TWI448335B - Environmental protection coating processing method - Google Patents

Environmental protection coating processing method Download PDF

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TWI448335B
TWI448335B TW098141630A TW98141630A TWI448335B TW I448335 B TWI448335 B TW I448335B TW 098141630 A TW098141630 A TW 098141630A TW 98141630 A TW98141630 A TW 98141630A TW I448335 B TWI448335 B TW I448335B
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coating
workpiece
baking
processing method
protective layer
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TW098141630A
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TW201119756A (en
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Tien Shui Chen
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Description

環保塗裝加工方法 Environmentally friendly coating processing method

本發明有關於一種環保塗裝加工方法者。 The invention relates to an environmental protection coating processing method.

按,習用之傳統電鍍、真空電鍍具有的一些不可避免的缺陷,光澤度不高,電鍍廠家因污染問題造成環境上的損害,且現有的噴塗鏡面的耐腐蝕性、硬度都有一定程度上的缺失,由於噴塗的過程中使用的大多為弱性還原劑,其反應時間較長,所以不得不損失大量原料,造成原料的浪費和成本的提高,生產速度較慢等問題的產生,且因液體噴塗的方式需要使用多種不同的溶劑,容易產生環保上的問題,較不符合環保之訴求者。 According to the traditional ingots and vacuum plating, some of the inevitable defects, the gloss is not high, the electroplating manufacturers cause environmental damage due to pollution problems, and the corrosion resistance and hardness of the existing sprayed mirrors have a certain degree. Missing, because most of the weak reducing agents used in the spraying process have a long reaction time, they have to lose a lot of raw materials, resulting in waste of raw materials and cost, slow production and other problems, and liquids. The method of spraying requires a variety of different solvents, which are prone to environmental problems and less suitable for environmental protection.

其上述習用的電鍍技術或液體噴塗的方式,在耐腐蝕性與硬度上都有一定程度上的缺失,且噴塗的過程中使用多種溶劑,容易產生環保上的問題,較不符合環保之訴求者。 The above-mentioned conventional electroplating technology or liquid spraying method has a certain degree of lack of corrosion resistance and hardness, and a plurality of solvents are used in the spraying process, which is liable to cause environmental problems, and is less suitable for environmental protection. .

本發明主要目的在於提供一種環保塗裝加工方法,在待加工的工件表面上,進行粉體塗裝底漆,再進行銀鏡反應製程,並於銀鏡反應製程後進行塗裝面漆保護層,使工件表面不含重金屬,具環保、耐厚性及附著性強、塗膜潤度佳等特性者。 The main object of the present invention is to provide an environmentally friendly coating processing method, which performs a powder coating primer on the surface of a workpiece to be processed, and then performs a silver mirror reaction process, and applies a protective layer of the topcoat after the silver mirror reaction process. The surface of the workpiece does not contain heavy metals, and it is environmentally friendly, thick and adherent, and has good coating properties.

