CN117095941A - Stitch winding device and winding method - Google Patents
Stitch winding device and winding method Download PDFInfo
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- CN117095941A CN117095941A CN202311035060.2A CN202311035060A CN117095941A CN 117095941 A CN117095941 A CN 117095941A CN 202311035060 A CN202311035060 A CN 202311035060A CN 117095941 A CN117095941 A CN 117095941A
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- winding
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- 238000004804 winding Methods 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 38
- 230000004907 flux Effects 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 13
- 238000005476 soldering Methods 0.000 claims description 13
- 238000007598 dipping method Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims 1
- 238000002791 soaking Methods 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 5
- 208000000013 Hammer Toe Syndrome Diseases 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 210000000078 claw Anatomy 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The application discloses a stitch winding device and a stitch winding method. The stitch winding mechanism comprises a first stitch winding component and a second stitch winding component which are identical in structure, wherein the first stitch winding component comprises a thread end traction pinch-off component arranged on a frame and a telescopic sleeve component used for winding a wire on the thread end traction pinch-off component on a stitch. The advantages are that: the wire can be wound fast, and the wire can not deviate in the winding process.
Description
Technical Field
The application relates to the field of stitch winding, in particular to a stitch winding device and a stitch winding method.
Background
In an electronic device, a coil is typically wound around a pin, and then conduction of the coil is achieved through the pin. The existing stitch winding device generally realizes winding by rotating the thread end from the outside of the stitch after fixing, but the stitch is unstable due to the structural design, and the winding efficiency is low.
In view of this, it is necessary to provide a stitch winding apparatus and a winding method.
Disclosure of Invention
The stitch winding device and the stitch winding method provided by the application effectively solve the problems of low dispensing efficiency and poor dispensing effect of the traditional coil.
The technical proposal adopted by the application is that
The utility model provides a stitch winding device, includes frame, carousel, sets up in the frame and is used for driving carousel pivoted indexing mechanism, a plurality of jigs that set up on the carousel, the feed mechanism that sets up in the frame, twine stitch mechanism, immersion flux mechanism, tin feeding mechanism, equipment mechanism, detection mechanism and receiving mechanism. The stitch winding mechanism comprises a first stitch winding component and a second stitch winding component which are identical in structure, wherein the first stitch winding component comprises a thread end traction pinch-off component arranged on a frame and a telescopic sleeve component used for winding a wire on the thread end traction pinch-off component on a stitch.
Further is: the wire end traction pinch-off assembly comprises a first seat arranged on a frame, a first cylinder horizontally arranged on the first seat, a second cylinder fixedly arranged on the output end of the first cylinder and with the upward output end, a third cylinder arranged on the output end of the second cylinder and with the upward output end, a clamping jaw arranged on the output end of the third cylinder, a connecting plate arranged on the output end of the second cylinder and a wire pressing plate arranged on the connecting plate, wherein the clamping jaw comprises a claw body, a claw toe A and a claw toe B which are arranged on the claw body, clamping faces A and B are respectively arranged on opposite sides of the claw toe A and the claw toe B, a cutting tool bit extending out of the clamping faces B is arranged on the claw toe B, and the cutting tool bit is in sliding connection with the side face of the clamping faces A.
Further is: the telescopic sleeve assembly comprises a second seat arranged on the frame, a second guide rail arranged on the second seat, a sliding seat arranged on the second guide rail in a sliding manner, a second motor fixedly arranged on the sliding seat, a rotating shaft A arranged on an output shaft of the motor, a second screw rod module arranged on the first seat and used for driving the sliding seat to slide along the second guide rail, and a sleeve fixedly arranged on the rotating shaft A, wherein the sleeve comprises a cylinder body fixedly connected with the rotating shaft A and provided with an opening cavity, an arc support plate integrally formed with the end face of the opening of the cylinder body, and a hook arranged on one side of the arc support plate, wherein the hook, the arc support plate and the sleeve form a hanging groove, and one end of the opening of the sleeve is inclined towards one side of the hook. Further is: the jig comprises a mounting seat and a wire clamping device arranged on the mounting seat.
