CN117129417A - Continuous detection processing device for machining center - Google Patents
Continuous detection processing device for machining center Download PDFInfo
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- CN117129417A CN117129417A CN202211577831.6A CN202211577831A CN117129417A CN 117129417 A CN117129417 A CN 117129417A CN 202211577831 A CN202211577831 A CN 202211577831A CN 117129417 A CN117129417 A CN 117129417A
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- 238000001514 detection method Methods 0.000 title claims abstract description 80
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 239000004576 sand Substances 0.000 claims abstract description 11
- 239000012528 membrane Substances 0.000 claims description 40
- 239000003973 paint Substances 0.000 claims description 14
- 238000004880 explosion Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 239000013013 elastic material Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 86
- 239000010959 steel Substances 0.000 description 86
- 239000011248 coating agent Substances 0.000 description 28
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- 239000007788 liquid Substances 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
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- 238000007254 oxidation reaction Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
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- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/08—Detecting presence of flaws or irregularities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
- G01B13/16—Measuring arrangements characterised by the use of fluids for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/12—Static balancing; Determining position of centre of gravity
- G01M1/122—Determining position of centre of gravity
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/30—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
- G01N3/313—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by explosives
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/0078—Testing material properties on manufactured objects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/204—Structure thereof, e.g. crystal structure
- G01N33/2045—Defects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/001—Impulsive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0274—Tubular or ring-shaped specimens
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0682—Spatial dimension, e.g. length, area, angle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
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- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Food Science & Technology (AREA)
- Crystallography & Structural Chemistry (AREA)
- Aviation & Aerospace Engineering (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses a continuous detection processing device for a machining center, which comprises a detection shell and is characterized in that: the detection device comprises a detection shell, wherein a pretreatment detection mechanism is arranged inside the detection shell, a finished product detection mechanism is arranged inside the detection shell, an appearance detection mechanism is arranged on the lower side of the detection shell, the pretreatment detection mechanism comprises an outer shell, an inner shell is arranged inside the outer shell, deformation balls are uniformly arranged on the outer shell and the inner shell, a judgment roller is elastically connected to one side of the deformation balls, a sliding rod is elastically connected to the inner side of the judgment roller, a sand plate is connected to an outer side bearing of the sliding rod, and the sand plate bearing is connected to the judgment roller.
Description
Technical Field
The invention relates to the technical field of detection, in particular to a continuous detection processing device for a machining center.
Background
In the process of producing the cylindrical steel tube, problems are easy to occur, if the problems cannot be detected in real time and the operation is continued, large losses are easy to occur, the conventional continuous detection processing device for the machining center cannot detect and process the tiny shape defects of the cylindrical steel tube, and the conventional continuous detection processing device for the machining center has large cost in detecting the appearance, so that it is necessary to design a continuous detection processing device for the machining center, which can detect the tiny shape defects of the cylindrical steel tube and process and facilitate the detection of the appearance shape.
Disclosure of Invention
The invention aims to provide a continuous detection processing device for a processing center, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: continuous detection processing apparatus for machining center, including detecting the casing, its characterized in that: the inside of detecting the casing is provided with pretreatment detection mechanism, the inside of detecting the casing is provided with finished product detection mechanism, the downside of detecting the casing is provided with outward appearance detection mechanism.
According to the technical scheme, pretreatment detection mechanism includes the shell body, the inside of shell body is provided with the inner shell body, all evenly be provided with the deformation ball on shell body and the inner shell body, one side elastic connection of deformation ball has the judgement gyro wheel, the inboard elastic connection of judgement gyro wheel has the slide bar, the outside bearing of slide bar is connected with the sand table, the sand table bearing is connected on judging the gyro wheel, the inside of judging the gyro wheel is provided with the trigger runner.
According to the technical scheme, the outside of triggering the runner evenly is provided with the compression bag, one side sliding connection of compression bag has the depression bar, the other end bearing of depression bar is connected with the coating layer, the inside pipeline of compression bag is connected with and cuts off the bag.
According to the technical scheme, the balance valve is connected to the deformation balls on the inner shells through the equal pipeline, one end of the balance valve is connected to the friction shell through the pipeline, the balance valve is connected to the deformation balls through the flexible membrane, the friction membrane is arranged in the friction shell, and the stop switch is arranged in the friction membrane.
