CN117163654B - Stator batch production is with integral type test machine - Google Patents
Stator batch production is with integral type test machine Download PDFInfo
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- CN117163654B CN117163654B CN202311447250.5A CN202311447250A CN117163654B CN 117163654 B CN117163654 B CN 117163654B CN 202311447250 A CN202311447250 A CN 202311447250A CN 117163654 B CN117163654 B CN 117163654B
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- 238000010923 batch production Methods 0.000 title description 3
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- 238000013461 design Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
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Abstract
The invention relates to the field of stator production, in particular to an integrated testing machine for stator mass production. The invention aims to solve the technical problems that: in the prior art, the manual stator taking operation process is complex, and time and labor are wasted. The technical implementation scheme of the invention is as follows: an integrated testing machine for stator mass production comprises a frame, wherein a power unit and the like are arranged on the frame; the method is characterized in that: the power unit is used for driving the lifting assembly to drive the clamping assembly to clamp the stator to move, and the reversing mechanism is used for changing the output direction of the power unit. According to the invention, the power unit can drive lifting assemblies at different sides to work through the reversing mechanism.
Description
Technical Field
The invention relates to the technical field of stator production, in particular to an integrated testing machine for stator mass production.
Background
The motor consists of a rotor and a stator, and is used for realizing the conversion of electric energy and mechanical energy and the conversion of the mechanical energy and the electric energy, wherein the stator of the motor is a stationary part of the motor, and the main function of the stator is to generate a rotating magnetic field.
The existing stator testing equipment generally comprises the steps of manually placing a stator at a detection station, then placing a stator wire harness into a testing device for starting testing, manually taking out the stator after the detection is finished, and then taking a new stator for testing.
Disclosure of Invention
In order to overcome the defects of complicated manual stator taking process and low testing efficiency, the technical problem of the invention is as follows: an integrated tester for mass production of stators is provided.
The technical implementation scheme of the invention is as follows: the utility model provides an integrated testing machine for stator mass production, includes the frame, is provided with power unit, reversing mechanism and hoisting assembly on the frame, its characterized in that: the clamping assembly comprises a guide rod, a clamping seat, clamping rods, clamping jaws and a limiting rod, the clamping assembly is arranged in a frame, the guide rod is fixedly connected in the frame, the clamping seat is connected to the guide rod in a sliding mode, the clamping rods are connected to the clamping seat in a sliding mode, a tension spring is connected between the clamping rods and the clamping seat, the clamping jaws are fixedly connected to the clamping rods, the limiting rod is fixedly connected to the clamping rods, the power unit is used for driving the lifting assembly to drive the clamping assembly to clamp the stator to move, and the reversing mechanism is used for changing the output direction of the power unit.
Further, the clamping assembly further comprises a positioning rod, an L-shaped connecting rod, a lock pin and a reset rod, wherein the positioning rod is fixedly connected to the clamping seat, the L-shaped connecting rod is connected to the positioning rod in a sliding mode, the lock pin is hinged to the L-shaped connecting rod, the clamping seat is provided with a through hole, the clamping rod is provided with a groove, the lock pin is clamped with the groove of the clamping rod through the through hole in the clamping seat, the reset rod is fixedly connected in the frame, and the reset rod is used for extruding the limiting rod to reset.
Further, the power unit is provided with the first toothed disc, the reversing mechanism comprises a driving unit, a swinging rod, a reversing frame, a reversing rod and a sliding component, the driving unit is arranged on the frame, the swinging rod is arranged on the driving unit, the reversing frame is connected with the frame in a sliding mode, the reversing frame is provided with a through hole, the swinging rod is connected with the reversing frame in a sliding mode through the through hole of the reversing frame, the reversing frame is hinged with the reversing rod, the power unit is provided with the sliding component, the reversing rod is connected with the sliding component, and power is provided for the sliding component through the driving unit, so that the first toothed disc can slide left and right on the power unit.
Further, the lifting assembly comprises a wire wheel set, a fixed pulley, a second toothed disc and a connecting seat, the wire wheel set is installed on the frame, the fixed pulley is installed on the frame, the second toothed disc is installed on the frame, the connecting seat is installed on the clamping seat, and the second toothed disc drives the wire wheel set to rotate for wire winding or wire unwinding after the first toothed disc is meshed with the second toothed disc.
Further, the device also comprises a release mechanism, wherein the release mechanism comprises a sliding unit, a connecting rod and a limit box, the sliding unit is arranged on the frame, the connecting rod is connected to the sliding unit, the limit box is fixedly connected to the frame, a translation groove is formed in the limit box, and the connecting rod is in sliding connection with the limit box through the translation groove in the limit box.
