific operation, after the slitting assembly cuts the product into single products, the edging lifting cylinder 811 is controlled to work to drive the edging mounting rack 812 and the edging film 814 to descend until the edging film 814 is connected with the side edges of the cut products; then the slitting driving motor 82 is controlled to work, the slitting transverse sliding block 84 is driven to slide on the slitting driving guide rail 83, and the edge coating mounting rack 812, the film mounting shaft 813 and the edge coating film 814 are driven to synchronously move until the slitting in-place shifting sheet 86 is connected with the slitting limit sensor 85 on the other side; the slitting transverse sliding block 84 drives the edge-coating film 814 to move from one side of the product to the other side, and the edge-coating film 814 is subjected to friction reaction force of the product in the moving process, so that the film mounting shaft 813 can be pushed to rotate on the edge-coating mounting frame 812, the side wall of the edge-coating film 814 and the side edge of the product slide and rub, and the redundant aluminum film generated during slitting is smoothed onto the side wall of the product, so that the redundant aluminum film is attached to the side wall of the product.
When the product circulation mechanism 4 conveys the product to the lower part of the slitting assembly, the slitting lifting cylinder 87 is controlled to work, the cutter mounting frame 88 and the slitting cutter 810 are driven to descend until the slitting cutter 810 is connected with the product on the product circulation mechanism 4, so that the slitting cutter 810 punctures an aluminum film adhered between the products; then the slitting driving motor 82 is controlled to work, the slitting transverse sliding block 84 is driven to slide on the slitting driving guide rail 83, and the cutter mounting frame 88, the cutter mounting shaft 89 and the slitting cutter 810 are driven to synchronously move until the slitting in-place shifting sheet 86 is connected with the slitting limit sensor 85 on the other side; the slitting transverse slide 84 moves the slitting knife 810 from one side of the product to the other, slitting the bonded product into individual products. During the slitting process, the trim assembly moves synchronously with the slitting transverse slide 84.
After the product is cut, controlling the edging lifting cylinder 811 to work so as to drive the edging film 814 to descend, wherein the edging film 814 is connected with the side edges of the cut product; then the slitting driving motor 82 is controlled to reversely rotate, the slitting transverse sliding block 84 is driven to slide on the slitting driving guide rail 83, and the edge coating mounting rack 812, the film mounting shaft 813 and the edge coating film 814 are driven to synchronously move until the slitting in-place shifting sheet 86 is connected with the slitting limit sensor 85 in an initial state; the slitting transverse sliding block 84 drives the edge smearing film 814 to move from one side of the product to the other side, and the edge smearing film 814 slides and rubs with the side edge of the product in the moving process, so that the redundant aluminum film generated during slitting is smeared on the side wall of the product, and is attached to the side wall of the product.
As shown in fig. 24 and 25, the finished product boxing mechanism 9 comprises a boxing fixing frame 91, wherein a boxing three-dimensional module is arranged on the boxing fixing frame 91, and a boxing clamping assembly is arranged at an output end of the boxing three-dimensional module. During operation, through the work of control boxing three-dimensional module, can drive boxing clamping assembly and freely remove in three-dimensional space, make it snatch the product that processes from product circulation mechanism 4, also can move out board 1 with the product that snatchs simultaneously.
The boxing clamping assembly comprises boxing fixing blocks 92, a boxing mechanism is arranged on the boxing fixing blocks 92, a plurality of sucker fixing blocks 93 are arranged on the boxing mechanism, boxing suckers 94 are arranged on the sucker fixing blocks 93, the boxing suckers 94 are used for adsorbing products processed on the product circulation mechanism 4, and the boxing mechanism can drive the sucker fixing blocks 93 to be close to each other or separated from each other. During operation, empty transfer boxes are conveyed to the boxing positions of the finished boxing mechanism 9 through the operation of the empty box circulation mechanism 13, and a plurality of product placing grooves are formed in each transfer box. During operation, the processed product empty box circulation mechanism 13 can be arranged on the product circulation mechanism 4 by controlling the matching of the box packing three-dimensional module and the box packing clamping assembly, so that automatic blanking is realized; meanwhile, in the process of blanking, the interval between each sucker fixing block 93 can be adjusted through the box separating mechanism, the interval between the products grabbed by the sucker fixing blocks is aligned with each product placing groove, the grabbed products are accurately placed into each product placing groove on the charging box through the matching of the box packing three-dimensional module, and automatic box packing is achieved.
