CN117182207A - Alloy ball tooth processing device and method - Google Patents
Alloy ball tooth processing device and method Download PDFInfo
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- CN117182207A CN117182207A CN202311156398.3A CN202311156398A CN117182207A CN 117182207 A CN117182207 A CN 117182207A CN 202311156398 A CN202311156398 A CN 202311156398A CN 117182207 A CN117182207 A CN 117182207A
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- 239000000956 alloy Substances 0.000 title claims abstract description 93
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title abstract description 12
- 238000000227 grinding Methods 0.000 claims abstract description 61
- 238000010408 sweeping Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 21
- 238000003754 machining Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 18
- 239000007767 bonding agent Substances 0.000 claims description 6
- 210000004209 hair Anatomy 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 238000010304 firing Methods 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000001680 brushing effect Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 description 8
- 238000000429 assembly Methods 0.000 description 8
- 230000013011 mating Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The application relates to the technical field of alloy ball tooth processing, in particular to an alloy ball tooth processing device and method, wherein an alloy ball tooth of a spherical surface to be refined is initially and stably loaded through a matched groove, then is synchronously conveyed rightward through a side protection assembly and a continuous conveying assembly, so that the alloy ball tooth is stably and continuously conveyed, continuous feeding is realized, the cylindrical end of the alloy ball tooth is clamped through a fixed clamping assembly and is synchronously conveyed rightward through the continuous conveying assembly until the alloy ball tooth is conveyed to a working position of a grinding assembly, the spherical surface of the alloy ball tooth is refined through the grinding assembly, continuous grinding work can be realized in the whole process, and the working efficiency is improved; the chip sweeping piece is arranged, the chip sweeping treatment is carried out by brushing the first end of the brush and the left end of the telescopic brush piece against the conveying belt, the belt surface of the conveying belt in the next round of transportation is ensured to be clean, and the subsequent loading and transportation of the alloy buttons are not affected.
Description
Technical Field
The application relates to the technical field of alloy ball tooth processing, in particular to an alloy ball tooth processing device and method.
Background
The alloy ball tooth is a spherical gear made of alloy material, and has the characteristics and functions of high strength, wear resistance, abrasion reduction, stable transmission, strong adaptability and the like. Alloy buttons are widely used in various mechanical drive trains to provide reliable power transmission and operating efficiency.
When the spherical surface of the alloy ball tooth is finely ground, the following problems exist: 1. because alloy button's volume is less, when carrying out accurate grinding sphere, generally need artifical supplementary centre gripping machine to carry out the centre gripping fixed to alloy button, need carry out supplementary unloading after polishing smoothly, this kind of mode that needs one-to-one to assist to carry out loading and dismantlement leads to abrasive machining to go on in succession, influences machining efficiency.
2. The scraps generated by grinding on the workbench need to be cleaned in time, otherwise, the follow-up loading and clamping fixation can be affected, the existing mode is that the scraps are cleaned intermittently after grinding every time, so that the process is troublesome, and the overall working efficiency is affected.
Therefore, in order to solve the problems that fine grinding is difficult to continuously perform and scrap cleaning is inconvenient, the application provides an alloy spherical tooth processing device and method.
Disclosure of Invention
The application provides an alloy ball tooth processing device and method, which are used for solving the problems that the accurate grinding processing in the related art is difficult to continuously process and the scrap cleaning is inconvenient.
The application provides an alloy ball tooth processing device, which comprises: the right end of the positioning fine grinding unit is fixedly provided with the debris cleaning unit.
The positioning accurate grinding unit comprises a continuous conveying assembly, a side protection assembly is fixedly arranged at the upper end of the continuous conveying assembly, a fixed clamping assembly is arranged at the upper end of the continuous conveying assembly and positioned on the right side of the side protection assembly, and a grinding assembly is arranged on the continuous conveying assembly and positioned on the upper side of the fixed clamping assembly.
The continuous conveying assembly comprises a conveying belt, and the outer end face of the conveying belt is uniformly provided with matching grooves.
The piece clearance unit is including enclosing the fender frame, the piece is put to the material is smooth, sweep the bits piece, the piece is collected to piece, fixed bolster and guide piece, continuous conveying assembly right-hand member fixed mounting has encloses the fender frame, enclose and put the piece to the material is smooth to put on the fender frame fixed mounting, enclose and keep off the frame on and lie in the piece downside fixed mounting that the material is smooth and put and sweep the bits piece, enclose and be connected with the piece on the fender frame with sliding fit's mode and collect the frame, continuous conveying assembly is last and lie in piece collection frame left end fixed mounting and have fixed bolster, continuous conveying assembly is last and lie in fixed bolster upper end fixed mounting and have guide piece.