The release mechanism further comprises a sliding box and an unlocking plate, the sliding box is connected with the sliding box in a sliding mode in the limiting box, the connecting rod is hinged to the sliding box, the connecting rod drives the sliding box to slide in the limiting box, a notch with the same size as the sliding box is formed in the frame, the sliding box is connected with the frame in a sliding mode through the notch on the frame, the unlocking plate is hinged in the sliding box, and the unlocking plate slides in the notch on the frame through the sliding box.
Further, the sliding assembly comprises a sliding rod, a wedge block, a sliding rod and a bearing seat, wherein the sliding rod is arranged on the connecting rod, the wedge block is arranged on the sliding rod, the sliding rod is connected with the frame in a sliding manner, a groove is formed in the sliding rod, the wedge block can move the sliding rod after being contacted with the groove of the sliding rod, a square hole is formed in the frame, the bearing seat is connected in the square hole of the frame in a sliding manner, and the sliding rod is connected with the bearing seat.
Further, the device comprises a material returning assembly, wherein the material returning assembly comprises a mounting frame, a first rack, a sliding assembly, a second rack, a material returning plate and a gear set, the mounting frame is mounted on the clamping seat, the first rack is mounted on the mounting frame, the sliding assembly is mounted in the frame, the second rack is mounted on the sliding assembly, the material returning plate is mounted on the second rack, the gear set is mounted in the frame, and the gear set is connected with the bearing seat.
Further, the feeding device also comprises a feeding conveyor belt, a feeding plate and L-shaped rods, wherein the feeding conveyor belt is arranged in the frame, the feeding plate is arranged in the frame, the feeding conveyor belt is connected with the feeding plate, and the L-shaped rods are arranged in the frame.
Further, the device also comprises a compression bar, a mounting seat and an unlocking bar, wherein the compression bar is mounted on the mounting frame, the mounting seat is mounted in the frame, and the unlocking bar is hinged in the mounting seat.
Compared with the prior art, the invention has the beneficial effects that:
1. the clamping assembly can clamp the stator after being lifted by the lifting mechanism, and can stably clamp the stator through the design of the lock pin and the groove at the clamping rod, and when the stator needs to be released, the clamping assembly can release the stator through contacting with a plurality of parts without being driven by additional power.
2. According to the invention, the power unit can drive the lifting assemblies at different sides to work through the reversing mechanism, when the power unit needs to provide power for the lifting assemblies at one side, the motor at the power unit can be meshed with the first toothed disc and the second toothed disc to transmit power without stopping through the design of the first toothed disc and the second toothed disc, so that the motor at the power unit is prevented from being frequently started and stopped to cause faults.
3. According to the invention, through the design of the sliding unit and the unlocking plate, the clamping assembly can release the stator at different positions, and through the design of the bearing seat and the gear set, the gear sets at different material returning positions can be accurately attached to the first rack, so that the detected stator and the stator of the defective product can be distinguished and placed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic illustration of the installation of the power unit of the present invention;
FIG. 3 is an enlarged view of a partial structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of a part of the clamping assembly of the present invention;
FIG. 5 is an enlarged view of a partial structure at B in FIG. 2 according to the present invention;
FIG. 6 is a schematic view of the installation of the release mechanism of the present invention;
FIG. 7 is an enlarged view of a portion of the structure of FIG. 6C in accordance with the present invention;
FIG. 8 is a schematic view of the installation of the stripper unit of the present invention;
FIG. 9 is an enlarged view of a portion of the structure of FIG. 8D in accordance with the present invention;
FIG. 10 is a schematic view of the installation of the present invention at a loading conveyor;
FIG. 11 is a schematic view of the mounting structure at the unlocking lever of the present invention;
fig. 12 is an enlarged view of a partial structure at E in fig. 10 according to the present invention.
