CN117147305A - Bridge cable wire corrosion fatigue test device - Google Patents
Bridge cable wire corrosion fatigue test device Download PDFInfo
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- CN117147305A CN117147305A CN202311114868.XA CN202311114868A CN117147305A CN 117147305 A CN117147305 A CN 117147305A CN 202311114868 A CN202311114868 A CN 202311114868A CN 117147305 A CN117147305 A CN 117147305A
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- 230000007797 corrosion Effects 0.000 title claims abstract description 71
- 238000005260 corrosion Methods 0.000 title claims abstract description 71
- 238000009661 fatigue test Methods 0.000 title claims abstract description 31
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- 238000004088 simulation Methods 0.000 claims description 11
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- 238000000034 method Methods 0.000 claims description 5
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 4
- 239000008397 galvanized steel Substances 0.000 claims description 4
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- 229910052802 copper Inorganic materials 0.000 claims 1
- 239000010949 copper Substances 0.000 claims 1
- 238000007747 plating Methods 0.000 claims 1
- 230000036316 preload Effects 0.000 abstract description 6
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- Bridges Or Land Bridges (AREA)
Abstract
一种桥梁缆索钢丝腐蚀疲劳试验装置,包括相对的两个夹具体,所述的夹具体包括连接体,连接体上两夹具体相对侧面中心位置设置有拆卸螺栓,连接体另一侧面中心位置设置有连接棒,连接体与连接棒对应的一侧内壁上设置有预压千斤顶、与拆卸螺栓对应一侧的内壁上设置有锚杯,夹片设置于锚杯内部,夹片上部设置有墩头传力组件,预压千斤顶的伸缩端与墩头传力组件上部相接触,钢丝依次穿过墩头传力组件、夹片、拆卸螺栓,两个夹具体之间的钢丝上设置有腐蚀装置;本发明配合疲劳试验机使用,可有效减小夹具对钢丝的影响、避免夹持处断丝问题,从而确保缆索钢丝疲劳试验的顺利进行。
A bridge cable steel wire corrosion fatigue testing device, including two opposite clamp bodies. The clamp body includes a connector. A disassembly bolt is provided at the center of the opposite side of the two clamp bodies on the connector, and a disassembly bolt is provided at the center of the other side of the connector. There is a connecting rod, a preload jack is provided on the inner wall of the connecting body corresponding to the connecting rod, and an anchor cup is provided on the inner wall of the side corresponding to the disassembly bolt. The clamping piece is arranged inside the anchor cup, and a pier head is arranged on the upper part of the clamping piece. In the force transmission component, the telescopic end of the preloading jack is in contact with the upper part of the pier head force transmission component. The steel wire passes through the pier head force transmission component, the clip, and the disassembly bolt in sequence. There is a corrosion device on the steel wire between the two clamp bodies; When used in conjunction with a fatigue testing machine, the invention can effectively reduce the impact of the clamp on the steel wire and avoid the problem of wire breakage at the clamping point, thereby ensuring the smooth progress of the cable wire fatigue test.
Description
技术领域Technical field
本发明属于桥梁工程技术领域,特别涉及桥梁工程试验技术领域,具体是桥梁缆索钢丝腐蚀疲劳试验装置。The invention belongs to the technical field of bridge engineering, and particularly relates to the technical field of bridge engineering testing, specifically a bridge cable steel wire corrosion fatigue testing device.
背景技术Background technique
在大跨度桥梁的设计中,缆索承重桥以其较大的跨越能力、良好的技术经济指标和美学价值被广泛采用。大跨度缆索承重桥的核心受力构件是缆索,而部分缆索是由镀锌钢丝组成。由于桥梁承受运行车辆以及风载等动载荷,使缆索处在一种高低拉应力交替的动载荷作用之下。借助于实际缆索断裂事故的原因分析,进行缆索疲劳试验研究很有必要。要研究缆索的疲劳性能,就需要研究缆索中钢丝的疲劳性能。因此,开展桥梁缆索钢丝疲劳基础试验研究是至关重要的。In the design of long-span bridges, cable load-bearing bridges are widely used because of their large span capacity, good technical and economic indicators and aesthetic value. The core stress-bearing component of the long-span cable load-bearing bridge is the cable, and some of the cables are composed of galvanized steel wires. Because the bridge is subjected to dynamic loads such as running vehicles and wind loads, the cables are under the action of a dynamic load of alternating high and low tensile stress. With the help of analysis of the causes of actual cable breakage accidents, it is necessary to conduct cable fatigue test research. To study the fatigue properties of cables, it is necessary to study the fatigue properties of steel wires in the cables. Therefore, it is crucial to carry out basic experimental research on the fatigue of bridge cable wires.