In one embodiment, the grinding assembly comprises a supporting and positioning piece, the supporting and positioning piece is symmetrically and fixedly installed at the front end and the rear end of the fixed frame, a single door installation frame is fixedly installed on the supporting and positioning piece together, an electric telescopic rod II is fixedly installed in the middle of the upper end of the single door installation frame, a square installation piece is fixedly installed at the lower end of the electric telescopic rod II, a motor III is fixedly installed in the square installation piece, a matched fine grinding head is fixedly connected with a motor III output shaft, limit slideway plates are symmetrically and fixedly installed on the front side and the rear side of the square installation piece on the single door installation frame, and sliding connection between the limit slideway plates and the square installation piece is achieved.
In one embodiment, the side protection component comprises a fixed side plate, the fixed side plate is symmetrically and fixedly arranged at the front and back of the upper end of the fixed frame, the installation frame is fixedly arranged at the opposite end of the fixed side plate, the rotating rollers are uniformly and rotatably connected to the installation frame, the rotating rollers on one side of the installation frame are in common transmission connection with a conveying belt, the tensioning rollers close to the fixed side plate are rotatably connected to the installation frame, and the driving parts are commonly arranged on the installation frame.
In one embodiment, the driving piece comprises a motor II, the upper end of a mounting rack on the rear side is fixedly provided with the motor II through a motor base, the lower end of an output shaft of the motor II is fixedly connected with a left rotating roller on the corresponding mounting rack, a driving gear is fixedly arranged on the motor II, the upper end of the mounting rack on the rear side is positioned on the right side of the driving gear and is rotationally connected with a driven gear, the driving gear is meshed with the driven gear, the upper end of the driven gear is fixedly provided with a driving belt wheel, the upper end of the left rotating roller on the mounting rack on the front side is fixedly connected with a driven belt wheel, and the driving belt wheel is in transmission connection with the driven belt wheel through a transmission belt.
In one embodiment, the continuous conveying assembly comprises a fixed frame, the left and right symmetrical rotation is connected with a transmission shaft on the fixed frame, a conveying belt is connected between the transmission shafts in a transmission manner, a first motor is fixedly installed on the left side of the rear end of the fixed frame through a motor base, an output shaft of the first motor is fixedly connected with the left transmission shaft, and a supporting roller piece is uniformly and fixedly installed on the fixed frame and located between the transmission shafts.
In one embodiment, the fixed clamping assembly comprises an electric sliding plate, sliding grooves are symmetrically formed in the upper end of the fixed frame and located on the right side of the side protection assembly, the electric sliding plate is arranged in each sliding groove, an electric telescopic rod I is fixedly installed at the opposite end of each electric sliding plate, a butt joint clamp is fixedly installed at the other end of each electric telescopic rod, and anti-slip contact pieces are fixedly arranged at the opposite ends of the butt joint clamps.
In one embodiment, sweep bits spare including the cooperation bottom part, enclose and keep off the frame on and lie in the material and slide a downside fixed mounting and have the cooperation bottom part, and the cooperation bottom part with enclose and keep off two location round bar fixed connection of symmetry around between the frame, the cooperation bottom part left end middle part is provided with flexible brush piece, the cooperation bottom part left end just is located the flexible brush piece front and back both sides and all evenly is provided with brush hair one.
In one embodiment, the telescopic brush piece comprises a bottom brush plate, the middle part of the left end of the matched bottom piece is connected with the bottom brush plate in a sliding fit mode, the left end of the bottom brush plate is uniformly provided with second bristles, the right end of the bottom brush plate is connected with the matched bottom piece through uniformly arranged telescopic positioning pieces, springs are sleeved on the telescopic positioning pieces, one ends of the springs are fixedly connected with the matched bottom piece, and the other ends of the springs are fixedly connected with the bottom brush plate.
In addition, the application also provides an alloy spherical tooth processing method, which comprises the following steps:
s1, injection molding: and mixing the powder prepared from the hard alloy raw material with a proper amount of bonding agent, injecting the mixture into a button die for manufacturing and molding, and firing the molded alloy button to remove the bonding agent and further fasten the powder particles inside.