The boxing three-dimensional module comprises a boxing X-axis module 95, a boxing Y-axis module 96 and a boxing Z-axis module, wherein the boxing X-axis module 95 is connected with a boxing fixing frame 91, the boxing Y-axis module 96 is connected with the output end of the boxing X-axis module 95, the boxing Z-axis module is connected with the output end of the boxing Y-axis module 96, and a boxing fixing block 92 is connected with the output end of the boxing Z-axis module.
Specifically, the boxing X-axis module 95 includes a boxing X-axis motor 951 and a boxing X-axis guide rail 952, the boxing X-axis guide rail 952 is connected with the boxing fixed block 92, the boxing X-axis motor 951 is connected with the boxing X-axis guide rail 952, a boxing X-axis slider 953 is slidably arranged on the boxing X-axis guide rail 952, and an output end of the boxing X-axis motor 951 is connected with the boxing X-axis slider 953. By controlling the operation of the boxing X-axis motor 951, the boxing X-axis slider 953 can be driven to slide on the boxing X-axis guide rail 952, so as to drive the boxing Y-axis module 96, the boxing Z-axis module and the boxing clamping assembly to synchronously move. The boxing Y-axis module 96 comprises a boxing Y-axis motor 961 and a boxing Y-axis guide rail 962, wherein the boxing Y-axis guide rail 962 is perpendicular to the boxing X-axis guide rail 952, the boxing Y-axis guide rail 962 is connected with the boxing X-axis slide block 953, the boxing Y-axis motor 961 is connected with the boxing Y-axis guide rail 962, the boxing Y-axis guide rail 962 is provided with the boxing Y-axis slide block 963 in a sliding manner, the output end of the boxing Y-axis motor 961 is connected with the boxing Y-axis slide block 963, and the boxing Z-axis module is connected with the boxing Y-axis slide block 963. The boxing Y-axis motor 961 is controlled to work so as to drive the boxing Y-axis slide block 963 to slide on the boxing Y-axis guide rail 962, thereby driving the boxing clamping assembly to synchronously move.
The boxing Z-axis module comprises two boxing lifting cylinders 97, wherein the boxing lifting cylinders 97 are connected with boxing Y-axis sliding blocks 963, and boxing fixed blocks 92 are connected with the output ends of the boxing lifting cylinders 97. Through the work of control boxing lifting cylinder 97, can drive boxing fixed block 92 elevating movement, and then drive boxing clamping assembly elevating movement.
When the box loading device specifically works, the empty box circulation mechanism 13 works to convey empty transfer boxes to the box loading position of the finished product box loading mechanism 9; then, the boxing clamping assembly can be driven to freely move in a two-dimensional plane by respectively controlling the work of the boxing X-axis motor 951 and the boxing Y-axis motor 961; when the boxing and clamping assembly moves to the position right above the product on the product circulation mechanism 4, controlling the boxing and lifting cylinder 97 to work, and driving the boxing and clamping assembly to lift and lift to grab the processed product from the product circulation mechanism 4; and then the boxing X-axis motor 951 and the boxing Y-axis motor 961 are respectively controlled to work, the boxing clamping assembly is driven to move to the position right above the transfer box with the product, the boxing lifting cylinder 97 is controlled to work, the boxing clamping assembly is driven to move in a lifting manner, the grabbed product is placed in the transfer box, and the boxing blanking process is completed.
In order to precisely control the movement stroke of the boxing X-axis slider 953, two X-axis sensors 954 are provided on the boxing X-axis guide rail 952, and X-axis dials 955 are provided on the boxing X-axis slider 953, and the X-axis dials 955 can be connected with the two X-axis sensors 954, respectively. Specifically, when the boxing clamping assembly moves to the position right above the product on the product circulation mechanism 4, the X-axis pulling piece 955 is just connected with one of the X-axis sensors 954, and a signal is fed back to the controller through the X-axis sensor 954 to control the boxing X-axis motor 951 to stop working; when the boxing clamping assembly moves to the position right above the transfer box on the empty box circulation mechanism 13, the X-axis pulling piece 955 is just connected with the other X-axis sensor 954, and a signal is fed back to the controller through the X-axis sensor 954 to control the boxing X-axis motor 951 to stop working.
