CN117181451A - Enhanced activation flotation method for carbonate copper oxide ore - Google Patents
Enhanced activation flotation method for carbonate copper oxide ore Download PDFInfo
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- 238000005188 flotation Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000004913 activation Effects 0.000 title claims abstract description 22
- QLOLFVLPQSFYEU-UHFFFAOYSA-L C([O-])([O-])=O.[Cu+2]=O Chemical compound C([O-])([O-])=O.[Cu+2]=O QLOLFVLPQSFYEU-UHFFFAOYSA-L 0.000 title claims abstract description 9
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims abstract description 91
- 239000005751 Copper oxide Substances 0.000 claims abstract description 81
- 229910000431 copper oxide Inorganic materials 0.000 claims abstract description 81
- 239000004088 foaming agent Substances 0.000 claims abstract description 69
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 53
- 229910052797 bismuth Inorganic materials 0.000 claims abstract description 51
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims abstract description 47
- 230000003213 activating effect Effects 0.000 claims abstract description 21
- 238000000227 grinding Methods 0.000 claims abstract description 9
- 238000004537 pulping Methods 0.000 claims abstract description 3
- 239000012141 concentrate Substances 0.000 claims description 123
- 230000002000 scavenging effect Effects 0.000 claims description 91
- 229960004643 cupric oxide Drugs 0.000 claims description 79
- 239000012190 activator Substances 0.000 claims description 53
- 239000003795 chemical substances by application Substances 0.000 claims description 45
- TUZCOAQWCRRVIP-UHFFFAOYSA-N butoxymethanedithioic acid Chemical group CCCCOC(S)=S TUZCOAQWCRRVIP-UHFFFAOYSA-N 0.000 claims description 33
- 239000010949 copper Substances 0.000 claims description 19
- 229910052802 copper Inorganic materials 0.000 claims description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- WUOACPNHFRMFPN-UHFFFAOYSA-N alpha-terpineol Chemical group CC1=CCC(C(C)(C)O)CC1 WUOACPNHFRMFPN-UHFFFAOYSA-N 0.000 claims description 3
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 229940116411 terpineol Drugs 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 33
- 239000011707 mineral Substances 0.000 abstract description 33
- 238000011084 recovery Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 9
- 241000907663 Siproeta stelenes Species 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 3
- 239000012991 xanthate Substances 0.000 abstract description 3
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 abstract description 2
- 238000001179 sorption measurement Methods 0.000 abstract description 2
- 229910052951 chalcopyrite Inorganic materials 0.000 abstract 1
- DVRDHUBQLOKMHZ-UHFFFAOYSA-N chalcopyrite Chemical compound [S-2].[S-2].[Fe+2].[Cu+2] DVRDHUBQLOKMHZ-UHFFFAOYSA-N 0.000 abstract 1
- DSCFFEYYQKSRSV-UHFFFAOYSA-N 1L-O1-methyl-muco-inositol Natural products COC1C(O)C(O)C(O)C(O)C1O DSCFFEYYQKSRSV-UHFFFAOYSA-N 0.000 description 24
- VJXUJFAZXQOXMJ-UHFFFAOYSA-N D-1-O-Methyl-muco-inositol Natural products CC12C(OC)(C)OC(C)(C)C2CC(=O)C(C23OC2C(=O)O2)(C)C1CCC3(C)C2C=1C=COC=1 VJXUJFAZXQOXMJ-UHFFFAOYSA-N 0.000 description 24
- DSCFFEYYQKSRSV-KLJZZCKASA-N D-pinitol Chemical compound CO[C@@H]1[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)[C@H]1O DSCFFEYYQKSRSV-KLJZZCKASA-N 0.000 description 24
- 238000001994 activation Methods 0.000 description 17
- 238000012360 testing method Methods 0.000 description 15
- 239000003814 drug Substances 0.000 description 12
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 10
- 239000000654 additive Substances 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 6
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- 229940079593 drug Drugs 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 241000530268 Lycaena heteronea Species 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000003750 conditioning effect Effects 0.000 description 3
- 239000010433 feldspar Substances 0.000 description 3
- 238000001612 separation test Methods 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 2
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 2
- 239000010459 dolomite Substances 0.000 description 2
- 229910000514 dolomite Inorganic materials 0.000 description 2