According to the technical scheme, finished product detection mechanism includes the finished product detection shell, one side of finished product detection shell is provided with the centre gripping section of thick bamboo, one side of centre gripping section of thick bamboo is provided with the paint can, one side of paint can is provided with the pressure osmotic membrane, one side bearing of paint can is connected with the head rod, the head rod upper bearing is connected with the fixed axle, one end bearing of head rod is connected with the rotation gear, one side meshing of rotation gear is connected with the centrifugation wheel, the centrifugation wheel pipe connection is on the paint can, one side pipe connection of centrifugation wheel has the density ball, the outside sliding connection of density ball has the density shell, the upside pipe connection of density shell has the shell that cuts off, the inside bearing of shell that cuts off is connected with the commentaries on classics needle, evenly be provided with the resistance top, one side pipe connection of shell has the coating shower nozzle.
According to the technical scheme, the upside of finished product detection shell is provided with the pressure membrane, the centre of pressure membrane is provided with the slider, the inside sliding connection of slider has the slider pole, the one end of slider pole is provided with pulls the ball, it pulls ball elastic connection on the slider, one side pipe connection who pulls the ball is on the density shell, one side pipe connection who pulls the ball has the pressure valve, one side pipe connection of pressure valve has the inflation shell, the inside of inflation shell is provided with the inflation ball, the resistance top evenly sets up on the inflation ball.
According to the technical scheme, the right side of centre gripping section of thick bamboo is provided with the top, one side fixedly connected with slide ball of top, one side elastic connection of slide ball has the piston, the outside sliding connection of piston has the explosion chamber, the other end sliding connection of explosion chamber has the power stopper, one side of power stopper is provided with the spark ball, one side elastic connection of spark ball has the friction ball, the opposite side of power stopper is provided with the second connecting rod, two third connecting rods are connected to the one end bearing of second connecting rod, two the third connecting rod upper bearing is connected with the lever axle, the other end bearing connection of third connecting rod has the power pole, the other end of power pole is fixed on the top.
According to the technical scheme, outward appearance detection mechanism includes the outward appearance shell, the inboard bearing of outward appearance shell is connected with the axis of rotation, the one end of axis of rotation is provided with the speed bump, the outside bearing of axis of rotation is connected with the vibrations pole, the one end of vibrations pole is provided with detects the bag, the upside of detecting the bag evenly is provided with the speed bump, the lower extreme outside of axis of rotation is provided with the friction disc, the outside of friction disc is provided with the elastic membrane.
According to the technical scheme, the deformation ball is made of elastic materials.
According to the technical scheme, friction force is approximately not generated between the sliding block and the sliding block rod.
Compared with the prior art, the invention has the following beneficial effects: in the present invention, the number of the components,
(1) By arranging the pretreatment detection mechanism, the detection of fine shape defects such as burr cracks and the like on the inner side and the outer side of the cylindrical steel pipe can be realized, corresponding treatment measures can be made, and the mass distribution condition inside the steel pipe can be detected;
(2) The finished product detection mechanism is arranged, so that the smoothness of the outer side surface of the cylindrical steel tube can be detected, corresponding treatment measures can be made according to different smoothness, and the oxidation resistance and the impact resistance of the cylindrical steel tube can be detected;
(3) By the arrangement of the appearance detection mechanism, the appearance of the cylindrical drum can be detected by a simple means, the place where the appearance is deviated can be found, and the tightness of the cylindrical steel drum can be detected.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of a pretreatment detection mechanism of the present invention;
FIG. 2 is an enlarged partial schematic view of portions A and B of FIG. 1;
FIG. 3 is a schematic diagram of a finished product inspection mechanism according to the present invention;
FIG. 4 is a schematic view of the appearance detecting mechanism of the present invention;