In order to accurately control the motion stroke of the boxing Y-axis slide block 963, two Y-axis sensors are arranged on the boxing Y-axis guide rail 962, and Y-axis shifting sheets are arranged on the boxing Y-axis slide block 963 and can be respectively connected with the two Y-axis sensors. Specifically, when the boxing clamping assembly moves to the position right above the product on the product circulation mechanism 4, the Y-axis shifting piece is just connected with one of the Y-axis sensors, and a signal is fed back to the controller through the Y-axis sensor to control the boxing Y-axis motor 961 to stop working; when the boxing clamping component moves to the position right above the transfer box outside the machine table 1, the Y-axis pulling piece is just connected with the other Y-axis sensor, and a signal is fed back to the controller through the Y-axis sensor to control the boxing Y-axis motor 961 to stop working.
The box separating mechanism is used for equally spacing apart the products that the cartoning sucker 94 snatched for each product that snatches is mutually aligned with each product standing groove on the transfer box, thereby in the product standing groove in the transfer box can be accurately placed each product to the product clamping assembly of being convenient for.
The box separating mechanism comprises a box separating cylinder 98, the box separating cylinder 98 is fixedly arranged on the box packing fixing block 92, and a pulling block 99 is arranged at the output end of the box separating cylinder 98. The boxing slide rail 910 is arranged on the boxing fixed block 92, the boxing slide block 911 is arranged on the sucking disc fixed block 93, the boxing slide block 911 is in sliding clamping connection with the boxing slide rail 910, the sucking disc fixed block 93 is in sliding limiting connection with the pulling block 99, and the pulling block 99 can drive the sucking disc fixed block 93 to slide on the boxing slide rail 910. In the initial state, the box separating cylinder 98 is in an extended state; when the boxing three-dimensional module drives the boxing clamping assembly to grasp products from the product circulation mechanism 4, the boxing air cylinder 98 is controlled to retract, the pulling block 99 is pulled to move upwards, the pulling block 99 drives the sucker fixing blocks 93 to slide transversely on the boxing sliding rail 910, and the limiting sucker fixing blocks 93 of the pulling block 99 are mutually far away, so that the distance between the sucker fixing blocks 93 is the same as the distance between the product placing grooves in the transit box, and the distance between the products grasped by the boxing sucker 94 is the same; and then controlling the boxing three-dimensional module to drive the boxing clamping assembly to the upper part of the transfer box, and respectively placing the products into the product placing grooves in the transfer box. After the products are packaged, the box separating cylinder 98 is controlled to extend out, the pulling block 99 is pushed to move downwards, and the pulling block 99 drives the sucker fixing blocks 93 to be close to each other, so that the distance between the sucker fixing blocks 93 is the same as the distance between the products on the product circulation mechanism 4, and the products can be conveniently grabbed from the product circulation mechanism 4.
Specifically, a guiding chute 991 is provided on the pulling block 99 at a position corresponding to each suction cup fixing block 93, a limit post 912 is provided on each suction cup fixing block 93 at a position corresponding to the corresponding guiding chute 991, the limit post 912 is inserted into the guiding chute 991, and the limit post 912 is slidably connected with the guiding chute 991. When the box separating cylinder 98 works, the guide sliding groove 991 is driven to move up and down, the guide sliding groove 991 can push the limiting column 912, so that the sucker fixing blocks 93 are driven to transversely slide on the boxing sliding rail 910, and the purpose of adjusting the distance between the sucker fixing blocks 93 is achieved.
In the embodiment, the number of the box separating mechanisms is two, six sucker fixing blocks 93 are arranged on each box separating mechanism, and two box loading suckers 94 are arranged on each sucker fixing block 93; during operation, each sucker fixing block 93 corresponds to one product, so that the finished product boxing mechanism 9 can realize blanking boxing of twelve products at the same time, and the processing efficiency is greatly improved; simultaneously, use two box sucking discs 94 to snatch a product also can promote adsorption affinity, prevent that the product from dropping.