S2, continuous conveying: alloy buttons are continuously conveyed through the positioning fine grinding unit, so that the alloy buttons can be continuously and stably subjected to fine machining treatment.
S3, positioning processing: and (3) stably positioning the alloy spherical teeth through a positioning fine grinding unit, and performing spherical fine grinding treatment on the alloy spherical teeth.
S4, collecting and cleaning scraps: alloy buttons slide into the scrap cleaning unit for temporary collection after fine grinding, and meanwhile, the scrap cleaning unit is utilized for cleaning and collecting scraps, so that the follow-up fine machining treatment can be stably and continuously carried out.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the application provides an alloy ball tooth processing device and method, the accurate grinding unit that is set up, carry on the preliminary steady loading to the alloy ball tooth of the sphere to be accurate grinding through cooperating with the groove, then carry on the synchronous rightward conveying with the continuous conveying assembly through the side guard assembly, guarantee the steady and continuous transportation of the alloy ball tooth, realize the continuous feed, carry on the centre gripping to the cylindrical end of the alloy ball tooth through the fixed clamping assembly, carry right with the continuous conveying assembly synchronous, until transport to the working position of the grinding assembly, carry on the accurate grinding treatment to the sphere of the alloy ball tooth through the grinding assembly, the whole process can realize the continuous grinding work, has raised the working efficiency; the chip sweeping piece is arranged, the chip sweeping treatment is carried out by brushing the first end of the brush and the left end of the telescopic brush piece against the conveying belt, the belt surface of the conveying belt in the next round of transportation is ensured to be clean, and the subsequent loading and transportation of the alloy buttons are not affected.
2. According to the telescopic brush piece provided by the application, when the matched groove on the conveyor belt moves to the left end of the telescopic brush piece 233, under the action of the spring and the telescopic positioning piece, the bottom brush plate slides out leftwards, so that the second brush hair can contact the bottom surface of the matched groove to sweep scraps, the surface of the conveyor belt is ensured to be clean, and meanwhile, scraps remained in the matched groove are prevented from affecting the stable placement of the subsequent alloy spherical teeth.
3. The limiting slideway plate is used for stabilizing the square mounting piece and ensuring that the square mounting piece moves up and down along the vertical direction so as to ensure centering accuracy of the matched fine grinding head.
In addition to the technical problems, technical features constituting the technical solutions, and beneficial effects caused by the technical features of the technical solutions described above, other technical problems that can be solved based on an alloy button processing device and method, other technical features included in the technical solutions, and beneficial effects caused by the technical features provided by the embodiments of the present application will be further described in detail in the detailed description.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present application, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic perspective view of the present application.
Fig. 2 is an enlarged view of the application at M in fig. 1.
Fig. 3 is a schematic view of the transverse vertical half-section structure of the present application.
Fig. 4 is a cross-sectional view taken along A-A of fig. 3 in accordance with the present application.
Fig. 5 is a B-B cross-sectional view of fig. 3 in accordance with the present application.
Fig. 6 is a C-C cross-sectional view of fig. 3 in accordance with the present application.
Fig. 7 is an enlarged view of the application at N in fig. 3.
Reference numerals:
1. positioning a fine grinding unit; 11. a continuous conveying assembly; 111. a fixed frame; 112. a transmission shaft; 113. a conveyor belt; 1130. a mating groove; 114. a first motor; 115. a support roller member; 12. a side guard assembly; 121. fixing the side plates; 122. a frame is installed; 123. rotating the roller; 124. a conveyor belt; 125. a tension roller; 126. a driving member; 1261. a second motor; 1262. a drive gear; 1263. a driven gear; 1264. a driving pulley; 1265. a driven pulley; 1266. a transmission belt; 13. a fixed clamping assembly; 131. an electric sliding plate; 132. an electric telescopic rod I; 133. a butt joint clamp; 134. an anti-slip contact; 14. a grinding assembly; 141. a supporting and positioning piece; 142. a single door mounting rack; 143. an electric telescopic rod II; 144. square mounting members; 145. a third motor; 146. matching with a fine grinding head; 147. a limit slideway plate; 2. a debris cleaning unit; 21. a surrounding block frame; 22. a material sliding part; 23. a chip sweeping piece; 231. a mating base; 232. positioning a round rod; 233. a retractable brush; 2331. a bottom brush plate; 2332. brushing hair II; 2333. a telescopic positioning piece; 2334. a spring; 234. brushing first; 24. a debris collection frame; 25. a fixed support; 26. and a material guiding piece.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the application, whereby the application is not limited to the specific embodiments disclosed below.