in the figure: 1. a detection housing; 2. a pretreatment detection mechanism; 21. an outer housing; 22. an inner housing; 23. a deformed ball; 24. judging the roller; 25. a balancing valve; 26. a friction housing; 27. a cut-off switch; 28. a sand plate; 29. a coating layer; 210. a compression bar; 211. a cutoff bladder; 212. triggering a rotating wheel; 213. a compression bladder; 3. a finished product detection mechanism; 31. a finished product detection shell; 32. a clamping cylinder; 33. a paint tank; 34. a pressure permeable membrane; 35. a fixed shaft; 36. rotating the gear; 37. a centrifugal wheel; 38. a density shell; 39. a density ball; 310. a cut-off shell; 312. rotating the needle; 313. a resistance top; 314. an expansion ball; 315. a pressure valve; 316. pulling the ball; 317. a slide block; 318. a paint spray head; 319. a plug; 320. a sliding ball; 321. an explosion chamber; 322. a lever shaft; 323. a spark ball; 324. a friction ball; 4. appearance detection means; 41. a speed reducing disc; 42. a vibrating rod; 43. an appearance shell; 44. detecting the bag; 45. a deceleration rod; 46. and (3) rotating the shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the utility model provides a continuous type detects processing apparatus for machining center, includes detection casing 1, its characterized in that: the detection device comprises a detection shell 1, a pretreatment detection mechanism 2, a finished product detection mechanism 3, an appearance detection mechanism 4 and a detection mechanism cover, wherein the pretreatment detection mechanism 2 is arranged in the detection shell 1; through being provided with pretreatment detection mechanism, can realize detecting the slight shape defect such as burr crack etc. of the inside and outside of cylindric steel pipe to can make corresponding processing measure, can also detect the inside mass distribution condition of steel pipe, through being provided with finished product detection mechanism, can realize detecting the smooth degree of cylindric steel pipe outward flange, and according to different smooth degree making corresponding processing measure, and can detect cylindric steel pipe's oxidation resistance and shock resistance, through being provided with outward appearance detection mechanism, can realize detecting the outward appearance of cylindric section of thick bamboo through simple means, and can find out the place that the outward appearance appears the deviation, can also detect the seal of cylindric steel section of thick bamboo.
The pretreatment detection mechanism 2 comprises an outer shell 21, an inner shell 22 is arranged in the outer shell 21, deformation balls 23 are uniformly arranged on the outer shell 21 and the inner shell 22, one side of each deformation ball 23 is elastically connected with a judging roller 24, the inner side of each judging roller 24 is elastically connected with a sliding rod, the outer side bearing of each sliding rod is connected with a sand plate 28, the sand plate 28 is in bearing connection with the judging roller 24, and a triggering rotating wheel 212 is arranged in each judging roller 24; when there is tiny burr in the inside and outside of cylinder steel cylinder for judge that the gyro wheel is driven by the top, and then drive the deformation ball and be extrudeed, and then lead to the inside pressure increase of deformation ball, and then drive and trigger the runner corotation, the surface of polishing the steel pipe with the surface of external judgement gyro wheel, and along with the effort increase of burr to judging the gyro wheel, the inside pressure that produces of deformation ball just is bigger, and then the slew rate that leads to triggering the runner just is bigger, the effect of polishing to cylindric steel pipe just is better, and when the rotational speed reaches a definite value, the centrifugal force can overcome elasticity and then drive the slide bar roll-off, and drive the sand board that is connected with slide bar bearing forms sharp thorn, be used for driving bigger burr, avoid bigger burr to clear up need consume too much time, the beneficial effect of this step is: judging whether there is the burr on the interior outer surface of drum type steel pipe, when the cylinder is pushed, judge to have the burr for the inside pressure of deformation bag increases, drive and trigger the runner and rotate and then drive and judge the gyro wheel and rotate, be used for polishing the surface of centre of a circle steel cylinder, and when the slide bar overcome elasticity and be thrown away, judge that the burr at this moment is great, use the spike that slide bar and sand plate formed to remove the burr, avoid too low to the polishing efficiency with great burr, can realize through above-mentioned step, judge automatically whether there is the burr on the interior outer surface of steel pipe, and adopt the rolling to polish or spike to hit and strike and remove burr means such as remove the burr according to the size of burr, guaranteed not to produce the purpose of fish tail to the surface of drum type steel pipe when having guaranteed the efficiency of burring.
The outer side of the trigger rotating wheel 212 is uniformly provided with a compression bag 213, one side of the compression bag 213 is connected with a compression rod 210 in a sliding manner, the other end of the compression rod 210 is connected with a coating layer 29 in a bearing manner, and the inner pipeline of the compression bag 213 is connected with a stop bag 211; when the trigger runner forward rotates, the depression bar throws outwards under centrifugal force, this moment the device is motionless, and when judging that the gyro wheel contacts the surface of circular steel pipe and outwards stretches out, drive the deformation ball and be pulled, this moment the inside pressure of deformation ball reduces, transfer to the trigger runner, make trigger runner reversal, the depression bar removes to the direction of centre of a circle this moment, drive the dope layer shrink to the direction of centre of a circle, known dope storehouse's thickness is unchangeable, and then lead to the volume reduction of dope layer, inside dope is extruded in the external defect, fill up original defect with the dope, avoid in the in-process of follow-up application, defective place can't fine coating dope, and along with the increase of defect, the dope storehouse just is close to the centre of a circle, and then lead to the blowout of dope is more, and when the defect reaches certain degree, the depression bar begins to contact the compression bag, make the inside pressure of compression bag increase, the place expansion near the cylinder steel pipe that is weak, and then drive the compression bag gets into the rotation of the inside cut-off cylinder steel pipe of defect, the beneficial effect of this step is: in the process of steel pipe rotation, whether the inner wall and the outer wall of the steel pipe are defective is continuously judged, when the rotating wheel is triggered to start reversing, the defect exists on the inner wall and the outer wall of the steel pipe, at the moment, the coating bin moves upwards towards the circle center, so that coating is extruded, the coating bin is closer to the circle center along with the increase of the defect, the coating extruded by the coating bin is more and is used for filling up the larger defect, when the compression rod starts to extrude the compression bag, the defect cannot be coated with the coating and seriously influences the use of the steel pipe, at the moment, the compression bag starts to expand towards the defect position, and finally, the rotation of the steel pipe is stopped at the defect, and the defect is positioned at the position.
The deformation balls 23 on each two inner shells 22 are connected with a balance valve 25 in a pipeline manner, one end of each balance valve 25 is connected with a friction shell 26 in a pipeline manner, each balance valve 25 is connected to each deformation ball 23 through a flexible membrane, a friction membrane is arranged in each friction shell 26, and a stop switch 27 is arranged in each friction membrane; in the in-process of drum type steel pipe pivoted, if its mass distribution is inhomogeneous, the inside bubble of certain position is too big, will lead to drum type steel pipe at pivoted in-process to produce eccentric vibrations, and when drum type steel pipe took place eccentric vibrations, the balanced valve that outside evenly sets up should have two at least to be extruded, one stretches, the inside pressure that produces of two extruded deformation balls can lead to the pipeline connection between the two balanced valve to open this moment, the flexible membrane outside pressure outside the balanced valve will pass through the balanced valve and transmit inside the friction membrane this moment, lead to friction membrane outside pressure to increase, and then lead to the frictional force that the friction shell received to reduce, and then lead to drum type steel pipe rotation with higher speed, if friction membrane outside pressure continuously increases until the extrusion switch of extrusion to inside, judge that drum type steel pipe inside exists the quality eccentric condition, the beneficial effect of this step is: when any two deformed balls are compressed or pulled at the same time, a certain eccentric condition exists in the cylindrical steel pipe, at the moment, the friction force on the friction shell is controlled by the balance valve to be reduced, at the moment, the rotating speed of the cylindrical steel pipe is increased, further, the eccentric condition in the cylindrical steel pipe is judged, when the cut-off switch is triggered to cut off the cylindrical steel pipe, the condition that the cylindrical steel pipe has larger mass distribution is uneven is judged, when the rotating speed of the cylindrical steel pipe is increased to the maximum, when the cut-off switch is not cut off, the condition that the mass distribution in the cylindrical steel pipe is uneven is not serious, the condition of the mass distribution in the cylindrical steel pipe can be automatically judged, and the serious condition of the mass distribution in the cylindrical steel pipe can be judged with high precision while the energy loss is saved.
The finished product detection mechanism 3 comprises a finished product detection shell 31, a clamping cylinder 32 is arranged on one side of the finished product detection shell 31, a paint tank 33 is arranged on one side of the clamping cylinder 32, a pressure permeable membrane 34 is arranged on one side of the paint tank 33, a first connecting rod is connected to one side bearing of the paint tank 33, a fixed shaft 35 is connected to one end bearing of the first connecting rod, a rotating gear 36 is connected to one side of the rotating gear 36 in a meshed manner, a centrifugal wheel 37 is connected to the paint tank 33 in a pipeline manner, a density ball 39 is connected to one side pipeline of the centrifugal wheel 37, a density shell 38 is connected to the outer side of the density ball 39 in a sliding manner, a stop shell 310 is connected to the upper side pipeline of the density shell 38, a rotating needle 312 is connected to the inner bearing of the stop shell 310, a resistance top 313 is uniformly arranged on one side pipeline of the stop shell 310, and a paint spray head 318 is connected to one side pipeline of the stop shell 310; the clamping cylinder clamps the cylindrical steel pipe, the pressure permeable membrane is tightly attached to the cylindrical steel pipe, the friction force on the surface of the cylindrical steel pipe is judged, the coating distribution condition on the surface of the cylindrical steel pipe is judged, when the friction force received by the pressure permeable membrane exceeds a certain value, the coating tank is driven to deflect under the action of the friction force, the first connecting rod is driven to rotate, the rotating gear is driven to rotate, the centrifugal wheel connected with the rotating gear is driven to rotate, the friction force received by the centrifugal bin can be judged according to the rotating speed of the centrifugal wheel, after the centrifugal wheel rotates to throw out liquid, the internal pressure of the coating tank is controlled to be increased, the pressure permeable membrane is led to permeate the coating, and the pressure of the coating tank is increased, the pressure permeable membrane is more sensitive to the change of the friction force on the cylindrical steel pipe, when the rotating speed of the centrifugal wheel exceeds a certain value, the density ball is led to be less than a certain value, the liquid on the upper side of the density shell is driven to be extruded into the cut-off shell, the internal pressure of the cut-off shell is increased to a certain value, the cut-off shell is started to be conducted, and the spray head is started, and the cylindrical steel pipe is coated for a second time. The effect of the cylindrical steel pipe is judged through the friction force of the outer surface of the cylindrical steel pipe, when the coating has small defects, the first connecting rod rotates under the action of the friction force to further lead the centrifugal wheel to start rotating at a small speed, at the moment, the centrifugal wheel is controlled to throw out liquid and control the internal pressure of the centrifugal tank to increase, so that the internal coating overflows, the force of the pressure permeable membrane attached to the cylindrical steel pipe can be increased, the judgment precision of the friction factor of the pressure permeable membrane is further increased, when the hydraulic change in the density shell leads to the cut-off shell being opened, the fact that the coating effect on the surface of the cylindrical roller is poor is judged at the moment, the coating spray head can be started to carry out secondary coating on the steel pipe, the fact that the coating on the surface of the cylindrical steel pipe is finished can be judged through the friction factor, when the surface has small coating defects, the pressure permeable membrane is enabled to leak out of the coating, the judgment precision of the coating condition of the cylindrical steel pipe is increased, and when the fact that the coating condition is poor is judged, the coating spray head is started to carry out secondary coating on the cylindrical steel pipe.