开展桥梁缆索钢丝腐蚀疲劳试验和腐蚀疲劳裂纹扩展试验,首先需要对钢丝进行合理科学的夹持,防止在试验中钢丝在夹持区及附近区域发生断裂,然而目前钢丝疲劳试验夹具在夹持钢丝时,会使钢丝产生受力不均、夹持损伤、应力集中、滑丝等现象,影响夹具的夹持效果。并同步施加腐蚀和疲劳作用于钢丝,以观察和分析钢丝在腐蚀疲劳耦合作用下的损伤情况。因此,有必要提供桥梁缆索钢丝腐蚀疲劳试验装置和新型的钢丝疲劳试验夹具,模拟钢丝服役时所受腐蚀和疲劳耦合环境,减少夹具对钢丝的影响,避免钢丝在夹持端及其附近区域发生断裂,进而提高试验的有效性。To carry out corrosion fatigue tests and corrosion fatigue crack growth tests on bridge cable steel wires, it is first necessary to clamp the steel wires reasonably and scientifically to prevent the steel wires from breaking in the clamping area and nearby areas during the test. However, the current steel wire fatigue test fixture is not suitable for clamping the steel wires. When the steel wire is used, uneven stress, clamping damage, stress concentration, slippage, etc. will occur, which will affect the clamping effect of the clamp. And simultaneously apply corrosion and fatigue effects on the steel wire to observe and analyze the damage of the steel wire under the coupling effect of corrosion and fatigue. Therefore, it is necessary to provide a bridge cable steel wire corrosion fatigue test device and a new steel wire fatigue test fixture to simulate the corrosion and fatigue coupling environment encountered by the steel wire during service, reduce the impact of the fixture on the steel wire, and avoid the occurrence of steel wire damage at the clamping end and its nearby area. fracture, thus improving the validity of the test.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服上述现有技术的不足,提供一种与疲劳试验机配合使用,可以实现钢丝的有效夹持,减小夹具对钢丝的影响,防止钢丝在夹持端及其附近区域发生断裂,并同步施加腐蚀作用于钢丝,从而确保钢丝疲劳试验顺利进行,拆卸方便、可观察钢丝夹持情况的桥梁缆索钢丝腐蚀疲劳试验装置。The technical problem to be solved by the present invention is to overcome the above-mentioned shortcomings of the prior art and provide a method that can be used in conjunction with a fatigue testing machine to effectively clamp the steel wire, reduce the impact of the clamp on the steel wire, and prevent the steel wire from being stuck at the clamping end and its A fracture occurs in the nearby area, and corrosion is applied to the steel wire simultaneously, thereby ensuring the smooth conduct of the steel wire fatigue test. It is a bridge cable steel wire corrosion fatigue test device that is easy to disassemble and can observe the steel wire clamping situation.
解决上述技术问题采用的技术方案是:一种桥梁缆索钢丝腐蚀疲劳试验装置,包括相对的两个夹具体,所述的夹具体包括连接体,连接体上两夹具体相对侧面中心位置设置有拆卸螺栓,连接体另一侧面中心位置设置有连接棒,连接体与连接棒对应的一侧内壁上设置有预压千斤顶、与拆卸螺栓对应一侧的内壁上设置有锚杯,夹片设置于锚杯内部,夹片上部设置有墩头传力组件,预压千斤顶的伸缩端与墩头传力组件上部相接触,钢丝依次穿过墩头传力组件、夹片、拆卸螺栓,两个夹具体之间的钢丝上设置有腐蚀模拟装置。The technical solution adopted to solve the above technical problems is: a bridge cable steel wire corrosion fatigue test device, which includes two opposite clamp bodies. The clamp bodies include a connector, and a detachable device is provided at the center position of the opposite side of the two clamp bodies on the connector. bolt, a connecting rod is provided at the center of the other side of the connecting body, a preloading jack is provided on the inner wall of the side corresponding to the connecting body and the connecting rod, an anchor cup is provided on the inner wall of the side corresponding to the disassembly bolt, and the clip is provided on the anchor Inside the cup, the upper part of the clamp is equipped with a pier head force transmission component. The telescopic end of the preloading jack is in contact with the upper part of the pier head force transmission component. The steel wire passes through the pier head force transmission component, the clip, and the disassembly bolt in sequence. The two clamp bodies A corrosion simulation device is installed on the steel wire between them.
本发明的连接体的截面形状为矩形结构,连接体上表面中心位置加工有连接孔,连接体上表面连接孔两侧加工有第一螺纹孔,连接体下表面中心位置加工有第三螺纹孔,连接体下表面第三螺纹孔两侧加工有第二螺纹孔。The cross-sectional shape of the connecting body of the present invention is a rectangular structure. A connecting hole is processed at the center of the upper surface of the connecting body. First threaded holes are processed on both sides of the connecting hole on the upper surface of the connecting body. A third threaded hole is processed at the center of the lower surface of the connecting body. , second threaded holes are processed on both sides of the third threaded hole on the lower surface of the connecting body.
本发明的连接体宽度方向上加工有矩形通孔。The connector of the present invention is provided with rectangular through holes in the width direction.
本发明的夹片呈倒圆台形,中心位置加工有圆形穿丝孔,顶部加工有2mm深圆槽,圆槽直径与墩头传力组件直径相适应,锥角为8.5±1°,在360°相位内三等分成三个扇形结构,相邻扇形结构间隙为1mm。The clip of the present invention is in the shape of an inverted truncated cone, with a circular threading hole processed at the center and a 2mm deep circular groove processed at the top. The diameter of the circular groove is adapted to the diameter of the force transmission component of the pier head, and the cone angle is 8.5±1°. The 360° phase is divided into three equal parts into three fan-shaped structures, and the gap between adjacent fan-shaped structures is 1mm.
