CN117144304A - Sheet metal part single-sided multi-arc ion plating quick-release protection device - Google Patents
Sheet metal part single-sided multi-arc ion plating quick-release protection device Download PDFInfo
- Publication number
- CN117144304A CN117144304A CN202311397227.XA CN202311397227A CN117144304A CN 117144304 A CN117144304 A CN 117144304A CN 202311397227 A CN202311397227 A CN 202311397227A CN 117144304 A CN117144304 A CN 117144304A
- Authority
- CN
- China
- Prior art keywords
- frame
- cross beam
- sheet metal
- support plate
- shaft pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002184 metal Substances 0.000 title claims abstract description 14
- 238000007733 ion plating Methods 0.000 title claims abstract description 11
- 230000000149 penetrating effect Effects 0.000 claims abstract description 10
- 239000000725 suspension Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/50—Substrate holders
Abstract
The invention provides a sheet metal part single-sided multi-arc ion plating quick-release protection device, wherein shafts are designed on the upper part and the lower part of a frame, are coaxial and are used for connecting equipment, and each station is provided with a frame. The U-shaped groove is designed on the cross beam, so that the cross beam and the frame are hung and assembled without screwing threads, the operation is simple, and the cross beam is in place in one step. The support plate is connected with the support shaft pin in a penetrating way, the bolt is connected with the side plate assembly and the support plate in a penetrating way, and the side plate assembly is connected with the support plate, the support shaft pin is connected with the cross beam, and the cross beam is connected with the frame in a hanging way. The invention has the advantages that: the number of the machined parts is doubled by the opposite-mounting type structure of the machined parts, and machining efficiency is improved. The shaft pin and the sheet metal frame are connected in a penetrating and hanging mode, so that the loading and unloading efficiency is improved. The clamping device has the advantages of good effect, strong operability, greatly improved clamping efficiency and shortened production preparation time.
Description
Technical Field
The invention relates to the field of spraying, in particular to a sheet metal part single-sided multi-arc ion plating quick-release protection device.
Background
The invention discloses a sheet metal part of an aeroengine, which belongs to a complex-molded surface part, and aims at a single-sided multi-arc ion plating process of the sheet metal part such as a regulating sheet, and a special rigid clamp is designed for positioning, clamping and protecting the part.
Because the traditional technology adopts the mode that workers attach and bind adhesive tapes to the non-spraying area of the processed part one by one to protect, and finally the processed part is fixed and hung by winding steel wires, the operation is complex, the efficiency is very low, the technology belongs to the one-time protection and fixation, and each part needs to be repeatedly operated, so that the production is severely restricted. Therefore, a set of rigid and reusable quick-release clamps is designed, so that the operability can be greatly improved, and the production preparation period can be shortened.
Disclosure of Invention
The invention aims to carry out a multi-arc ion plating processing technology aiming at a single side of a sheet metal part, and because the traditional technology adopts the protection of rubberized fabric sticking, binding and the like, steel wires are hung and fixed in modes of penetrating and binding, winding and the like, the operation is complex, the efficiency is very low, the invention also belongs to one-time protection and fixation, each part needs to be repeatedly operated, and the production is severely restricted. Therefore, a set of rigid and reusable quick-release clamps is urgently needed in the production field, the operability can be greatly improved, the production preparation period can be shortened, and the sheet metal part single-sided multi-arc ion plating quick-release protection device is particularly provided.
The processing requirement of single-sided coating is utilized, the assembly mode of two workpieces to be assembled is adopted, the non-coating area is inwards, the coating area is outwards, and thus, the design of the self protection structure of the clamp is greatly lightened.
The hole on the processed piece and the boss end surfaces on two sides of the hole are adopted for positioning, and the positioning is simple and reliable. In order to improve the operability of the clamp, the whole structure avoids the connection modes such as threads, adopts the connection mode of suspension and penetration, greatly improves the operability of the clamp and saves the clamping time.
The whole structure comprises the following parts: the device comprises a frame, a cross beam, a support plate, a support shaft pin, a side plate assembly, a supporting plate, a bolt, a screw and a cap nut. The frame is provided with shafts which are coaxial and used for being connected with equipment, and each station is provided with a frame. The screw and the cap nut are pre-installed on the appointed position of the frame, the screw and the cap nut keep the gap between the thickness of the middle beam of the beam, and the U-shaped groove is designed on the beam, so that the suspension assembly between the beam and the frame is realized, the screw thread is not required to be screwed, the operation is simple, and the operation is in place in one step. The support plate is connected with the support shaft pin in a penetrating way, the bolt is connected with the side plate assembly and the support plate in a penetrating way, and the side plate assembly is connected with the support plate, the support shaft pin is connected with the cross beam, and the cross beam is connected with the frame in a hanging way.