In the above figures: 1: a frame, 2: power unit, 201: first toothed disc, 3: reversing mechanism, 301: drive unit, 302: swing link, 303: reversing frame, 304: reversing lever, 305: sliding assembly, 4: lifting assembly, 401: wire wheel set, 402: fixed pulley, 403: second toothed disc, 404: connecting seat, 5: clamping assembly, 501: guide bar, 502: clamping seat, 503: clamping bar, 504: jaw, 505: stop lever, 506: positioning rod, 507: l-shaped link, 508: locking pin, 6: release mechanism, 601: a skid unit, 602: connecting rod, 603: limit box, 604: slide cassette, 605: unlocking plate, 7: a moving assembly, 701: slide bar, 702: wedge block, 703: slide bar, 704: bearing pedestal, 8: material returning component, 801: mounting bracket, 802: first rack, 803: slide assembly, 804: second rack, 805: flitch returns, 806: gear set, 9: feeding conveyor belt, 10: feeding plate, 11: l-shaped bar, 12: compression bar, 13: mounting base, 14: unlocking lever, 15: reset lever, 100: and (3) a conveyor belt.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
Example 1: the utility model provides an integrated testing machine for stator batch production, as shown in fig. 1-5, including frame 1, be provided with power unit 2 on the frame 1, reversing mechanism 3 and lifting means 4, still including clamping means 5, clamping means 5 is including guide bar 501, holder 502, clamping bar 503, clamping jaw 504 and gag lever post 505, be provided with in the frame 1 and press from both sides and get the subassembly 5, the symmetry rigid coupling has guide bar 501 about in the frame 1, set up on the holder 502 with guide bar 501 complex through-hole, holder 502 passes through-hole and guide bar 501 sliding connection, holder 502 upper portion symmetry sliding connection has clamping bar 503, clamping bar 503's one end all runs through holder 502 and fixedly connected with clamping jaw 504, clamping jaw 504 is the rubber material, be connected with the extension spring between clamping bar 503 and the holder 502, the extension spring is used for driving clamping bar 503 and moves left, the fixedly connected with gag lever post 505 between the clamping bar 503, power unit 2 is used for providing power and drives clamping means 5 and presss the stator removal for lifting means, reversing mechanism 3 is used for changing power unit 2's output direction.
The clamping assembly 5 further comprises a positioning rod 506, an L-shaped connecting rod 507, a lock pin 508 and a reset rod 15, wherein the top end of the clamping seat 502 is symmetrically and fixedly connected with the positioning rod 506, one side of the upper part of the positioning rod 506 is provided with a protruding shaft, the L-shaped connecting rod 507 is provided with a through hole matched with the protruding shaft of the positioning rod 506, the L-shaped connecting rod 507 is in sliding connection with the protruding shaft of the positioning rod 506 through a through hole of the L-shaped connecting rod 507, a spring is connected between the left part of the bottom end of the L-shaped connecting rod 507 and the clamping seat 502 and is used for driving the L-shaped connecting rod 507 to reset, the right part of the bottom end of the L-shaped connecting rod 507 is symmetrically hinged with the lock pin 508, the clamping seat 502 is symmetrically provided with a through hole, the clamping rod 503 is provided with a groove, the through hole of the clamping seat 502 is consistent with the groove of the clamping rod 503, the lock pin 508 is symmetrically fixedly connected with the reset rod 15 through the through hole of the clamping seat 502 and the groove of the clamping rod 503, and the reset rod 15 is symmetrically fixedly connected to the bottom of the frame 1, and the reset rod 15 is used for extruding the limiting rod 505 to reset.
Starting the reversing mechanism 3, the reversing mechanism 3 provides power for the power unit 2 to enable the power unit 2 to provide power for the lifting assembly 4, the lifting assembly 4 is stressed to drive the clamping seat 502 to slide up and down along the guide rod 501, the guide rod 501 limits the moving track of the clamping seat 502, the clamping seat 502 drives the clamping rod 503 to slide up and down with the clamping jaw 504, the clamping jaw 504 clamps a stator and drives the stator to slide up and down, the limiting rod 505 is used for limiting the moving stroke of the clamping rod 503, after stator testing is completed, the power unit 2 drives the clamping assembly 5 to lift up along the guide rod 501 through the lifting assembly 4, at the moment, the limiting rod 505 is contacted with the reset rod 15, when the limiting rod 505 moves up, the limiting rod 505 moves along the track of the lower inclined surface of the reset rod 15, when the clamping jaw 504 lifts to the middle of the stator, the limiting rod 505 drives the clamping rod 503 to slide up and down along the track of the reset rod 15, the clamping jaw 504 slides in the clamping seat 502 along the track of the reset rod 15, the clamping jaw 504 slides up and down for a certain stroke, the clamping jaw 504 clamps the stator, at the same time, grooves on the clamping jaw 504 clamp the clamping jaw 503 are aligned with through holes on the clamping seat 502, the L-shaped connecting rod 507, the through springs are connected with the positioning rod 506, the clamping rod 508 is used for rotating down the clamping rod 508, and the lock pin is enabled to move down, and the clamping rod 508 is enabled to move down, and the locking pin is enabled to move down, and the clamping rod is enabled to move down, and the locking pin is enabled to move down.