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 1
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 1
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 1
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 1
- 239000005725 8-Hydroxyquinoline Substances 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- 229910052612 amphibole Inorganic materials 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 229910001779 copper mineral Inorganic materials 0.000 description 1
- BWFPGXWASODCHM-UHFFFAOYSA-N copper monosulfide Chemical compound [Cu]=S BWFPGXWASODCHM-UHFFFAOYSA-N 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
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- 229960003540 oxyquinoline Drugs 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000011028 pyrite Substances 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- 229910052611 pyroxene Inorganic materials 0.000 description 1
- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical compound C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a reinforced activation flotation method for carbonate copper oxide ores, and belongs to the technical field of mineral processing. Aiming at the problems that the single bismuth reagent activation flotation method has poor activation effect, the collector is difficult to stably adsorb, the copper oxide ore flotation is seriously inhibited by excessive amount, and the like, the invention adopts NH 3 ·H 2 The O and bismuth reagents synergistically activate a carbonate-type copper oxide ore, predominantly malachite or chalcopyrite. Crushing raw ore, grinding, pulping to obtain ore pulp to be floated, and adding NH into the ore pulp 3 ·H 2 O is pretreated, then bismuth reagent is added to activate oxygenAnd (3) copper oxide ore is recovered from the ore by sequentially adding a collector and a foaming agent after activating the copper oxide ore. By NH 3 ·H 2 After the copper oxide ore is cooperatively activated by the O and the bismuth reagent, the number of active sites on the surface of the mineral is increased, the stable adsorption of the xanthate collector on the surface of the mineral is promoted, the intensified activation of copper oxide minerals in the ore is realized, the dosage of the bismuth reagent is reduced, and the ore dressing cost is reduced while the flotation recovery rate of the copper oxide ore is improved.
Description
Technical Field
The invention relates to a reinforced activation flotation method for carbonate copper oxide ores, and belongs to the technical field of mineral processing.
Background
Copper is one of the earliest metals found and used by humans, and copper and its alloys are widely used in the fields of energy, traffic, electricity, etc. due to their excellent electrical conductivity, thermal conductivity, wear resistance. Copper smelting raw materials still mainly comprise copper sulfide ores, however, with the continuous promotion of global industrialization progress, the contradiction between copper resources and copper material supply and demand is continuously aggravated, and the copper sulfide ores are difficult to meet the increasing copper resource demands. Copper oxide ore is one of important copper ore resources, and efficient development and utilization of copper ore is certainly an important supplement to copper metal resources, and is also an important research direction of mineral processing workers.
At present, carbonate-type copper oxide ore (malachite and blue copper ore) is the copper oxide mineral with the most wide distribution, and aiming at the recovery of the mineral, the most widely applied method in industry is a sulfide-xanthate flotation method, namely Na is adopted 2 S, naHS and other vulcanizing agent pairsThe surface of the carbonate copper oxide ore is modified to generate a copper-sulfur compound film with stronger hydrophobicity, and then the film is recovered by adding a xanthate collector. In recent years, some organic chelating agents have high metal ion chelating ability and high selectivity, and are also used for activating complex and difficult-to-separate copper oxide ores, such as D2, 8-hydroxyquinoline, triethanolamine and the like, wherein D2 has the advantages of small dosage, high flotation speed, high adaptability and the like, and has been used in industrial production.