In order to limit the movement direction of the pulling blocks 99, two pulling guide bars 913 are arranged on each pulling block 99, pulling guide sleeves 914 are respectively arranged at the positions corresponding to the pulling guide bars 913 on the boxing fixing block 92, the pulling guide bars 913 are inserted into the corresponding pulling guide sleeves 914, and the pulling guide bars 913 are in sliding connection with the pulling guide sleeves 914. When the box separating cylinder 98 works, the pulling guide rod 913 slides in the pulling guide sleeve 914, and the moving direction of the pulling block 99 can be limited and guided through the matching of the pulling guide rod 913 and the pulling guide sleeve 914, so that the transmission accuracy is improved, and the processing yield is improved.
During processing, the empty box circulation mechanism 13 conveys empty transfer boxes to a box packing position of the finished product box packing mechanism 9; after the product circulation mechanism 4 conveys the processed product to the blanking position of the boxing three-dimensional module, respectively controlling the work of the boxing X-axis motor 951 and the boxing Y-axis motor 961, and driving the boxing lifting cylinder 97 to drive the boxing clamping assembly to move to the position right above the product on the product circulation mechanism 4; then the boxing lifting cylinder 97 is controlled to work, and the boxing clamping assembly is driven to descend, so that the boxing sucking discs 94 are respectively connected with the products on the product circulation mechanism 4 and adsorb the products; and then the boxing lifting cylinder 97 is controlled to reset, so that the product on the product circulation mechanism 4 is grabbed. Then controlling the operations of the boxing X-axis motor 951 and the boxing Y-axis motor 961, and driving the boxing lifting cylinder 97, the boxing clamping assembly and the grabbed products to move above the transfer box; and then controlling the boxing lifting cylinder 97 to work, driving the boxing clamping assembly to descend, and respectively placing the grabbed products into the transfer box.
In the process of blanking and boxing, when the boxing suction disc 94 catches a product, the boxing cylinder 98 is controlled to retract, the pulling block 99 is pulled to move upwards, the guide sliding groove 991 is driven to move upwards, the guide sliding groove 991 can push the limiting column 912, the suction disc fixing blocks 93 are pushed to slide transversely on the boxing sliding rail 910, the suction disc fixing blocks 93 slide in the mutually separated directions until the distance between the suction disc fixing blocks 93 is the same as the distance between the product placing grooves in the transferring box, and then the boxing three-dimensional module is controlled to transfer the product into the product placing grooves of the transferring box. After the blanking boxing is completed, the box separating cylinder 98 is required to extend, the pulling block 99 is pushed to move downwards, the guide sliding chute 991 is driven to move downwards, the guide sliding chute 991 can push the limiting column 912, the sucker fixing blocks 93 are pushed to slide transversely on the boxing sliding rail 910, so that the sucker fixing blocks 93 slide towards the direction close to each other until the distance between the sucker fixing blocks 93 is the same as the distance between products on the product circulation mechanism 4, and the blanking boxing is grabbed from the product circulation mechanism 4.
As shown in fig. 2, the machine 1 is further provided with an empty box reflow mechanism 13 connected with the controller, the empty box reflow mechanism 13 is respectively connected with the bottom shell feeding mechanism 2 and the finished product boxing mechanism 9, and the empty box reflow mechanism 13 is used for conveying the empty transfer box after feeding to the finished product boxing mechanism 9 for boxing and simultaneously delivering the boxed product out of the equipment.
Specifically, as shown in fig. 26-29, the empty box reflow mechanism 13 includes an empty box reflow frame 131, the empty box reflow frame 131 is fixedly mounted on the machine table 1, a reflow driving mechanism and an empty box conveying belt 132 are arranged on the empty box reflow frame 131, the reflow driving mechanism is connected with the controller, an output end of the reflow driving mechanism is connected with the empty box conveying belt 132, the empty box conveying belt 132 is slidably connected with the empty box reflow frame 131, the empty box conveying belt 132 is respectively connected with the bottom shell feeding mechanism 2 and the finished product boxing mechanism 9, the bottom shell feeding mechanism 2 can place an empty transit box on the empty box conveying belt 132, the empty box conveying belt 132 can convey the empty box from the bottom shell feeding mechanism 2 to a corresponding position of the finished product boxing mechanism 9, and the finished product boxing mechanism 9 can place a finished product into the empty box on the empty box conveying belt 132.