The upper side of the finished product detection shell 31 is provided with a pressure membrane, the middle of the pressure membrane is provided with a sliding block 317, the inside of the sliding block 317 is slidably connected with a sliding block rod, one end of the sliding block rod is provided with a pulling ball 316, the pulling ball 316 is elastically connected to the sliding block 317, one side pipeline of the pulling ball 316 is connected to the density shell 38, one side pipeline of the pulling ball 316 is connected with a pressure valve 315, one side pipeline of the pressure valve 315 is connected with an expansion shell, the inside of the expansion shell is provided with an expansion ball 314, and a resistance top 313 is uniformly arranged on the expansion ball 314; the pressure membrane of finished product detection shell upside can judge the gas pressure of finished product detection shell, under the normal condition, the pressure membrane can expand because of the temperature variation that downside frictional force detected and bring, the device is motionless at this moment, and when the pressure membrane is in initial position, the slider will extrude and pull the ball, lead to extrusion ball inside pressure increase, and can transmit the inside pressure of extrusion ball to the density shell in, transmit in the shell of stopping through the density shell, and when the slider has the gliding tendency with initial position relatively, pull the inside pressure of ball at this moment too big, and then lead to the inside pressure of inflation shell too big and lead to inflation membrane compressed, drive resistance top withdrawal, lead to the self rotation resistance disappearance of commentaries on classics needle, and then lead to stopping the shell and be opened very easily, the beneficial effect of this step is: when the sliding block is positioned at the upper side of the initial position, the device is judged to be in a normal state, the increased pressure is caused by friction heating, when the sliding block is positioned at the initial position, the cylindrical steel tube is judged to be oxidized and consume a certain amount of oxygen, the consumed oxygen and the increased temperature lead to no change in the pressure inside the pressure film, at the moment, the pulling ball outputs a certain pressure to help the density shell drive the rotating needle to rotate, when the sliding block is positioned below the initial position, the cylindrical steel tube is judged to have serious oxidization tendency, at the moment, the pulling ball controls the rotating needle to lose the rotation resistance, and then the coating spray head is started to carry out secondary coating on the cylindrical steel tube as soon as the pressure penetration film detects that the surface of the cylindrical steel tube has the coating completion degree is not high.
The right side of the clamping cylinder 32 is provided with a plug 319, one side of the plug 319 is fixedly connected with a sliding ball 320, one side of the sliding ball 320 is elastically connected with a piston, the outer side of the piston is slidably connected with an explosion chamber 321, the other end of the explosion chamber 321 is slidably connected with a power plug, one side of the power plug is provided with a spark ball 323, one side of the spark ball 323 is elastically connected with a friction ball 324, the other side of the power plug is provided with a second connecting rod, one end bearing of the second connecting rod is connected with two third connecting rods, two upper bearings of the third connecting rods are connected with a lever shaft 322, the other end bearing of the third connecting rod is connected with a power rod, and the other end of the power rod is fixed on the plug 319; the top is propped to the clamping cylinder under the action of the power rods on two sides for judging the shock resistance of the cylindrical steel pipe, firstly, the cylindrical steel pipe is propped with weaker force, at this moment, if the sliding ball moves, the shock resistance of the steel pipe is judged to have a problem, the sliding ball slides to drive the piston to move, so that the pressure in the explosion chamber is increased, the power plug is driven to move, the second connecting rod is driven to rotate, the third connecting rod is driven to rotate, the rotating force is increased through the lever shaft, the power rod is driven to rotate, the propping force is increased, the movement condition of the sliding ball is further judged, and the spark is driven to contact with the friction ball along with the increase of the movement distance of the sliding ball, then spark is generated in the explosion chamber, explosion is finally, the shock resistance of the top is caused to be suddenly increased, if the steel pipe can not generate plastic deformation under the action of the shock resistance of the impact force, the steel pipe is judged to be qualified, the beneficial effects of the steps are that: in the initial state, judging whether the sliding ball moves or not, if the sliding ball does not move, judging that the impact resistance of the steel pipe is qualified, if the sliding ball moves, judging that the impact resistance of the steel pipe has a problem, at the moment, increasing the jacking force of the jack by sliding the power plug, namely the lever shaft, at the moment, judging that the impact resistance of the steel pipe is qualified if the sliding ball cannot move to cause explosion in an explosion chamber, judging that whether the steel pipe generates plastic deformation or not if the explosion occurs, judging that the impact resistance of the steel pipe is qualified if the plastic deformation does not occur, judging that the impact resistance of the steel pipe is unqualified if the plastic deformation occurs, gradually judging that whether the impact resistance of the steel pipe is qualified or not can be realized through the steps, and reducing energy consumption on the premise of ensuring judgment precision.