The reversing mechanism 3 comprises a driving unit 301, a swinging rod 302, a reversing frame 303, reversing rods 304 and a sliding component 305, wherein the power unit 2 is a double-shaft motor, first toothed discs 201 are arranged on output shafts on two sides of the double-shaft motor, the driving unit 301 is arranged on a frame 1, the driving unit 301 is a stepping motor, the swinging rod 302 is arranged on the output shaft of the stepping motor, a sliding groove is formed in the swinging rod 302, a guide rail is arranged on the frame 1, the reversing frame 303 is connected to the guide rail of the frame 1 in a sliding mode, through holes are formed in the reversing frame 303, round rods matched with the sliding grooves of the swinging rod 302 are vertically arranged in the through holes of the reversing frame 303, the sliding grooves of the swinging rod 302 enable the reversing frame 303 to slide left and right on the support through the round rods driving the reversing frame 303, one end of the reversing rod 304 is hinged to the reversing frame 303, the power unit 201 is provided with the sliding component 305, the sliding component 305 is composed of a sliding sleeve and a telescopic shaft, and the other end of the reversing rod 304 is connected with the sliding component 305, and the reversing rod 304 drives the sliding component 305 to slide the first toothed discs 201 to transmit power to the lifting component 4.
When the left clamping assembly 5 needs to work, the stepping motor is started, the stepping motor drives the swinging rod 302 to rotate anticlockwise through the output shaft, the swinging rod 302 drives the reversing frame 303 to slide leftwards on the support, the reversing frame 303 drives the sliding assembly 305 on the left output shaft of the double-shaft motor to move leftwards through the reversing rod 304, the telescopic shaft of the sliding assembly 305 is stressed to drive the first toothed disc 201 on the left side of the double-shaft motor to move leftwards, the sliding sleeve of the sliding assembly 305 is slidably mounted on the output shaft of the double-shaft motor and does not synchronously rotate with the output shaft of the double-shaft motor, the telescopic rod of the sliding assembly 305 synchronously rotates with the output shaft of the double-shaft motor and drives the first toothed disc 201 to synchronously rotate, the first toothed disc 201 on the left side of the double-shaft motor is connected with a part of the lifting assembly 4 and provides power for the lifting assembly 4, the lifting assembly 4 drives the left clamping assembly 5 to slide up and down after receiving power, and when the right clamping assembly 5 needs to work, the right clamping assembly 5 is driven by the stepping motor to drive the output shaft to rotate clockwise, and the same action of the right clamping assembly 5 can be realized.
The lifting assembly 4 comprises a wire wheel set 401, a fixed pulley 402, a second toothed disc 403 and a connecting seat 404, the wire wheel set 401 is installed on the frame 1, the wire wheel set 401 consists of a wire wheel, a gear and a bevel gear, the fixed pulley 402 is symmetrically installed on the left and right sides of the top of the frame 1, the second toothed disc 403 is installed on the frame 1, the second toothed disc 403 is connected with the bevel gear through a rotating shaft, the second toothed disc 403 is meshed with the first toothed disc 201 and then drives the gear set to rotate, and the connecting seat 404 is installed on the clamping seat 502.
When the left clamping assembly 5 needs to move upwards, the reversing mechanism 3 drives the left first toothed disc 201 of the power unit 2 to be meshed with the second toothed disc 403 of the left lifting assembly 4, the second toothed disc 403 of the left lifting assembly 4 is stressed to drive the bevel gears to rotate, the two bevel gears are meshed to rotate to drive the right wire wheel to start rotating, the wire wheel drives the right gear to rotate through the connecting shaft, the right gear is meshed with the left gear and transmits power to the left gear, the left gear drives the left wire wheel to start rotating through the connecting shaft, the wire wheels on two sides rotate in opposite directions and take up actions through the fixed pulley 402, the left clamping assembly 5 is driven to lift upwards through the connecting seat 404 when the wire wheels take up wires, when the left clamping assembly 5 needs to move downwards, the power unit 2 drives the lifting assembly 4 to pay-off actions, the left clamping assembly 5 is driven to slide downwards through the connecting seat 404 when the wire wheels pay-off wires, and when the right clamping assembly 5 needs to move upwards, the right gear 3 drives the first toothed disc 403 of the power unit 2 to be meshed with the right toothed disc 201 to realize the same actions.
Example 2: on the basis of embodiment 1, as shown in fig. 6-12, the device further comprises a release mechanism 6, the release mechanism 6 comprises a sliding unit 601, a connecting rod 602 and a limiting box 603, the sliding unit 601 is installed on the frame 1, the sliding unit 601 is a rodless cylinder, one side of the sliding end of the rodless cylinder is symmetrically hinged with one end of the connecting rod 602, the middle parts of the left end face and the right end face of the frame 1 are symmetrically fixedly connected with the limiting box 603, translation grooves are formed in the middle parts of the limiting box 603, protruding shafts are arranged at the other ends of the connecting rod 602, and the connecting rod 602 is in smooth and movable connection in the translation grooves on the limiting box 603 through the protruding shafts.