為達到前揭之目的,本發明環保塗裝加工方法係讓待加工的工件表面具有金屬的光澤,且不造成環境上的汙染,該環保塗裝加工方法,是對待加工的工件進行前處理製程,將經過前處理製程後的工件進行乾燥的動作 ,將經乾燥後的工件進行粉體塗裝,將表面附著有粉體面漆的工件進行烘烤工序的動作,經過烘烤的工件進行銀鏡反應製程,將經過銀鏡反應製程的工件進行塗裝面漆保護層,其工件附著有面漆保護層後進行烘烤工序的動作,其工件經烘烤後即為完成的成品;本發明於待加工的工件在粉體塗裝以附著底漆之後再進行銀鏡反應製程,然後再塗裝面漆保護層的加工方法,這樣工件表面不含重金屬,非常環保;而且具有電鍍的金屬鏡面效果,還可添加不同色料調所需的不同色彩,美觀大方;且塗裝膜表面耐厚性及附著性達到100%,塗膜潤度極佳;另,此種加工方法還可全自動線及手動線量產化,生產良品率提升達到95%以上者。 In order to achieve the purpose of the foregoing disclosure, the environmentally friendly coating processing method of the invention has the surface of the workpiece to be processed having a metallic luster without causing environmental pollution, and the environmentally friendly coating processing method is a pretreatment process for the workpiece to be processed. , the action of drying the workpiece after the pre-treatment process The dried workpiece is subjected to powder coating, and the workpiece with the powder topcoat adhered to the surface is subjected to a baking process, and the baked workpiece is subjected to a silver mirror reaction process to coat the workpiece subjected to the silver mirror reaction process. The protective layer of the top coat, the workpiece is adhered with the protective layer of the top layer and then subjected to the baking process, and the workpiece is baked to be the finished product; the workpiece to be processed is applied after the powder is applied to adhere the primer. Then the silver mirror reaction process is carried out, and then the processing method of the top coat protective layer is applied, so that the surface of the workpiece does not contain heavy metal, which is very environmentally friendly; and has a metal mirror effect of electroplating, and can also add different colors required for different color materials, and is beautiful. Generous; and the coating film surface thickness and adhesion reached 100%, the coating film is excellent; in addition, this processing method can also be fully automated line and manual line mass production, the production yield rate increased by more than 95% By.

1‧‧‧前處理製程 1‧‧‧Pre-treatment process

2‧‧‧乾燥 2‧‧‧Drying

3‧‧‧粉體塗裝底漆 3‧‧‧ powder coating primer

4‧‧‧烘烤工序 4‧‧‧ baking process

5‧‧‧銀鏡反應製程 5‧‧‧Silver mirror reaction process

6‧‧‧烘烤工序 6‧‧‧ baking process

7‧‧‧面漆保護層 7‧‧‧Face paint protection layer

8‧‧‧烘烤工序 8‧‧‧ baking process

9‧‧‧成品 9‧‧‧ finished product

第一圖:本發明之表面加工流程示意圖 First: Schematic diagram of the surface processing flow of the present invention

本發明之環保塗裝加工方法,主要用於對待加工的工件進行表面塗裝,待加工工件可為金屬、塑膠等;包括以下步驟:步驟一:對待加工工件用進行前處理製程;步驟二:將進行前處理製程後的工件進行乾燥的動作;步驟三:將經乾燥動作後的工件進行粉體塗裝以附著底漆;步驟四:將經粉體塗裝底漆後的工件進行烘烤工序的動作,使附著在工件上的表面漆料硬化;步驟五:將烘烤後的工件進行銀鏡反應製程;步驟六:將經銀鏡反應製程的工件接著進行烘烤工序的步驟,烘烤溫度為65度至100度之間烘烤15~30分鐘;步驟七:將經銀鏡反應製程後並烘烤後的工件進行塗裝面漆保護層以附著面漆,其所述面漆可調色,可添加不同色料調出所需要的不同色彩; 步驟八:將塗裝面漆保護層後的工件進行烘烤動作並完成成品製作過程。 The environmental protection coating processing method of the invention is mainly used for surface coating of the workpiece to be processed, and the workpiece to be processed can be metal, plastic, etc.; the following steps are included: Step 1: Pretreatment process for processing the workpiece; Step 2: The workpiece after the pretreatment process is dried; step 3: powder coating the workpiece after drying to adhere the primer; step 4: baking the workpiece after the powder coating primer The action of the process hardens the surface paint attached to the workpiece; step 5: the workpiece after baking is subjected to a silver mirror reaction process; and step 6: the step of the silver mirror reaction process is followed by the step of baking, the baking temperature Baking for 15~30 minutes between 65 degrees and 100 degrees; Step 7: coating the workpiece after the silver mirror reaction process and baking to coat the topcoat to adhere the topcoat, the topcoat can be tinted , can add different color materials to call out the different colors needed; Step 8: The workpiece after the protective layer of the top coat is baked and the finished product is completed.

