CN117103728A - Carbon fiber rudder and forming equipment thereof - Google Patents
Carbon fiber rudder and forming equipment thereof Download PDFInfo
- Publication number
- CN117103728A CN117103728A CN202311350769.1A CN202311350769A CN117103728A CN 117103728 A CN117103728 A CN 117103728A CN 202311350769 A CN202311350769 A CN 202311350769A CN 117103728 A CN117103728 A CN 117103728A
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- Prior art keywords
- coating
- gear
- winding
- fixedly connected
- arrangement
- Prior art date
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- Granted
Links
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 67
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 67
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 239000011248 coating agent Substances 0.000 claims abstract description 194
- 238000000576 coating method Methods 0.000 claims abstract description 194
- 238000004804 winding Methods 0.000 claims abstract description 100
- 239000004744 fabric Substances 0.000 claims abstract description 38
- 239000011347 resin Substances 0.000 claims abstract description 30
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 230000005540 biological transmission Effects 0.000 claims description 60
- 238000001802 infusion Methods 0.000 claims description 43
- 239000007788 liquid Substances 0.000 claims description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 3
- 238000007711 solidification Methods 0.000 abstract description 7
- 230000008023 solidification Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000037303 wrinkles Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 230000008595 infiltration Effects 0.000 abstract 2
- 238000001764 infiltration Methods 0.000 abstract 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000010415 tidying Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/32—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3067—Ships
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
Abstract
The invention discloses a carbon fiber rudder and forming equipment thereof, belonging to the field of ship engineering, comprising a base, wherein an adjusting part is arranged on the base, two groups of winding parts are arranged on the adjusting part, and the two groups of winding parts are arranged in a mirror image manner; two groups of arrangement parts are arranged on the adjusting part; the adjusting part is provided with a group of coating parts, a primary curing box and a secondary curing box. The invention can manufacture rudders with various sizes and has wide application range; the carbon fiber cloth after primary solidification can be tidied to prevent the carbon fiber cloth from generating wrinkles or bulges, and after secondary solidification, the other group of tidying parts can remove burrs on the carbon fiber cloth to improve the rudder smoothness; can utilize coating awl drive light mold core to rotate, with the inside infiltration of resin from the carbon fiber cloth simultaneously, improve the infiltration effect of resin, extrude the air that exists in the carbon fiber cloth simultaneously, reduce the bubble that exists inside behind the shaping of follow-up rudder, improve rudder quality.
Description
Technical Field
The invention relates to the field of ship engineering, in particular to a carbon fiber rudder and forming equipment thereof.
Background
In a ship, rudder is an important part of controlling the direction of the ship. The traditional metal rudder has the problems of large weight, large resistance, easy corrosion and the like. In order to meet the demands of the ship industry for light, high-strength and corrosion-resistant materials to improve the performance, efficiency and reliability of ships, carbon fiber rudders are gradually adopted. Meanwhile, the high strength and rigidity of the carbon fiber rudder can provide better control performance, so that the ship is more stable and flexible under various sea conditions.
In the actual production of rudders, the following problems exist: because the rotating speed of the winding device is higher when the carbon fiber yarns are wound, the carbon fiber yarns are generally soaked in a dry yarn mode through spraying and the like after being wound, but the existing device is not thoroughly soaked in the yarns, and meanwhile, the situation that bubbles appear during solidification occurs, so that the quality of a finished product is reduced, and even waste products and the like appear; and winding, coating, curing, polishing and other steps are carried out separately, so that the required device occupies a large area and has low efficiency.
The bulletin number in the prior art is: the Chinese patent of CN102991661B provides a carbon fiber rudder stock and a manufacturing method thereof, which mainly comprises carbon fiber unidirectional cloth, wherein the carbon fiber unidirectional cloth is molded into the shape of the rudder stock, and resin layers are arranged on the inner side and the outer side of the carbon fiber unidirectional cloth. The advantages are that: effectively avoids the risk that the adhesive is likely to crack when used for a long time in an objective complex environment, and has the following defects: the manufacturing method is manually paved, the efficiency is low, cloth is not thoroughly soaked, and bubbles appear after solidification.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the forming equipment can better infiltrate the carbon fiber material and reduce the number of bubbles in the rudder.