本发明的夹片内表面呈无齿型,且粗糙度与钢丝表面粗糙度相同,夹片底部向上20mm范围内进行镀铜处理。The inner surface of the clip of the present invention is toothless, and the roughness is the same as the surface roughness of the steel wire. The bottom of the clip is copper-plated within a range of 20 mm upward.
本发明的墩头传力组件为:垫片设置于垫片套环内,垫片套环和垫片径向对应加工有光孔,卡针设置于光孔内;所述的垫片由对称的两部分半圆结构组成,垫片中心位置加工有穿丝孔,穿丝孔与钢丝墩头接触处加工成球形。The force transmission component of the pier head of the present invention is: the gasket is arranged in the gasket collar, the gasket collar and the gasket are processed with corresponding light holes in the radial direction, and the clamping pin is arranged in the light hole; the gasket is symmetrical It consists of two parts of a semicircular structure. The center of the gasket is processed with a wire hole, and the contact point between the wire hole and the steel wire pier head is processed into a spherical shape.
本发明的锚杯为中心加工有锥形孔的圆柱形结构,锥形孔底端15mm范围内锥度为8°、其余部分锥度为8.5°±1°,与夹片锥角一致,锚杯底部加工有第五螺纹孔。The anchor cup of the present invention is a cylindrical structure with a tapered hole processed in the center. The taper within 15mm of the bottom of the tapered hole is 8°, and the taper of the remaining parts is 8.5°±1°, which is consistent with the taper angle of the clip. The bottom of the anchor cup A fifth threaded hole is machined.
本发明的预压千斤顶底座上加工有第六螺纹孔、伸缩端设置有预压棒,预压棒的下部加工有矩形槽。The base of the preloading jack of the present invention is processed with a sixth threaded hole, the telescopic end is provided with a preloading rod, and the lower part of the preloading rod is processed with a rectangular groove.
本发明的钢丝为桥梁缆索用热镀锌钢丝,钢丝两端进行墩头处理。The steel wire of the present invention is a hot-dip galvanized steel wire for bridge cables, and both ends of the steel wire are treated with pier heads.
本发明的腐蚀模拟装置为:腐蚀容器为中空圆柱形结构,腐蚀容器的两端均设置有压盖,压盖将金属垫片、密封圈压紧于腐蚀容器端部使其形成密封结构,金属垫片和密封圈间隔设置有2组,其中部加工有通孔使钢丝穿过,腐蚀容器中盛有腐蚀溶液。The corrosion simulation device of the present invention is: the corrosion container has a hollow cylindrical structure, and glands are provided at both ends of the corrosion container. The glands press the metal gaskets and sealing rings to the ends of the corrosion container to form a sealing structure. There are two sets of gaskets and sealing rings spaced apart, with a through hole processed in the middle for the steel wire to pass through, and the corrosion container contains the corrosion solution.
本发明相比于现有装置具有以下优点:Compared with existing devices, the present invention has the following advantages:
1.本发明中的预压装置在钢丝拉伸前给夹片施加预压力,有效防止钢丝拉伸时在夹具中的滑移。1. The pre-pressure device in the present invention applies pre-pressure to the clip before the steel wire is stretched, effectively preventing slippage in the clamp when the steel wire is stretched.
2.本发明中的夹片采用无齿形式且表面粗糙度与钢丝一致,当钢丝拉伸时,钢丝与夹片之间有相对运动趋势,但钢丝与夹片之间的静摩擦力会阻碍钢丝与夹片发生相对运动,这种运动趋势会使夹片与锚杯接触面间的相对正压力增大,从而夹片与钢丝之间的相对正压力随着增大,最终导致钢丝受到的静摩擦力增大,以上效应称为夹片与锚杯的锥角效应。锥角效应会使钢丝受到的静摩擦力随拉力的增大而增大,保证钢丝被夹持牢固且不会发生滑丝。除此,夹片的内表面采用无齿型结构可减小夹片对钢丝造成的表面损伤。这样既能实现对钢丝的有效夹紧,又能减少夹持损伤,还可避免滑丝情况的出现。2. The clip in the present invention adopts a toothless form and the surface roughness is consistent with the steel wire. When the steel wire is stretched, there is a relative movement tendency between the steel wire and the clip, but the static friction between the steel wire and the clip will hinder the steel wire. Relative movement occurs with the clip. This movement trend will increase the relative positive pressure between the contact surface of the clip and the anchor cup. As a result, the relative positive pressure between the clip and the steel wire will increase, eventually resulting in static friction on the steel wire. As the force increases, the above effect is called the cone angle effect of the clip and the anchor cup. The cone angle effect will increase the static friction force on the steel wire as the tension increases, ensuring that the steel wire is firmly clamped and will not slip. In addition, the inner surface of the clip adopts a toothless structure to reduce surface damage caused by the clip to the steel wire. This can not only achieve effective clamping of the steel wire, but also reduce clamping damage and avoid wire slippage.