其中,粉體塗裝的塗料是採用固體樹脂作為基本原料,此種塗料一經加熱烘烤即行融化、擴流並自行或與其他成份反應產生化學交聯後,形成較高分子量反應的塗膜,新形成的塗膜對熱有較好的穩定性,就算再予以加熱亦不會軟化成液狀,由於這類樹脂的流變性,故可生產如液態漆狀的塗膜表面,且具有相同或往往更優於電泳塗裝所能提供的性能,且粉體塗裝不需配合溶劑使用,其粉體塗裝的塗料可回收再利用,故較具環保作用者。 Among them, the powder coating paint uses a solid resin as a basic raw material, and the paint is melted, expanded, and reacted with other components to form a chemical crosslink, thereby forming a coating film of a higher molecular weight reaction. The newly formed coating film has good stability to heat, and even if it is heated, it does not soften into a liquid state. Due to the rheological property of such a resin, a surface of a coating film such as a liquid paint can be produced and have the same or It is often better than the performance that can be provided by electrophoretic coating, and the powder coating does not need to be used with the solvent. The powder coated coating can be recycled and reused, so it is more environmentally friendly.

所述銀鏡反應製程,又名奈米噴鍍或NSP中塗,其流程為:首先進行前期汙漬處理,然後噴鍍設備噴反應層,接著純水清洗,最後進行烘乾完成;在本實施利中,所述奈米噴鍍採用導電體銀離子反應。 The silver mirror reaction process, also known as nano-spraying or NSP mid-coating, has the following processes: firstly, the pre-staining treatment is performed, then the spraying reaction layer is sprayed on the spraying equipment, followed by pure water washing, and finally drying is completed; in this embodiment The nano-spraying is performed by using a conductor silver ion reaction.

其面漆保護層,可採用粉體塗裝、液體塗裝、電泳塗裝等塗裝技術者。 The top coat protective layer can be applied by a coating technique such as powder coating, liquid coating or electrophoretic coating.

本發明的一種環保塗裝加工方法,由於是在粉體塗裝底漆之後再銀鏡反應製程,然後再附著面漆保護層的加工方法,這樣表面不含重金屬,非常環保;而且具有電鍍的金屬鏡面效果,還可添加不同色料調出所需要的不同色彩,美觀大方;且塗裝膜表面耐厚性及附著性達到100%,塗膜潤度極佳;另,這種加工方法還可全自動線及手動線量產化,生產良品率提升達到95%以上者。 The invention relates to an environmentally-friendly coating processing method, which is a method for processing a silver mirror reaction process after a powder coating primer, and then attaching a protective layer of a top coat, so that the surface does not contain heavy metals, is very environmentally friendly; and has an electroplated metal Mirror effect, can also add different color materials to call out the different colors required, beautiful and generous; and the coating film surface thickness and adhesion to 100%, the film moisture is excellent; another, this processing method can also Automatic line and manual line mass production, production yield increase of more than 95%.

綜上所述,當知本發明具有新穎性,且本發明未見之於任何刊物,當符合專利法第21、22條之規定。 In summary, it is understood that the present invention is novel, and the present invention is not found in any publication, and is in compliance with the provisions of Articles 21 and 22 of the Patent Law.

唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明之範圍。即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 The above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto. That is, the equivalent changes and modifications made by the invention in accordance with the scope of the invention are still within the scope of the invention.