Aiming at the technical problems, the invention adopts the following technical scheme: the carbon fiber rudder and the forming equipment thereof comprise a driving part, wherein the driving part comprises a base, an adjusting part is arranged on the base, two groups of winding parts are arranged on the adjusting part, and the two groups of winding parts are arranged in a mirror image mode; two groups of arrangement parts are arranged on the adjusting part and are arranged along a circumferential array; the adjusting part is provided with a group of coating parts, a primary curing box and a secondary curing box; the device comprises a driving component, a coating component, a finishing component, an adjusting component, a winding component and a light mold core, wherein the driving component is used for driving the coating component and the finishing component, the adjusting component is used for adjusting the positions of the coating component, the finishing component, the primary curing box and the secondary curing box, and the winding component is used for winding carbon fibers on the light mold core; the coating component is used for infiltrating carbon fibers on the light mold core and driving the light mold core to rotate at the same time; the finishing component is used for finishing the surface of the carbon fiber on the light mold core; the primary curing box is used for carrying out primary plasticity on carbon fibers wound on the light mold core; the secondary curing box completely cures the primary plastic carbon fiber;
the coating component comprises two coating cylinders, the two coating cylinders are arranged in a mirror image mode, a spring seat is fixedly connected to the coating cylinders, a plurality of groups of coating pipes are arranged on the coating cylinders in a circumferential array mode, one group of coating pipes comprises a plurality of coating pipe units, the coating pipe units are connected to the coating cylinders in a sliding mode, the two coating cylinders are respectively and correspondingly provided with a group of coating pipes to enclose a light mold core, the coating pipe units are fixedly connected with a coating spring, the coating spring is fixedly connected to the spring seat, one end, far away from the coating spring, of each coating pipe unit is an arc surface, a plurality of coating cones are fixedly connected to the arc surface, each coating cone is in a frustum shape, the radius of one end, close to each coating cone, of each coating pipe unit is larger than that of one end, far away from each coating pipe unit, of each coating pipe unit is provided with a liquid inlet hole, the corresponding coating pipe unit is pressed on carbon fiber cloth on the surface of the light mold core, and each coating cone is penetrated into the carbon fiber cloth; resin enters the coating drum through the coating shaft, flows into the coating tube unit while the coating spring is in a compressed state, and is discharged through the coating cone.
Preferably, the coating part include infusion box I, sliding connection infusion box II on the infusion box I, one coating axle rotates with infusion box I to be connected, another coating axle rotates with infusion box II to be connected, the epaxial fixed connection coating gear I of coating of rotating with infusion box I, another epaxial fixed connection coating gear II of coating, coating gear I meshes with coating gear II, rotates with the epaxial rotation connection infusion regulation pole of coating gear II rotation connection, fixed connection infusion regulating spring on the infusion regulation pole.
Preferably, the base on fixed connection motor I, fixed connection drive gear IV on the motor I, rotate on the base and connect two drive gear III, two drive gear II, a drive gear I, two drive gear II are equidistant circumference array distribution with drive gear I, drive gear I and drive gear IV meshing, drive gear II and drive gear III meshing, drive gear III and drive gear IV meshing.
Preferably, the driving part comprises three groups of transmission components, the transmission components comprise a transmission unit I, a transmission unit II and a transmission unit III, the transmission unit I is connected with the transmission unit II in a sliding manner, the transmission unit II is connected with the transmission unit III in a sliding manner, and the three transmission units I are respectively and fixedly connected with the two driving gears II and the driving gear I.
Preferably, the adjusting part comprises a motor II and a supporting disc, the motor II is fixedly connected to the base, the motor II is fixedly connected with an adjusting gear, the supporting disc is fixedly connected to the base, the supporting disc is rotationally connected with an adjusting ring, the adjusting ring is fixedly connected with a gear ring, the gear ring is meshed with the adjusting gear, and a plurality of arc-shaped sliding grooves are formed in the adjusting ring; the support plate is connected with two sliding seats I, two sliding seats III and three sliding seats II in a sliding manner, the sliding seats II are rotationally connected with the transmission unit III, and the sliding seats I, II and III are respectively matched with the arc-shaped sliding grooves on the adjusting ring; the winding part is arranged on the sliding seat I, one sliding seat III is fixedly connected with the primary curing box, and the other sliding seat III is fixedly connected with the secondary curing box.
Preferably, a group of finishing components are arranged on the sliding seat II connected with the transmission component driven by the driving gear II, and a group of coating components are arranged on the sliding seat II connected with the transmission component driven by the driving gear I; the infusion adjusting rod is in sliding connection with the sliding seat II, the infusion adjusting spring is fixedly connected to the sliding seat II, the coating shaft which is in rotary connection with the coating gear I is fixedly connected with the corresponding transmission unit III, and the two coating shafts are movably connected to the corresponding sliding seat II.
Preferably, the arrangement part comprises two arrangement shafts, the two arrangement shafts are arranged in a mirror image mode, a plurality of arrangement sheets are arranged on the arrangement shafts, one arrangement shaft is rotatably connected with an arrangement adjusting rod, the arrangement adjusting rod is slidably connected with a corresponding sliding seat II, an arrangement spring is fixedly connected with the arrangement adjusting rod, the arrangement spring is fixedly connected with the corresponding sliding seat II, an arrangement gear II is fixedly connected with the arrangement shaft which is rotatably connected with the arrangement adjusting rod, an arrangement gear I is fixedly connected with the other arrangement shaft, the arrangement gear I is meshed with the arrangement gear II, the arrangement shaft which is fixedly connected with the arrangement gear II is fixedly connected with a corresponding transmission unit III, and the two arrangement shafts are movably connected with the corresponding sliding seat II.