The sheet metal part single-sided multi-arc ion plating quick-release protection device is characterized in that the whole structure adopts a hanging and penetrating connection mode.
3 rows of parts are clamped on a clamp of one station, 2 parts are oppositely arranged in each row, namely 6 parts are clamped in each station, 4 stations are arranged on an equipment workbench, and 4 sets of the clamp are clamped in each station, namely 24 parts are processed at one time.
The number of the machined parts is doubled by the opposite-mounting type structure of the machined parts, and machining efficiency is improved.
The shaft pin and the sheet metal frame are connected in a penetrating and hanging mode, so that the loading and unloading efficiency is improved.
Compared with the prior art, the invention has the advantages that:
the sheet metal part single-sided multi-arc ion plating quick-release protection device has the advantages of good effect, strong operability, greatly improved clamping efficiency and shortened production preparation time.
Drawings
The invention will be described in further detail with reference to the accompanying drawings and embodiments:
FIG. 1 is a diagram of the overall structure of the device;
FIG. 2 is a diagram of a support plate;
FIG. 3 is a block diagram of a side panel assembly;
fig. 4 is a cross beam structure diagram.
Detailed Description
The present invention will be further explained with reference to specific embodiments, but the structure, proportion, size, etc. shown in the drawings are only used for understanding and reading by those skilled in the art, and are not intended to limit the applicable limitations of the present invention, so that any structural modification, proportional relation change or size adjustment does not have any technical significance, and all fall within the scope of the technical contents disclosed in the present invention without affecting the efficacy and achievement of the present invention.
As shown in fig. 1, 3 rows of parts are clamped on a clamp of one station, 2 parts are oppositely arranged in each row, namely 6 parts are clamped on each station, 4 stations are arranged on a workbench of the equipment, and 4 sets of the clamp are clamped together, namely 24 parts are processed at one time.
Fig. 2 is a structural diagram of a support plate 2, and the structure is a welding assembly, and is formed by spot welding after interference fit of 1 positioning block 12, 1 supporting plate 11 and 4 cylindrical pins 10 with consistent specifications. The outline shape and the size of the supporting plate 11 are in accordance with the outline shape and the size of a workpiece, two positioning holes are processed on the positioning block 12, the positions of the two positioning holes are in accordance with the positions of the positioning holes of the workpiece, and the sizes of the two positioning holes are in accordance with the sizes of the workpiece and the supporting shaft pin 1. And (3) clamping the two workpieces relatively, and respectively inserting the two workpieces on the support plate 2 through the two workpiece positioning holes by using the two supporting shaft pins 1 to position the two workpieces on the support plate 2.
Fig. 3 shows a side plate assembly 7, which is a welding assembly and consists of 1 hanging plate 13, 1 baffle 14 and 1 ear seat 15. The outline and the size of the baffle 14 are in accordance with the outline and the size of a processed workpiece, 2 holes are processed on the hanging plate 13, the position and the size are in accordance with the position and the size of the cylindrical pin 10 on the support plate 2, 1 hole is processed on the lug seat 15, the position is in accordance with the hole on the support plate 9, and the size is in accordance with the hole on the support plate 9 and the size of the bolt 8. After 2 pieces of processed workpieces are positioned on the support plate 2 through the support shaft pins 1, the 2 pieces of side plate assemblies 7 are respectively arranged on two sides of the processed workpieces and hung on the support plate 2 through holes on the hanging plate 13, wherein waist-shaped grooves are formed in the baffle plates 14, the positions of the baffle plates are in line with the positions of the 2 pieces of support shaft pins 1, and the side plate assemblies 7 are hung behind the 2 pieces of support shaft pins 1.
The outline shape and the size of the supporting plate 9 accord with the outline shape and the size of a processed workpiece, the two sides of the supporting plate 9 are respectively provided with a hanging lug structure, grooves are formed in the lower parts of the hanging lug structures from the same side, the hanging lug structures are used for avoiding lug seats 15 on the side plate assembly 7 when the supporting plate 9 is installed, the positions of the hanging lug structures accord with the positions of the holes on the side plate assembly 7, and the sizes of the hanging lug structures accord with the sizes of the holes on the side plate assembly 7 and the bolts 8. After the pallet 9 is pushed to the side plate assembly 7 along the opening direction of the upper groove until the pallet is completely assembled, a bolt 8 is inserted on each of two sides, and the pallet 9 and the side plate assembly 7 are connected into a whole.