2, 5-dimercapto-134-thiadiazole (bismuth reagent for short in Chinese and DMTD for short in English) is a main active ingredient of D2, white to light yellow crystal powder is commonly used for detecting bismuth, copper, lead, palladium and antimony, and particularly can react with copper to generate brown precipitate. Bismuth reagent is excellent activator of carbonate type copper oxide ore, and can improve flotation recovery rate of carbonate type copper oxide ore by about 50% in order to be successfully applied to industrial production. However, the bismuth reagent has a narrow dosage range, copper oxide ores are difficult to be activated effectively when the dosage is low, and flotation recovery of the copper oxide ores can be inhibited seriously when the dosage is high, so that production cannot be carried out normally. Although theoretical researches show that the method adopting solid-liquid separation can improve the problem that excessive bismuth reagent inhibits copper oxide ore floatation to a certain extent, the method cannot be applied to industrial production in view of environmental protection, cost and other problems. Therefore, the activation process of the carbonate type copper oxide ore is studied deeply, the state of the activation product on the surface of the mineral is regulated and controlled directionally, the activation effect of the activator is enhanced, the dosage range of the activator is widened, and the method has great significance to industrial production.
Disclosure of Invention
Aiming at the problems of poor activation effect, difficult stable adsorption of a collector, excessive severe inhibition of copper oxide ore flotation and the like of a bismuth reagent direct activation flotation method, the invention provides a carbonate type copper oxide ore intensified activation flotation method, namely, a regulator NH is added in advance before activation 3 ·H 2 O-treated carbonate copper oxide mineral can change the surface property of the mineral and the components of ore pulp solution, and then an activator bismuth reagent and NH are added 3 ·H 2 The pretreatment of O strengthens the activation effect of bismuth reagent in carbonate type cupric oxide minerals,and finally, sequentially adding a collector and a foaming agent to recover copper minerals in the ore.
A method for strengthening and activating flotation of carbonate copper oxide ore comprises the following specific steps:
(1) Crushing copper oxide ores, grinding and pulping to obtain ore pulp to be floated;
(2) Sequentially adding a regulator, an activator, a collector and a foaming agent into the ore pulp in the step (1) to perform primary roughing operation to obtain primary roughing concentrate and primary roughing tailings;
(3) Sequentially adding a regulator, an activating agent, a collector and a foaming agent into the primary roughing tailings in the step (2) to perform primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; the primary scavenging concentrate is returned and integrated into primary roughing operation, a regulator, an activating agent, a collecting agent and a foaming agent are sequentially added into the primary scavenging tailings to carry out secondary scavenging operation, secondary scavenging concentrate and secondary scavenging tailings are obtained, the secondary scavenging concentrate is returned and integrated into primary scavenging operation, and the secondary scavenging tailings are the final tailings;
(4) Adding a collector and a foaming agent into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; and (3) carrying out three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, returning the three tailings to be combined into the secondary concentration operation, wherein the three concentrate concentrates are cupric oxide concentrates.
The copper content of the copper oxide ore in the step (1) is 0.5-4.5% by mass.
And (3) adding 100-500 g of regulator, 100-500 g of activator, 50-400 g of collector and 20-80 g of foaming agent into one roughing operation of the step (2) per ton of copper oxide ore.
The medicine amount added into the primary roughing tailings in the step (3) is 100-300 g of regulator, 100-300 g of activator, 50-300 g of collector and 20-50 g of foaming agent per ton of copper oxide ore. The medicine amount added into the primary scavenging tailings is 100-200 g of regulator, 100-200 g of activator, 50-200 g of collector and 20-40 g of foaming agent.
And (3) adding 50-200 g of collecting agent and 10-50 g of foaming agent into the primary roughing concentrate in the step (4) by counting copper oxide ore per ton. The dosage of the reagent added into the primary concentrate is 50-100 g of the collector.
The regulator is NH 3 ·H 2 O, an activating agent is bismuth reagent (DMTD), a collecting agent is butyl xanthate, and a foaming agent is terpineol oil. Regulator NH added into ore pulp 3 ·H 2 The mass ratio of O to the activator bismuth reagent is (1-2): 1.