Preferably, the winding part include winding disc seat, winding disc seat fixed connection is on slide I, rotates on the winding disc seat and connects the winding disc, fixed connection motor IV on the winding disc, fixed connection pay-off reel on the motor IV, fixed connection motor III on the winding disc seat, fixed connection winding gear II on the motor III, rotate on the winding disc seat and connect winding gear I, winding gear III, winding gear I, winding gear III set up with winding gear II symmetry, winding gear II respectively with winding gear I, winding gear III meshing, the winding disc respectively with winding gear I, winding gear III meshing.
Preferably, the supporting plate on fixed connection support frame, fixed connection resin box on the support frame, motor I on fixed connection spiral send the liquid pole, fixed connection puddler on the spiral send the liquid pole, the resin box rotates with motor I to be connected, the resin box on be provided with the transfusion hole, the resin box switches on with the transfusion box I through the transfusion hole.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the carbon fiber rudder and the forming equipment thereof, provided by the invention, the driving assembly and the adjusting assembly are arranged, so that the rudder with various sizes can be manufactured, and the application range is wide;
(2) According to the carbon fiber rudder and the forming equipment thereof, provided by the invention, the winding parts arranged by the two groups of images are arranged, so that staggered winding can be performed, and the strength of the formed rudder is improved;
(3) According to the carbon fiber rudder and the forming equipment thereof, the arrangement parts are arranged, so that the primarily solidified carbon fiber cloth can be arranged to prevent wrinkles or bulges, and after secondary solidification, burrs on the primarily solidified carbon fiber cloth can be removed by the other arrangement parts, and the smoothness of the rudder is improved;
(4) According to the carbon fiber rudder and the forming equipment thereof, the coating part is arranged, so that the coating cone can be used for driving the light mold core to rotate, resin is permeated from the inside of the carbon fiber cloth, the resin permeation effect is improved, air existing in the carbon fiber cloth is extruded, bubbles existing in the formed rudder are reduced, and the rudder quality is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the whole structure of the present invention in front view.
Fig. 3 is a schematic top view of the overall structure of the present invention.
Fig. 4 is a schematic diagram of a driving component.
Fig. 5 is an exploded view of the drive assembly structure.
Fig. 6 is a schematic view of the structure of the adjusting part.
Fig. 7 is a schematic view of the structure of the coating part and finishing part.
Fig. 8 is a schematic view of a winding part structure.
Fig. 9 is a schematic diagram of the finishing member structure.
Fig. 10 is a schematic view of the structure of the coated member.
Fig. 11 is a schematic diagram of a second embodiment of the coated member.
Fig. 12 is a cross-sectional view of a coated component configuration.
Fig. 13 is a schematic view of a coating shaft and a coating drum.
Fig. 14 is a schematic view of the coated tube unit, coated spring structure.
Fig. 15 is a schematic diagram of a driving component.
Reference numerals: 1-a driving part; 2-an adjusting part; 3-winding the part; 4-coating the part; 5-finishing the parts; 6-a primary curing box; 7-a secondary curing box; 8-a light mold core; 101-a base; 102-a driving gear I; 103-a motor I; 104-a resin cartridge; 105-stirring rod; 106, a spiral liquid feeding rod; 107-a driving gear II; 108-a drive gear III; 109-drive gear iv; 110-an infusion hole; 111-supporting frames; 112-a transmission unit I; 113-a transmission unit II; 114-transmission unit III; 201-motor II; 202-adjusting ring; 203-a support plate; 204-a gear ring; 205-adjusting a gear; 206-a slide base I; 207-slide II; 208-slide III; 301-winding a disc seat; 302-winding a disc; 303-motor iii; 304-a pay-off reel; 305-winding gear I; 306-winding gear II; 307-winding gear III; 308-motor IV; 401-spring seat; 402-transfusion box I; 403-coating gear I; 404-coating a cylinder; 405-transfusion box II; 406-coating gear II; 407-infusion regulation rod; 408-an infusion adjustment spring; 409-coating the tube unit; 410-coating the shaft; 411-coating a spring; 412-coating a cone; 413-liquid inlet holes; 501-arranging shafts; 502-finishing a gear I; 503-arranging springs; 504-finishing gear II; 505-sort the adjustment bars.
Detailed Description
The technical scheme of the invention is further described below by means of specific embodiments in combination with the accompanying drawings.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the invention, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Examples: as shown in fig. 1 to 15, the driving part 1 comprises a base 101, an adjusting part 2 is arranged on the base 101, two groups of winding parts 3 are arranged on the adjusting part 2, and the two groups of winding parts 3 are arranged in a mirror image mode; two groups of arrangement parts 5 are arranged on the adjusting part 2, and the two groups of arrangement parts 5 are arranged along a circumferential array; the adjusting part 2 is provided with a group of coating parts 4, a primary curing box 6 and a secondary curing box 7; the driving part 1 is used for driving the coating part 4 and the finishing part 5, the adjusting part 2 is used for adjusting the positions of the coating part 4, the finishing part 5, the primary curing box 6 and the secondary curing box 7, and the winding part 3 is used for winding the carbon fiber on the light mold core 8; the coating part 4 is used for infiltrating carbon fibers on the light mold core 8 and driving the light mold core 8 to rotate at the same time; the finishing component 5 is used for finishing the surface of the carbon fiber on the light mold core 8; the primary curing box 6 is used for carrying out primary plasticity on the carbon fibers wound on the light mold core 8; the secondary curing box 7 completely cures the primarily plastic carbon fibers.
