CN117160810A - Stainless steel surface electrostatic microparticle spraying process - Google Patents

Stainless steel surface electrostatic microparticle spraying process Download PDF

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Publication number
CN117160810A
CN117160810A CN202311169254.1A CN202311169254A CN117160810A CN 117160810 A CN117160810 A CN 117160810A CN 202311169254 A CN202311169254 A CN 202311169254A CN 117160810 A CN117160810 A CN 117160810A
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CN
China
Prior art keywords
stainless steel
cleaning
spraying
electrostatic
workpiece
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Pending
Application number
CN202311169254.1A
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Chinese (zh)
Inventor
杨其斌
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Ningbo Falex Smart Home Co ltd
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Ningbo Falex Smart Home Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Ningbo Falex Smart Home Co ltd filed Critical Ningbo Falex Smart Home Co ltd
Priority to CN202311169254.1A priority Critical patent/CN117160810A/en
Publication of CN117160810A publication Critical patent/CN117160810A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The application discloses a stainless steel surface electrostatic microparticle spraying process, which is characterized in that a stainless steel workpiece is subjected to electrostatic spraying under the constant temperature condition, and the temperature is as follows: the model CP63620S of the sprayed paint is accidentally found in the long-term research and development and actual production processes at the temperature of (1-2), the static spraying of the paint of the model is carried out on stainless steel workpieces under the constant temperature condition, the finished product rate of the cured paint layer is high, the surface of the paint layer is excellent in impact resistance, high and low temperature resistance, ageing resistance and the like, and when the paint layer deviates from the temperature range, the cured paint layer has larger fluctuation in impact resistance, high and low temperature resistance, ageing resistance and the like, so that the finished product rate is greatly reduced.

Description

Stainless steel surface electrostatic microparticle spraying process
Technical Field
The application relates to the technical field of paint spraying, in particular to a stainless steel surface electrostatic microparticle spraying process.
Background
For many years of development in the stainless steel cabinet industry, in order to improve the attractiveness, weather resistance, impact resistance and the like, a treatment mode of spraying a paint layer on the surface spectrum of the stainless steel cabinet is generally adopted, and the defect is that: the surfaces of the first and the stainless steel are smoother, and the adhesive force of the coating is difficult to ensure in the traditional pretreatment; secondly, with different spraying processes, the performance of the paint layer cured by spraying has larger fluctuation in weather resistance, impact resistance, ageing resistance and the like, and the qualification rate is lower and needs to be improved.
Disclosure of Invention
In order to solve at least one technical defect, the application provides the following technical scheme:
the application discloses a stainless steel surface electrostatic microparticle spraying process, which is characterized in that a stainless steel workpiece is subjected to electrostatic spraying under the constant temperature condition, and the temperature is as follows: 26+/(1-2) DEG C, and the sprayed paint model CP63620S.
The inventor has found by accident in the long-term research and development and actual production processes that the static spraying of the type of paint is carried out on the stainless steel workpiece under the constant temperature condition, the finished product rate of the cured paint layer is high, the surface of the cured paint layer is excellent in impact resistance, high and low temperature resistance, ageing resistance and other performances, and when the cured paint layer deviates from the temperature range, the cured paint layer has larger fluctuation in impact resistance, high and low temperature resistance, ageing resistance and other performances, so that the finished product rate is greatly reduced.
Further, surface cleaning is carried out before spraying of the workpiece, the surface cleaning comprises degreasing, hot water cleaning, pure water cleaning, alcohol cleaning and white electric oil cleaning, the workpiece after the surface cleaning is dried and then is subjected to alcohol cleaning and white electric oil cleaning, then electrostatic spraying is carried out, and the surface cleaning before spraying is beneficial to improving adhesive force.
Further, the workpiece is deoiled under the conditions of ultrasonic and the temperature of 75-85 ℃, the workpiece is placed into a hot water tank with the temperature of 65-75 ℃ for cleaning after deoiling, and then the workpiece is sprayed and cleaned by pure water, so that the cleaning cleanliness of the surface of the workpiece can be improved under the limited conditions.
Further, the workpiece washed with pure water was dried at 100 ℃.
Further, after the workpiece is electrostatically sprayed, the workpiece is cured at 220-240 ℃, and the paint layer is better cured.
Further, the curing time is 15min, the curing temperature is 230 ℃, and the curing performance of the paint layer is improved.
Compared with the prior art, the application has the beneficial effects that:
1. the application carries out electrostatic spraying on the stainless steel workpiece with the paint of fixed model under the condition of limiting constant temperature, and the cured paint layer has excellent performance and high yield.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a graph of the paint layers of the stainless steel cabinet panels of example 1 and comparative example 1 after extreme heat and cold testing.
Detailed Description
The application will be further described with reference to the drawings and the specific examples.
The electrostatic spraying process in the following examples refers to the following procedure, and the difference between the examples is the temperature in the spray booth during the electrostatic spraying process.
Wherein the formula of the gray pattern CP63620S is as follows, and the mass percent is as follows: 260 parts of Y-003 organic silicon resin, 19.6 parts of TGI (pure polyester curing agent), 0.2 part of CAB (cellulose acetate butyrate), ST-368 (sodium citrate), ST-86 (polyester fiber), 169.7 parts of 102 glue, 43 parts of titanium dioxide, 1 part of carbon black, 0.18 part of phthalocyanine blue, 1 part of imported iron oxide yellow, 1 part of imported ultramarine blue and 0.015 part of BBC (light-fast bright red pigment).
The electrostatic microparticle spraying process for the stainless steel surface comprises the following steps:
first, surface cleaning
Under the ultrasonic condition, the temperature of the water solution is kept at 80 ℃, and the cabinet plate of the stainless steel cabinet is subjected to ultrasonic degreasing for 15min.
Immersing the deoiled stainless steel cabinet plate into a hot water tank at 70 ℃ for cleaning, and then spraying and cleaning with pure water.
And placing the stainless steel cabinet plate subjected to pure water spray cleaning in a drying tunnel, and drying at 100 ℃.
And wiping the surface of the dried stainless steel cabinet plate with alcohol, and cleaning with white electric oil.
Second, spraying process
And (3) conveying the stainless steel cabinet plate cleaned by the white electric oil into a spraying room for electrostatic spraying, keeping the temperature in the spraying room constant, and conveying the stainless steel cabinet plate sprayed to a preset thickness into an oven for curing at 230 ℃ for 15min, wherein the paint model is CP63620S.
Comparative example 1
The spraying process and the like refer to the steps, and the difference is that: the constant temperature in the spraying room is 29 ℃.
Comparative example 2
The spraying process and the like refer to the steps, and the difference is that: the constant temperature in the spraying room is 23 ℃.
Comparative example 3
The spraying process and the like refer to the steps, the constant temperature in a spraying room is 26 ℃, and the difference is that: coating paints are common in the market.
The performance of the cured stainless steel cabinet panel was measured as shown in table 1.
TABLE 1
Note that: 1. the interior of the spray booth represents a specific constant temperature in the spray booth;
2. impact was performed by striking a 100kg steel ball free falling to test impact resistance;
3. and (3) ageing resistance test: ultraviolet irradiation and rainwater spraying are carried out under the outdoor natural condition, so that rainy weather (river water is used) is simulated, and the test time is 720 hours;
4. polar hot and cold test: baking in a high-temperature (220 ℃) oven for 10 minutes, and rapidly taking out the oven for placing ice water (0 to minus 2 ℃) and cooling the ice water quickly.
The percent of pass of the products prepared in examples 1-3 is 99.9 percent, while the percent of pass of the products prepared in comparative examples 1-3 is reduced to 60.9 percent in an anti-aging test, the percent of pass of the products prepared in comparative examples 1-3 is reduced to 56.3 percent in an impact test, and obvious color difference phenomenon of a paint layer after an extremely hot and extremely cold test can be seen in the attached drawing.
In addition, the products prepared in each example do not have the phenomenon of swelling in the salt spray acidity test, and the products prepared in each comparative example mostly have the phenomenon of swelling.
The above is only a preferred embodiment of the present application, and the protection scope of the present application is not limited to the above examples, and all technical solutions belonging to the concept of the present application belong to the protection scope of the present application. It should be noted that modifications and adaptations to the present application may occur to one skilled in the art without departing from the principles of the present application and are intended to be within the scope of the present application.