3.本发明中夹片与锚杯的锥度经过有限元分析计算采用8.5°,并在最下端15mm范围内减小0.5°,锥度的变化使夹持压力适当过渡,减小应力集中现象。3. In the present invention, the taper of the clip and the anchor cup is 8.5° through finite element analysis and calculation, and is reduced by 0.5° within the lowermost 15mm range. The change in taper makes the clamping pressure appropriately transition and reduces stress concentration.
4.本发明使钢丝易于拆卸,腐蚀溶液易于更换,可以方便经济地做大量变参数的试验,应用前景广阔。4. The present invention makes the steel wire easy to disassemble and the corrosive solution easy to replace, and can conduct a large number of experiments with variable parameters conveniently and economically, and has broad application prospects.
5.本发明中夹持钢丝的墩头措施可作为钢丝滑移的安全储备,墩头传力组件不仅使墩头承担钢丝的一部分拉力而且便于预压千斤顶传递预压力至夹片。5. The pier head measure for clamping the steel wire in the present invention can be used as a safety reserve for steel wire slippage. The pier head force transmission assembly not only allows the pier head to bear part of the tensile force of the steel wire but also facilitates the preloading jack to transmit the preload to the clamp.
6.本发明中的预压棒挖空部分不仅可保证预压棒传力时不与墩头钢丝占据的空间冲突,而且能观察墩头部分在试验过程中的情况。6. The hollowed-out part of the preloading rod in the present invention not only ensures that the preloading rod does not conflict with the space occupied by the steel wire at the pier head when transmitting force, but also allows the observation of the condition of the pier head part during the test.
7.本发明中的腐蚀装置构造简单,质量轻巧,腐蚀容器可以由透明材质制作,可以直观观察钢丝腐蚀疲劳耦合部分在试验过程中的情况。7. The corrosion device in the present invention has a simple structure and is lightweight. The corrosion container can be made of transparent material, and the corrosion fatigue coupling part of the steel wire can be visually observed during the test.
附图说明Description of the drawings
图1为本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2为图1中夹具体的剖视图。FIG. 2 is a cross-sectional view of the clamp body in FIG. 1 .
图3为图1中连接体1的三维结构示意图和剖视图。Figure 3 is a schematic three-dimensional structural diagram and a cross-sectional view of the connecting body 1 in Figure 1.
图4为图1中夹片2的三维结构示意图和剖视图。Figure 4 is a schematic three-dimensional structural diagram and a cross-sectional view of the clip 2 in Figure 1.
图5为图1中锚杯9的三维结构示意图和剖视图。Figure 5 is a schematic three-dimensional structural diagram and a cross-sectional view of the anchor cup 9 in Figure 1.
图6为图1中墩头传力组件的三维结构示意图和剖视图。Figure 6 is a three-dimensional structural diagram and cross-sectional view of the force transmission component of the pier head in Figure 1.
图7为图1中预压千斤顶10和预压棒8的三维结构示意图。Figure 7 is a schematic three-dimensional structural diagram of the preloading jack 10 and the preloading rod 8 in Figure 1.
图8为图1中腐蚀模拟装置14的三维示意图和剖面图。FIG. 8 is a three-dimensional schematic diagram and a cross-sectional view of the corrosion simulation device 14 in FIG. 1 .
图9为图8中腐蚀容器14-1的三维示意图和剖视图。Figure 9 is a three-dimensional schematic diagram and a cross-sectional view of the corrosion container 14-1 in Figure 8.
图10为图8中金属垫片14-2的三维结构示意图和俯视图。Figure 10 is a three-dimensional structural diagram and a top view of the metal gasket 14-2 in Figure 8.
图11为图8中密封圈14-3的三维示意图和俯视图。Figure 11 is a three-dimensional schematic diagram and a top view of the sealing ring 14-3 in Figure 8.
图12为图8中压盖14-4的三维结构示意图和剖视图。Figure 12 is a three-dimensional structural diagram and cross-sectional view of the gland 14-4 in Figure 8.
图中:1、连接体;2、夹片;3、卡针;4、垫片套环;5、垫片;6、钢丝;7、拆卸螺栓;8、预压棒;9、锚杯;10、预压千斤顶;11、连接棒;12、预压千斤顶固定螺栓;13、锚杯固定螺栓;14、腐蚀模拟装置;1-1、连接孔;1-2、第二螺纹孔;1-3、第一螺纹孔;1-4、第三螺纹孔;2-1、扇形结构;9-1、第五螺纹孔;第六螺纹孔10-1;14-1、腐蚀容器;14-2、金属垫片;14-3、密封圈;14-4、压盖;14-5、腐蚀溶液。In the picture: 1. Connector; 2. Clamp; 3. Pin; 4. Gasket collar; 5. Gasket; 6. Steel wire; 7. Disassembly bolt; 8. Preload rod; 9. Anchor cup; 10. Preloading jack; 11. Connecting rod; 12. Preloading jack fixing bolt; 13. Anchor cup fixing bolt; 14. Corrosion simulation device; 1-1. Connection hole; 1-2. Second threaded hole; 1- 3. First threaded hole; 1-4, third threaded hole; 2-1, sector structure; 9-1, fifth threaded hole; sixth threaded hole 10-1; 14-1, corrosion container; 14-2 , metal gasket; 14-3, sealing ring; 14-4, gland; 14-5, corrosive solution.