As shown in fig. 4 and 15, a motor i 103 is fixedly connected to a base 101, a driving gear iv 109 is fixedly connected to the motor i 103, two driving gears iii 108, two driving gears ii 107 and one driving gear i 102 are rotatably connected to the base 101, the two driving gears ii 107 and the driving gear i 102 are distributed in an equidistant circumferential array, the driving gear i 102 is meshed with the driving gear iv 109, the driving gear ii 107 is meshed with the driving gear iii 108, and the driving gear iii 108 is meshed with the driving gear iv 109; the driving component 1 comprises three groups of transmission components, wherein the transmission components comprise a transmission unit I112, a transmission unit II 113 and a transmission unit III 114, the transmission unit II 113 is connected to the transmission unit I112 in a sliding manner, the transmission unit II 113 is connected to the transmission unit III 114 in a sliding manner, and the three transmission units I112 are respectively and fixedly connected to two driving gears II 107 and one driving gear I102; the support plate 203 is fixedly connected with the support frame 111, the support frame 111 is fixedly connected with the resin box 104, the motor I103 is fixedly connected with the spiral liquid conveying rod 106, the spiral liquid conveying rod 106 is fixedly connected with the stirring rod 105, the resin box 104 is rotationally connected with the motor I103, the resin box 104 is provided with the transfusion hole 110, and the resin box 104 is communicated with the transfusion box I402 through the transfusion hole 110. When the motor I103 is started, the motor I103 drives the stirring rod 105 and the spiral liquid feeding rod 106 to rotate, the stirring rod 105 rotates to continuously stir resin and prevent solidification, and the spiral liquid feeding rod 106 is matched with the resin box 104 to slowly push the resin downwards, so that the resin is discharged into the infusion box I402 through the infusion hole 110; meanwhile, the motor I103 drives the driving gear IV 109, so that the driving gear IV 109 drives the driving gear III 108 and the driving gear I102, the driving gear III 108 drives the driving gear II 107, at the moment, the driving gear I102 and the driving gear II 107 rotate in opposite directions, and the driving gear I102 and the driving gear II 107 both drive the transmission unit I112, so that the transmission unit III 114 rotates.
As shown in fig. 3, 6 and 7, the adjusting component 2 comprises a motor ii 201 and a supporting disc 203, the motor ii 201 is fixedly connected to the base 101, an adjusting gear 205 is fixedly connected to the motor ii 201, the supporting disc 203 is fixedly connected to the base 101, an adjusting ring 202 is rotatably connected to the supporting disc 203, a gear ring 204 is fixedly connected to the adjusting ring 202, the gear ring 204 is meshed with the adjusting gear 205, and a plurality of arc-shaped sliding grooves are formed in the adjusting ring 202; the support plate 203 is slidably connected with two sliding seats I206, two sliding seats III 208 and three sliding seats II 207, the sliding seats II 207 are rotationally connected with the transmission unit III 114, and the sliding seats I206, II 207 and III 208 are respectively matched with the arc-shaped sliding grooves on the adjusting ring 202; the winding part 3 is arranged on the slide I206, one slide III 208 is fixedly connected with the primary curing box 6, and the other slide III 208 is fixedly connected with the secondary curing box 7; a group of finishing parts 5 are arranged on a sliding seat II 207 connected with a transmission component driven by a driving gear II 107, and a group of coating parts 4 are arranged on the sliding seat II 207 connected with a transmission component driven by a driving gear I102; the infusion adjusting rod 407 is slidably connected with the slide seat II 207, the infusion adjusting spring 408 is fixedly connected with the slide seat II 207, the coating shaft 410 which is rotationally connected with the coating gear I403 is fixedly connected with the corresponding transmission unit III 114, and the two coating shafts 410 are movably connected with the corresponding slide seat II 207. According to the radius size of the light mold core 8, by starting the motor II 201, the adjusting gear 205 drives the gear ring 204, namely the adjusting ring 202 rotates, the positions of the sliding seat I206, the sliding seat II 207 and the sliding seat III 208 can be simultaneously adjusted through the arc-shaped sliding grooves when the adjusting ring 202 rotates, the sliding seat II 207 can pull the transmission unit III 114 during displacement, at the moment, the transmission unit III 114 slides on the transmission unit II 113, and the transmission unit II 113 slides on the transmission unit I112, so that the power transmission from the transmission unit I112 to the transmission unit III 114 is ensured not to be interrupted.