The invention uses NH 3 ·H 2 On one hand, the O pre-treatment of the carbonate type cupric oxide mineral strengthens the activation effect of the subsequently added activating agent bismuth reagent, so that the content of active components on the surface of the mineral is greatly increased, and the stability of an activating product on the surface of the mineral is enhanced, thereby promoting the absorption of a collecting agent on the surface of the mineral and realizing the enhanced activation and efficient recovery of the carbonate type cupric oxide mineral in the mineral; on the other hand due to NH 3 ·H 2 The regulation and control effect of O greatly reduces the colloidal products in the solution, greatly improves the flotation environment of carbonate copper oxide minerals, effectively solves the technical problem that excessive activator inhibits the floating of minerals, widens the dosage range of the activator, and ensures the stability of mineral dressing indexes in industrial production.
The invention has the beneficial effects that:
(1) The invention uses NH 3 ·H 2 The O pre-treatment of the carbonate type copper oxide mineral strengthens the activation effect of a subsequently added activator bismuth reagent, greatly increases the content of active components on the surface of the mineral, and enhances the stability of an activated product on the surface of the mineral, thereby promoting the absorption of a collector on the surface of the mineral and realizing the enhanced activation and efficient recovery of the carbonate type copper oxide mineral in the mineral.
(2) The invention uses NH 3 ·H 2 The regulation and control function of O greatly reduces the colloidal products in the solution and greatly improves the carbonate-type copper oxide oreThe flotation environment of the material effectively solves the technical problem that excessive activator inhibits the floating of minerals, widens the dosage range of the activator, and ensures the stability of mineral separation indexes in industrial production.
(3) NH adopted by the invention 3 ·H 2 The O-DMTD activation system greatly improves the flotation recovery rate of the carbonate-type copper oxide ores, and solves the difficult problem that the complex and refractory carbonate-type copper oxide ores are difficult to recover in a green, economical and efficient way, and has remarkable economic, social and environmental benefits.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the scope of the present invention is not limited to the above.
The regulator in the following examples of the invention is NH 3 ·H 2 O, an activating agent is a bismuth reagent, a collecting agent is butyl xanthate, and a foaming agent is terpineol oil. Regulator NH added into ore pulp 3 ·H 2 The mass ratio of O to the activator bismuth reagent is (1-2): 1.
Example 1: in this example 1, a flotation separation test study was conducted on a copper oxide ore of Yunnan, and the raw ore contained 1.25% of Cu. Copper in the ore mainly exists in the form of malachite, and gangue minerals mainly comprise quartz, pyrite, dolomite, feldspar and the like.
Comparative example 1-1: in the embodiment, a conventional single bismuth reagent is adopted as the copper oxide ore activator, a test flow chart is shown in fig. 1, and the specific steps are as follows:
(1) Crushing and grinding the copper oxide ore until the mass percentage of the copper oxide ore is 80% of the particle size of-74 mu m, and mixing the slurry until the mass percentage concentration of the ore pulp is 40%.
(2) Sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the ore pulp in the step (1) to perform primary roughing operation to obtain primary roughing concentrate and primary roughing tailings; 200g of activating agent, 100g of collecting agent and 50g of foaming agent are added into ore pulp per ton of copper oxide ore;
(3) Sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the primary roughing tailings in the step (2) to perform primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; and (3) returning the primary scavenging concentrate to be incorporated into the primary roughing operation, sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the primary scavenging tailings to carry out secondary scavenging operation, so as to obtain secondary scavenging concentrate and secondary scavenging tailings, and returning the secondary scavenging concentrate to be incorporated into the primary scavenging operation. And (3) adding 175g of an activating agent, 100g of a collecting agent and 30g of a foaming agent into one roughing tailing per ton of copper oxide ore. The medicine amount added into the primary scavenging tailings is 125g of an activating agent, 75g of a collecting agent and 30g of a foaming agent;
(4) Adding a collecting agent butyl xanthate and a foaming agent pinitol oil into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector butyl xanthate into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; and (3) carrying out three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, and returning the three tailings to be combined into the secondary concentration operation. The amount of the additive added to the primary roughing concentrate in the step (4) is 100g of the collector and 20g of the foaming agent per ton of copper oxide ore; the amount of drug added to the primary concentrate was 75g of collector. The test results of this example are shown in Table 1.