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步详细说明,但本发明不限于这些实施例。The present invention will be further described in detail below with reference to the accompanying drawings and examples, but the present invention is not limited to these examples.
实施例1Example 1
在图1、2、3中,本发明涉及的一种桥梁缆索钢丝腐蚀疲劳试验装置,包括上下相对的两个夹具体,所述的夹具体包括连接体1,连接体1上两夹具体相对侧面中心位置设置有拆卸螺栓7,连接体1另一侧面中心位置设置有连接棒11。具体地,本实施例的连接体1的截面形状为矩形结构,连接体1上表面中心位置加工有连接孔1-1,连接棒11设置于连接孔1-1内,连接棒11的自由端与疲劳试验机连接,连接体1上表面连接孔1-1两侧加工有第一螺纹孔1-3,连接体1下表面中心位置加工有第三螺纹孔1-4,拆卸螺栓7安装于第三螺纹孔1-4内,用于顶出夹片2,连接体1下表面第三螺纹孔1-4两侧加工有第二螺纹孔1-2。为了便于观察,连接体1宽度方向上加工有矩形通孔,使得整个装置在安装拆卸和操作时直观可视。进一步地,连接体1采用45号钢(洛氏硬度要求约45左右)加工制成,连接体外部轮廓尺寸为长190mm,宽130mm,高300mm,内部挖空尺寸为长130mm,宽130mm,高220mm。In Figures 1, 2, and 3, the present invention relates to a bridge cable steel wire corrosion fatigue test device, which includes two clamp bodies facing each other up and down. The clamp body includes a connecting body 1, and the two clamping bodies on the connecting body 1 are opposite to each other. A disassembly bolt 7 is provided at the center of the side, and a connecting rod 11 is provided at the center of the other side of the connecting body 1 . Specifically, the cross-sectional shape of the connecting body 1 in this embodiment is a rectangular structure. A connecting hole 1-1 is processed at the center of the upper surface of the connecting body 1. The connecting rod 11 is disposed in the connecting hole 1-1. The free end of the connecting rod 11 Connected to the fatigue testing machine, first threaded holes 1-3 are processed on both sides of the connecting hole 1-1 on the upper surface of the connecting body 1, and a third threaded hole 1-4 is processed on the center of the lower surface of the connecting body 1. The disassembly bolt 7 is installed on The third threaded hole 1-4 is used to push out the clip 2, and second threaded holes 1-2 are processed on both sides of the third threaded hole 1-4 on the lower surface of the connecting body 1. In order to facilitate observation, a rectangular through hole is processed in the width direction of the connecting body 1, making the entire device intuitively visible during installation, disassembly and operation. Further, the connector 1 is made of No. 45 steel (Rockwell hardness requirement is about 45). The external outline dimensions of the connector are 190mm long, 130mm wide, and 300mm high. The internal hollowed-out dimensions are 130mm long, 130mm wide, and 130mm high. 220mm.
连接体1与连接棒11对应的一侧内壁上通过安装在第一螺纹孔1-3和第六螺纹孔10-1内的预压千斤顶固定螺栓12安装有预压千斤顶10,连接体1与拆卸螺栓7对应一侧的内壁上通过设置于第二螺纹孔1-2和第五螺纹孔9-1内的锚杯固定螺栓13固定连接安装有锚杯9,夹片2设置于锚杯9中部。夹片2上部设置有墩头传力组件,预压千斤顶10的伸缩端与墩头传力组件上部相接触,钢丝6依次穿过墩头传力组件、夹片2、拆卸螺栓7。钢丝6为桥梁缆索用热镀锌钢丝,直径为7mm,强度为1670MPa、1770MPa、1860MPa、1960MPa、2060MPa或2160MPa,两端进行墩头处理。The preloading jack 10 is installed on the inner wall of the side corresponding to the connecting body 1 and the connecting rod 11 through the preloading jack fixing bolts 12 installed in the first threaded hole 1-3 and the sixth threaded hole 10-1. The connecting body 1 and The anchor cup 9 is fixedly connected to the inner wall of the corresponding side of the disassembly bolt 7 through the anchor cup fixing bolts 13 provided in the second threaded hole 1-2 and the fifth threaded hole 9-1, and the clip 2 is provided on the anchor cup 9 middle part. The upper part of the clamp 2 is provided with a pier head force transmission component. The telescopic end of the preloading jack 10 is in contact with the upper part of the pier head force transmission component. The steel wire 6 passes through the pier head force transmission component, the clip 2 and the disassembly bolt 7 in sequence. Steel wire 6 is a hot-dip galvanized steel wire for bridge cables, with a diameter of 7mm and a strength of 1670MPa, 1770MPa, 1860MPa, 1960MPa, 2060MPa or 2160MPa, with pier head treatment at both ends.