As shown in fig. 8, the winding part 3 includes a winding disc seat 301, the winding disc seat 301 is fixedly connected to the slide seat i 206, the winding disc seat 301 is rotatably connected to the winding disc 302, a motor iv 308 is fixedly connected to the winding disc seat 302, a pay-off disc 304 is fixedly connected to the motor iv 308, a motor iii 303 is fixedly connected to the winding disc seat 301, a winding gear ii 306 is fixedly connected to the motor iii 303, a winding gear i 305 and a winding gear iii 307 are rotatably connected to the winding disc seat 301, the winding gear i 305 and the winding gear iii 307 are symmetrically arranged with respect to the winding gear ii 306, the winding gear ii 306 is meshed with the winding gear i 305 and the winding gear iii 307, and the winding disc 302 is meshed with the winding gear i 305 and the winding gear iii 307. By starting the motor III 303, the winding gear II 306 rotates, the winding gear II 306 drives the winding gear I305 and the winding gear III 307, the winding gear I305 and the winding gear III 307 drive the winding disc 302 to wind the carbon fiber cloth on the light mold core 8, and in the rotating process of the winding disc 302, the motor IV 308 is started, and the motor IV 308 drives the pay-off disc 304 to rotate to put in the carbon fiber cloth; the mirror image arrangement of the two groups of winding parts 3 enables the two groups of winding parts 3 to be staggered when winding carbon fiber cloth, so that the strength after solidification is improved.
As shown in fig. 10-15, the coating component 4 includes two coating drums 404, the two coating drums 404 are arranged in a mirror image manner, a spring seat 401 is fixedly connected to the coating drums 404, a coating shaft 410 is fixedly connected to the coating drums 404, a plurality of groups of coating pipes are circumferentially arranged on the coating drums 404 in an array manner, one group of coating pipes includes a plurality of coating pipe units 409, the coating pipe units 409 are slidably connected to the coating drums 404, a corresponding group of coating pipes on the two coating drums 404 enclose the light mold core 8, a coating spring 411 is fixedly connected to the coating pipe units 409, the coating spring 411 is fixedly connected to the spring seat 401, one end of the coating pipe unit 409, which is far away from the coating spring 411, is a cambered surface, a plurality of coating cones 412 are fixedly connected to the cambered surface, the coating cones 412 are in a frustum shape, the radius of one end of each coating cone 412, which is close to the coating pipe unit 409, which is far away from the coating pipe unit 409, is greater than one end of each coating pipe unit 409, which is close to the spring seat 401, is circumferentially provided with a liquid inlet 413, the corresponding coating pipe unit 409 is pressed on the carbon fiber cloth on the surface of the light mold core 8, and the coating cones 412 are penetrated into the carbon fiber cloth; resin enters the coating cylinder 404 through the coating shaft 410, flows into the coating tube unit 409 while the coating spring 411 is in a compressed state, and is discharged through the coating cone 412; the coating part 4 comprises an infusion box I402, an infusion box II 405 is slidingly connected on the infusion box I402, one coating shaft 410 is rotationally connected with the infusion box I402, the other coating shaft 410 is rotationally connected with the infusion box II 405, a coating gear I403 is fixedly connected on the coating shaft 410 rotationally connected with the infusion box I402, a coating gear II 406 is fixedly connected on the other coating shaft 410, the coating gear I403 is meshed with the coating gear II 406, an infusion adjusting rod 407 is rotationally connected on the coating shaft 410 rotationally connected with the coating gear II 406, and an infusion adjusting spring 408 is fixedly connected on the infusion adjusting rod 407. By pulling the infusion adjusting rod 407, one coating shaft 410 is far away from the other coating shaft 410, then the light mold core 8 is placed between the two coating drums 404, the infusion adjusting spring 408 ensures that the coating gears I403 and II 406 can be meshed, one coating shaft 410 and the coating gear I403 on the coating shaft are driven by one transmission unit III 114, and the coating gear I403 drives the other coating shaft 410 through the coating gear II 406, namely the two coating drums 404 can synchronously and reversely rotate; when a corresponding set of coating tubes on both coating cylinders 404 encloses the light mould core 8, the set of coating tubes is retracted and the coating cone 412 is pierced into the carbon fibre cloth, at which time the coating spring 411 is compressed and the feed holes 413 are formed in the wall of the coating cylinder 404, i.e. resin starts to flow from the coating cylinder 404 through the feed holes 413 into the set of coating tubes and resin then seeps into the carbon fibre cloth through the coating cone 412, during which time resin cannot flow into the coating tube unit 409 through the feed holes 413, since the other coating tubes are not compressed.
As shown in fig. 9, the finishing component 5 includes two finishing shafts 501, the two finishing shafts 501 are arranged in a mirror image manner, a plurality of finishing sheets are arranged on the finishing shafts 501, one finishing shaft 501 is rotatably connected with a finishing adjusting rod 505, the finishing adjusting rod 505 is slidably connected with a corresponding sliding seat ii 207, a finishing spring 503 is fixedly connected with the finishing adjusting rod 505, the finishing spring 503 is fixedly connected with the corresponding sliding seat ii 207, a finishing gear ii 504 is fixedly connected with the finishing shaft 501 rotatably connected with the finishing adjusting rod 505, the other finishing shaft 501 is fixedly connected with a finishing gear i 502, the finishing gear i 502 is meshed with the finishing gear ii 504, the finishing shaft 501 fixedly connected with the finishing gear ii 504 is fixedly connected with a corresponding transmission unit iii 114, and the two finishing shafts 501 are movably connected with the corresponding sliding seat ii 207. By pulling the arrangement adjusting rod 505, one arrangement shaft 501 is far away from the other arrangement shaft 501, then the light mold core 8 is placed between the arrangement sheets of the two arrangement shafts 501, the arrangement springs 503 ensure that the arrangement gears I502 and II 504 can be meshed, one arrangement shaft 501 and the arrangement gear I502 thereon are driven by the transmission unit III 114, the arrangement gear I502 drives the other arrangement shaft 501 through the arrangement gear II 504, and at the moment, the arrangement sheets can arrange the surface of the light mold core 8.
Working principle: the light mold core 8 is selected according to the specification of the rudder to be manufactured, then the motor II 201 is started to enable the adjusting ring 202 to rotate according to the radius of the light mold core 8, so that the positions of the sliding seat I206, the sliding seat II 207 and the sliding seat III 208 are adjusted, then the light mold core 8 is placed on the coating component 4 and the finishing component 5, at the moment, the light mold core 8 is supported by one group of the coating component 4 and two groups of the finishing components 5, at the moment, the light mold core 8 is also placed in the middle of the motor III 303, at the moment, the motor III 303, the motor IV 308 and the motor I103 are started, at the moment, the winding disc 302 starts to drive the pay-off disc 304 to wind the carbon fiber cloth on the light mold core 8, at the same time, the two coating shafts 410 are driven through the transmission component connected with the driving gear I102, so that the coating tube unit 409 starts to extrude the carbon fiber cloth on the light mold core 8 and starts to coat resin, and the coating cone 412 is inserted into the carbon fiber cloth, therefore, the coating cylinder 404 can also enable the light mold core 8 to start rotating when rotating, the carbon fiber cloth on the light mold core 8 reaches the secondary curing box 7 after being coated with resin, the carbon fiber cloth on the light mold core 8 is primarily cured and shaped in the secondary curing box 7, the acting force direction of the two groups of finishing components 5 for driving the light mold core 8 to rotate is opposite to the rotating direction of the light mold core 8 driven by the coating component 4 due to the action of the driving gear I102, thereby being convenient for the finishing component 5 to finish the carbon fiber cloth, then the first group of finishing components 5 starts to primarily finish the carbon fiber cloth on the light mold core 8, prevents wrinkles and bulges from appearing on the carbon fiber cloth, then reaches the primary curing box 6 to be completely cured, the carbon fiber cloth is cured after passing through the primary curing box 6, and at the moment, when passing through the second group of finishing components 5, the surface after curing is polished, and (3) cleaning burrs on the surface, and then taking down the light mold core 8 to finish the manufacture of the carbon fiber rudder.
The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope of the present invention without inventive labor, as those skilled in the art will recognize from the above-described concepts.
Claims (9)
1. A carbon fiber rudder and a forming device thereof are characterized in that: the device comprises a driving component (1), wherein the driving component (1) comprises a base (101), an adjusting component (2) is arranged on the base (101), two groups of winding components (3) are arranged on the adjusting component (2), and the two groups of winding components (3) are arranged in a mirror image mode; two groups of arrangement parts (5) are arranged on the adjusting part (2), and the two groups of arrangement parts (5) are arranged along a circumferential array; the adjusting part (2) is provided with a group of coating parts (4), a primary curing box (6) and a secondary curing box (7); the device comprises a driving component (1), a coating component (4), a finishing component (5), an adjusting component (2), a winding component (3), a light mold core (8), a first curing box (6) and a second curing box (7), wherein the driving component is used for driving the coating component (4), the finishing component (5), the adjusting component (2) is used for adjusting the positions of the coating component (4), the finishing component (5), the first curing box (6) and the second curing box (7); the coating component (4) is used for infiltrating carbon fibers on the light mold core (8) and driving the light mold core (8) to rotate; the finishing component (5) is used for finishing the surface of the carbon fiber on the light mold core (8); the primary curing box (6) is used for carrying out primary plasticity on carbon fibers wound on the light mold core (8); the secondary curing box (7) completely cures the primary plastic carbon fiber;
the coating component (4) comprises two coating drums (404), the two coating drums (404) are arranged in a mirror image mode, a spring seat (401) is fixedly connected to the coating drums (404), coating shafts (410) are fixedly connected to the coating drums (404), a plurality of groups of coating pipes are arranged on the coating drums (404) in a circumferential array mode, one group of coating pipes comprises a plurality of coating pipe units (409), the coating pipe units (409) are slidingly connected to the coating drums (404), a light mold core (8) is enclosed by a group of coating pipes corresponding to the two coating drums (404), a coating spring (411) is fixedly connected to the coating pipe units (409), the coating spring (411) is fixedly connected to the spring seat (401), one end, far away from the coating spring (411), of each coating pipe unit (409) is a cambered surface, a plurality of coating cones (412) are in a conical shape, the radius of one end, close to the coating cone unit (409), of each coating pipe unit (409) is larger than one end, far away from the coating pipe unit (409), of each coating pipe unit (409) is provided with a light mold core (8), and the carbon cloth (413) is correspondingly pressed into the carbon cloth on the surface of the carbon cloth (401), and the carbon cloth (413) is correspondingly penetrated into the carbon cloth (carbon cloth) on the surface of the carbon cloth; resin enters the coating cylinder (404) through the coating shaft (410), flows into the coating tube unit (409) when the coating spring (411) is in a compressed state, and is discharged through the coating cone (412).