Inventive examples 1-2: the embodiment adopts NH 3 ·H 2 O is used as a regulator, a bismuth reagent is used as the copper oxide ore activator, a test flow chart is shown in figure 1, and the specific steps are as follows:
(1) Crushing and grinding the copper oxide ore until the mass percentage of the copper oxide ore is 80% of the particle size of-74 mu m, and mixing the slurry until the mass percentage concentration of the ore pulp is 40%;
(2) Sequentially adding a regulator NH into the ore pulp in the step (1) 3 ·H 2 O, an activator bismuth reagent, a collector butyl xanthate and foaming agent pinitol oil are subjected to primary roughing operation to obtain primary roughing concentrate and primary roughing concentratePrimary roughing tailings; 200g of regulator, 200g of activator, 100g of collector and 50g of foaming agent are added into ore pulp per ton of copper oxide ore;
(3) Sequentially adding a regulator NH into the primary roughing tailings in the step (2) 3 ·H 2 O, an activator bismuth reagent, a collector butyl xanthate and foaming agent pinitol oil are subjected to primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; the primary scavenging concentrate is returned and integrated into the primary roughing operation, and the conditioning agent NH is sequentially added into the primary scavenging tailings 3 ·H 2 Performing secondary scavenging operation on the O, the activator bismuth reagent, the collector butyl xanthate and the foaming agent pinitol oil to obtain secondary scavenging concentrate and secondary scavenging tailings, returning the secondary scavenging concentrate and merging the secondary scavenging concentrate into primary scavenging operation, wherein the secondary scavenging tailings are final tailings; adding 175g of regulator, 175g of activator and 100g of collector into one roughing tailings per ton of copper oxide ore, and 30g of foaming agent; the dosage of the drug added into the primary scavenging tailings is 125g of regulator, 125g of activator, 75g of collector and 30g of foaming agent.
(4) Adding a collecting agent butyl xanthate and a foaming agent pinitol oil into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector butyl xanthate into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; performing three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, returning the three tailings to be integrated into the secondary concentrate operations, wherein the amount of the additive added into the primary roughing concentrate in the step (4) is 100g of collector and 20g of foaming agent per ton of copper oxide ore; the amount of drug added to the primary concentrate was 75g of collector.
Table 1 example 1 test results table
The test results of this example are shown in Table 1, and NH is illustrated by the data in Table 1 3 ·H 2 The O-bismuth reagent system has better activation effect on the carbonate type copper oxide ore, and can reach more excellent ore dressing index.
Example 2: in this example 2, a flotation separation test study was conducted on a copper oxide ore in Jiangxi, and the raw ore contained 1.02% of Cu. Copper in the ore mainly exists in the forms of malachite, blue copper ore and the like, and gangue minerals mainly comprise quartz, fayalite, mica, feldspar and the like.
Comparative example 2-1: in the embodiment, a conventional single bismuth reagent is adopted as the copper oxide ore activator, a test flow chart is shown in fig. 1, and the specific steps are as follows:
(1) Crushing and grinding the copper oxide ore until the mass percentage content of the copper oxide ore is 75% of the particle size of-74 mu m, and mixing the slurry until the mass percentage concentration of the ore pulp is 40%.
(2) Sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the ore pulp in the step (1) to perform primary roughing operation to obtain primary roughing concentrate and primary roughing tailings; 100g of activating agent, 50g of collecting agent and 20g of foaming agent are added into ore pulp per ton of copper oxide ore.