Claims (6)

1. The electrostatic microparticle spraying process for stainless steel surface is characterized in that the electrostatic spraying is carried out on a stainless steel workpiece under the constant temperature condition, and the temperature is as follows: 26+/(1-2) DEG C, and the sprayed paint model CP63620S.
2. The stainless steel surface electrostatic fine particle spraying process according to claim 1, wherein: and cleaning the surface of the workpiece before spraying, wherein the surface cleaning comprises degreasing, hot water cleaning, pure water cleaning, alcohol cleaning and white oil cleaning, the workpiece after the surface cleaning is dried, and then alcohol cleaning and white oil cleaning are carried out, and then electrostatic spraying is carried out.
3. The stainless steel surface electrostatic fine particle spraying process according to claim 2, characterized in that: degreasing the workpiece under the conditions of ultrasound and 75-85 ℃, cleaning the workpiece in a hot water tank with the temperature of 65-75 ℃ after degreasing, and then spraying and cleaning with pure water.
4. The stainless steel surface electrostatic fine particle spraying process according to claim 2, characterized in that: and drying the workpiece cleaned by the pure water at 100 ℃.
5. The stainless steel surface electrostatic fine particle spraying process according to claim 1, wherein: curing the workpiece at 220-240 ℃ after electrostatic spraying.
6. The stainless steel surface electrostatic fine particle spraying process according to claim 5, wherein: curing time is 15min, and curing temperature is 230 ℃.
CN202311169254.1A 2023-09-11 2023-09-11 Stainless steel surface electrostatic microparticle spraying process Pending CN117160810A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311169254.1A CN117160810A (en) 2023-09-11 2023-09-11 Stainless steel surface electrostatic microparticle spraying process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311169254.1A CN117160810A (en) 2023-09-11 2023-09-11 Stainless steel surface electrostatic microparticle spraying process

Publications (1)

Publication Number Publication Date
CN117160810A true CN117160810A (en) 2023-12-05

Family

ID=88946730

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311169254.1A Pending CN117160810A (en) 2023-09-11 2023-09-11 Stainless steel surface electrostatic microparticle spraying process

Country Status (1)

Country Link
CN (1) CN117160810A (en)

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