During operation, the bottom shell feeding mechanism 2 places the empty box on the empty box conveying belt 132, and then controls the reflux driving mechanism to work, so that the empty box conveying belt 132 is driven to move, and the empty box is driven to be transferred onto the finished product boxing mechanism 9 from the bottom shell feeding mechanism 2, so that automatic reflux of the empty box is realized. This empty box reflow mechanism 13 passes through reflow drive mechanism drive empty box conveyer belt 132 motion, can transfer the empty box from drain pan feeding mechanism 2 to on the finished product cartoning machine constructs 9, has realized the automatic backward flow of empty box, need not manual operation, has improved the automation level of equipment, can improve machining efficiency, satisfies automatic, efficient processing demand.
Specifically, the reflow driving mechanism includes a reflow motor 133, the reflow motor 133 is fixedly mounted on the empty box reflow frame 131, the reflow motor 133 is connected with the controller, the empty box reflow frame 131 is provided with a reflow driving wheel 134 and a reflow driven wheel 135, the reflow driving wheel 134 and the reflow driven wheel 135 are rotatably connected with the empty box reflow frame 131, the empty box conveying belt 132 is sleeved on the reflow driving wheel 134 and the reflow driven wheel 135, and an output end of the reflow motor 133 is connected with the reflow driving wheel 134. By controlling the operation of the backflow motor 133, the backflow driving wheel 134 is driven to rotate on the empty box backflow frame 131, and the backflow driving wheel 134 pulls the empty box conveying belt 132 to synchronously move, so that the empty box can be moved from the bottom shell feeding mechanism 2 to the finished product boxing mechanism 9.
In this embodiment, there are two empty box conveyer belts 132 and two reflux driving mechanisms, which are disposed in one-to-one correspondence, respectively, and the two empty box conveyer belts 132 are connected, that is, empty boxes can flow from the end of the first empty box conveyer belt 132 to the top end of the other empty box conveyer belt 132. The two conveying belts are arranged to facilitate equipment assembly and improve efficiency; controlling the length of the empty box conveyor 132 can also reduce manufacturing costs and reduce failure rates of the equipment. In other embodiments, the empty cassette conveyor 132 and the return drive mechanism may be any other number.
In order to prevent empty boxes from falling out of the empty box conveyer belt 132, a baffle 136 is provided on the empty box return frame 131, and the baffle 136 is symmetrically provided at both side peripheries of the empty box conveyer belt 132. The baffle 136 can prevent empty box from falling out of the empty box conveyer belt 132 on the one hand, and can prevent empty box from tilting of the empty box conveyer belt 132 on the other hand, so as to limit the position of the empty box on the empty box conveyer belt 132, and ensure that the empty box conveyer belt 132 can convey the empty box to the finished product boxing mechanism 9.
The end of the empty box backflow frame 131, which is close to one end of the finished product boxing mechanism 9, is provided with a receiving tray 137, the receiving tray 137 is connected with one end of the empty box conveying belt 132, and the receiving tray 137 is used for collecting the transfer boxes containing products. After the empty box conveying belt 132 conveys the empty box to the corresponding position of the finished product boxing mechanism 9, the finished product boxing mechanism 9 works to place processed products into the empty box, then the transfer box containing the products can be transferred onto the receiving tray 137 along with the empty box conveying belt 132, and the transfer box containing the products on the receiving tray 137 is moved out of the product processing line by manpower or a mechanical arm, so that the product boxing and blanking process is completed.
The correction component is arranged at the position of the empty box backflow frame 131 corresponding to the finished product boxing mechanism 9 and is used for correcting the position of the empty box on the empty box conveying belt 132, so that the empty box on the empty box conveying belt 132 can be aligned with the finished product boxing mechanism 9, and the finished product boxing mechanism 9 is convenient to place processed products into the empty box. Specifically, the correction assembly includes a correction cylinder 138, the correction cylinder 138 is fixedly installed on the empty box backflow frame 131, the correction cylinder 138 is connected with the controller, a correction block 139 is arranged on the output end of the correction cylinder 138, and the correction cylinder 138 can drive the correction block 139 to stretch into or stretch out of the empty box conveying belt 132. When the empty box conveying belt 132 conveys the empty box to the corresponding position of the finished product boxing mechanism 9, the correction cylinder 138 is controlled to extend, the correction block 139 is driven to move, and the correction block 139 can push the empty box on the empty box conveying belt 132 to transversely move on the empty box conveying belt 132, so that the empty box is aligned with the finished product boxing mechanism 9, and the finished product boxing mechanism 9 is convenient for placing processed products into the empty box; meanwhile, the correction block 139 is abutted with the empty box, so that the empty box can be prevented from shifting in the blanking process. After the finished product boxing mechanism 9 places the product into the transfer box, the correction cylinder 138 is controlled to retract, the correction block 139 is driven to move, the correction block 139 is separated from the transfer box containing the product, and the empty box conveying line is convenient for conveying the transfer box containing the product to the material collecting tray 137.