Referring to fig. 1, an alloy button processing device includes: the locating fine grinding unit 1 and the debris cleaning unit 2 are fixedly arranged at the right end of the locating fine grinding unit 1.
Referring to fig. 1, the positioning and fine grinding unit 1 includes a continuous conveying assembly 11, a side protection assembly 12, a fixed clamping assembly 13 and a grinding assembly 14, wherein the side protection assembly 12 is fixedly installed at the upper end of the continuous conveying assembly 11, the fixed clamping assembly 13 is disposed at the upper end of the continuous conveying assembly 11 and on the right side of the side protection assembly 12, and the grinding assembly 14 is disposed at the upper side of the fixed clamping assembly 13 and on the continuous conveying assembly 11; the continuous conveying assembly 11 comprises a conveying belt 113, and the outer end surface of the conveying belt 113 is uniformly provided with matching grooves 1130.
Alloy buttons of the spherical surface to be refined are placed in corresponding matching grooves 1130 on the conveying belt 113 one by one, when the alloy buttons are conveyed from left to right by the continuous conveying assembly 11 and enter between the side edge protection assemblies 12, stable conveying of the alloy buttons can be guaranteed due to the fact that the side edge protection assemblies 12 and the continuous conveying assembly 11 are conveyed synchronously to the right, after the alloy buttons are conveyed out of between the side edge protection assemblies 12, cylindrical ends of the alloy buttons are clamped through the fixed clamping assemblies 13 initially positioned at the left side and conveyed synchronously to the right with the continuous conveying assembly 11 until the alloy buttons are conveyed to the working position of the grinding assembly 14, after positioning is stopped, the spherical surfaces of the alloy buttons are refined by the grinding assembly 14, and after the spherical surfaces of the alloy buttons are ground smooth, the alloy buttons are conveyed rightward along with the continuous conveying assembly 11 and enter the debris cleaning unit 2.
Referring to fig. 3 and 5, the continuous conveying assembly 11 includes a fixed frame 111, a driving shaft 112, a conveying belt 113, a first motor 114 and a supporting roller 115, the driving shaft 112 is rotationally connected on the fixed frame 111 in a bilateral symmetry manner, the conveying belt 113 is connected between the driving shafts 112 in a transmission manner, the first motor 114 is fixedly mounted on the left side of the rear end of the fixed frame 111 through a motor base, an output shaft of the first motor 114 is fixedly connected with the driving shaft 112 on the left side, and the supporting roller 115 is uniformly and fixedly mounted on the fixed frame 111 and between the driving shafts 112; starting a first motor 114, and driving a transmission shaft 112 to rotate through the rotation of the first motor 114, so as to finally realize the left-to-right transportation of the conveyer belt 113, thereby realizing the continuous conveying of alloy buttons; the supporting roller 115 is provided for supporting and driving the conveyor belt 113.
Referring to fig. 2, 3 and 5, the side protection assembly 12 includes a fixed side plate 121, a mounting frame 122, rotating rollers 123, a conveyor belt 124, tensioning rollers 125 and a driving member 126, the fixed side plate 121 is symmetrically and fixedly mounted on the upper end of the fixed frame 111, the mounting frames 122 are fixedly mounted on opposite ends of the fixed side plate 121, the rotating rollers 123 are uniformly and rotatably connected on the mounting frames 122, the conveyor belt 124 is commonly and rotatably connected on the rotating rollers 123 on the mounting frames 122 on one side, the tensioning rollers 125 close to the fixed side plate 121 are rotatably connected on the mounting frames 122, and the driving member 126 is commonly arranged on the mounting frames 122; starting the driving part 126, driving the rotating rollers 123 on two sides to synchronously and reversely rotate through the driving part 126, finally realizing the synchronous movement of the opposite end surfaces of the conveyor belts 124 on two sides from left to right, and matching with the continuous conveying assembly 11 to stably drive the alloy spherical teeth to carry out continuous material conveying right so as to realize continuous finish machining treatment.
