CN111001552A - Aluminum profile spraying process - Google Patents

Aluminum profile spraying process Download PDF

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Publication number
CN111001552A
CN111001552A CN201911357979.7A CN201911357979A CN111001552A CN 111001552 A CN111001552 A CN 111001552A CN 201911357979 A CN201911357979 A CN 201911357979A CN 111001552 A CN111001552 A CN 111001552A
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CN
China
Prior art keywords
parts
aluminum profile
spraying process
degreasing
curing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911357979.7A
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Chinese (zh)
Inventor
周洪涛
杨学均
吴海旭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongwang Liaoyang Aluminum Formwork Manufacturing Co ltd
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Zhongwang Liaoyang Aluminum Formwork Manufacturing Co ltd
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Application filed by Zhongwang Liaoyang Aluminum Formwork Manufacturing Co ltd filed Critical Zhongwang Liaoyang Aluminum Formwork Manufacturing Co ltd
Priority to CN201911357979.7A priority Critical patent/CN111001552A/en
Publication of CN111001552A publication Critical patent/CN111001552A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/02Processes for applying liquids or other fluent materials performed by spraying
    • B05D1/04Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
    • B05D1/06Applying particulate materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/102Pretreatment of metallic substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • B05D2202/20Metallic substrate based on light metals
    • B05D2202/25Metallic substrate based on light metals based on Al
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/10Phosphatation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/60Adding a layer before coating
    • B05D2350/65Adding a layer before coating metal layer

Abstract

The invention belongs to the field of aluminum template processing, and relates to an aluminum profile spraying process, which sequentially comprises the following steps: degreasing, washing, neutralizing, washing with pure water, passivating, sealing holes, chromizing, drying, electrostatic spraying, baking, curing and packaging. According to the invention, through carrying out a series of treatments on the surface of the profile before the spraying treatment, the stability and the strength of the surface state of the profile can be effectively improved, a good foundation is provided for the spraying treatment, the quality and the efficiency of the spraying treatment can be improved, the stress of the profile can be reduced, the chromizing film formed by the subsequent chromizing treatment can be ensured to have the effects of good continuity and high hardness, the quality of the profile product after the spraying treatment can be effectively improved, and the product yield is high.