(3) Sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the primary roughing tailings in the step (2) to perform primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; and (3) returning the primary scavenging concentrate to be incorporated into the primary roughing operation, sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the primary scavenging tailings to carry out secondary scavenging operation, so as to obtain secondary scavenging concentrate and secondary scavenging tailings, and returning the secondary scavenging concentrate to be incorporated into the primary scavenging operation. 100g of an activating agent, 50g of a collecting agent and 20g of a foaming agent are added into one roughing tailing per ton of copper oxide ore. The medicine amount added into the primary scavenging tailings is 100g of an activating agent, 50g of a collecting agent and 20g of a foaming agent.
(4) Adding a collecting agent butyl xanthate and a foaming agent pinitol oil into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector butyl xanthate into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; and (3) carrying out three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, and returning the three tailings to be combined into the secondary concentration operation. The amount of the additive added to the primary roughing concentrate in the step (4) is 50g of the collector and 10g of the foaming agent per ton of copper oxide ore; the amount of drug added to the primary concentrate was 50g of collector. The test results of this example are shown in Table 2.
Inventive example 2-2: the embodiment adopts NH 3 ·H 2 O is used as a regulator, a bismuth reagent is used as the copper oxide ore activator, a test flow chart is shown in figure 1, and the specific steps are as follows:
(1) Crushing and grinding copper oxide ore until the mass percentage of the copper oxide ore is 75% of the particle size of-74 mu m, and mixing pulp until the mass percentage concentration of ore pulp is 40%;
(2) Sequentially adding a regulator NH into the ore pulp in the step (1) 3 ·H 2 O, an activator bismuth reagent, a collector butyl xanthate and foaming agent pinitol oil are subjected to primary roughing operation to obtain primary roughing concentrate and primary roughing tailings; 100g of regulator, 100g of activator, 50g of collector and 20g of foaming agent are added into ore pulp per ton of copper oxide ore.
(3) Sequentially adding a regulator NH into the primary roughing tailings in the step (2) 3 ·H 2 O, an activator bismuth reagent, a collector butyl xanthate and foaming agent pinitol oil are subjected to primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; the primary scavenging concentrate is returned and integrated into the primary roughing operation, and the conditioning agent NH is sequentially added into the primary scavenging tailings 3 ·H 2 And (3) carrying out secondary scavenging operation on the O, the activator bismuth reagent, the collector butyl xanthate and the foaming agent pinitol oil to obtain secondary scavenging concentrate and secondary scavenging tailings, and returning the secondary scavenging concentrate to be combined into primary scavenging operation. Per ton of oxidationAnd (3) adding 100g of regulator, 100g of activator, 50g of collector and 20g of foaming agent into the primary roughing tailings. The medicine amount added into the primary scavenging tailings is 100g of regulator, 100g of activator, 50g of collector and 20g of foaming agent.
(4) Adding a collecting agent butyl xanthate and a foaming agent pinitol oil into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector butyl xanthate into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; and (3) carrying out three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, and returning the three tailings to be combined into the secondary concentration operation. The amount of the additive added to the primary roughing concentrate in the step (4) is 50g of the collector and 10g of the foaming agent per ton of copper oxide ore; the amount of drug added to the primary concentrate was 50g of collector.
Table 2 example 2 test results table
The test results of this example are shown in Table 2, the data in Table 2 demonstrate that, in comparison with the bismuth-only reagent system, the NH group is 3 ·H 2 Under the O-bismuth reagent system, the grade of the copper oxide concentrate is 3.28 percent higher, the recovery rate is 9.78 percent higher, and the flotation index is obviously improved.
Example 3: in this example 2, a flotation separation test study was conducted on a certain copper oxide ore of Anhui, and the raw ore contained 3.65% Cu. Copper in the ore mainly exists in the forms of malachite, blue copper ore and the like, and gangue minerals mainly comprise dolomite, pyroxene, feldspar, amphibole and the like.