1‧‧‧前處理製程 1‧‧‧Pre-treatment process

2‧‧‧乾燥 2‧‧‧Drying

3‧‧‧粉體塗裝底漆 3‧‧‧ powder coating primer

4‧‧‧烘烤工序 4‧‧‧ baking process

5‧‧‧銀鏡反應製程 5‧‧‧Silver mirror reaction process

6‧‧‧烘烤工序 6‧‧‧ baking process

7‧‧‧面漆保護層 7‧‧‧Face paint protection layer

8‧‧‧烘烤工序 8‧‧‧ baking process

9‧‧‧成品 9‧‧‧ finished product

Claims (3)

一種環保塗裝加工方法,主要用於對待加工工件進行表面塗裝,其特徵在於,包括以下步驟:步驟一:對待加工工件進行前處理製程;步驟二:將進行前處理後的工件進行乾燥的動作;步驟三:將經乾燥動作後的工件進行粉體塗裝以附著底漆,所述之粉體塗裝的塗料是採用固體樹脂作為基本原料,該塗料一經加熱烘烤即行融化、擴流並自行或與其他成份反應產生化學交聯後,形成較高分子量反應的塗膜;步驟四:將經粉體塗裝底漆後的工件進行烘烤工序;步驟五:將烘烤後的工件進行銀鏡反應製程,所述之銀鏡反應製程係先進行前期汙漬處理,然後使用噴鍍設備噴反應層,接著純水清洗,最後進行烘乾完成;步驟六:將經銀鏡反應製程的工件接著進行烘烤工序;步驟七:將經銀鏡反應製程後並烘烤後的工件進行塗裝面漆保護層;步驟八:將塗裝面漆保護層後的工件進行烘烤動作並完成成品製作過程。 An environmentally-friendly coating processing method mainly for surface coating of a workpiece to be processed, characterized in that the method comprises the following steps: Step 1: Pre-treating the workpiece to be processed; Step 2: Drying the pre-treated workpiece Action; Step 3: The workpiece after the drying operation is powder coated to adhere the primer, and the powder coating is made of solid resin as a basic material, and the coating is melted and expanded once heated and baked. And forming a coating film with a higher molecular weight reaction by reacting with other components or chemically cross-linking; step 4: baking the workpiece after the powder coating primer; step 5: baking the workpiece The silver mirror reaction process is performed, and the silver mirror reaction process is performed by pre-staining treatment, and then the reaction layer is sprayed by using a spraying device, followed by pure water cleaning, and finally drying is completed; step 6: the workpiece subjected to the silver mirror reaction process is subsequently processed. Baking process; Step 7: coating the workpiece after the silver mirror reaction process and baking the topcoat protective layer; Step 8: Coating the surface Workpiece protective layer and baked to complete the operation of the production process finished. 如申請專利範圍第1項所述環保塗裝加工方法,其中面漆保護層,可採用粉體塗裝、液體塗裝、電泳塗裝等塗裝技術者。 For example, the environmental protection coating processing method according to the first aspect of the patent application, wherein the top coat protective layer can be applied by a coating technique such as powder coating, liquid coating, or electrophoretic coating. 如申請專利範圍第1項所述環保塗裝加工方法,其中面漆保護層,其面漆可調色,可添加不同色料調出所需要的不同色彩者。 For example, in the environmental protection coating processing method described in claim 1, wherein the topcoat protective layer, the topcoat can be tinted, and different colorants can be added to call out different colors required.
TW098141630A 2009-12-04 2009-12-04 Environmental protection coating processing method TWI448335B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI642487B (en) * 2017-07-20 2018-12-01 光寶科技股份有限公司 Mobile factory and powder coating equipment

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003155580A (en) * 2001-11-16 2003-05-30 Toyoda Gosei Co Ltd Plated product, and production method therefor
TW200940746A (en) * 2007-11-16 2009-10-01 Kobe Steel Ltd Surface treated metal sheet

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003155580A (en) * 2001-11-16 2003-05-30 Toyoda Gosei Co Ltd Plated product, and production method therefor
TW200940746A (en) * 2007-11-16 2009-10-01 Kobe Steel Ltd Surface treated metal sheet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI642487B (en) * 2017-07-20 2018-12-01 光寶科技股份有限公司 Mobile factory and powder coating equipment

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