在图4中,本实施例的夹片2呈倒圆台形,中心位置加工有圆形穿丝孔,圆形穿丝孔直径为7mm,顶部加工有2mm深圆槽,圆槽直径与墩头传力组件直径相适应,夹片2底部开2mm倒角,本实施例中直径为47mm。在360°相位内三等分成三个扇形结构2-1,相邻扇形结构2-1间隙为1mm,适用于夹持直径为范围内的钢丝。夹片2采用40硌(洛氏硬度要求约45左右)加工制成,夹片2高度为80mm,锥角为8.5°±1°,底面圆直径为32mm,顶面圆直径可按锥度和高度推算,夹片2内表面呈无齿型,且粗糙度与钢丝6表面粗糙度相同。且其底部以上20mm高度范围内进行镀铜处理,用来减小与钢丝接触面间的摩擦力。夹片2位于锚杯9内部挖空部分,需对其外侧面进行光滑处理。In Figure 4, the clip 2 of this embodiment is in the shape of an inverted truncated cone, with a circular threading hole processed at the center. The diameter of the circular threading hole is 7mm. A 2mm deep circular groove is processed at the top. The diameter of the circular groove is the same as that of the pier head. The diameter of the force transmission component is suitable, and the bottom of the clip 2 is chamfered by 2 mm. In this embodiment, the diameter is 47 mm. It is divided into three sector structures 2-1 within a 360° phase. The gap between adjacent sector structures 2-1 is 1mm. It is suitable for clamping diameters of Wire within range. Clamp 2 is made of 40 angstrom (Rockwell hardness requirement is about 45). The height of clamp 2 is 80mm, the taper angle is 8.5°±1°, the diameter of the bottom circle is 32mm, and the diameter of the top circle can be adjusted according to the taper and height. It is estimated that the inner surface of the clip 2 is toothless, and the roughness is the same as the surface roughness of the steel wire 6 . And the height range of 20mm above the bottom is copper-plated to reduce the friction between the contact surface with the steel wire. The clip 2 is located in the hollowed out part of the anchor cup 9, and its outer surface needs to be smoothed.
在图5中,本实施例的锚杯9为中心加工有锥形孔的圆柱形结构,锚杯9底部加工有2个直径为10mm的第五螺纹孔9-1,并使其与连接体1下部的两直径为10mm的第二螺纹孔1-2相对应,锚杯固定螺栓13旋入锚杯9和连接体1的螺纹孔中,使锚杯9能够对中安装在连接体1上。锚杯9采用45号钢(洛氏硬度要求约45左右)加工制成,高75mm,直径为110mm;内部挖空部分自底部以上15mm范围内锥角为8°,剩余部分锥角为8.5°±1°,与夹片2锥角一致,挖空部分底部直径为32mm,顶端直径按照锥角和高度推算。In Figure 5, the anchor cup 9 of this embodiment is a cylindrical structure with a tapered hole processed in the center. The bottom of the anchor cup 9 is processed with two fifth threaded holes 9-1 with a diameter of 10 mm, and is connected with the connector. The two second threaded holes 1-2 with a diameter of 10mm in the lower part of 1 correspond to each other. The anchor cup fixing bolts 13 are screwed into the threaded holes of the anchor cup 9 and the connecting body 1, so that the anchor cup 9 can be installed on the connecting body 1 in a centered manner. . Anchor cup 9 is made of No. 45 steel (Rockwell hardness requirement is about 45), with a height of 75mm and a diameter of 110mm; the internal hollow part has a cone angle of 8° within 15mm from the bottom, and the remaining part has a cone angle of 8.5°. ±1°, which is consistent with the cone angle of clip 2. The bottom diameter of the hollowed out part is 32mm, and the top diameter is calculated based on the cone angle and height.
在图6中,本实施例的墩头传力组件由卡针3、垫片套环4、垫片5连接构成,均由45号钢制成。垫片5安装于垫片套环4内,垫片套环4和垫片5径向对应加工有光孔,卡针3安装于光孔内,垫片5高12mm,直径27mm,中部加工有直径为7mm的穿丝孔,穿丝孔顶部2mm范围内与钢丝6墩头直接接触且处理成与墩头外形相近的球面。垫片5由对称的两部分半圆结构组成,并沿着与中轴线垂直的方向,在侧面正中部对称挖去两个直径为2mm,深度为3mm的圆孔。垫片套环4外观呈圆柱状,高12mm,直径47mm,中部加工直径为27mm的圆孔,在侧面正中部对称挖去两个直径为2mm的贯穿垫片套环4的圆孔,以便于卡针3穿过。卡针3为圆柱形结构,直径为2mm,长度为16mm。垫片套环4套箍紧垫片5,卡针3将垫片5与垫片套环4连接为一个整体。墩头传力组件中的垫片5和垫片套环4位于夹片2顶部的挖空部分。In Figure 6, the pier head force transmission component of this embodiment is composed of a clamping pin 3, a gasket collar 4, and a gasket 5, all of which are made of No. 45 steel. The gasket 5 is installed in the gasket collar 4. The gasket collar 4 and the gasket 5 are processed with light holes in the radial direction. The pin 3 is installed in the light hole. The height of the gasket 5 is 12mm, the diameter is 27mm, and the middle part is processed with The diameter of the wire hole is 7mm. The top 2mm of the wire hole is in direct contact with the steel wire 6 pier head and is processed into a spherical surface similar to the shape of the pier head. The gasket 5 is composed of a symmetrical two-part semicircular structure, and two circular holes with a diameter of 2 mm and a depth of 3 mm are symmetrically dug out in the middle of the side along the direction perpendicular to the central axis. The appearance of the gasket collar 4 is cylindrical, with a height of 12mm and a diameter of 47mm. A circular hole with a diameter of 27mm is processed in the middle. Two circular holes with a diameter of 2mm that penetrate the gasket collar 4 are symmetrically dug out in the middle of the side for convenience. Pin 3 passes through. The card pin 3 has a cylindrical structure with a diameter of 2mm and a length of 16mm. The gasket collar 4 tightens the gasket 5, and the clamping pin 3 connects the gasket 5 and the gasket collar 4 as a whole. The gasket 5 and the gasket collar 4 in the force transmission assembly of the pier head are located in the hollowed out part of the top of the clamp 2.