Further is: the soldering flux dipping mechanism comprises a third seat arranged on the frame, an air cylinder C arranged on the third seat and with an upward output end, a first box fixedly arranged at the output end of the air cylinder C and a threaded air cylinder fixedly arranged on the third seat and used for pressing pins, wherein a lap joint groove A used for lap joint with the pins is formed in the first box, and a sponge with an upper end face higher than the lap joint groove in a free state is arranged in the first box.
Further is: the tin feeding mechanism comprises a tin furnace arranged on a frame, a cylinder D arranged outside the tin furnace and with an upward output end, a connecting plate arranged at the output end of the cylinder D, a square box arranged on the connecting plate and positioned in the tin furnace, a fourth seat arranged on the frame, a cylinder E arranged on the fourth seat and with a downward output end, a lifting plate fixedly arranged at the output end of the cylinder E, a cylinder F fixedly arranged on the lifting plate and horizontally arranged, a push plate fixedly arranged at the output end of the cylinder F and a slag receiving groove arranged on one side of the square box far away from the cylinder F.
Further is: the assembly mechanism comprises a fifth seat arranged on the frame, a transfer module arranged on the fifth seat and a second clamping jaw arranged at the output end of the transfer module.
Further is: the feeding mechanism comprises a first feeding component for providing a coil and a second feeding component for providing a stitch, the first feeding component comprises a first vibration disc arranged on a frame, a first vibration device in butt joint with the first vibration disc, a first return part in butt joint with the first vibration device and a first transfer component for transferring the first return part to a jig, the second feeding component comprises a second vibration disc, a second vibration device in butt joint with the second vibration disc and a second transfer component arranged on the frame and used for transferring a product in the second vibration device to the jig, the second transfer component comprises a seventh seat arranged on the frame, a connecting piece arranged on the seventh seat, a cylinder G vertically arranged on the seventh seat, a connecting frame fixedly arranged at the output end of the cylinder G, a third guide rail horizontally arranged on the connecting frame, a sliding seat fixedly arranged on the third guide rail, a sliding seat fixedly arranged on the connecting frame and used for driving the sliding seat along the third guide rail, a second rotating shaft fixedly arranged on the connecting frame, a second rotating shaft fixedly arranged on the second ball bearing, a second rotating shaft fixedly arranged on the second rotating shaft, a second ball bearing fixedly arranged on the second rotating shaft.
Further is: the material receiving mechanism comprises a material receiving box arranged on a frame, a double-shaft moving module arranged on the frame, a No. five clamping jaw fixedly arranged at the output end of the double-shaft moving module, and a belt driving piece arranged on the frame and used for driving the material receiving box to horizontally move.
The stitch winding method comprises a stitch winding device, and comprises the following steps: the coil with the shell is placed on the jig through the feeding mechanism, then the stitch is placed on the jig, then under the drive of the indexing mechanism, the wire is obliquely straightened by utilizing the wire head traction pinch-off assembly, then the wire which is pulled and straightened by the wire head traction pinch-off assembly is hooked by utilizing the telescopic sleeve assembly and moves towards the stitch direction, the stitch stretches into the telescopic sleeve assembly, and the wire is wound on the stitch by utilizing the rotation of the telescopic sleeve assembly; then the pins are subjected to dip-dyeing with soldering flux through a dip-soldering flux mechanism; tin is applied to the pins through a tin applying mechanism; then the pins are arranged in the shell from the jig through the assembling mechanism; and detecting whether the wire winding, soldering flux feeding, tin feeding and assembly of the stitch are qualified or not through a detection mechanism, and classifying and collecting through a material collecting mechanism after the assembly is qualified.
The application has the beneficial effects that: the wire can be wound fast, and the wire can not deviate in the winding process.
Drawings
Fig. 1 is an overall schematic diagram of a stitch winding device according to an embodiment of the present application.