2. The carbon fiber rudder and molding apparatus thereof according to claim 1, wherein: the coating part (4) comprises an infusion box I (402), an infusion box II (405) is connected to the infusion box I (402) in a sliding mode, one coating shaft (410) is rotationally connected with the infusion box I (402), the other coating shaft (410) is rotationally connected with the infusion box II (405), the coating shaft (410) rotationally connected with the infusion box I (402) is fixedly connected with a coating gear I (403), the other coating shaft (410) is fixedly connected with a coating gear II (406), the coating gear I (403) is meshed with the coating gear II (406), an infusion adjusting rod (407) is rotationally connected to the coating shaft (410) rotationally connected with the coating gear II (406), and an infusion adjusting spring (408) is fixedly connected to the infusion adjusting rod (407).
3. A carbon fiber rudder and its forming equipment according to claim 2, characterized in that: the base (101) on fixed connection motor I (103), fixed connection drive gear IV (109) on motor I (103), rotate on base (101) and connect two drive gear III (108), two drive gear II (107), a drive gear I (102), two drive gear II (107) are equidistant circumference array distribution with drive gear I (102), drive gear I (102) and drive gear IV (109) meshing, drive gear II (107) and drive gear III (108) meshing, drive gear III (108) and drive gear IV (109) meshing.
4. A carbon fiber rudder and its forming equipment according to claim 3, characterized in that: the driving component (1) comprises three groups of transmission components, each transmission component comprises a transmission unit I (112), a transmission unit II (113) and a transmission unit III (114), the transmission units II (113) are connected to the transmission units I (112) in a sliding mode, the transmission units III (114) are connected to the transmission units II (113) in a sliding mode, and the three transmission units I (112) are fixedly connected to the two driving gears II (107) and the driving gear I (102) respectively.
5. The carbon fiber rudder and forming equipment thereof according to claim 4, wherein: the adjusting part (2) comprises a motor II (201) and a supporting disc (203), the motor II (201) is fixedly connected to the base (101), an adjusting gear (205) is fixedly connected to the motor II (201), the supporting disc (203) is fixedly connected to the base (101), an adjusting ring (202) is rotatably connected to the supporting disc (203), a gear ring (204) is fixedly connected to the adjusting ring (202), the gear ring (204) is meshed with the adjusting gear (205), and a plurality of arc-shaped sliding grooves are formed in the adjusting ring (202); the support disc (203) is connected with two sliding seats I (206), two sliding seats III (208) and three sliding seats II (207) in a sliding manner, the sliding seats II (207) are rotationally connected with the transmission unit III (114), and the sliding seats I (206), II (207) and III (208) are respectively matched with the arc-shaped sliding grooves on the adjusting ring (202); the winding part (3) is arranged on the sliding seat I (206), one sliding seat III (208) is fixedly connected with the primary curing box (6), and the other sliding seat III (208) is fixedly connected with the secondary curing box (7).
6. The carbon fiber rudder and forming equipment thereof according to claim 5, wherein: a group of finishing components (5) are arranged on a sliding seat II (207) connected with a transmission component driven by a driving gear II (107), and a group of coating components (4) are arranged on the sliding seat II (207) connected with the transmission component driven by a driving gear I (102); the infusion adjusting rod (407) is in sliding connection with the sliding seat II (207), the infusion adjusting spring (408) is fixedly connected to the sliding seat II (207), the coating shaft (410) which is rotationally connected with the coating gear I (403) is fixedly connected with the corresponding transmission unit III (114), and the two coating shafts (410) are both movably connected to the corresponding sliding seat II (207).