在图7中,本实施例的预压千斤顶10底座上加工有第六螺纹孔10-1、伸缩端安装有预压棒8,预压千斤顶10采用10吨小型手动液压千斤顶,预压棒8为圆柱形结构且下部加工有矩形槽,钢丝6墩头位于矩形槽内。预压棒8最下端与墩头传力组件相接触。In Figure 7, the base of the preloading jack 10 of this embodiment is processed with a sixth threaded hole 10-1, and a preloading rod 8 is installed on the telescopic end. The preloading jack 10 uses a 10-ton small manual hydraulic jack, and the preloading rod 8 It is a cylindrical structure with a rectangular groove processed in the lower part, and the 6-wire pier head is located in the rectangular groove. The lowermost end of the preloading rod 8 is in contact with the force transmission component of the pier head.
在图8-图12中,本实例的腐蚀装置由腐蚀容器14-1、金属垫片14-2、密封圈14-3、压盖14-4连接构成,腐蚀容器14-1为中空圆柱形结构,光滑空心圆柱可以由透明材料制作而成,方便操作者直观观察腐蚀情况,外直径为45mm,内直径为35mm,高度为50mm,腐蚀容器14-1两端外部均加工有高度为10mm、螺距为1mm的外螺纹,外螺纹的外直径为43mm,内直径为38mm,与腐蚀容器14-1内直径35mm处形成台阶,台阶用于放置金属垫片14-2和密封圈14-3,腐蚀容器14-1的两端均通过螺纹连接紧固件设置有压盖14-4。In Figures 8 to 12, the corrosion device of this example is composed of a corrosion container 14-1, a metal gasket 14-2, a sealing ring 14-3, and a gland 14-4. The corrosion container 14-1 is a hollow cylindrical shape. Structure, the smooth hollow cylinder can be made of transparent materials, which is convenient for the operator to visually observe the corrosion situation. The outer diameter is 45mm, the inner diameter is 35mm, and the height is 50mm. Both ends of the corrosion container 14-1 are processed with 10mm high, The external thread with a pitch of 1mm has an outer diameter of 43mm and an inner diameter of 38mm. It forms a step with the 35mm inner diameter of the corrosion container 14-1. The step is used to place the metal gasket 14-2 and the sealing ring 14-3. Both ends of the corrosion container 14-1 are provided with glands 14-4 through threaded fasteners.
压盖14-4为空心圆柱形结构,外直径为50mm,高度为15mm,顶面正中部挖去直径为35mm、高为5mm的圆柱,底部正中部挖去直径为45mm、高为10mm的圆柱,并设置高度为6mm、螺距为1mm的内螺纹,以便于和腐蚀容器14-1螺旋连接。The gland 14-4 is a hollow cylindrical structure with an outer diameter of 50mm and a height of 15mm. A cylinder with a diameter of 35mm and a height of 5mm is cut out in the middle of the top surface, and a cylinder with a diameter of 45mm and a height of 10mm is cut out in the middle of the bottom. , and set an internal thread with a height of 6mm and a pitch of 1mm to facilitate the spiral connection with the corrosion container 14-1.
压盖14-4将金属垫片14-2、密封圈14-3压紧于腐蚀容器14-1端部使其形成密封结构,金属垫片14-2、密封圈14-3中部加工有通孔使钢丝6穿过,本实施例中金属垫片14-2和密封圈14-3间隔设置有2组,其中,金属垫片14-2由两半圆柱组成,半圆柱的中部曲线呈S形结构,直径为37mm,厚度为2mm,密封圈14-3直径为37mm,厚度为3mm。腐蚀容器14-1中盛有腐蚀溶液14-5。通过改变NaCl含量改变腐蚀溶液浓度,通过冰乙酸或氢氧化钠溶液调节腐蚀溶液pH值。The gland 14-4 presses the metal gasket 14-2 and the sealing ring 14-3 against the end of the corrosion container 14-1 to form a sealing structure. The metal gasket 14-2 and the sealing ring 14-3 are processed with a through hole in the middle. The hole allows the steel wire 6 to pass through. In this embodiment, two sets of metal gaskets 14-2 and sealing rings 14-3 are provided at intervals. The metal gasket 14-2 is composed of two semi-cylinders, and the middle curve of the semi-cylinders is S-shaped. The sealing ring 14-3 has a diameter of 37mm and a thickness of 2mm. The sealing ring 14-3 has a diameter of 37mm and a thickness of 3mm. The corrosion container 14-1 contains the corrosion solution 14-5. Change the concentration of the corrosion solution by changing the NaCl content, and adjust the pH value of the corrosion solution by using glacial acetic acid or sodium hydroxide solution.