Comparative example 3-1: in the embodiment, a conventional single bismuth reagent is adopted as the copper oxide ore activator, a test flow chart is shown in fig. 1, and the specific steps are as follows:
(1) Crushing and grinding the copper oxide ore until the mass percentage content of the copper oxide ore is 70% of the particle size of-74 mu m, and mixing the slurry until the mass percentage concentration of the ore pulp is 40%.
(2) Sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the ore pulp in the step (1) to perform primary roughing operation to obtain primary roughing concentrate and primary roughing tailings; 500g of activating agent, 400g of collecting agent and 80g of foaming agent are added into ore pulp per ton of copper oxide ore.
(3) Sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the primary roughing tailings in the step (2) to perform primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; and (3) returning the primary scavenging concentrate to be incorporated into the primary roughing operation, sequentially adding an activator bismuth reagent, a collector butyl xanthate and a foaming agent pinitol oil into the primary scavenging tailings to carry out secondary scavenging operation, so as to obtain secondary scavenging concentrate and secondary scavenging tailings, and returning the secondary scavenging concentrate to be incorporated into the primary scavenging operation. 300g of activating agent, 300g of collecting agent and 50g of foaming agent are added into one roughing tailing per ton of copper oxide ore. The medicine amount added into the primary scavenging tailings is 200g of an activating agent, 200g of a collecting agent and 40g of a foaming agent.
(4) Adding a collecting agent butyl xanthate and a foaming agent pinitol oil into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector butyl xanthate into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; and (3) carrying out three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, and returning the three tailings to be combined into the secondary concentration operation. The amount of the additive added to the primary roughing concentrate in the step (4) is 200g of the collector and 50g of the foaming agent per ton of copper oxide ore; the amount of reagent added to the primary concentrate was 100g of collector. The test results of this example are shown in Table 3.
Inventive example 3-2: the embodiment adopts NH 3 ·H 2 O is used as a regulator, a bismuth reagent is used as the copper oxide ore activator, a test flow chart is shown in figure 1, and the specific steps are as follows:
(1) Crushing and grinding the copper oxide ore until the mass percentage of the copper oxide ore is 70% of the particle size of-74 mu m, and mixing the slurry until the mass percentage concentration of the ore pulp is 40%;
(2) Sequentially adding a regulator NH into the ore pulp in the step (1) 3 ·H 2 O, an activator bismuth reagent, a collector butyl xanthate and foaming agent pinitol oil are subjected to primary roughing operation to obtain primary roughing concentrate and primary roughing tailings; 500g of regulator, 500g of activator, 400g of collector and 80g of foaming agent are added into ore pulp per ton of copper oxide ore.
(3) Sequentially adding a regulator NH into the primary roughing tailings in the step (2) 3 ·H 2 O, an activator bismuth reagent, a collector butyl xanthate and foaming agent pinitol oil are subjected to primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; the primary scavenging concentrate is returned and integrated into the primary roughing operation, and the conditioning agent NH is sequentially added into the primary scavenging tailings 3 ·H 2 And (3) carrying out secondary scavenging operation on the O, the activator bismuth reagent, the collector butyl xanthate and the foaming agent pinitol oil to obtain secondary scavenging concentrate and secondary scavenging tailings, and returning the secondary scavenging concentrate to be combined into primary scavenging operation. And 300g of regulator, 300g of activator, 300g of collector and 50g of foaming agent are added into one roughing tailing per ton of copper oxide ore. The medicine amount added into the primary scavenging tailings is 200g of regulator, 200g of activator, 200g of collector and 40g of foaming agent.
(4) Adding a collecting agent butyl xanthate and a foaming agent pinitol oil into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector butyl xanthate into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; and (3) carrying out three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, and returning the three tailings to be combined into the secondary concentration operation. The amount of the additive added to the primary roughing concentrate in the step (4) is 200g of the collector and 50g of the foaming agent per ton of copper oxide ore; the amount of reagent added to the primary concentrate was 100g of collector.