Description

Aluminum profile spraying process
Technical Field
The invention belongs to the field of aluminum template processing, and relates to an aluminum profile spraying process.
Background
The powder coating is a novel solvent-free 100% solid powder environment-friendly coating, has the advantages of high coating efficiency, good protective property and decorative property and the like, receives wide attention all over the world, and thus is continuously and rapidly developed. Especially in the aspect of aluminum building materials, compared with the surface treatment methods of anodic oxidation and electrophoretic coating, the method has the advantages that the pollution degree of water and atmosphere and the energy consumption are obviously reduced, the mechanical properties of a coating film such as hardness, wear resistance, acid resistance and other indexes are greatly improved, the service life is doubled compared with that of the common anodic oxidation aluminum material, the color is rich, and the diversification and individuation of buildings can be reflected, so that the aluminum building material sprayed by the powder coating is deeply applied due to the excellent durability, decoration and processing formability.
Disclosure of Invention
In view of the above, the present invention provides an aluminum profile spraying process, which optimizes a powder spraying process to achieve superior profile performance.
In order to achieve the purpose, the invention provides the following technical scheme:
an aluminum profile spraying process sequentially comprises the following steps: degreasing, washing, neutralizing, washing with pure water, passivating, sealing holes, chromizing, drying, electrostatic spraying, baking, curing and packaging.
Optionally, in the degreasing process, the degreasing agent is an alkaline degreasing agent, and the alkaline degreasing agent comprises 15-20 parts of trisodium phosphate, 1-3 parts of nonylphenol polyoxyethylene ether, 1-3 parts of lauryl alkanolamide phosphate, 1-5 parts of isooctanol polyoxyethylene ether, 1-2 parts of EDTA tetrasodium and 70-80 parts of deionized water.
Optionally, the degreasing temperature is 60-65 deg.C, and the degreasing time is 5-10 min.
Optionally, a pure water washing step is further included between passivation and hole sealing.
Optionally, in the drying step, the drying temperature is 60-80 ℃, and the drying time is 2-3 hours.
Optionally, the drying temperature does not exceed 130 °
Optionally, in the spraying process, the powder components are selected: 215-230 parts of polyester resin, 30-50 parts of glycerol epoxy resin, 45-52 parts of titanium dioxide, 1-2 parts of dispersing agent, 9-12 parts of curing agent, 3-5 parts of flatting agent, 2-4 parts of nano compound and 10-15 parts of nano kaolin.
Optionally, in the spraying process, the particle size of the powder is more than or equal to 10 μm and more than or equal to 90 μm, and the thickness of the powder layer is 60-80 μm.
Optionally, in the electrostatic spraying process, the electrostatic voltage is 30-90 KV, and the electrostatic spraying distance is 200-250 mm.
Optionally, the baking and curing process includes three stages of temperature rise, heat preservation and heating, wherein the baking and curing temperature is 200 degrees, the baking and curing time is 20min, and the baking and curing steps are carried out in a nitrogen environment.
The invention has the beneficial effects that:
according to the invention, through carrying out a series of treatments on the surface of the profile before the spraying treatment, the stability and the strength of the surface state of the profile can be effectively improved, a good foundation is provided for the spraying treatment, the quality and the efficiency of the spraying treatment can be improved, the stress of the profile can be reduced, the effect that a chromizing film formed by the subsequent chromizing treatment has good continuity and high hardness can be ensured, the quality of the profile product after the spraying treatment can be effectively improved, and the yield of the product is high
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the means of the instrumentalities and combinations particularly pointed out hereinafter.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention in a schematic way, and the features in the following embodiments and examples may be combined with each other without conflict.
The invention relates to an aluminum profile spraying process, which comprises the following general process steps:
degreasing → water washing → neutralization → water washing → pure water washing → passivation → sealing → chromizing → drying → electrostatic spraying → baking and curing → packaging.
In the degreasing process, an alkaline degreasing agent for the degreasing agent comprises 15-20 parts of trisodium phosphate, 1-3 parts of nonylphenol polyoxyethylene ether, 1-3 parts of dodecyl alcohol amide phosphate, 1-5 parts of isooctanol polyoxyethylene ether, 1-2 parts of EDTA tetrasodium and 70-80 parts of deionized water, wherein the degreasing temperature is 60-65 ℃, the degreasing time is 5-10min, the degreasing is clean, incomplete degreasing can cause the defects of incomplete passivation film, poor powder layer adhesion, easy shrinkage, pinholes and the like on the surface, a section material cleaned by pure water is put into passivation solution for passivation treatment, a passivation film is formed on the surface of the section material, and then the section material is cleaned by pure water again, and the quality of the passivation film directly influences the quality of powder coating: performing chromizing treatment on the surface of the profile to form a compact chromizing film on the surface of the profile, and then performing heat preservation and drying on the chromizing film for 2-3 hours at the temperature of 60-80 ℃; the surface of the section bar needs to be dried, moisture can not enter a spraying process, the temperature is not more than 130 degrees during drying, so that the passivation film is prevented from losing too much crystal water and becoming loose, the adhesive force of the coating is reduced, and therefore the parameters of surface treatment are selected as follows:
Figure BDA0002336456680000031
Figure BDA0002336456680000041
table 1 selection of parameters for surface treatment
In the spraying process, the powder components are selected as follows: 215-230 parts of polyester resin, 30-50 parts of glycerol epoxy resin, 45-52 parts of titanium dioxide, 1-2 parts of dispersing agent, 9-12 parts of curing agent, 3-5 parts of flatting agent, 2-4 parts of nano compound and 10-15 parts of nano kaolin.
The particle size of powder with the particle size of more than or equal to 90 mu m and more than or equal to 10 mu m is too large, the appearance quality of the coated powder is reduced, the orange peel is serious, the powder coating rate is also reduced, the particle size is too small, and the super-absorbing powder is uncharged. The powder layer is controlled to be 60-80 mu m, the phenomena of orange peel, pinholes, flow marks and the like can be generated when the powder layer is too thick, the bottom of the powder layer can be exposed when the powder layer is too thin, and the electric field intensity is in direct proportion to the electric quantity of the powder and is in inverse proportion to the distance between two electrodes. When the distance between the workpiece and the electrode is unchanged, the higher the input voltage is, the stronger the powder wife capacity is, the more the voltage is increased, the less obvious the voltage is, when the distance between the spray gun and the workpiece is too short, spark discharge can be generated, the distance is too far, the powder feeding rate of the powder is reduced, so that the electrostatic voltage is controlled to be 30-90 KV, and the electrostatic spraying distance is 200-250 mm.
Figure BDA0002336456680000042
TABLE 2 Main parameters of the spraying Process
The process of solidification is through intensification, heat preservation, three stage of heating, if the baking time is not enough, the temperature is low, will cause to paint the crosslinking reaction incomplete, influences the physical and mechanical properties of paining, if the baking time overlength, the high temperature then causes easily to paint phenomenons such as yellow, so curing temperature 200 in curing process, curing time 20min, the curing environment: nitrogen gas.
Compared with the prior art, the invention has the following performances:
Figure BDA0002336456680000051
TABLE 3 comparison of the Performance of the present invention with that of the prior art
Finally, the above embodiments are only intended to illustrate the technical solutions of the present invention and not to limit the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the claims of the present invention.