The structure of the cross beam 4 in fig. 4 is a welding assembly, and consists of 1 beam 16 and 2 hook plates 17 which are welded. The beam 16 is provided with U-shaped grooves on both sides, and the positions and the sizes of the U-shaped grooves are consistent with the positions and the sizes of the cover nuts 5 of the screws 6 on the frame 3. Two continuous U-shaped grooves are formed on each hook plate 17, the positions and the sizes of the two continuous U-shaped grooves are consistent with those of the 2 support shaft pins 1, and the grooves on the two hook plates 17 are consistent. After 2 pieces of processed workpieces are positioned, clamped and protected on the support plate 2, the two support shaft pins 1, the two side plate assemblies 7, the supporting plate 9 and the two bolts 8, a whole is formed, the whole is hung on the cross beam 4 through the support shaft pins 1, the cross beam 4 and the whole are hung in a clamping groove formed by the screw 6 of the frame 3 and the cap nut 5, and the cross beam 4 can also be hung in the clamping groove formed by the screw 6 and the cap nut 5 first, and then the whole is hung on the cross beam 4. According to the operation, 3 rows of 6 processed parts are assembled on the frame 3 clamp of one station in sequence, and the rest stations operate according to the operation.
The invention is not a matter of the known technology.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (1)
1. A sheet metal part single-sided multi-arc ion plating quick-release protection device is characterized in that: the sheet metal part single-sided multi-arc ion plating quick-release protection device comprises a supporting shaft pin (1), a support plate (2), a frame (3), a cross beam (4), a cap nut (5), a screw (6), a side plate assembly (7), a bolt (8) and a supporting plate (9);
wherein: the upper part and the lower part of the frame (3) are respectively provided with a shaft which is coaxial and used for being connected with equipment, each station is provided with one frame (3), a screw (6) and a cap nut (5) are pre-arranged on a designated position of the frame (3), the screw and the cap nut keep a gap with the thickness of a middle beam (16) of the cross beam (4), and a U-shaped groove is designed on the cross beam (4) so as to realize suspension assembly between the cross beam (4) and the frame (3);
the support plate (2) is connected with the support shaft pin (1) in a penetrating way, the bolt (8) is connected with the side plate assembly (7) and the supporting plate (9) in a penetrating way, and the side plate assembly (7) is connected with the support plate (2), the support shaft pin (1) is connected with the cross beam (4) and the cross beam (4) is connected with the frame (3) in a hanging way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311397227.XA CN117144304A (en) | 2023-10-26 | 2023-10-26 | Sheet metal part single-sided multi-arc ion plating quick-release protection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311397227.XA CN117144304A (en) | 2023-10-26 | 2023-10-26 | Sheet metal part single-sided multi-arc ion plating quick-release protection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117144304A true CN117144304A (en) | 2023-12-01 |
Family
ID=88884550
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311397227.XA Pending CN117144304A (en) | 2023-10-26 | 2023-10-26 | Sheet metal part single-sided multi-arc ion plating quick-release protection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117144304A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6019359A (en) * | 1999-02-22 | 2000-02-01 | Fly; David E. | Lightweight welding table |
| CN214080243U (en) * | 2020-11-19 | 2021-08-31 | 沈阳明日航材设备技术有限公司 | Clamp for sheet metal part machining |
| CN214627735U (en) * | 2021-03-11 | 2021-11-05 | 东方电气自动控制工程有限公司 | Special U type support of frame-type rack |
| CN215058669U (en) * | 2021-07-19 | 2021-12-07 | 苏州新世欧智能科技有限公司 | Combined sheet metal part capable of being quickly assembled and disassembled |
| CN218695422U (en) * | 2022-08-30 | 2023-03-24 | 山西北方机械制造有限责任公司 | Welding tool fixture for fixing suspension flange |
-
2023
- 2023-10-26 CN CN202311397227.XA patent/CN117144304A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6019359A (en) * | 1999-02-22 | 2000-02-01 | Fly; David E. | Lightweight welding table |
| CN214080243U (en) * | 2020-11-19 | 2021-08-31 | 沈阳明日航材设备技术有限公司 | Clamp for sheet metal part machining |
| CN214627735U (en) * | 2021-03-11 | 2021-11-05 | 东方电气自动控制工程有限公司 | Special U type support of frame-type rack |
| CN215058669U (en) * | 2021-07-19 | 2021-12-07 | 苏州新世欧智能科技有限公司 | Combined sheet metal part capable of being quickly assembled and disassembled |
| CN218695422U (en) * | 2022-08-30 | 2023-03-24 | 山西北方机械制造有限责任公司 | Welding tool fixture for fixing suspension flange |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |