CN113267450B - Continuous detection processing device for machining center - Google Patents
Continuous detection processing device for machining center Download PDFInfo
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- CN113267450B CN113267450B CN202110461228.0A CN202110461228A CN113267450B CN 113267450 B CN113267450 B CN 113267450B CN 202110461228 A CN202110461228 A CN 202110461228A CN 113267450 B CN113267450 B CN 113267450B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/08—Detecting presence of flaws or irregularities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
- G01B13/16—Measuring arrangements characterised by the use of fluids for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/12—Static balancing; Determining position of centre of gravity
- G01M1/122—Determining position of centre of gravity
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/30—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight
- G01N3/313—Investigating strength properties of solid materials by application of mechanical stress by applying a single impulsive force, e.g. by falling weight generated by explosives
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/0078—Testing material properties on manufactured objects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
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- G01N33/204—Structure thereof, e.g. crystal structure
- G01N33/2045—Defects
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- G—PHYSICS
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0274—Tubular or ring-shaped specimens
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0682—Spatial dimension, e.g. length, area, angle
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
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Abstract
The invention discloses a continuous detection processing device for a machining center, which comprises a detection shell and is characterized in that: the detection device comprises a detection shell, a pretreatment detection mechanism is arranged in the detection shell, a finished product detection mechanism is arranged in the detection shell, an appearance detection mechanism is arranged on the lower side of the detection shell, the pretreatment detection mechanism comprises an outer shell, an inner shell is arranged in the outer shell, deformation balls are uniformly arranged on the outer shell and the inner shell, a judgment roller is elastically connected to one side of each deformation ball, a slide bar is elastically connected to the inner side of each judgment roller, a sand plate is connected to the outer side bearing of the slide bar, the sand plate is connected to the judgment roller through a bearing, and a trigger rotating wheel is arranged in the judgment roller.
Description
Technical Field
The invention relates to the technical field of detection, in particular to a continuous detection processing device for a machining center.
Background
In the production process of the cylindrical steel pipe, problems are easy to occur, if the problems cannot be detected in real time and the operation is continued, large loss is easy to generate, the existing continuous detection processing device for the machining center cannot detect and process the tiny shape defects of the cylindrical steel pipe, and the existing continuous detection processing device for the machining center has large cost in detecting the appearance, so that the continuous detection processing device for the machining center is necessary to design the continuous detection processing device for the machining center, which can detect the tiny shape defects of the cylindrical steel pipe, process the tiny shape defects and facilitate the detection of the appearance shape.
Disclosure of Invention
The present invention is directed to a continuous detection processing device for a machining center, which solves the above problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a processing center detects processing apparatus with continuous type, includes and detects the casing, its characterized in that: the inside of detecting the casing is provided with preliminary treatment detection mechanism, the inside of detecting the casing is provided with finished product detection mechanism, the downside of detecting the casing is provided with outward appearance detection mechanism.
According to the technical scheme, preliminary treatment detection mechanism includes the shell body, the inside of shell body is provided with interior casing, all evenly be provided with the deformation ball on shell body and the interior casing, one side elastic connection of deformation ball has the judgement gyro wheel, the inboard elastic connection who judges the gyro wheel has the slide bar, the outside bearing of slide bar is connected with the sand board, the sand board bearing is connected on judging the gyro wheel, the inside of judging the gyro wheel is provided with the trigger runner.
According to the technical scheme, the outer side of the trigger rotating wheel is uniformly provided with the compression bag, one side of the compression bag is connected with the compression rod in a sliding mode, the other end of the compression rod is connected with the coating layer in a bearing mode, and the inner pipeline of the compression bag is connected with the stop bag.
According to the technical scheme, every two equal pipe connections of deformation ball on the interior casing have the balanced valve, the one end pipe connection of balanced valve has the friction shell, the balanced valve passes through the flexible membrane and connects on the deformation ball, the inside of friction shell is provided with the friction membrane, the inside of friction membrane is provided with the stop switch.
According to the technical scheme, finished product detection mechanism includes the finished product detection shell, one side of finished product detection shell is provided with a centre gripping section of thick bamboo, one side of a centre gripping section of thick bamboo is provided with scribbles the jar, one side of scribbling the jar is provided with the pressure osmotic membrane, one side bearing connection of scribbling the jar is connected with the head rod, bearing connection has the fixed axle on the head rod, the one end bearing of head rod is connected with running gear, the meshing of one side of running gear is connected with the centrifugal wheel, centrifugal wheel pipe connection is on scribbling the jar, one side pipe connection of centrifugal wheel has the density ball, the outside sliding connection of density ball has the density shell, the upside pipe connection of density shell has by the shell, the inner bearing that ends the shell is connected with the commentaries on classics needle, the even resistance top that is provided with of commentaries on classics needle, one side pipe connection that ends the shell has the coating shower nozzle.
According to the technical scheme, the upside of finished product detection shell is provided with the pressure membrane, the centre of pressure membrane is provided with the slider, the inside sliding connection of slider has the slider pole, the one end of slider pole is provided with drags the ball, drag ball elastic connection on the slider, one side pipe connection who drags the ball is on the density shell, one side pipe connection who drags the ball has the pressure valve, one side pipe connection of pressure valve has the inflation shell, the inside of inflation shell is provided with the inflation ball, the resistance top evenly sets up on the inflation ball.
According to the technical scheme, the right side of a centre gripping section of thick bamboo is provided with the top, one side fixedly connected with sliding ball of top, one side elastic connection of sliding ball has the piston, the outside sliding connection of piston has explosion chamber, the other end sliding connection of explosion chamber has the power stopper, one side of power stopper is provided with the spark ball, one side elastic connection of spark ball has the friction ball, the opposite side of power stopper is provided with the second connecting rod, two third connecting rods are connected to the one end bearing of second connecting rod, two the third connecting rod upper bearing is connected with the lever shaft, the other end bearing of third connecting rod is connected with the power rod, the other end of power rod is fixed on the top.
According to the technical scheme, the appearance detection mechanism comprises an appearance shell, an inner side bearing of the appearance shell is connected with a rotating shaft, one end of the rotating shaft is provided with a speed reduction disc, an outer side bearing of the rotating shaft is connected with a vibration rod, one end of the vibration rod is provided with a detection bag, the upper side of the detection bag is uniformly provided with the speed reduction rod, the outer side of the lower end of the rotating shaft is provided with a friction block, and the outer side of the friction block is provided with an elastic film.
According to the technical scheme, the deformation ball is made of elastic materials.
According to the technical scheme, friction force does not exist between the sliding block and the sliding block rod approximately.
Compared with the prior art, the invention has the following beneficial effects: in the invention, the raw materials are mixed,
(1) By arranging the pretreatment detection mechanism, the detection of fine shape defects such as burr cracks and the like on the inner side and the outer side of the cylindrical steel pipe can be realized, corresponding treatment measures can be made, and the mass distribution condition in the steel pipe can be detected;
(2) The finished product detection mechanism can detect the smoothness degree of the outer side surface of the cylindrical steel pipe, corresponding treatment measures can be taken according to different smoothness degrees, and the oxidation resistance and the impact resistance of the cylindrical steel pipe can be detected;
(3) Through being provided with outward appearance detection mechanism, can realize detecting the outward appearance of a cylinder section of thick bamboo through simple means to can find out the place that the deviation appears in the outward appearance, can also detect the seal of a cylinder steel section of thick bamboo.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the pretreatment detection mechanism of the present invention;
FIG. 2 is an enlarged partial view of the portion A and the portion B of FIG. 1;
FIG. 3 is a schematic structural view of a finished product inspection mechanism of the present invention;
FIG. 4 is a schematic view of the appearance inspection mechanism of the present invention;
in the figure: 1. detecting the shell; 2. a pretreatment detection mechanism; 21. an outer housing; 22. an inner housing; 23. a deformation ball; 24. judging a roller; 25. a balancing valve; 26. rubbing the shell; 27. a cut-off switch; 28. a sand plate; 29. a coating layer; 210. a pressure lever; 211. a cut-off capsule; 212. triggering a rotating wheel; 213. compressing the bag; 3. a finished product detection mechanism; 31. a finished product detection shell; 32. a clamping cylinder; 33. a coating tank; 34. a pressure permeable membrane; 35. a fixed shaft; 36. a rotating gear; 37. a centrifugal wheel; 38. a density shell; 39. a density ball; 310. a cut-off shell; 312. rotating the needle; 313. a resistance jack; 314. an expansion ball; 315. a pressure valve; 316. pulling the ball; 317. a slider; 318. a paint sprayer; 319. ejecting; 320. a sliding ball; 321. an explosion chamber; 322. a lever shaft; 323. a spark ball; 324. a friction ball; 4. an appearance detection mechanism; 41. a reduction disk; 42. a vibration rod; 43. an appearance shell; 44. detecting the capsule; 45. a speed reduction lever; 46. and rotating the shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a continuous type detects processing apparatus for machining center, is including detecting casing 1, its characterized in that: a pretreatment detection mechanism 2 is arranged inside the detection shell 1, a finished product detection mechanism 3 is arranged inside the detection shell 1, and an appearance detection mechanism 4 is arranged on the lower side of the detection shell 1; through being provided with preliminary treatment detection mechanism, can realize detecting the slight shape defect such as burr crack of the inside and outside of drum type steel pipe, and can make corresponding treatment, can also detect the inside quality distribution condition of steel pipe, through being provided with finished product detection mechanism, can realize detecting the level and smooth degree of drum type steel pipe outside face, and make corresponding treatment according to the level and smooth degree of difference, and can detect the oxidation resistance and the shock resistance of drum type steel pipe, through being provided with outward appearance detection mechanism, can realize detecting the outward appearance of a cylinder section of thick bamboo through simple means, and can find out the place that the deviation appears in the outward appearance, can also detect the leakproofness of a cylinder section of thick bamboo.
The pretreatment detection mechanism 2 comprises an outer shell 21, an inner shell 22 is arranged inside the outer shell 21, deformation balls 23 are uniformly arranged on the outer shell 21 and the inner shell 22, one side of each deformation ball 23 is elastically connected with a judgment roller 24, the inner side of each judgment roller 24 is elastically connected with a slide rod, the outer side of each slide rod is in bearing connection with a sand plate 28, the sand plate 28 is in bearing connection with the judgment roller 24, and a trigger rotating wheel 212 is arranged inside each judgment roller 24; when there is tiny burr in the outside of cylinder steel cylinder, make and judge that the gyro wheel is moved by the top, and then drive deformation ball and be extruded, and then lead to the increase of deformation ball internal pressure, and then drive and trigger the runner corotation, the surface of steel pipe is polished to the surface of judging the gyro wheel with the external world, and along with the burr to the effort increase of judging the gyro wheel, the pressure that deformation ball internal production just is big more, and then the rotation rate that leads to triggering the runner just is big more, just it is better to the effect of polishing of cylindrical steel pipe, and when the rotational speed reaches a definite value, centrifugal force can overcome elasticity and then drive the slide bar roll-off, and drive the sand board of being connected with the slide bar bearing and form the spine, be used for cleaing away bigger burr, avoid bigger burr to clear away and need consume too much time, the beneficial effect of this step is: judge whether burr exists on the inside and outside surface of drum type steel pipe, when the cylinder was pushed up, judge that there is the burr, make the inside pressure increase of deformation bag, it rotates and then drives the judgement gyro wheel to drive to trigger the runner, a surface for polishing centre of a circle steel cylinder, and when the slide bar was overcome elasticity and is thrown away, it is great to judge the burr this moment, the sharp thorn that uses slide bar and sand plate to form removes the burr, it is too low to avoid the efficiency of polishing with great burr, can realize through the above-mentioned step, automatically judge whether there is the burr on the inside and outside surface of steel pipe, and adopt the roll to polish or sharp thorn to hit eliminating burr means such as beating according to the size of burr and remove the burr, guaranteed not to produce the purpose of fish tail to the surface of drum type steel pipe when having guaranteed the efficiency of burring.
The outer side of the trigger rotating wheel 212 is uniformly provided with a compression bag 213, one side of the compression bag 213 is connected with a compression rod 210 in a sliding manner, the other end of the compression rod 210 is connected with a coating layer 29 through a bearing, and an internal pipeline of the compression bag 213 is connected with a stop bag 211; when the trigger rotating wheel rotates forwards, the pressure rod is thrown outwards under the action of centrifugal force, the device does not act at this moment, when the roller is judged to be in contact with the surface of the round steel pipe and extend outwards, the deformation ball is driven to be pulled, the internal pressure of the deformation ball is reduced at this moment, and the pressure rod is transmitted to the trigger rotating wheel to enable the trigger rotating wheel to rotate backwards, the pressure rod moves towards the direction of the circle center at this moment, the coating layer is driven to contract towards the direction of the circle center, the thickness of the coating bin is known to be unchanged, the volume of the coating layer is reduced, the internal coating is extruded into external defects, the original defects are filled by the coating, the situation that the defective parts cannot well coat is avoided in the subsequent coating process, and along with the increase of the defects, the coating bin is more close to the circle center, the spraying of the coating is more, when the defects reach a certain degree, the pressure rod starts to be in contact with the compression bag, the internal pressure of the compression bag is increased, the weak part close to the cylinder steel pipe is expanded, and the compression bag is driven to enter the rotation of the defective internal stop cylinder steel pipe, and the beneficial effects of the step are that: the method comprises the following steps of continuously judging whether defects exist on the inner wall and the outer wall of the steel pipe in the rotating process of the steel pipe, judging whether defects exist on the position of the steel pipe when a trigger rotating wheel starts to rotate reversely, moving a coating bin to the direction of the circle center at the moment to further cause the coating bin to be extruded, enabling the coating bin to be closer to the circle center along with the increase of the defects, further causing the coating bin to extrude more coatings to fill the larger defects, judging whether the defects cannot be coated with the coatings and seriously affect the use of the steel pipe when a compression rod starts to extrude a compression bag, enabling the compression bag to expand to the defect position at the moment, finally stopping the rotation of the steel pipe inside the defect, and positioning the defect position.
The deformation balls 23 on each two inner shells 22 are connected with a balance valve 25 through pipelines, one end of the balance valve 25 is connected with a friction shell 26 through a pipeline, the balance valve 25 is connected to the deformation balls 23 through a flexible membrane, a friction membrane is arranged inside the friction shell 26, and a stop switch 27 is arranged inside the friction membrane; in the process of rotating the cylindrical steel pipe, if the mass distribution of the cylindrical steel pipe is uneven, namely the bubbles in the cylindrical steel pipe are too large, the cylindrical steel pipe can be caused to generate eccentric vibration in the rotating process, when the cylindrical steel pipe generates eccentric vibration, the balance valve which is uniformly arranged on the outer side is extruded at least at two positions, one position is stretched, the pressure generated in the two extruded deformation balls can lead the balance valve connected between the two positions to be opened, the pressure on the outer side of the flexible membrane on the outer side of the balance valve can be transmitted to the inside of the friction membrane through the balance valve at the moment, the pressure on the outer side of the friction membrane is increased, the friction force borne by the friction shell is reduced, the cylindrical steel pipe is further accelerated to rotate, if the pressure on the outer side of the friction membrane is continuously increased until the extrusion switch inside is extruded, the condition that the mass eccentricity exists in the cylindrical steel pipe is judged, and the beneficial effects of the step are that: whether any two deformation balls are compressed or pulled simultaneously or not is used for judging that a certain eccentric condition exists in the cylindrical steel pipe, the friction force applied to the friction shell is reduced by the balance valve, the eccentric condition in the cylindrical steel pipe is further judged by increasing the rotating speed of the cylindrical steel pipe, when the cylindrical steel pipe is cut off due to the fact that the cut-off switch is triggered, the condition that large mass distribution is not uniform in the cylindrical steel pipe is judged, and when the rotating speed of the cylindrical steel pipe is increased to the maximum, the condition that the mass distribution in the cylindrical steel pipe is not uniform is judged not to be serious.
The finished product detection mechanism 3 comprises a finished product detection shell 31, a clamping cylinder 32 is arranged on one side of the finished product detection shell 31, a coating tank 33 is arranged on one side of the clamping cylinder 32, a pressure permeable membrane 34 is arranged on one side of the coating tank 33, a first connecting rod is connected to one side of the coating tank 33 through a bearing, a fixed shaft 35 is connected to the first connecting rod through a bearing, a rotating gear 36 is connected to one end of the first connecting rod through a bearing, a centrifugal wheel 37 is connected to one side of the rotating gear 36 in a meshed mode, the centrifugal wheel 37 is connected to the coating tank 33 through a pipeline, a density ball 39 is connected to one side of the centrifugal wheel 37 through a pipeline, a density shell 38 is connected to the outer side of the density ball 39 in a sliding mode, a stop shell 310 is connected to the upper side of the density shell 38 through a pipeline, a rotating needle 312 is connected to an inner bearing of the stop shell 310, resistance tops 313 are uniformly arranged on the rotating needle 312, and a coating nozzle 318 is connected to one side of the stop shell 310 through a pipeline; the method comprises the following steps that a clamping cylinder clamps a cylindrical steel pipe, a pressure permeable membrane is tightly attached to the cylindrical steel pipe, the friction force on the surface of the cylindrical steel pipe is judged, the distribution condition of a coating on the surface of the cylindrical steel pipe is further judged, when the friction force on the pressure permeable membrane exceeds standard, a coating tank is driven to deflect under the action of the friction force, a first connecting rod is further driven to rotate, a rotating gear is further driven to rotate, a centrifugal wheel meshed and connected with the rotating gear is further driven to rotate, the friction force on a centrifugal bin can be judged according to the rotating speed of the centrifugal wheel, after the centrifugal wheel rotates to throw out liquid, the internal pressure of the coating tank is controlled to increase, the coating seeps out from the pressure permeable membrane, the pressure of the coating tank is increased, the pressure of the pressure permeable membrane on the cylindrical steel pipe is increased, the change of the friction force on the cylindrical steel pipe is more sensitive, when the rotating speed of the centrifugal wheel exceeds a certain value, the density of a density ball is smaller than a certain value, the liquid on the upper side of the density ball is further driven to be extruded into a stop shell, when the internal pressure of the stop shell is increased to a certain value, the coating shell starts to be switched on, and a cylindrical steel pipe, a spray nozzle is further coated, and the cylindrical steel pipe is coated with the beneficial effects of the secondary spray nozzle are achieved in the steps: the coating effect of the cylindrical steel pipe is judged through the friction force of the outer surface of the cylindrical steel pipe, when the coating has small defects, the first connecting rod can rotate under the action of the friction force to further cause the centrifugal wheel to start rotating at a smaller speed, the centrifugal wheel is controlled to throw out liquid and the internal pressure of the centrifugal tank is controlled to increase at the moment, so that internal coating overflows, the force of the pressure permeable membrane attached to the cylindrical steel pipe can be increased, the judgment precision of the pressure permeable membrane on friction factors is further increased, after the stop shell is opened due to the fact that hydraulic pressure in the density shell changes, the coating effect of the surface of the cylindrical roller is judged to be poor at the moment, the coating spray head can be started to perform secondary coating on the steel pipe, the finishing condition of the surface of the cylindrical steel pipe is judged through the friction factors, when the surface has small coating defects, the pressure permeable membrane seeps out the coating, the judgment precision of the coating condition of the cylindrical steel pipe is increased, and when the finishing condition is judged to be poor, the coating spray head is started to perform secondary coating on the cylindrical steel pipe.
A pressure membrane is arranged on the upper side of the finished product detection shell 31, a sliding block 317 is arranged in the middle of the pressure membrane, a sliding block rod is connected inside the sliding block 317 in a sliding mode, a pulling ball 316 is arranged at one end of the sliding block rod, the pulling ball 316 is elastically connected to the sliding block 317, a pipeline on one side of the pulling ball 316 is connected to the density shell 38, a pipeline on one side of the pulling ball 316 is connected to a pressure valve 315, a pipeline on one side of the pressure valve 315 is connected to an expansion shell, an expansion ball 314 is arranged inside the expansion shell, and resistance jacks 313 are uniformly arranged on the expansion ball 314; the pressure membrane of finished product detection shell upside can judge the gas pressure of finished product detection shell, under normal conditions, the pressure membrane can be because the lower side frictional force detects the temperature variation that brings and expand, the device does not move this moment, and when the pressure membrane was in the initial position, the slider will extrude and pull the ball, lead to the increase of extrusion ball internal pressure, and can transmit the pressure of extrusion ball inside to the density shell, transmit to the shell of ending through the density shell, and when the slider had the gliding tendency with the initial position relatively, pull ball internal pressure at this moment and be too big, and then lead to the too big and lead to the expansion membrane compression of expansion shell internal pressure, drive the resistance top and withdraw, lead to the rotation resistance of the self of rotating needle to disappear, and then lead to ending the shell and be opened very easily, the beneficial effect of this step is: when the slide block is positioned at the upper side of the initial position, the device is judged to be in a normal state at the moment, the increased pressure is caused by friction heating, when the slide block is positioned at the initial position, a certain amount of oxygen is consumed by oxidation of the cylindrical steel pipe, the consumed oxygen and the increased temperature cause that the pressure inside the pressure film does not change, the pulling ball outputs certain pressure at the moment, the density shell is helped to drive the rotating needle to rotate, when the slide block is positioned below the initial position, the cylindrical steel pipe is judged to have serious oxidation tendency at the moment, the pulling ball controls the rotating needle to lose the rotating resistance, and the coating nozzle is started to perform secondary coating on the cylindrical steel pipe when the pressure permeable film detects that the coating completion degree condition is not high on the surface of the cylindrical steel pipe.
A top 319 is arranged on the right side of the clamping cylinder 32, a sliding ball 320 is fixedly connected to one side of the top 319, a piston is elastically connected to one side of the sliding ball 320, an explosion chamber 321 is slidably connected to the outer side of the piston, a power plug is slidably connected to the other end of the explosion chamber 321, a spark ball 323 is arranged on one side of the power plug, a friction ball 324 is elastically connected to one side of the spark ball 323, a second connecting rod is arranged on the other side of the power plug, two third connecting rods are connected to one end of the second connecting rod through bearings, a lever shaft 322 is connected to the two third connecting rods through bearings, a power rod is connected to the other end of the third connecting rod through bearings, and the other end of the power rod is fixed to the top 319; the top is supported on the clamping cylinder under the effect of the power rods on two sides, and is used for judging the shock resistance of the cylindrical steel pipe, the cylindrical steel pipe is supported by a weaker force, at the moment, if a sliding ball moves, the shock resistance of the steel pipe at the moment is judged to possibly have problems, the sliding ball slides and then drives a piston to move, the pressure inside an explosion chamber is increased, and then a power plug is driven to move, and a second connecting rod is driven to rotate, and a third connecting rod is driven to rotate, and the rotating force is increased through a lever shaft, so that the power rods are driven to rotate, the supporting force is increased, the motion condition of the sliding ball is further judged, the motion distance of the sliding ball is increased, the spark can be driven to contact with the friction ball, and then sparks are generated in the explosion chamber, the explosion force generated in the explosion chamber is finally caused, the impact force received by the top is increased suddenly, if the steel pipe can not generate plastic deformation under the effect of the impact force, the shock resistance of the steel pipe is judged to be qualified, and the benefit of the step is that: in the initial state, whether the sliding ball moves or not is judged, if the sliding ball does not move, the shock resistance of the steel pipe is judged to be qualified, if the sliding ball moves, the shock resistance of the steel pipe is judged to be in a problem, at the moment, the propping force of the top head is increased through the sliding of the power plug, namely the lever shaft, at the moment, if the sliding ball cannot move, the explosion chamber explodes, the shock resistance of the steel pipe is judged to be qualified, if the explosion chamber explodes, whether the plastic deformation of the steel pipe occurs or not is judged, if the plastic deformation does not occur, the shock resistance of the steel pipe is judged to be qualified, if the plastic deformation occurs, the shock resistance of the steel pipe is judged to be unqualified, through the steps, whether the shock resistance of the steel pipe is qualified or not can be gradually judged, and the energy consumption is reduced on the premise that the judgment accuracy is ensured.
The appearance detection mechanism 4 comprises an appearance shell 43, the inner side of the appearance shell 43 is connected with a rotating shaft 46 through a bearing, one end of the rotating shaft 46 is provided with a speed reduction disc 41, the outer side of the rotating shaft 46 is connected with a vibration rod 42 through a bearing, one end of the vibration rod 42 is provided with a detection bag 44, the upper side of the detection bag 44 is uniformly provided with a speed reduction rod 45, the outer side of the lower end of the rotating shaft 46 is provided with a friction block, and the outer side of the friction block is provided with an elastic film; the axis of rotation drives cylindrical steel pipe and rotates, and the inside of cylindrical steel pipe is filled with aqueous solution, at the pivoted in-process, if there is the deviation in the circularity of the surface of cylindrical steel pipe, will lead to the inhomogeneous distribution of inside aqueous solution, again high-speed pivoted in-process produces eccentric vibrations easily, at the in-process of vibrations, the vibrting spear of four sides reaches and will shake and transmit to in detecting the bag, it is shrink to detect the bag by tensile, drive outside friction lever extrusion or leave cylindrical steel pipe this moment, lead to cylindrical steel pipe to be slowed down, and at the in-process that ends cylindrical steel pipe, because the existence of friction lever, lead to meeting of the circularity deviation of cylindrical steel pipe just stopping around arbitrary one side of four friction levers, and if the steel pipe produces violent vibrations, lead to having water to be shaken out or the seal of steel pipe to have the defect all can lead to elasticity membrane outside pressure increase and then drive the rotation that inside friction block ends the axis of rotation rapidly, the beneficial effect of this step is: the method comprises the steps of judging the arc degree error of a cylindrical steel pipe through the eccentric vibration condition during rotation, judging that the arc degree error of the cylindrical steel pipe is smaller and negligible when a vibration rod does not vibrate, judging that the arc degree error of the cylindrical steel pipe exists at the moment when the vibration rod vibrates and transmits the vibration rod to a detection bag, stopping a rotating shaft by a friction rod at the moment, enabling an area with the arc degree error to be just aligned to the friction rod, judging that the cylindrical steel pipe has larger arc degree error or the sealing performance of the steel pipe has problems when the lower end of the rotating shaft detects liquid pressure, stopping the rotating shaft immediately by a friction block at the moment, judging whether the arc degree error is larger or not through an aqueous solution outside an elastic film or judging whether the arc degree error can be repaired according to the elastic film and the vibration rod, and positioning the position where the arc error occurs.
The deformation ball 23 is made of elastic material; the deformation ball can recover immediately after the outside pressure disappears, and subsequent judgment is prevented from being influenced.
There is approximately no friction between the slider 317 and the slider bar; the judgment of the internal pressure by the pressure membrane is avoided being influenced by the friction force between the sliding block and the sliding rod.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a continuous type detects processing apparatus for machining center, includes detection casing (1), its characterized in that: a pretreatment detection mechanism (2) is arranged inside the detection shell (1), a finished product detection mechanism (3) is arranged inside the detection shell (1), and an appearance detection mechanism (4) is arranged on the lower side of the detection shell (1);
the pretreatment detection mechanism (2) comprises an outer shell (21), an inner shell (22) is arranged inside the outer shell (21), deformation balls (23) are uniformly arranged on the outer shell (21) and the inner shell (22), one side of each deformation ball (23) is elastically connected with a judgment roller (24), the inner side of each judgment roller (24) is elastically connected with a slide bar, the outer side of each slide bar is connected with a sand plate (28) through a bearing, each sand plate (28) is connected to each judgment roller (24) through a bearing, and a trigger rotating wheel (212) is arranged inside each judgment roller (24);
the finished product detection mechanism (3) comprises a finished product detection shell (31), a clamping cylinder (32) is arranged on one side of the finished product detection shell (31), a coating tank (33) is arranged on one side of the clamping cylinder (32), a pressure permeable membrane (34) is arranged on one side of the coating tank (33), a first connecting rod is connected to one side of the coating tank (33) through a bearing, a fixed shaft (35) is connected to the upper bearing of the first connecting rod, a rotating gear (36) is connected to one end of the first connecting rod through a bearing, a centrifugal wheel (37) is connected to one side of the rotating gear (36) in a meshed mode, the centrifugal wheel (37) is connected to the coating tank (33) through a pipeline, a density ball (39) is connected to one side of the centrifugal wheel (37) through a pipeline, a density shell (38) is connected to the outer side of the density ball (39) in a sliding mode, a stop shell (310) is connected to the upper side pipeline of the density shell (38), a rotating needle (312) is connected to the inner bearing of the stop shell (310), top resistance (313) is uniformly arranged on one side of the rotating needle (312), and a coating nozzle (318) is connected to one side of the stop shell (310);
outward appearance detection mechanism (4) are including outward appearance shell (43), the inboard bearing of outward appearance shell (43) is connected with axis of rotation (46), the one end of axis of rotation (46) is provided with speed reduction disc (41), the outside bearing of axis of rotation (46) is connected with vibrations pole (42), the one end of vibrations pole (42) is provided with detects bag (44), the upside that detects bag (44) evenly is provided with speed reduction pole (45), the lower extreme outside of axis of rotation (46) is provided with the clutch blocks, the outside of clutch blocks is provided with the elasticity membrane.
2. The continuous inspection and processing apparatus for a machining center according to claim 1, wherein: the outer side of the trigger rotating wheel (212) is uniformly provided with a compression bag (213), one side of the compression bag (213) is connected with a compression rod (210) in a sliding mode, the other end of the compression rod (210) is connected with a coating layer (29) in a bearing mode, and an inner pipeline of the compression bag (213) is connected with a stop bag (211).
3. The continuous inspection and processing apparatus for a machining center according to claim 2, wherein: every two equal pipe connection of deformation ball (23) on interior casing (22) has balanced valve (25), the one end pipe connection of balanced valve (25) has friction shell (26), balanced valve (25) are connected on deformation ball (23) through the flexible membrane, the inside of friction shell (26) is provided with the friction film, the inside of friction film is provided with stop switch (27).
4. The continuous inspection and processing apparatus for a machining center according to claim 3, wherein: the upper side of finished product detection shell (31) is provided with the pressure membrane, the centre of pressure membrane is provided with slider (317), the inside sliding connection of slider (317) has the slider pole, the one end of slider pole is provided with drags ball (316), drags ball (316) elastic connection on slider (317), one side pipe connection of dragging ball (316) is on density shell (38), one side pipe connection of dragging ball (316) has pressure valve (315), one side pipe connection of pressure valve (315) has the inflation shell, the inside of inflation shell is provided with inflation ball (314), resistance top (313) evenly sets up on inflation ball (314).
5. The continuous inspection and processing apparatus for a machining center according to claim 4, wherein: the right side of centre gripping section of thick bamboo (32) is provided with top (319), one side fixedly connected with smooth ball (320) of top (319), one side elastic connection of smooth ball (320) has the piston, the outside sliding connection of piston has explosion room (321), the other end sliding connection of explosion room (321) has the power stopper, one side of power stopper is provided with spark ball (323), one side elastic connection of spark ball (323) has friction ball (324), the opposite side of power stopper is provided with the second connecting rod, two third connecting rods are connected to the one end bearing of second connecting rod, two the bearing is connected with lever axle (322) on the third connecting rod, the other end bearing of third connecting rod is connected with the power pole, the other end of power pole is fixed on top (319).
6. The continuous inspection and processing apparatus for a machining center according to claim 5, wherein: the deformation ball (23) is made of elastic materials.
7. The continuous inspection and processing apparatus for a machining center according to claim 6, wherein: there is approximately no friction between the slide (317) and the slide rod.
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| CN202211577831.6A CN117129417A (en) | 2021-04-27 | 2021-04-27 | Continuous detection processing device for machining center |
| CN202110461228.0A CN113267450B (en) | 2021-04-27 | 2021-04-27 | Continuous detection processing device for machining center |
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| CN202110461228.0A CN113267450B (en) | 2021-04-27 | 2021-04-27 | Continuous detection processing device for machining center |
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| JP3379727B2 (en) * | 1994-07-15 | 2003-02-24 | 株式会社リケン | Friction and wear test equipment |
| CN108788965A (en) * | 2018-06-20 | 2018-11-13 | 佛山市同鑫智能装备科技有限公司 | A kind of metal tube inside grinding apparatus |
| CN208528841U (en) * | 2018-11-09 | 2019-02-22 | 常州市诚鑫金属制品有限公司 | Grinding device is used in a kind of processing of steel pipe |
| CN110987798A (en) * | 2019-11-26 | 2020-04-10 | 湖州吴兴珀莱机械厂 | Automatic flaw detection device for steel pipe production |
| CN111024611A (en) * | 2020-01-06 | 2020-04-17 | 刘玉梅 | Device for detecting position of welding seam of metal welded pipe with seam |
| CN112297352A (en) * | 2020-10-10 | 2021-02-02 | 海宁市天翼龙电器有限公司 | Injection molding raw material injection speed detection equipment for injection molding machine |
| CN112406056A (en) * | 2020-10-19 | 2021-02-26 | 李冬善 | Plastic-aluminum pipe injection molding outward appearance check out test set based on machine vision |
| CN112461759B (en) * | 2020-11-16 | 2023-03-14 | 灵璧久工精密钢管制造有限公司 | Device and method for inspecting inner wall of cold-rolled steel pipe |
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