The appearance detection mechanism 4 comprises an appearance shell 43, wherein a rotating shaft 46 is connected to an inner bearing of the appearance shell 43, a speed reducing disc 41 is arranged at one end of the rotating shaft 46, a vibrating rod 42 is connected to an outer bearing of the rotating shaft 46, a detection bag 44 is arranged at one end of the vibrating rod 42, a speed reducing rod 45 is uniformly arranged on the upper side of the detection bag 44, a friction block is arranged on the outer side of the lower end of the rotating shaft 46, and an elastic membrane is arranged on the outer side of the friction block; the axis of rotation drives the cylinder steel pipe and rotates, and the inside of cylinder steel pipe fills aqueous solution, at pivoted in-process, if there is the deviation in the circular arc degree of the surface of cylinder steel pipe, will lead to inside aqueous solution's distribution inhomogeneous, high-speed pivoted in-process produces eccentric vibrations easily again, at the in-process of vibrations, four-sided vibrations stick and with vibrations transmission to detect in the bag, detect the bag and be stretched the shrink, drive outside friction lever extrusion or leave cylinder steel pipe this moment, lead to the cylinder steel pipe to be slowed down, and at the in-process of stopping cylinder steel pipe, because the existence of friction lever, the circular arc degree deviation that leads to the cylinder steel pipe can just stop around arbitrary one side of four friction levers, and if the steel pipe produces violent vibrations, the seal that leads to having water to be shaken out or the steel pipe exists the defect all can lead to elastic membrane outside pressure increase and then drive inside friction piece and stop the rotation of axis of rotation rapidly, the beneficial effect of this step is: the circular arc degree error of the cylindrical steel tube is judged through the eccentric vibration condition during rotation, when vibration rod does not generate vibration, the circular arc degree error of the cylindrical steel tube at the moment is judged to be smaller and negligible, when vibration rod shakes and is transmitted to the detection bag, the circular arc degree error of the cylindrical steel tube at the moment is judged, the rotating shaft is cut off by the friction rod, the region with the circular arc degree error is just aligned with the friction rod, when the lower end of the rotating shaft detects liquid pressure, the circular arc degree error of the cylindrical steel tube at the moment is judged to be larger or the tightness of the steel tube is problematic, at the moment, the friction block can immediately cut off the rotating shaft, whether the circular arc degree error is larger or not is judged through the aqueous solution outside the elastic membrane or the tightness of the steel tube is judged to be cut off, the circular arc degree error can be judged through the simple rotating shaft, the circular arc degree error can be judged according to the elastic membrane and the vibration rod, and the circular arc degree error can be repaired is positioned to the position where the circular arc degree error is generated.
The deformation ball 23 is made of elastic material; the deformed ball can be restored immediately after the outside pressure disappears, so that the influence on the subsequent judgment is avoided.
There is approximately no friction between the slider 317 and the slider bar; the judgment of the pressure film on the internal pressure is avoided due to the friction force between the sliding block and the sliding rod.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. Continuous detection processing apparatus for machining center, including detecting casing (1), its characterized in that: the detection device is characterized in that a pretreatment detection mechanism (2) is arranged in the detection shell (1), a finished product detection mechanism (3) is arranged in the detection shell (1), and an appearance detection mechanism (4) is arranged on the lower side of the detection shell (1);
the pretreatment detection mechanism (2) comprises an outer shell (21), an inner shell (22) is arranged in the outer shell (21), deformation balls (23) are uniformly arranged on the outer shell (21) and the inner shell (22), one side of each deformation ball (23) is elastically connected with a judgment roller (24), the inner side of each judgment roller (24) is elastically connected with a sliding rod, the outer side of each sliding rod is connected with a sand plate (28) through a bearing, the sand plates (28) are connected onto the judgment rollers (24) through bearings, and trigger rotating wheels (212) are arranged in the judgment rollers (24);
the finished product detection mechanism (3) comprises a finished product detection shell (31), a clamping cylinder (32) is arranged on one side of the finished product detection shell (31), a paint tank (33) is arranged on one side of the clamping cylinder (32), a pressure permeable membrane (34) is arranged on one side of the paint tank (33), a first connecting rod is connected to one side bearing of the paint tank (33), a fixed shaft (35) is connected to the first connecting rod, a rotating gear (36) is connected to one end bearing of the first connecting rod, a centrifugal wheel (37) is connected to one side of the rotating gear (36) in a meshed manner, a density ball (39) is connected to one side pipeline of the centrifugal wheel (37), a cut-off shell (310) is connected to the outer side of the density ball (39) in a sliding manner, a rotating needle (312) is connected to one side bearing of the cut-off shell (310), a resistance top (313) is uniformly arranged on one side of the rotating needle (312), and a spray head (318) is connected to one side of the pipeline;
appearance detection mechanism (4) are including outward appearance shell (43), the inboard bearing of outward appearance shell (43) is connected with axis of rotation (46), the one end of axis of rotation (46) is provided with speed bump (41), the outside bearing of axis of rotation (46) is connected with vibrations pole (42), the one end of vibrations pole (42) is provided with detects bag (44), the upside of detecting bag (44) evenly is provided with speed bump (45), the lower extreme outside of axis of rotation (46) is provided with the friction disc, the outside of friction disc is provided with the elastic membrane.