The release mechanism 6 further comprises a sliding box 604 and an unlocking plate 605, the sliding box 604 is connected with the limiting box 603 in a sliding manner, one end of the connecting rod 602 is hinged with the sliding box 604, the connecting rod 602 drives the sliding box 604 to horizontally slide along a translation groove on the limiting box 603, a notch with the same size as the sliding box 604 is formed in the frame 1, the sliding box 604 is connected with the frame 1 in a sliding manner through the notch on the frame 1, an unlocking plate 605 is hinged in the sliding box 604, a supporting spring is arranged between the unlocking plate 605 and the sliding box 604, the supporting spring is used for driving the unlocking plate 605 to reset, and the unlocking plate 605 slides in the notch on the frame 1 through the sliding box 604.
When the tested stator is defective, the sliding end of the rodless cylinder slides downwards, the sliding end of the rodless cylinder drives one end of the connecting rod 602 at the lower side to slide downwards, the other end of the connecting rod 602 is forced to drive the sliding box 604 to slide rightwards along a translation groove on the limiting box 603 in the limiting box 603, the sliding box 604 is forced to drive the unlocking plate 605 to move rightwards, when the sliding end of the rodless cylinder slides downwards for a certain stroke, the sliding box 604 is forced to drive the unlocking plate 605 to pass through a notch on the lower side of the frame 1 to enter the frame 1, meanwhile, the clamping assembly 5 drives the stator to move to the unlocking plate 605 at the lower side, the top end of the L-shaped connecting rod 507 is propped against the inclined surface of the unlocking plate 605, the L-shaped connecting rod 507 is enabled to rotate after the inclined surface of the unlocking plate 605 contacts with the L-shaped connecting rod 507, the L-shaped connecting rod 507 is forced to drive the clamping assembly 5 to release the stator, the stator is released and enters the classification place of defective products, the stator is conveyed by the conveying belt 100 at the classification place of defective products, when the tested stator passes through, the sliding end of the rodless cylinder slides upwards, the sliding end of the rodless cylinder drives one end of the upper connecting rod 602 to slide upwards, the other end of the connecting rod 602 is forced to drive the sliding box 604 to slide in the limiting box 603, the sliding box 604 is forced to drive the unlocking plate 605 to move towards one side far away from the rodless cylinder, after the sliding end of the rodless cylinder slides upwards for a certain stroke, the sliding box 604 is forced to drive the unlocking plate 605 to pass through a notch on the upper side of the frame 1 and enter the frame 1, meanwhile, the clamping assembly 5 drives the stator to move to the unlocking plate 605 on the upper side, the top end of the L-shaped connecting rod 507 is propped against the inclined surface of the unlocking plate 605, the inclined surface of the unlocking plate 605 contacts with the L-shaped connecting rod 507 to enable the L-shaped connecting rod 507 to rotate, the L-shaped connecting rod 507 is stressed to drive the clamping assembly 5 to release the stator, the stator enters the sorting position through which the stator passes after being released, and then the stator is conveyed by the conveying belt 100 at the sorting position, so that the clamping assembly 5 moves upwards and simultaneously the material returning action is completed.
Still include moving assembly 7, moving assembly 7 is including slide bar 701, wedge 702, slide bar 703 and bearing frame 704, install the one end of slide bar 701 on the connecting rod 602, the other end rigid coupling of slide bar 701 has wedge 702, the equal symmetry in the middle part of frame 1 left and right sides is installed the sliding tray, sliding connection has slide bar 703 in the sliding tray of frame 1, slide bar 703 is L shape, set up on the slide bar 703 with wedge 702 complex recess, can make slide bar 703 remove after the recess contact of wedge 702 and slide bar 703, square hole has all been seted up in the middle part of frame 1 left and right sides left, all be equipped with the slide rail in the square hole of frame 1, all sliding connection has bearing frame 704 on the slide rail in the hole of frame 1, slide bar 703 one side lower part is connected with bearing frame 704, all be equipped with the extension spring between the terminal surface in the square hole of bearing frame 704 and frame 1, the extension spring is used for driving bearing frame 704 and resets.
Still including material returning subassembly 8, material returning subassembly 8 is including mounting bracket 801, first rack 802, slide subassembly 803, second rack 804, material returning board 805 and gear train 806, install mounting bracket 801 on the holder 502, install first rack 802 on the mounting bracket 801, install the sliding subassembly 803 in the frame 1, the sliding subassembly 803 comprises slider and slide track, second rack 804 is installed to the slider one side of sliding subassembly 803, the slider is through the slip track of restriction second rack 804 in slide track, install material returning board 805 on the second rack 804, install gear train 806 in the frame 1, gear train 806 is connected with bearing frame 704.
When the connecting rod 602 is forced to move to one side close to the frame 1, the connecting rod 602 drives the sliding rod 701 and the wedge block 702 to move to one side close to the frame 1 through the connecting shaft, after the inclined surface of the wedge block 702 is propped against the groove of the sliding rod 703, the sliding rod 703 is forced to move to the right in the sliding groove, the sliding rod 703 drives the bearing seat 704 to slide on the sliding rail, a tension spring between the bearing seat 704 and the frame 1 is forced to stretch, the bearing seat 704 drives the gear set 806 to move to the right, after the gear set 806 moves to the right by a certain stroke, a small gear of the gear set 806 coincides with an indexing line of the first rack 802, when the lifting assembly 4 drives the first rack 802 to move to the small gear, the small gear is meshed with the first rack 802 to rotate through the rotating shaft, the large gear is meshed with the second rack 804 and drives the second rack 804 to move to one side close to the clamping assembly 5 through the sliding assembly 803, when the clamping assembly 5 drives the stator to move to the upper side of the horizontal line of the clamping assembly 805, the large gear drives the second rack 804 and the material plate 805 to move to the right under the clamping assembly 5, after the gear set 5 moves to the sliding assembly 6 is released from the sliding rod 602 to the side close to the sliding rod 702, the sliding rod 702 is not contacted with the wedge block 1, and the sliding rod 702 is released from the sliding rod 602 is released from the side to the sliding rod 702 is separated from the slide frame 1, and the sliding rod is separated from the slide frame 602 is separated from the slide frame 1.
Still including material loading conveyer belt 9, loading board 10 and L shape pole 11, be provided with material loading conveyer belt 9 in the frame 1, install material loading board 10 in the frame 1, material loading conveyer belt 9 is used for conveying the stator that waits to detect to material loading board 10 department, set up on the material loading board 10 with material loading conveyer belt 9 complex breach, material loading conveyer belt 9 and material loading board 10 sliding connection, install L shape pole 11 in the frame 1, L shape pole 11 comprises the horizontal part that the level stretches out and the slope portion that is the slope of acute angle downside extension.
After the clamping assembly 5 releases the stator, the feeding conveyor belt 9 conveys the stator to be detected to the middle position on the upper material plate 10, the lifting assembly 4 continues to drive the clamping assembly 5 to move upwards along the guide rod 501, when the clamping assembly 5 moves above the horizontal line of the upper material plate 10, the upper end face of the limiting rod 505 contacts with the inclined end face of the L-shaped rod 11, the L-shaped rod 11 extrudes the limiting rod 505, the limiting rod 505 is forced to drive the clamping rod 503 and the clamping jaw 504 to slide in the clamping seat 502 towards the side far away from the L-shaped rod 11, when the clamping assembly 5 moves to the middle of the stator, the limiting rod 505 drives the clamping rod 503 and the clamping jaw 504 to slide out of the clamping jaw 504 in the clamping seat 502 towards the side far away from the L-shaped rod 11 through the track of the L-shaped rod 11, and clamps the stator, simultaneously, the groove on the clamping rod 503 aligns with the through hole on the clamping seat 502, at the moment, the L-shaped connecting rod 507 rotates clockwise by the spring with the connecting position of the positioning rod 506 as the circle center, simultaneously, the L-shaped connecting rod 507 is driven to slide in the through hole 508 towards the side far away from the L-shaped rod 11, and the bottom end 508 of the clamping rod 503 is supported by the clamping rod 503, and the locking pin 508 can not move against the locking pin 5, and the stable clamping assembly can not be realized, and the clamping can be stably clamped at the bottom end of the clamping assembly 9 is realized when the clamping assembly is moved, and the clamping bottom, and the clamping pin is prevented from moving down, and the clamping rod is positioned.