In this embodiment, there are three correction components, two of which are disposed on one side of the empty box conveyor belt 132, and the other of which is disposed on the other side of the empty box conveyor belt 132; during operation, three correction components work simultaneously, after the empty box conveying belt 132 conveys the empty box to the corresponding position of the finished product boxing mechanism 9, three correction blocks 139 are pushed out simultaneously and can respectively prop against two ends of the empty box, so that the empty box is limited and fixed on the empty box conveying belt 132, the situation that the empty box is shifted in the blanking process can be prevented, the machining precision is improved, and the efficiency is improved.
In other embodiments, the number of correction elements may be other than that required to ensure that there is at least one correction element for each of the two empty cassette conveyor belts 132.
The empty box reflow frame 131 is respectively provided with a reflow sensor 1310 at the corresponding position with the correction component, the reflow sensor 1310 is connected with the controller, and the reflow sensor 1310 is used for detecting whether an empty box exists on the empty box conveying belt 132. After the empty box conveying belt 132 conveys the empty box to the corresponding position of the correction assembly, the backflow sensor 1310 can detect the empty box on the empty box conveying belt 132 and feed back a signal to the controller, and the controller controls the correction cylinder 138 to work, so that the empty box can be positioned conveniently, and can be aligned with the finished product boxing mechanism 9.
The empty box backflow frame 131 is provided with a blocking component, the blocking component is arranged between the bottom shell feeding mechanism 2 and the finished product boxing mechanism 9 and used for blocking empty boxes to move along with the empty box conveying belt 132, and empty box stacking on the finished product boxing mechanism 9 can be prevented through the blocking component.
Specifically, the blocking assembly comprises a blocking cylinder 1311, the blocking cylinder 1311 is connected with the controller, the blocking cylinder 1311 is fixedly mounted on the empty box backflow frame 131, a blocking block 1312 is arranged at the output end of the blocking cylinder 1311, the blocking block 1312 is arranged above the empty box conveying belt 132, and the blocking cylinder 1311 can drive the blocking block 1312 to be close to or far away from the empty box conveying belt 132. When the empty box conveying belt 132 conveys the empty boxes to the corresponding position of the finished product boxing mechanism 9, the blocking cylinder 1311 is controlled to work, the blocking cylinder 1311 drives the blocking block 1312 to move downwards in the direction close to the empty box conveying belt 132, so that the blocking block 1312 cuts off the flow of the empty boxes on the empty box conveying belt 132, and the following empty boxes are prevented from being transferred to the finished product boxing mechanism 9 to form a stacker, so that the finished product boxing mechanism 9 places products into the empty boxes; after the blanking is completed, the blocking cylinder 1311 is controlled to reset, and the blocking block 1312 is driven to move in a direction away from the empty box conveying belt 132, so that the empty box conveying belt 132 can convey the empty boxes to the finished product boxing mechanism 9.
During processing, the empty box is placed on the empty box conveying belt 132 by the bottom shell feeding mechanism 2, the backflow motor 133 is controlled to work, the backflow driving wheel 134 is driven to rotate on the empty box backflow frame 131, and the backflow driving wheel 134 can pull the empty box conveying belt 132 to synchronously move, so that the empty box is moved from the bottom shell feeding mechanism 2 to the finished product boxing mechanism 9. After the empty boxes are conveyed to the finished product boxing mechanism 9, the backflow sensor 1310 detects an empty box feedback signal to the controller, the blocking air cylinder 1311 is controlled to work, the blocking air cylinder 1311 drives the blocking block 1312 to descend, and the blocking block 1312 cuts off the flow of the empty boxes on the empty box conveying belt 132; the correction air cylinders 138 are controlled to extend respectively, the correction blocks 139 are driven to move, the correction blocks 139 can push empty boxes on the empty box conveying belt 132 to transversely move on the empty box conveying belt 132, so that the empty boxes are aligned with the finished product boxing mechanism 9, and meanwhile, the correction blocks 139 can prop against two ends of the empty boxes to limit the empty boxes on the empty box conveying belt 132; the finished product boxing mechanism 9 is used for placing the processed product on the empty box, the correction cylinder 138 and the blocking cylinder 1311 are controlled to reset, the transfer box containing the product is conveyed onto the material collecting tray 137 through the empty box conveying belt 132, the transfer box containing the product is moved out of the machine table 1 by using a manual or mechanical arm, and the process of reflow of the transfer box and boxing and blanking of the product are completed.