Table 3 example 3 test results table
The test results of this example are shown in Table 3, the data in Table 3 demonstrate that intersecting single bismuth reagent systems, at NH 3 ·H 2 Under the O-bismuth reagent system, the grade and the recovery rate of the copper oxide concentrate are respectively higher than 2.42 percent and 9.88 percent, so that NH 3 ·H 2 The O-bismuth reagent system has better activation effect on copper oxide minerals and higher recovery efficiency.
Claims (6)
1. A reinforced activation flotation method for carbonate copper oxide ores is characterized by comprising the following steps:
(1) Crushing copper oxide ores, grinding and pulping to obtain ore pulp to be floated;
(2) Sequentially adding a regulator, an activator, a collector and a foaming agent into the ore pulp in the step (1) to perform primary roughing operation to obtain primary roughing concentrate and primary roughing tailings;
(3) Sequentially adding a regulator, an activating agent, a collector and a foaming agent into the primary roughing tailings in the step (2) to perform primary scavenging operation to obtain primary scavenging concentrate and primary scavenging tailings; the primary scavenging concentrate is returned and integrated into primary roughing operation, a regulator, an activating agent, a collecting agent and a foaming agent are sequentially added into the primary scavenging tailings to carry out secondary scavenging operation, secondary scavenging concentrate and secondary scavenging tailings are obtained, the secondary scavenging concentrate is returned and integrated into primary scavenging operation, and the secondary scavenging tailings are the final tailings;
(4) Adding a collector and a foaming agent into the primary roughing concentrate in the step (2) to perform primary concentration operation to obtain primary concentrate and primary tailings, and returning the primary tailings to be integrated into the primary roughing operation; adding a collector into the primary concentrate for secondary concentration operation to obtain secondary concentrate and secondary tailings, and returning the secondary tailings to be integrated into the primary concentration operation; performing three blank concentration operations on the secondary concentrate to obtain three concentrate concentrates and three tailings, returning the three tailings to be combined into the secondary concentrate operations, wherein the three concentrate concentrates are cupric oxide concentrates;
wherein the regulator is NH 3 ·H 2 O, an activating agent is a bismuth reagent, a collecting agent is butyl xanthate, and a foaming agent is terpineol oil.
2. The method for intensified activated flotation of carbonate-type copper oxide ore according to claim 1, wherein the method comprises the following steps: the copper content of the copper oxide ore in the step (1) is 0.5-4.5% by mass.
3. The method for intensified activated flotation of carbonate-type copper oxide ore according to claim 1, wherein the method comprises the following steps: and (3) adding 100-500 g of regulator, 100-500 g of activator, 50-400 g of collector and 20-80 g of foaming agent into one roughing operation of the step (2) per ton of copper oxide ore.
4. The method for intensified activated flotation of carbonate-type copper oxide ore according to claim 1, wherein the method comprises the following steps: the method comprises the steps of (1) adding 100-300 g of regulator, 100-300 g of activator, 50-300 g of collector, 20-50 g of foaming agent into one-time roughing tailings, 100-200 g of regulator, 100-200 g of activator, 50-200 g of collector and 20-40 g of foaming agent into one-time roughing tailings according to each ton of copper oxide ore.
5. The method for intensified activated flotation of carbonate-type copper oxide ore according to claim 1, wherein the method comprises the following steps: and (3) adding 50-200 g of collecting agent into the primary roughing concentrate in the step (4), 10-50 g of foaming agent, and 50-100 g of collecting agent into the primary roughing concentrate according to each ton of copper oxide ore.
6. The method for intensified activated flotation of carbonate-type copper oxide ore according to claim 1, wherein the method comprises the following steps: regulator NH added to pulp 3 ·H 2 The mass ratio of O to the activator bismuth reagent is (1-2): 1.
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