Fig. 2 is a schematic diagram of a jig, a thread end traction pinch-off assembly and a telescopic sleeve drilling of the stitch winding device according to the embodiment of the application.
Fig. 3 is a schematic view of a first clamping jaw of the stitch winding device according to the embodiment of the present application.
Fig. 4 is a schematic view of a sleeve of a stitch winding device according to an embodiment of the present application.
Fig. 5 is a schematic view of a flux dipping mechanism of the stitch winding device according to the embodiment of the application.
Fig. 6 is a schematic diagram of a tin plating mechanism of the stitch winding device according to the embodiment of the application.
Fig. 7 is a schematic diagram of an assembling mechanism of the stitch winding device according to an embodiment of the present application.
Fig. 8 is a schematic diagram of a material receiving mechanism of the stitch winding device according to an embodiment of the present application.
Fig. 9 is a schematic diagram of a second transfer assembly of the stitch winding device according to the embodiment of the present application.
Marked in the figure as: 1. a frame; 2. a turntable; 3. a jig; 4. a feeding mechanism; 5. a stitch winding mechanism; 6. a flux dipping mechanism; 7. a tin feeding mechanism; 8. an assembly mechanism; 9. a detection mechanism; 10. a material receiving mechanism; 51. the thread end pulls the pinch-off assembly; 52. a telescoping sleeve assembly; 511. a first seat; 512. a first air cylinder; 513. a second cylinder; 514. a third cylinder; 515. a first clamping jaw; 516. a wire pressing plate; 5151. a claw body; 5152. claw toe A; 5153. claw toe B; 5154. cutting off the cutter head; 521. a second seat; 522. a second guide rail; 523. a slide; 524. a motor II; 525. a rotating shaft A; 526. a sleeve; 527. a second screw rod module; 5261. a cartridge body; 5262. arc support plate; 5263. a hook; 500. wire hanging groove; 31. a mounting base; 32. a wire clip; 61. a third seat; 62. a cylinder C; 63. a threaded cylinder; 64. a first box; 71. a tin furnace; 72. a cylinder D; 73. a connecting plate; 74. a square box; 75. a fourth seat; 76. a cylinder E; 77. a lifting plate; 78. a cylinder F; 79. a push plate; 70. a slag receiving groove; 81. a fifth seat; 82. a transfer module; 83. a second clamping jaw; 41. a first vibration plate; 42. a first direct vibrator; 43. a first correcting piece; 44. a first transfer assembly; 45. a second vibration plate; 46. a second direct vibrator; 47. a transfer assembly No. two; 471. a seventh seat; 472. a receiving piece; 473. a cylinder G; 474. a connecting frame; 475. a guide rail III; 476. a sliding seat; 477. a cylinder K; 478. a fixing member; 479. a first ball bearing; 480. a second ball bearing; 481. a first rotating shaft; 482. a second rotating shaft; 483. a fourth clamping jaw; 484. a first slide bar; 101. a receiving box; 102. a biaxial movement module; 103. a fifth clamping jaw; 104. a belt drive; 001. a coil; 002. and (5) stitching.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings.
As shown in fig. 1 and fig. 2, the stitch winding device provided by the embodiment of the application structurally comprises a frame 1, a turntable 2, an indexing mechanism arranged on the frame 1 and used for driving the turntable 2 to rotate, a plurality of jigs 3 arranged on the turntable 2, a feeding mechanism 4 arranged on the frame 1, a stitch winding mechanism 5, a soldering flux dipping mechanism 6, a tin feeding mechanism 7, an assembling mechanism 8, a detecting mechanism 9 and a receiving mechanism 10. The stitch winding mechanism 5 comprises a first stitch winding component and a second stitch winding component which are identical in structure, and the first stitch winding component comprises a thread end traction pinch-off component 51 arranged on the frame 1 and a telescopic sleeve component 52 used for winding a wire on the thread end traction pinch-off component 51 on a stitch 002.