Claims (10)

1. The aluminum profile spraying process is characterized by sequentially comprising the following steps of: degreasing, washing, neutralizing, washing with pure water, passivating, sealing holes, chromizing, drying, electrostatic spraying, baking, curing and packaging.
2. The aluminum profile spraying process as claimed in claim 1, wherein in the degreasing process, the degreasing agent is an alkaline degreasing agent comprising 15-20 parts of trisodium phosphate, 1-3 parts of nonylphenol polyoxyethylene ether, 1-3 parts of lauryl alkanolamide phosphate, 1-5 parts of isooctanol polyoxyethylene ether, 1-2 parts of EDTA tetrasodium and 70-80 parts of deionized water.
3. The aluminum profile spraying process as claimed in claim 1 or 2, wherein the degreasing temperature is 60-65 ℃ and the degreasing time is 5-10 min.
4. The aluminum profile spray coating process as claimed in claim 1, further comprising a pure water washing step between passivation and hole sealing.
5. The aluminum profile spraying process as claimed in claim 1, wherein in the drying step, the drying temperature is 60-80 ℃ and the drying time is 2-3 hours.
6. The aluminum profile spray coating process as claimed in claim 1, wherein the drying temperature does not exceed 130 °
7. The aluminum profile spraying process as claimed in claim 1, wherein in the spraying process, the powder components are selected from the group consisting of: 215-230 parts of polyester resin, 30-50 parts of glycerol epoxy resin, 45-52 parts of titanium dioxide, 1-2 parts of dispersing agent, 9-12 parts of curing agent, 3-5 parts of flatting agent, 2-4 parts of nano compound and 10-15 parts of nano kaolin.
8. The aluminum profile spraying process as claimed in claim 7, wherein in the spraying process, the particle size of powder is more than or equal to 10 μm and the thickness of the powder layer is 60-80 μm.
9. The aluminum profile spraying process as claimed in claim 7, wherein in the electrostatic spraying process, the electrostatic voltage is 30-90 KV, and the electrostatic spraying distance is 200-250 mm.
10. The aluminum profile spraying process as claimed in claim 1, wherein the baking and curing process comprises three stages of temperature rise, heat preservation and heating, the baking and curing temperature is 200 degrees, the baking and curing time is 20min, and the baking and curing step is carried out in a nitrogen environment.
CN201911357979.7A 2019-12-25 2019-12-25 Aluminum profile spraying process Pending CN111001552A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114907746A (en) * 2022-06-07 2022-08-16 美图(福建)铝业有限公司 Weather-resistant powder coating for spraying aluminum material surface and electrostatic spraying process thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105728302A (en) * 2016-04-07 2016-07-06 太仓吉达喷涂有限公司 Method for electrostatic spraying of powder coating on surface of aluminum profile
CN108580237A (en) * 2018-06-29 2018-09-28 湖州织里宝丰铝业有限公司 The spraying method of aluminium alloy extrusions
CN108620292A (en) * 2017-03-20 2018-10-09 天津金鹏铝材制造有限公司 A kind of aluminium section bar powder coating methods
CN110280466A (en) * 2019-07-24 2019-09-27 河源市益豪塑胶五金电子制品有限公司 A kind of electrostatic painting process of aluminium alloy extrusions
CN110449331A (en) * 2019-08-23 2019-11-15 安徽金鹏住工有限公司 A kind of spraying process for treating of aluminium alloy door's window profile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105728302A (en) * 2016-04-07 2016-07-06 太仓吉达喷涂有限公司 Method for electrostatic spraying of powder coating on surface of aluminum profile
CN108620292A (en) * 2017-03-20 2018-10-09 天津金鹏铝材制造有限公司 A kind of aluminium section bar powder coating methods
CN108580237A (en) * 2018-06-29 2018-09-28 湖州织里宝丰铝业有限公司 The spraying method of aluminium alloy extrusions
CN110280466A (en) * 2019-07-24 2019-09-27 河源市益豪塑胶五金电子制品有限公司 A kind of electrostatic painting process of aluminium alloy extrusions
CN110449331A (en) * 2019-08-23 2019-11-15 安徽金鹏住工有限公司 A kind of spraying process for treating of aluminium alloy door's window profile

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114907746A (en) * 2022-06-07 2022-08-16 美图(福建)铝业有限公司 Weather-resistant powder coating for spraying aluminum material surface and electrostatic spraying process thereof

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Application publication date: 20200414