Referring to fig. 2, the driving member 126 includes a second motor 1261, a driving gear 1262, a driven gear 1263, a driving pulley 1264, a driven pulley 1265 and a driving belt 1266, the upper end of the rear mounting frame 122 is fixedly provided with the second motor 1261 through a motor base, the lower end of the output shaft of the second motor 1261 is fixedly connected with a left rotating roller 123 on the corresponding mounting frame 122, the driving gear 1262 is fixedly provided on the second motor 1261, the upper end of the rear mounting frame 122 is positioned on the right side of the driving gear 1262 and is rotationally connected with the driven gear 1263, the driving gear 1262 is meshed with the driven gear 1263, the driving pulley 1264 is fixedly provided at the upper end of the driven gear 1263, the upper end of the left rotating roller 123 on the front mounting frame 122 is fixedly connected with the driven pulley 1265, and the driving pulley 1264 is in transmission connection with the driven pulley 1265 through the driving belt 1266; the motor II 1261 is started, the motor II 1261 rotates to drive the rear rotary roller 123 to rotate, and then the rear conveyor belt 124 is driven to perform uniform transmission, and then the conveyor belt 1266 is connected to realize synchronous movement of the front conveyor belt 124.
Referring to fig. 4 and 5, the fixed clamping assembly 13 includes an electric sliding plate 131, an electric telescopic rod 132, a docking fixture 133 and an anti-slip contact 134, sliding grooves are symmetrically formed on the upper end of the fixed frame 111 and on the right side of the side protection assembly 12, the electric sliding plate 131 is disposed in the sliding grooves, the electric telescopic rod 132 is fixedly mounted on the opposite end of the electric sliding plate 131, the docking fixture 133 is fixedly mounted on the other end of the electric telescopic rod 132, and the anti-slip contact 134 is fixedly disposed on the opposite end of the docking fixture 133; when the alloy ball teeth needing to be finished are transported out from the right side of the side protection assembly 12, the first electric telescopic rod 132 initially positioned at the left end of the sliding groove stretches out synchronously until the anti-slip contact piece 134 contacts two sides of the alloy ball teeth, then the alloy ball teeth are transported rightwards to the right end of the sliding groove to stop, and after the finish grinding treatment of the alloy ball teeth is finished, the first electric telescopic rod 132 drives the butt joint clamp 133 to retract in the opposite direction, and the alloy ball teeth after finish grinding continue to be transported rightwards.
Referring to fig. 3 and 4, the grinding assembly 14 includes a supporting and positioning member 141, a single door mounting frame 142, a second electric telescopic rod 143, a square mounting member 144, a third motor 145, a mating finish grinding head 146 and a limiting slide plate 147, the supporting and positioning member 141 is symmetrically and fixedly mounted at the front and rear ends of the fixed frame 111, the single door mounting frame 142 is fixedly mounted on the supporting and positioning member 141, the second electric telescopic rod 143 is fixedly mounted in the middle of the upper end of the single door mounting frame 142, the square mounting member 144 is fixedly mounted at the lower end of the second electric telescopic rod 143, the third motor 145 is fixedly mounted in the square mounting member 144, the output shaft of the third motor 145 is fixedly connected with the mating finish grinding head 146, the limiting slide plate 147 is symmetrically and fixedly mounted on the front and rear sides of the single door mounting frame 142 and positioned on the square mounting member 144, and the limiting slide plate 147 is slidably connected with the square mounting member 144.
When the alloy ball teeth to be refined are transported to a working position right below the matched refined grinding head 146, a certain distance is extended downwards through the second electric telescopic rod 143, meanwhile, the third electric motor 145 rotates, and after the matched refined grinding head 146 contacts with the spherical surface of the alloy ball teeth and finish smooth grinding, the second electric telescopic rod 143 drives the matched refined grinding head 146 to move upwards, and the third electric motor 145 stops rotating; the limiting slideway plate 147 is arranged to stabilize the square mounting piece 144, and ensure that the square mounting piece moves up and down along the vertical direction so as to ensure centering accuracy of the matched fine grinding head 146.