During actual use, coil 001 with the casing is placed on tool 3 through feed mechanism 4, then place stitch 002 on tool 3, then under the drive of indexing mechanism, twine the wire winding on the coil 001 in proper order on stitch 002 of stitch mechanism 5, then make stitch 002 dip soldering flux through dipping flux mechanism 6, make stitch 002 tin-plating through tin feeding mechanism 7, then install stitch 002 from tool 3 in the casing through assembly mechanism 8, then detect the wire winding of stitch 002 through detection mechanism 9, go up the scaling flux, tin-plating and assemble whether qualified, classify through receiving mechanism 10 after passing. Wherein, first stitch 002 subassembly and second stitch 002 subassembly twine the stitch 002 and carry out the wire winding respectively to two stitches, and the theory of operation of stitch 002 winding wire is: the wire is inclined and straightened by utilizing the wire head traction pinch-off assembly 51, then the wire which is pulled and straightened by utilizing the wire head traction pinch-off assembly 51 is hooked by utilizing the telescopic sleeve assembly 52 and then moves towards the direction of the stitch 002, the wire stretches into the telescopic sleeve assembly 52 through the stitch 002, and the wire is wound on the stitch 002 by utilizing the rotation of the telescopic sleeve assembly 52.
In the design, the wire can be wound rapidly, and the wire is ensured not to deviate in the winding process.
Specifically: as shown in fig. 2 and 3, the thread end pulling and clamping assembly 51 comprises a first seat 511 arranged on the frame 1, a first cylinder 512 horizontally arranged on the first seat 511, a second cylinder 513 fixedly arranged on the output end of the first cylinder 512 and with the output end upward, a third cylinder 514 arranged on the output end of the second cylinder 513 and with the output end upward, a first clamping jaw 515 arranged on the output end of the third cylinder 514, a connecting plate 73 arranged on the output end of the second cylinder 513 and a wire pressing plate 516 arranged on the connecting plate 73, wherein the first clamping jaw 515 comprises a jaw body 5151, a jaw toe A5152 and a jaw toe B5153 arranged on the jaw body 5151, clamping faces A and B are respectively arranged on opposite sides of the jaw toe A5152 and the jaw toe B5153, a cutting tool bit 5154 extending out of the clamping faces B is arranged on the jaw B5153, and the cutting tool bit 5154 is slidingly connected with the side faces of the clamping faces A.
In actual use, the first air cylinder 512 drives the second air cylinder 513 to change the height, the second air cylinder 513 drives the third air cylinder 514 to move downwards, finally, after the first clamping jaw 515 clamps the wire, the second air cylinder 513 drives the third air cylinder 514 to ascend, so that the wire is upwards moved by the clamping part, and at the moment, one position of the wire between the jig 3 and the first clamping jaw 515 is propped against the lower end of the wire pressing plate 516. When the first clamping jaw 515 clamps a wire, the clamping surfaces a and B clamp the wire, and the cutting bit 5154 cuts the end portion of the wire by a relative movement with the side surface of the clamping surface a when the claw toe a5152 and the claw toe B5153 clamp relatively.
In the above-mentioned design, the structural design of the thread end traction pinch-off assembly 51 can be used for rapidly traction and clamping the wire, so that the wire is matched with the telescopic sleeve assembly 52 in an inclined tensioning state, and the winding accuracy and efficiency are effectively improved.
Specifically: as shown in fig. 2 and 4, the telescopic sleeve assembly 52 includes a second seat 521 disposed on the frame 1, a second rail 522 disposed on the second seat 521, a slide seat 523 slidably disposed on the second rail 522, a second motor 524 fixedly disposed on the slide seat 523, a rotation shaft a525 disposed on an output shaft of the motor, a second screw module 527 disposed on the first seat 511 and used for driving the slide seat 523 to slide along the second rail 522, and a sleeve 526 fixedly disposed on the rotation shaft a525, the sleeve 526 includes a cylinder body 5261 fixedly connected with the rotation shaft a525 and provided with an opening cavity, a circular arc support plate 5262 integrally formed with an end surface of the opening of the cylinder body 5261, and a hook 5263 disposed on a side of the circular arc support plate 5262 away from the cylinder body 5261, wherein the hook 5263, the circular arc support plate 5262 and the sleeve 526 form a wire-hanging slot 500, and one end of the opening of the sleeve 526 is inclined to the hook 5263 side.