The foregoing embodiments are preferred embodiments of the present invention, and are not intended to limit the scope of the invention, which is defined by the appended claims, but rather by the following claims.
Claims (10)
1. The utility model provides a magnetism enzyme detection kit production equipment, its characterized in that: the automatic packaging machine comprises a machine table and a controller, wherein a bottom shell feeding mechanism, a liquid injection mechanism, a product circulation mechanism, a magnetic bead filling mechanism, a film sealing mechanism, a labeling mechanism, a light measuring cup mounting mechanism, a slitting and trimming mechanism and a finished product packaging mechanism which are respectively connected with the controller are arranged on the machine table;
the liquid injection mechanism is used for injecting liquid medicine into a product on the product circulation mechanism, the magnetic bead filling mechanism is used for filling magnetic beads into the product on the product circulation mechanism, the film sealing mechanism is used for sealing an aluminum film on the upper end face of the product on the product circulation mechanism, the labeling mechanism is arranged on one side, far away from the bottom shell feeding mechanism, of the film sealing mechanism, the labeling mechanism is used for attaching a label on the product, and the photometric cup mounting mechanism is used for mounting a photometric cup into the product on the product circulation mechanism;
The slitting and edge smearing mechanism is used for dividing the connected products on the product circulation mechanism into single products, and the finished product boxing mechanism is used for grabbing the products from the product circulation mechanism and boxing the processed products out of the machine.
2. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the bottom shell feeding mechanism comprises a discharging frame and a three-dimensional feeding manipulator, a pallet, a feeding lifting assembly and a feeding assembly are arranged on the discharging frame, the pallet is used for stacking products to be processed, and the feeding lifting assembly can drive the pallet to lift in the discharging frame;
the feeding assembly can push the products on the pallet to the feeding grabbing groove, the three-dimensional feeding manipulator can grab the products from the feeding grabbing groove, and the products are conveyed to the product circulation mechanism.
3. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the liquid injection mechanism comprises a liquid injection support and a liquid injection driving assembly, the liquid injection support is provided with a liquid injection pump, the input end of the liquid injection pump is externally connected with a liquid medicine bottle, the output end of the liquid injection driving assembly is provided with a liquid injection pipe, the liquid injection pipe is arranged above the product circulation mechanism, the output end of the liquid injection pump is connected with the liquid injection pipe, and the liquid injection driving assembly can drive the liquid injection pipe to be respectively connected with products on the product circulation mechanism;
The liquid injection driving assembly comprises a liquid injection transverse module and a liquid injection lifting module, the liquid injection transverse module is connected with the machine table, the liquid injection lifting module is connected with the output end of the liquid injection transverse module, and the liquid injection pipe is connected with the output end of the liquid injection lifting module.
4. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the magnetic bead filling mechanism comprises a filling support, the filling support is connected with the machine table, a filling two-dimensional module is arranged on the filling support, a filling pump is arranged at the output end of the filling two-dimensional module, an injection joint is arranged at the output end of the filling pump, and the filling pump can drive the injection joint to move up and down;
the machine is provided with a magnetic bead shaking mechanism, the output end of the magnetic bead shaking mechanism is provided with a magnetic bead bowl, the magnetic bead bowl is used for containing liquid magnetic beads, the magnetic bead shaking mechanism can drive the magnetic bead bowl to rotate, and the filling two-dimensional module can drive the filling pump to move to the position right above the magnetic bead bowl and products in the product circulation mechanism respectively.
5. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the film sealing mechanism comprises a film covering assembly and a hot pressing assembly, wherein the film covering assembly and the hot pressing assembly are sequentially arranged along the movement direction of the product circulation mechanism, a film placing roller is arranged on the film covering assembly and is used for placing a coiled material aluminum film, the film covering assembly can flatly spread the coiled material aluminum film on the film placing roller on the upper surface of a product on the product circulation mechanism, a hot sealing plate is arranged on the hot pressing assembly, and the hot pressing assembly can drive the hot sealing plate to be connected with or separated from the upper surface of the product on the product circulation mechanism.
6. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the light measuring cup mounting mechanism comprises a punching assembly, a light measuring cup feeding assembly and a light measuring cup compressing assembly, wherein the punching assembly, the light measuring cup feeding assembly and the light measuring cup compressing assembly are sequentially arranged along the movement direction of the product circulation mechanism, the punching assembly is used for punching products on the product circulation mechanism, the light measuring cup feeding assembly is used for placing a light measuring cup into the products on the product conveying line, and the light measuring cup compressing assembly is used for compressing the light measuring cup onto the products on the product circulation mechanism.
7. The magnetically-assisted enzyme detection kit production and assembly device according to claim 6, wherein: the light measuring cup feeding assembly comprises a light measuring cup feeding mechanism and a light measuring cup grabbing manipulator, wherein a light measuring cup clamp is arranged at the tail end of the light measuring cup feeding mechanism, a plurality of light measuring cup discharging grooves are formed in the light measuring cup clamp, the light measuring cup feeding mechanism can respectively convey the light measuring cups to the discharging grooves, the light measuring cup grabbing manipulator can respectively grab the light measuring cups from the discharging grooves, and the light measuring cups are respectively placed on products in the product circulation mechanism.
8. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the slitting and edge smearing mechanism comprises a slitting fixing frame, the slitting fixing frame is connected with the machine table, a slitting transverse driving assembly is arranged on the slitting fixing frame, and a slitting lifting cylinder and an edge smearing lifting cylinder are arranged at the output end of the slitting transverse driving assembly;
the output end of the slitting lifting cylinder is provided with a cutter mounting frame, the cutter mounting frame is provided with a slitting cutter, and the slitting lifting cylinder can drive the slitting cutter to be connected with a product on the product circulation mechanism;
the edge smearing lifting cylinder is characterized in that an edge smearing installation frame is arranged at the output end of the edge smearing lifting cylinder, an edge smearing film is arranged on the edge smearing installation frame, and the edge smearing lifting cylinder can drive the edge smearing film to be connected with a product on the product circulation mechanism.
9. The magnetically-enzyme detection kit production and assembly device according to claim 1, wherein: the finished product boxing mechanism comprises a boxing fixing frame, the boxing fixing frame is connected with the machine table, a boxing three-dimensional module is arranged on the boxing fixing frame, a boxing clamping assembly is arranged at the output end of the boxing three-dimensional module, and the boxing three-dimensional module can drive the boxing clamping assembly to grab products from the product circulation mechanism and send the products out of the machine table;
The boxing clamping assembly comprises a boxing fixing block, a boxing cylinder is arranged on the boxing fixing block, a pulling block is arranged at the output end of the boxing cylinder, a boxing sliding rail is arranged on the boxing fixing block, a plurality of sucking disc fixing blocks are arranged on the boxing sliding rail in a sliding mode, boxing sucking discs are arranged on the sucking disc fixing blocks in a sliding and limiting mode, the sucking disc fixing blocks are in sliding and limiting connection with the pulling block, and the pulling block can drive the sucking disc fixing blocks to slide on the boxing sliding mode, so that the sucking disc fixing blocks are separated from each other or close to each other.
10. The magneto enzyme detection kit production and assembly apparatus of any one of claims 1 to 9, wherein: the machine is characterized in that an empty box circulation mechanism connected with the controller is further arranged on the machine, the empty box circulation mechanism is respectively connected with the bottom shell feeding mechanism and the finished product boxing mechanism, and the empty box circulation mechanism is used for moving empty boxes from the bottom box feeding mechanism to the finished product boxing mechanism.
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CN202311285851.0A CN117182550A (en) | 2023-10-07 | 2023-10-07 | Magnetic enzyme detection-free kit production and assembly equipment |
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CN118081369A (en) * | 2024-04-24 | 2024-05-28 | 湖南隆深氢能科技有限公司 | Manufacturing device of PEM (PEM) electrolytic tank |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN118081369A (en) * | 2024-04-24 | 2024-05-28 | 湖南隆深氢能科技有限公司 | Manufacturing device of PEM (PEM) electrolytic tank |
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