Referring to fig. 1, 3 and 5, the debris cleaning unit 2 includes a surrounding frame 21, a material sliding part 22, a debris sweeping part 23, a debris collecting frame 24, a fixing support 25 and a material guiding part 26, wherein the surrounding frame 21 is fixedly mounted at the right end of the continuous conveying assembly 11, the material sliding part 22 is fixedly mounted on the surrounding frame 21, the debris sweeping part 23 is fixedly mounted on the surrounding frame 21 and is positioned at the lower side of the material sliding part 22, the debris collecting frame 24 is connected to the surrounding frame 21 in a sliding fit manner, the fixing support 25 is fixedly mounted at the left end of the debris collecting frame 24 on the continuous conveying assembly 11, and the material guiding part 26 is fixedly mounted at the upper end of the fixing support 25 on the continuous conveying assembly 11; after the spherical surface of the alloy ball tooth is ground to be smooth, the right end of the continuous conveying assembly 11 slides into the material sliding part 22 for temporary collection and storage, then the chip section on the surface of the conveying belt 113 is cleaned by sweeping the chip sweeping part 23 when rotating through the chip sweeping part 23, the swept chip is collected by the chip collecting frame 24, and after finishing of a plurality of rounds, the chip collecting frame 24 can be pulled out from the right end to collect the chips therein.
Referring to fig. 6, the dust sweeping member 23 includes a matching bottom member 231, a positioning round bar 232, a telescopic brush member 233 and a first bristle 234, the matching bottom member 231 is fixedly mounted on the enclosure frame 21 and located at the lower side of the material sliding member 22, the matching bottom member 231 is fixedly connected with the enclosure frame 21 through two positioning round bars 232 which are symmetrical front and back, the middle part of the left end of the matching bottom member 231 is provided with the telescopic brush member 233, and the left end of the matching bottom member 231 and located at the front and back sides of the telescopic brush member 233 are uniformly provided with the first bristle 234; the left ends of the first brush hairs 234 and the telescopic brush pieces 233 are subjected to scrap sweeping treatment against the conveying belt 113, so that the belt surface of the conveying belt 113 in the next round of transportation is clean, and the subsequent loading and transportation of the alloy buttons are not affected.
Referring to fig. 6 and 7, the telescopic brush member 233 includes a bottom brush plate 2331, a second bristle 2332, a telescopic positioning member 2333 and a spring 2334, the middle of the left end of the bottom brush plate 231 is connected with the bottom brush plate 2331 in a sliding fit manner, the second bristle 2332 is uniformly arranged at the left end of the bottom brush plate 2331, the right end of the bottom brush plate 2331 is connected with the bottom brush plate 231 through the uniformly arranged telescopic positioning members 2333, the springs 2334 are sleeved on the telescopic positioning members 2333, one end of the spring 2334 is fixedly connected with the bottom brush plate 231, and the other end of the spring 2334 is fixedly connected with the bottom brush plate 2331; when the matching groove 1130 on the conveying belt 113 moves to the left end of the telescopic brush 233, under the action of the spring 2334 and the telescopic positioning piece 2333, the bottom brush plate 2331 slides out leftwards, so that the second brush hair 2332 can contact the bottom surface of the matching groove 1130 to sweep scraps, the surface of the conveying belt 113 is clean, and meanwhile, scraps remained in the matching groove 1130 are prevented from affecting the stable placement of subsequent alloy buttons.
In addition, the application also provides an alloy spherical tooth processing method, which comprises the following steps:
s1, injection molding: and mixing the powder prepared from the hard alloy raw material with a proper amount of bonding agent, injecting the mixture into a button die for manufacturing and molding, and firing the molded alloy button to remove the bonding agent and further fasten the powder particles inside.
S2, continuous conveying: the alloy ball teeth are continuously conveyed through the positioning fine grinding unit 1, so that the alloy ball teeth can be continuously and stably subjected to fine machining treatment.
S3, positioning processing: the alloy ball teeth are stably positioned by the positioning fine grinding unit 1 and subjected to spherical fine grinding treatment.
S4, collecting and cleaning scraps: alloy buttons slide into the scrap cleaning unit 2 after fine grinding to be temporarily collected, and meanwhile, the scrap cleaning unit 2 is utilized to clean and collect scraps, so that the follow-up fine machining treatment can be stably and continuously carried out.
The working principle of the application is as follows: when alloy buttons of the spherical surface to be refined are placed in corresponding matching grooves 1130 on the conveying belt 113 one by one, the continuous conveying assembly 11 conveys the alloy buttons from left to right and enters between the side edge protection assemblies 12, the side edge protection assemblies 12 and the continuous conveying assembly 11 are synchronously conveyed to the right, stable conveying of the alloy buttons can be guaranteed, after the alloy buttons are to be conveyed out of between the side edge protection assemblies 12, cylindrical ends of the alloy buttons are clamped through the fixed clamping assemblies 13 initially positioned at the left side, the alloy buttons are synchronously conveyed to the right until the alloy buttons are conveyed to the working position of the grinding assembly 14, after the alloy buttons are stopped to be positioned, the spherical surfaces of the alloy buttons are subjected to finish grinding through the grinding assembly 14, after the spherical surfaces of the alloy buttons are ground to be smooth, the right ends of the alloy buttons slide into the material sliding piece 22 for temporary collection and storage, then, when the chip segments on the surface of the conveying belt 113 rotate through the chip sweeping piece 23, the chip collecting and sweeping chips are cleaned by the chip collecting frame 24, and after finishing of several rounds of finish machining, the chip collecting frame 24 is pulled out from the right ends, and chips therein are collected.