In actual use, the slide seat 523 is driven by the second screw rod module 527 to slide along one side of the wire guide rail 522, when the wire hanging groove 500 corresponds to a wire, the second motor 524 drives the rotating shaft A525 to rotate to drive the sleeve 526 to rotate, so that the wire is hung on the wire hanging groove 500, and the stitch 002 extends into an opening cavity of the sleeve 526 through the arc support plate 5262 along with the continuous driving of the second screw rod module 527, and at the moment, the wire is spirally wound on the stitch 002 through the rotation of the sleeve 526.
In the above design, the structural design of the telescopic sleeve assembly 52 can effectively improve the efficiency of falling and winding.
Specifically: as shown in fig. 5, the fixture 3 includes a mounting seat 31 and a wire gripper 32 disposed on the mounting seat 31.
In actual use, one end of the wire end of the coil 001 is fixed to the wire holder 32.
In the above design, the structural design of the jig 3 can straighten the wire in advance, so that the wire end traction pinch-off assembly 51 is convenient for clamping the wire.
Specifically: as shown in fig. 5, the flux dipping mechanism 6 includes a third seat 61 provided on the frame 1, an air cylinder C62 provided on the third seat 61 with an output end provided upward, a first box 64 fixedly provided on an output end of the air cylinder C62, and a threaded air cylinder 63 fixedly provided on the third seat 61 for pressing the stitch 002, wherein a lapping groove a for lapping the stitch 002 is provided on the first box 64. A sponge with an upper end surface higher than the lap joint groove in a free state is arranged in the first box 64.
The sponge is used for immersing soldering flux.
When in actual use, after the jig 3 rotates to the corresponding position of the flux dipping mechanism 6, the first box 64 is driven to ascend by the cylinder C62, and the output end of the threaded cylinder 63 presses down the pins 002 from above, so that the pins 002 are fixed and overlap joint with the sponge in the groove A to compress the sponge, and finally the flux on the pins 002 is achieved.
In the above design, the structural design of the flux-immersed pin 002 can effectively carry out flux application.
Specifically: as shown in fig. 6, the tin feeding mechanism 7 includes a tin furnace 71 disposed on the frame 1, a cylinder D72 disposed outside the tin furnace 71 and having an upward output end, a connection plate 73 disposed at the output end of the cylinder D72, a square box 74 disposed on the connection plate 73 and located in the tin furnace 71, a fourth seat 75 disposed on the frame 1, a cylinder E76 disposed on the fourth seat 75 and having a downward output end, a lifting plate 77 fixedly disposed at the output end of the cylinder E76, a cylinder F78 fixedly disposed on the lifting plate 77 and horizontally disposed, a push plate 79 fixedly disposed at the output end of the cylinder F78, and a slag receiving tank 70 disposed on a side of the square box 74 remote from the cylinder F78.
The liquid tin is in a bulging state in a container with a certain volume.
In actual use, the cylinder D72 drives the square box 74 to move upwards, so that the square box 74 holds liquid tin to move upwards, the pins 002 contact with the swelled liquid tin to achieve the tin feeding purpose, then when the cylinder D72 drives the square box 74 to descend into the tin furnace 71, the cylinder E76 drives the lifting plate 77 to move downwards, so that the lower end surface of the push plate 79 is level with the upper end surface of the tin furnace 71, and then the cylinder F78 drives the push plate 79 to move towards the slag receiving groove 70, so that tin slag on the furnace wall of the tin furnace 71 is pushed into the slag receiving groove 70.
In the above design, the structural design of the tin feeding mechanism 7 can perform rapid tin soldering on the pins 002, and can ensure timely cleaning of tin slag of the tin furnace 71.