本发明的桥梁缆索钢丝腐蚀疲劳试验装置安装过程如下:The installation process of the bridge cable steel wire corrosion fatigue test device of the present invention is as follows:
首先将腐蚀模拟装置14穿过钢丝6放置在钢丝腐蚀疲劳耦合区段,其中,腐蚀模拟装置14自下而上组装,组装完成后,腐蚀模拟装置14底部与钢丝6接触处采用704硅橡胶密封;连接棒11和拆卸螺栓7安装在连接体1上,疲劳试验机夹头夹住连接棒11,即完成与疲劳试验机的连接。其次将锚杯9通过锚杯固定螺栓13对中固定在连接体1内部的最下方,将钢丝6从连接体1的下通孔穿入并穿过锚杯9,随后将夹片2放入锚杯9,并使夹片2内侧面夹住钢丝6、外侧面与锚杯9接触。接着将垫片5放置于钢丝墩头端下部,并外套垫片套环4,利用卡针3将垫片5与垫片套环4连在一起。其后,将预压千斤顶10通过预压千斤顶固定装置12固定在连接体1内部的最上方,预压棒8安装在预压千斤顶10下方,预压千斤顶10通过预压棒8在钢丝6未拉伸之前给夹片2施加一个预压力,使本装置夹紧钢丝6,防止钢丝6拉伸时在夹具处发生滑移,钢丝6两端相对设置2个夹具体,完成夹具体和钢丝试样的连接后,使用注射针向腐蚀装置14中注满腐蚀溶液,疲劳机施加疲劳荷载进行腐蚀疲劳试验和腐蚀疲劳裂纹扩展试验。First, the corrosion simulation device 14 is passed through the steel wire 6 and placed in the steel wire corrosion fatigue coupling section. The corrosion simulation device 14 is assembled from bottom to top. After the assembly is completed, the contact point between the bottom of the corrosion simulation device 14 and the steel wire 6 is sealed with 704 silicone rubber. ; The connecting rod 11 and the disassembly bolt 7 are installed on the connecting body 1, and the fatigue testing machine clamps the connecting rod 11, which completes the connection with the fatigue testing machine. Secondly, fix the anchor cup 9 at the bottom of the connecting body 1 through the anchor cup fixing bolt 13, insert the steel wire 6 from the lower through hole of the connecting body 1 and through the anchor cup 9, and then put the clip 2 into Anchor cup 9, and the inner side of clip 2 clamps steel wire 6, and the outer side is in contact with anchor cup 9. Then place the gasket 5 at the lower part of the head end of the steel wire pier, and cover the gasket collar 4. Use the pin 3 to connect the gasket 5 and the gasket collar 4 together. Thereafter, the preloading jack 10 is fixed at the top inside the connecting body 1 through the preloading jack fixing device 12. The preloading rod 8 is installed below the preloading jack 10. The preloading jack 10 is connected to the steel wire 6 through the preloading rod 8. Before stretching, a pre-pressure is applied to the clamp 2 so that the device can clamp the steel wire 6 to prevent the steel wire 6 from slipping at the clamp when it is stretched. Two clamp bodies are set opposite each other at both ends of the steel wire 6 to complete the clamp body and steel wire test. After such connection, use an injection needle to fill the corrosion device 14 with corrosion solution, and the fatigue machine applies a fatigue load to perform a corrosion fatigue test and a corrosion fatigue crack growth test.
本发明的桥梁缆索钢丝腐蚀疲劳试验装置拆卸过程如下:The disassembly process of the bridge cable steel wire corrosion fatigue test device of the present invention is as follows:
使用注射针清除腐蚀模拟装置14中的腐蚀溶液,调整预压千斤顶10的液压装置收回预压力,拆除预压棒8。向上旋紧拆卸螺栓7顶出夹片2,并从连接体1内取出夹片2,拆卸螺栓7旋回原来位置。先取出垫片套环4上的卡针3,然后取掉垫片5和垫片套环4,取出钢丝6并放好,再取出腐蚀模拟装置14底部密封硅橡胶,最后拆除腐蚀模拟装置14。拆除锚杯固定螺栓13后拆除锚杯9。疲劳机夹头松开,先取下连接体1,再取下连接棒11。至此拆卸完毕。Use an injection needle to remove the corrosion solution in the corrosion simulation device 14, adjust the hydraulic device of the preload jack 10 to recover the preload, and remove the preload rod 8. Tighten the disassembly bolt 7 upward to push out the clip 2, take out the clip 2 from the connecting body 1, and screw the disassembly bolt 7 back to its original position. First take out the pin 3 on the gasket collar 4, then remove the gasket 5 and the gasket collar 4, take out the steel wire 6 and put it in place, then take out the bottom sealing silicone rubber of the corrosion simulation device 14, and finally remove the corrosion simulation device 14 . Remove the anchor cup fixing bolts 13 and then remove the anchor cup 9. Loosen the chuck of the fatigue machine, first remove the connecting body 1, and then remove the connecting rod 11. Disassembly is now complete.
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