In the description of the present application, it should be understood that the terms "middle," "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," "axial," "circumferential," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present application and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application.
Furthermore, the terms "first," "second," "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying a number of technical features which is indicated. In the description of the present application, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present application, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, or slidably connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in this way, therefore: all equivalent changes in structure, shape and principle according to the present application should be covered in the protection scope of the present application.
Claims (9)
1. An alloy button processingequipment, its characterized in that: comprising the following steps: the locating fine grinding unit (1) and the debris cleaning unit (2), wherein the debris cleaning unit (2) is fixedly arranged at the right end of the locating fine grinding unit (1); wherein:
the positioning fine grinding unit (1) comprises a continuous conveying assembly (11), a side edge protection assembly (12) is fixedly arranged at the upper end of the continuous conveying assembly (11), a fixed clamping assembly (13) is arranged at the upper end of the continuous conveying assembly (11) and positioned on the right side of the side edge protection assembly (12), and a grinding assembly (14) is arranged on the continuous conveying assembly (11) and positioned on the upper side of the fixed clamping assembly (13);
the continuous conveying assembly (11) comprises a conveying belt (113), and matching grooves (1130) are uniformly formed in the outer end face of the conveying belt (113);
the debris cleaning unit (2) comprises a surrounding frame (21), the right end of the continuous conveying assembly (11) is fixedly provided with a surrounding frame (21), a material sliding part (22) is fixedly arranged on the surrounding frame (21), a debris sweeping part (23) is fixedly arranged on the lower side of the surrounding frame (21) and located on the material sliding part (22), a debris collecting frame (24) is connected on the surrounding frame (21) in a sliding fit mode, a fixed supporting part (25) is fixedly arranged on the continuous conveying assembly (11) and located on the left end of the debris collecting frame (24), and a material guiding part (26) is fixedly arranged on the continuous conveying assembly (11) and located on the upper end of the fixed supporting part (25).
2. An alloy button machining apparatus according to claim 1, wherein: the grinding assembly (14) comprises a supporting and positioning piece (141), the supporting and positioning piece (141) is symmetrically and fixedly installed at the front end and the rear end of the fixed frame (111), a single-door installation frame (142) is fixedly installed on the supporting and positioning piece (141) together, an electric telescopic rod II (143) is fixedly installed in the middle of the upper end of the single-door installation frame (142), a square installation piece (144) is fixedly installed at the lower end of the electric telescopic rod II (143), a motor III (145) is fixedly installed in the square installation piece (144), a matched fine grinding head (146) is fixedly connected with an output shaft of the motor III (145), and a limiting slideway plate (147) is fixedly installed on the single-door installation frame (142) and located at the front side and the rear side of the square installation piece (144) in a sliding mode between the limiting slideway plate (147) and the square installation piece (144).
3. An alloy button machining apparatus according to claim 1, wherein: side protection subassembly (12) are including fixed curb plate (121), symmetrical fixed mounting has fixed curb plate (121) around fixed frame (111) upper end, fixed curb plate (121) equal fixed mounting has installation frame (122) in opposite end, all evenly rotate on installation frame (122) and be connected with roller (123), roller (123) on one side installation frame (122) are connected with conveyer belt (124) in common transmission, all rotate on installation frame (122) and be connected with tensioning roller (125) that are close to fixed curb plate (121), be provided with driving piece (126) jointly on installation frame (122).