2. The continuous detection processing device for a machining center according to claim 1, wherein: every two deformation balls (23) on the inner shell (22) are all connected with a balance valve (25) in a pipeline mode, one end of the balance valve (25) is connected with a friction shell (26) in a pipeline mode, the balance valve (25) is connected to the deformation balls (23) through a flexible membrane, a friction membrane is arranged in the friction shell (26), and a cut-off switch (27) is arranged in the friction membrane.
3. The continuous detection processing device for a machining center according to claim 2, wherein: the upper side of finished product detection shell (31) is provided with the pressure membrane, the centre of pressure membrane is provided with slider (317), the inside sliding connection of slider (317) has the slider pole, the one end of slider pole is provided with pulls ball (316), it pulls ball (316) elastic connection on slider (317), one side pipe connection who pulls ball (316) is on density shell (38), one side pipe connection who pulls ball (316) has pressure valve (315), one side pipe connection of pressure valve (315) has the expansion shell, the inside of expansion shell is provided with expansion ball (314), resistance top (313) evenly set up on expansion ball (314).
4. A continuous inspection processing apparatus for a machining center according to claim 3, wherein: the right side of centre gripping section of thick bamboo (32) is provided with top (319), one side fixedly connected with slide ball (320) of top (319), one side elastic connection of slide ball (320) has the piston, the outside sliding connection of piston has explosion chamber (321), the other end sliding connection of explosion chamber (321) has the power stopper, one side of power stopper is provided with spark ball (323), one side elastic connection of spark ball (323) has friction ball (324), the opposite side of power stopper is provided with the second connecting rod, two third connecting rods are connected to the one end bearing of second connecting rod, two third connecting rod upper bearing is connected with lever axle (322), the other end bearing of third connecting rod is connected with the power pole, the other end of power pole is fixed on top (319).
5. The continuous detection processing device for a machining center according to claim 4, wherein: the deformation ball (23) is made of elastic materials.
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| CN202211577831.6A CN117129417A (en) | 2021-04-27 | 2021-04-27 | Continuous detection processing device for machining center |
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| CN202211577831.6A CN117129417A (en) | 2021-04-27 | 2021-04-27 | Continuous detection processing device for machining center |
| CN202110461228.0A CN113267450B (en) | 2021-04-27 | 2021-04-27 | Continuous detection processing device for machining center |
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| JP3379727B2 (en) * | 1994-07-15 | 2003-02-24 | 株式会社リケン | Friction and wear test equipment |
| CN108788965A (en) * | 2018-06-20 | 2018-11-13 | 佛山市同鑫智能装备科技有限公司 | A kind of metal tube inside grinding apparatus |
| CN208528841U (en) * | 2018-11-09 | 2019-02-22 | 常州市诚鑫金属制品有限公司 | Grinding device is used in a kind of processing of steel pipe |
| CN110987798A (en) * | 2019-11-26 | 2020-04-10 | 湖州吴兴珀莱机械厂 | Automatic flaw detection device for steel pipe production |
| CN111024611A (en) * | 2020-01-06 | 2020-04-17 | 刘玉梅 | Device for detecting position of welding seam of metal welded pipe with seam |
| CN112297352A (en) * | 2020-10-10 | 2021-02-02 | 海宁市天翼龙电器有限公司 | Injection molding raw material injection speed detection equipment for injection molding machine |
| CN112406056A (en) * | 2020-10-19 | 2021-02-26 | 李冬善 | Plastic-aluminum pipe injection molding outward appearance check out test set based on machine vision |
| CN112461759B (en) * | 2020-11-16 | 2023-03-14 | 灵璧久工精密钢管制造有限公司 | Device and method for inspecting inner wall of cold-rolled steel pipe |
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