7. The carbon fiber rudder and molding apparatus thereof according to claim 1, wherein: the arrangement component (5) comprises two arrangement shafts (501), the two arrangement shafts (501) are arranged in a mirror image mode, a plurality of arrangement sheets are arranged on the arrangement shafts (501), one arrangement shaft (501) is rotationally connected with an arrangement adjusting rod (505), the arrangement adjusting rod (505) is slidably connected with a corresponding sliding seat II (207), an arrangement spring (503) is fixedly connected with the arrangement adjusting rod (505), the arrangement spring (503) is fixedly connected with the corresponding sliding seat II (207), an arrangement gear II (504) is fixedly connected with the arrangement shaft (501) which is rotationally connected with the arrangement adjusting rod (505), the other arrangement shaft (501) is fixedly connected with an arrangement gear I (502), the arrangement gear I (502) is meshed with the arrangement gear II (504), the arrangement shaft (501) which is fixedly connected with the arrangement gear II (504) is fixedly connected with a corresponding transmission unit III (114), and the two arrangement shafts (501) are movably connected with the corresponding sliding seat II (207).
8. The carbon fiber rudder and molding apparatus thereof according to claim 1, wherein: the winding part (3) include winding disc seat (301), winding disc seat (301) fixed connection is on slide I (206), rotate on winding disc seat (301) and connect winding disc (302), fixed connection motor IV (308) on winding disc (302), fixed connection drawing drum (304) on motor IV (308), fixed connection winding gear II (306) on winding disc seat (301), rotate on winding disc seat (301) and connect winding gear I (305), winding gear III (307), winding gear I (305), winding gear III (307) are about winding gear II (306) symmetry setting, winding gear II (306) mesh with winding gear I (305), winding gear III (307) respectively, winding disc (302) mesh with winding gear I (305), winding gear III (307) respectively.
9. A carbon fiber rudder and its forming equipment according to claim 2, characterized in that: the support plate (203) on fixed connection support frame (111), fixed connection resin box (104) on support frame (111), motor I (103) on fixed connection spiral send liquid pole (106), fixed connection puddler (105) on spiral send liquid pole (106), resin box (104) are connected with motor I (103) rotation, resin box (104) on be provided with infusion hole (110), resin box (104) are switched on with infusion box I (402) through infusion hole (110).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311350769.1A CN117103728B (en) | 2023-10-18 | 2023-10-18 | Forming equipment of carbon fiber rudder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311350769.1A CN117103728B (en) | 2023-10-18 | 2023-10-18 | Forming equipment of carbon fiber rudder |
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| CN117103728B CN117103728B (en) | 2023-12-22 |
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| GB770036A (en) * | 1954-02-13 | 1957-03-13 | Dunlop Rubber Co | Method and apparatus for covering a container with filamentary material |
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| US20090056610A1 (en) * | 2007-09-05 | 2009-03-05 | Mathias Kluge | Rudder for ships |
| KR101802122B1 (en) * | 2017-08-03 | 2017-12-28 | 이영복 | FRP(Fiber Reinforced Plastics) PIPE MANUFACTURING APPARATUS |
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| JP2020028984A (en) * | 2018-08-20 | 2020-02-27 | 旭化成株式会社 | Ud-like closed fiber-reinforced composite molded product by filament winding (fw) method and method for producing the same |
| KR102420755B1 (en) * | 2022-03-11 | 2022-08-19 | (주)제이엠산업 | Fiber Reinforced Plastic Pipe manufacturing device |
| CN116533413A (en) * | 2023-05-10 | 2023-08-04 | 扬州利宏碳纤维材料有限公司 | Carbon fiber composite material solidification equipment |
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2023
- 2023-10-18 CN CN202311350769.1A patent/CN117103728B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB770036A (en) * | 1954-02-13 | 1957-03-13 | Dunlop Rubber Co | Method and apparatus for covering a container with filamentary material |
| FR2274428A1 (en) * | 1974-06-13 | 1976-01-09 | Aumont Jacques | Porous reinforced thermoset resin tubing mfr - using inflation of an impermeable sleeve to support uncured zones |
| US20090056610A1 (en) * | 2007-09-05 | 2009-03-05 | Mathias Kluge | Rudder for ships |
| KR101802122B1 (en) * | 2017-08-03 | 2017-12-28 | 이영복 | FRP(Fiber Reinforced Plastics) PIPE MANUFACTURING APPARATUS |
| CN108790208A (en) * | 2018-07-02 | 2018-11-13 | 厦门鸿基伟业复材科技有限公司 | Prepreg tape wind suitable for annular products |
| JP2020028984A (en) * | 2018-08-20 | 2020-02-27 | 旭化成株式会社 | Ud-like closed fiber-reinforced composite molded product by filament winding (fw) method and method for producing the same |
| KR102420755B1 (en) * | 2022-03-11 | 2022-08-19 | (주)제이엠산업 | Fiber Reinforced Plastic Pipe manufacturing device |
| CN116533413A (en) * | 2023-05-10 | 2023-08-04 | 扬州利宏碳纤维材料有限公司 | Carbon fiber composite material solidification equipment |
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