4. An alloy button machining apparatus according to claim 3, wherein: the driving piece (126) comprises a motor II (1261), the upper end of a mounting rack (122) at the rear side is fixedly provided with a motor II (1261) through a motor seat, the lower end of an output shaft of the motor II (1261) is fixedly connected with a left rotating roller (123) on the corresponding mounting rack (122), a driving gear (1262) is fixedly arranged on the motor II (1261), the upper end of the mounting rack (122) at the rear side is rotationally connected with a driven gear (1263) on the right side of the driving gear (1262), the driving gear (1262) is meshed with the driven gear (1263), the upper end of the driven gear (1263) is fixedly provided with a driving pulley (1264), the upper end of the left rotating roller (123) on the mounting rack (122) at the front side is fixedly connected with a driven pulley (1265), and the driving pulley (1264) is in transmission connection with the driven pulley (1265) through a transmission belt (1266).
5. An alloy button machining apparatus according to claim 1, wherein: the continuous conveying assembly (11) comprises a fixed frame (111), a transmission shaft (112) is rotationally connected on the fixed frame (111) in a bilateral symmetry manner, a conveying belt (113) is connected between the transmission shafts (112) in a transmission manner, a motor I (114) is fixedly arranged on the left side of the rear end of the fixed frame (111) through a motor base, an output shaft of the motor I (114) is fixedly connected with the transmission shaft (112) on the left side, and supporting roller pieces (115) are uniformly and fixedly arranged on the fixed frame (111) and between the transmission shafts (112).
6. An alloy button machining apparatus according to claim 1, wherein: the fixed clamping assembly (13) comprises an electric sliding plate (131), sliding grooves are symmetrically formed in the front and rear of the upper end of the fixed frame (111) and located on the right side of the side protection assembly (12), the electric sliding plate (131) is arranged in each sliding groove, an electric telescopic rod I (132) is fixedly arranged at the opposite end of each electric sliding plate (131), a butt joint clamp (133) is fixedly arranged at the other end of each electric telescopic rod I (132), and anti-slip contact pieces (134) are fixedly arranged at the opposite ends of the butt joint clamp (133).
7. An alloy button machining apparatus according to claim 1, wherein: sweeps bits spare (23) including cooperation setting aside piece (231), enclose and keep off on frame (21) and lie in material slide and put piece (22) downside fixed mounting and have cooperation setting aside piece (231), and enclose and keep off two location round bars (232) fixed connection of symmetry around between frame (21) through between setting aside piece (231), cooperation setting aside piece (231) left end middle part is provided with flexible brush piece (233), cooperation setting aside piece (231) left end and lie in both sides all evenly are provided with brush hair one (234) around flexible brush piece (233).
8. The alloy button machining device according to claim 7, wherein: the telescopic brush piece (233) comprises a bottom brush plate (2331), the middle part of the left end of the matched bottom piece (231) is connected with the bottom brush plate (2331) in a sliding fit mode, the left end of the bottom brush plate (2331) is uniformly provided with bristles II (2332), the right end of the bottom brush plate (2331) is connected with the matched bottom piece (231) through a telescopic positioning piece (2333) which is uniformly arranged, springs (2334) are sleeved on the telescopic positioning piece (2333), one end of each spring (2334) is fixedly connected with the matched bottom piece (231), and the other end of each spring is fixedly connected with the bottom brush plate (2331).
9. An alloy button machining apparatus according to claim 1, wherein: the application also provides an alloy ball tooth processing method, which comprises the following steps:
s1, injection molding: mixing powder prepared from hard alloy raw materials with a proper amount of bonding agent, injecting the mixture into a button die for manufacturing and molding, and firing the molded alloy button to remove the bonding agent and further fasten the powder particles inside;
s2, continuous conveying: alloy buttons are continuously conveyed through a positioning fine grinding unit (1), so that the alloy buttons can be continuously and stably subjected to fine machining treatment;
s3, positioning processing: the alloy ball teeth are stably positioned through a positioning fine grinding unit (1), and are subjected to spherical fine grinding treatment;
s4, collecting and cleaning scraps: alloy buttons slide into the scrap cleaning unit (2) for temporary collection after fine grinding, and meanwhile the scrap cleaning unit (2) is utilized for cleaning and collecting scraps, so that the follow-up fine machining treatment can be stably and continuously carried out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311156398.3A CN117182207A (en) | 2023-09-08 | 2023-09-08 | Alloy ball tooth processing device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311156398.3A CN117182207A (en) | 2023-09-08 | 2023-09-08 | Alloy ball tooth processing device and method |
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| Publication Number | Publication Date |
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| CN117182207A true CN117182207A (en) | 2023-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311156398.3A Pending CN117182207A (en) | 2023-09-08 | 2023-09-08 | Alloy ball tooth processing device and method |
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| CN (1) | CN117182207A (en) |
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