Specifically: as shown in fig. 7, the assembly mechanism 8 includes a fifth seat 81 provided on the frame 1, a transfer module 82 provided on the fifth seat 81, and a second clamping jaw 83 provided at an output end of the transfer module 82.
In actual use, the transfer module 82 drives the second clamping jaw 83 to grasp the pins 002, and the pins 002 are transferred from the jig 3 into the housing.
In the above design, the structural design of the assembling mechanism 8 can rapidly assemble the wound pins 002.
Specifically: as shown in fig. 1, the feeding mechanism 4 includes a first feeding assembly for providing the coil 001 and a second feeding assembly for providing the stitch 002, the first feeding assembly includes a first vibration plate 41 disposed on the frame 1, a first vibrator 42 abutted to the first vibration plate 41, a first rectifying member 43 abutted to the first vibrator 42, and a first transferring assembly 44 for transferring the first rectifying member 43 to the jig 3, and the second feeding assembly includes a second vibration plate 45, a second vibrator 46 abutted to the second vibration plate 45, and a second transferring assembly 47 disposed on the frame 1 for transferring a product in the second vibrator 46 to the jig 3. As shown in fig. 9, the second transferring assembly 47 includes a seventh seat 471 on the frame 1, a receiving member 472 disposed on the seventh seat 471, a cylinder G473 vertically disposed on the seventh seat 471, a connecting frame 474 fixedly disposed at an output end of the cylinder G473, a third rail 475 horizontally fixedly disposed on the connecting frame 474, a sliding seat 476 slidably disposed on the third rail 475, a cylinder K477 fixedly disposed on the connecting frame 474 for driving the sliding seat 476 to slide along the third rail 475, a fixing member 478 fixedly disposed on the connecting frame 474, a first ball bearing 479 disposed in the fixing member 478, a second ball bearing 480 disposed on the sliding seat 476, a first rotating shaft 481 sleeved on the first ball bearing 479, a second rotating shaft 482 sleeved on the second ball bearing 480, a fourth clamping jaw 483 fixedly disposed at a lower end of the second rotating shaft 482, a first sliding rod 484 having one end horizontally slidably connected with the first rotating shaft 481, and the other end of the first sliding rod 484 is fixedly connected with the second rotating shaft 482.
In actual use, the first vibration plate 41 provides the coil 001 with a housing into the first vibrator 42, the first vibrator 42 sends the coil 001 to be housed into the first rectifying component, and then the first transferring component 44 transfers the coil 001 with a housing in the first rectifying component into the jig 3. The second vibration plate 45 supplies the pins 002 into the second vibrator 46, and then the second transfer member 47 transfers the pins 002 in the second vibrator 46 onto the jig 3. The principle of action of the second transfer unit 47 is: the receiving member 472 receives the pin 002 in the second vibrator 46, the holding direction of the fourth clamping jaw 483 is two side walls of the pin 002, and then the air cylinder G473 drives the connecting frame 474 to move downward, so that the fourth clamping jaw 483 grips the pin 002. Subsequently, the air cylinder G473 moves upwards, the air cylinder K477 drives the sliding seat 476 to slide towards the jig 3 along the third guide rail 475, and in the sliding process, due to the horizontal displacement of the fixing piece 478, the first slide rod 484 is fixedly connected with the second rotary shaft 482, so that the first ball bearing 479 and the second ball bearing 480 rotate in the process, the first rotary shaft 481 drives the first slide rod 484 to rotate, and the first slide rod 484 drives the second rotary shaft 482 to rotate, so that the fourth clamping jaw 483 rotates.
In the above-mentioned design, the structural design of feed mechanism 4 can effectually guarantee in time the transfer to the product to, no. two transfer unit 47 can rotate No. four clamping jaw 483 under the prerequisite of not installing revolving cylinder, has practiced thrift equipment volume and cost.
Specifically: as shown in fig. 8, the receiving mechanism 10 includes a receiving box 101 disposed on the frame 1, a dual-shaft moving module 102 disposed on the frame 1, a fifth clamping jaw 103 fixedly disposed at an output end of the dual-shaft moving module 102, and a belt driving member 104 disposed on the frame 1 for driving the receiving box 101 to move horizontally.