The device also comprises a compression bar 12, a mounting seat 13 and an unlocking bar 14, wherein the compression bar 12 is installed on one side of the mounting frame 801 in a downward deflection manner, the mounting seat 13 is symmetrically installed on the lower part in the frame 1, the unlocking bar 14 is hinged in the mounting seat 13, a torsion spring is connected between the mounting seat 13 and the unlocking bar 14 and is used for driving the unlocking bar 14 to reset, after the clamping component 5 finishes clamping a stator at the feeding conveyor belt 9, the power unit 2 drives the clamping component 5 to slide down along the guide bar 501 through the lifting component 4, when the clamping component 5 drives the stator to slide above the testing station, the compression bar 12 contacts with the end surface of the unlocking bar 14 and then presses the unlocking bar 14, the unlocking bar 14 is stressed to rotate clockwise by taking the hinge of the mounting seat 13 as the center of a circle, the torsion spring between the unlocking rod 14 and the mounting seat 13 is stressed and contracted, the unlocking rod 14 contacts with the end face of the L-shaped connecting rod 507 after rotating for a certain stroke and presses the L-shaped connecting rod 507, the L-shaped connecting rod 507 is stressed to drive the clamping component 5 to release the stator, the pressing rod 12 is not contacted with the unlocking rod 14 after the clamping component 5 is placed at the detection station, the clamping component 5 is completed to drive the stator to move to the detection station and then release the stator, then the wire harness is manually placed and detection is started, the unlocking rod 14 is reset through the coil spring after being not limited by the pressing rod 12, and when the clamping component 5 clamps the stator again and lifts, the unlocking rod 14 is not contacted with the L-shaped connecting rod 507.
The foregoing examples have shown only the preferred embodiments of the invention, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that modifications, improvements and substitutions can be made by those skilled in the art without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
1. The utility model provides an integrated testing machine for stator mass production, is provided with power pack (2), reversing mechanism (3) and lifting means (4) its characterized in that including frame (1) on frame (1): the clamping assembly (5) comprises a guide rod (501), a clamping seat (502), a clamping rod (503), clamping jaws (504) and a limiting rod (505), wherein the clamping assembly (5) is arranged in the frame (1), the guide rod (501) is fixedly connected in the frame (1), the clamping seat (502) is connected to the guide rod (501) in a sliding manner, the clamping rod (503) is connected to the clamping seat (502) in a sliding manner, a tension spring is connected between the clamping rod (503) and the clamping seat (502), the clamping jaws (504) are fixedly connected to the clamping rod (503), the limiting rod (505) is fixedly connected to the clamping rod (503), the power unit (2) is used for driving the lifting assembly (4) to drive the clamping assembly (5) to clamp the stator for movement, and the reversing mechanism (3) is used for changing the output direction of the power unit (2);
the clamping assembly (5) further comprises a positioning rod (506), an L-shaped connecting rod (507), a lock pin (508) and a reset rod (15), wherein the positioning rod (506) is fixedly connected to the clamping seat (502), the L-shaped connecting rod (507) is connected to the positioning rod (506) in a sliding manner, the lock pin (508) is hinged to the L-shaped connecting rod (507), a through hole is formed in the clamping seat (502), a groove is formed in the clamping rod (503), the lock pin (508) is clamped with the groove of the clamping rod (503) through the through hole in the clamping seat (502), the reset rod (15) is fixedly connected in the frame (1), and the reset rod (15) is used for extruding the limiting rod (505) to reset;
the device comprises a frame (1), and is characterized by further comprising a release mechanism (6), wherein the release mechanism (6) comprises a sliding unit (601), a connecting rod (602) and a limiting box (603), the sliding unit (601) is arranged on the frame (1), the connecting rod (602) is connected to the sliding unit (601), the limiting box (603) is fixedly connected to the frame (1), a translation groove is formed in the limiting box (603), and the connecting rod (602) is horizontally and slidably connected with the limiting box (603) through the translation groove in the limiting box (603);
the release mechanism (6) further comprises a sliding box (604) and an unlocking plate (605), the sliding box (604) is connected with the sliding box (604) in a sliding mode, the connecting rod (602) is hinged to the sliding box (604), the connecting rod (602) drives the sliding box (604) to slide in the sliding box (603), a notch with the same size as the sliding box (604) is formed in the frame (1), the sliding box (604) is connected with the frame (1) in a sliding mode through the notch in the frame (1), the unlocking plate (605) is hinged to the sliding box (604), and the unlocking plate (605) slides in the notch in the frame (1) through the sliding box (604).
2. An integrated tester for mass production of stators as set forth in claim 1, wherein: install first profile of tooth dish (201) on power unit (2), reversing mechanism (3) are including drive unit (301), pendulum rod (302), switching-over frame (303), switching-over pole (304) and slip subassembly (305), install drive unit (301) on frame (1), install pendulum rod (302) on drive unit (301), sliding connection has switching-over frame (303) on frame (1), the through-hole has been seted up on switching-over frame (303), pendulum rod (302) pass through the through-hole of switching-over frame (303) and switching-over frame (303) sliding connection, install slip subassembly (305) on power unit (2), switching-over pole (304) are connected with slip subassembly (305), provide power for slip subassembly (305) through drive unit (301), can make first profile of tooth dish (201) left and right sides slip on power unit (2).
3. An integrated tester for mass production of stators as set forth in claim 1, wherein: the lifting assembly (4) comprises a wire wheel set (401), a fixed pulley (402), a second toothed disc (403) and a connecting seat (404), the wire wheel set (401) is installed on the frame (1), the fixed pulley (402) is installed on the frame (1), the second toothed disc (403) is installed on the frame (1), the connecting seat (404) is installed on the clamping seat (502), and the second toothed disc (403) is meshed with the first toothed disc (201) to drive the wire wheel set (401) to rotate for wire collection or wire release.
4. An integrated tester for mass production of stators as set forth in claim 1, wherein: still including moving assembly (7), moving assembly (7) is including slide bar (701), wedge (702), slide bar (703) and bearing frame (704), install slide bar (701) on connecting rod (602), wedge (702) are installed to slide bar (701), sliding connection has slide bar (703) on frame (1), set up flutedly on slide bar (703), can make slide bar (703) remove after the recess contact of wedge (702) and slide bar (703), set up the square hole on frame (1), sliding connection has bearing frame (704) in the square hole of frame (1), slide bar (703) are connected with bearing frame (704).
5. An integrated tester for mass production of stators according to claim 4, wherein: still including material returned subassembly (8), material returned subassembly (8) is including mounting bracket (801), first rack (802), slide subassembly (803), second rack (804), material returned board (805) and gear train (806), install mounting bracket (801) on cassette (502), install first rack (802) on mounting bracket (801), install in frame (1) and slide subassembly (803), install second rack (804) on sliding subassembly (803), install material returned board (805) on second rack (804), install gear train (806) in frame (1), gear train (806) are connected with bearing frame (704).
6. An integrated tester for mass production of stators according to claim 5, wherein: still including material loading conveyer belt (9), loading board (10) and L shape pole (11), be provided with material loading conveyer belt (9) in frame (1), install loading board (10) in frame (1), material loading conveyer belt (9) are connected with loading board (10), install L shape pole (11) in frame (1).
7. An integrated tester for mass production of stators according to claim 5, wherein: the novel lock comprises a frame (1) and is characterized by further comprising a compression bar (12), a mounting seat (13) and an unlocking bar (14), wherein the compression bar (12) is mounted on the mounting frame (801), the mounting seat (13) is mounted in the frame (1), and the unlocking bar (14) is hinged in the mounting seat (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311447250.5A CN117163654B (en) | 2023-11-02 | 2023-11-02 | Stator batch production is with integral type test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311447250.5A CN117163654B (en) | 2023-11-02 | 2023-11-02 | Stator batch production is with integral type test machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117163654A CN117163654A (en) | 2023-12-05 |
| CN117163654B true CN117163654B (en) | 2023-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311447250.5A Active CN117163654B (en) | 2023-11-02 | 2023-11-02 | Stator batch production is with integral type test machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117163654B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209432969U (en) * | 2018-12-28 | 2019-09-24 | 东莞市德玛电子有限公司 | A kind of motor stator test fixture |
| CN215072063U (en) * | 2021-07-08 | 2021-12-07 | 深圳市洪骏达五金科技有限公司 | Feeding device for stator core |
| CN215401628U (en) * | 2021-04-30 | 2022-01-04 | 深圳市迪尔泰设备有限公司 | Stator core feeding transfer device and motor stator core winding production line |
| CN217774851U (en) * | 2022-04-06 | 2022-11-11 | 深圳市合力士机电设备有限公司 | Stator testing machine |
| CN115818188A (en) * | 2022-12-13 | 2023-03-21 | 深圳市鑫锐华自动化设备有限公司 | Stator detects blanking machine from top to bottom |
-
2023
- 2023-11-02 CN CN202311447250.5A patent/CN117163654B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209432969U (en) * | 2018-12-28 | 2019-09-24 | 东莞市德玛电子有限公司 | A kind of motor stator test fixture |
| CN215401628U (en) * | 2021-04-30 | 2022-01-04 | 深圳市迪尔泰设备有限公司 | Stator core feeding transfer device and motor stator core winding production line |
| CN215072063U (en) * | 2021-07-08 | 2021-12-07 | 深圳市洪骏达五金科技有限公司 | Feeding device for stator core |
| CN217774851U (en) * | 2022-04-06 | 2022-11-11 | 深圳市合力士机电设备有限公司 | Stator testing machine |
| CN115818188A (en) * | 2022-12-13 | 2023-03-21 | 深圳市鑫锐华自动化设备有限公司 | Stator detects blanking machine from top to bottom |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117163654A (en) | 2023-12-05 |
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