In actual use, the double-shaft moving module 102 drives the No. five clamping jaw 103 to move, the product in the jig 3 is transferred to the material receiving box 101, and the material receiving box 101 is driven to horizontally move by the belt driving piece 104.
In the above design, the structural design of the material receiving mechanism 10 is convenient for collecting the product.
It should be understood that the foregoing description is only illustrative of the present application and is not intended to limit the application to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the application.
Claims (10)
1. The utility model provides a stitch wind, includes frame (1), carousel (2), sets up and is used for driving carousel (2) pivoted indexing mechanism, a plurality of tool (3) that set up on carousel (2) on frame (1), feed mechanism (4), the stitch mechanism (5) of twining, dip scaling powder mechanism (6), tin feeding mechanism (7), equipment mechanism (8), detection mechanism (9) and receiving mechanism (10) on frame (1), its characterized in that: the stitch winding mechanism (5) comprises a first stitch winding (002) component and a second stitch winding (002) component which are identical in structure, wherein the first stitch winding (002) component comprises a thread end traction pinch-off component (51) arranged on the frame (1) and a telescopic sleeve component (52) used for winding a wire on the thread end traction pinch-off component (51) on the stitch (002).
2. The stitch winding apparatus of claim 1 wherein: the wire end traction pinch-off assembly (51) comprises a first seat (511) arranged on the frame (1), a first cylinder (512) horizontally arranged on the first seat (511), a second cylinder (513) fixedly arranged on the output end of the first cylinder (512) and with the output end upward, a third cylinder (514) arranged on the output end of the second cylinder (513) and with the output end upward, a first clamping jaw (515) arranged on the output end of the third cylinder (514), a connecting plate (73) arranged on the output end of the second cylinder (513) and a wire pressing plate (516) arranged on the connecting plate (73), wherein the first clamping jaw (515) comprises a jaw body (5151), a jaw toe A (5152) and a jaw toe B (5153), clamping surfaces A and B are respectively arranged on opposite sides of the jaw toe A (5152) and the jaw toe B (5153), a cutting-off tool bit (5154) extending out of the clamping surfaces B is arranged on the jaw B (5153), and the cutting-off tool bit (5154) is connected with the side surfaces of the tool bit A.
3. The stitch winding apparatus of claim 2 wherein: the telescopic sleeve assembly (52) comprises a second seat (521) arranged on the frame (1), a second guide rail (522) arranged on the second seat (521), a sliding seat (523) arranged on the second guide rail (522) in a sliding manner, a second motor (524) fixedly arranged on the sliding seat (523), a rotating shaft A (525) arranged on an output shaft of the motor, a second screw rod module (527) arranged on the first seat (511) and used for driving the sliding seat (523) to slide along the second guide rail (522), and a sleeve (526) fixedly arranged on the rotating shaft A (525), wherein the sleeve (526) comprises a cylinder body (5261) fixedly connected with the rotating shaft A (525) and provided with an opening cavity, a hook (5263) integrally formed with the end face of the opening of the cylinder body (5261), and a hook (5263) arranged on one side of the arc support plate (5262) away from the cylinder body (5261), wherein the hook (5263), the arc support plate (5262) and the sleeve (526) form a hanging groove (500), and one end of the sleeve (526) is inclined to one side of the hook (63).
4. The stitch winding apparatus of claim 1 wherein: the jig (3) comprises a mounting seat (31) and a wire clamping device (32) arranged on the mounting seat (31).
5. The stitch winding apparatus of claim 1 wherein: the soldering flux dipping mechanism (6) comprises a third seat (61) arranged on the frame (1), an air cylinder C (62) arranged on the third seat (61) and with an upward output end, a first box (64) fixedly arranged at the output end of the air cylinder C (62) and a threaded air cylinder (63) fixedly arranged on the third seat (61) and used for pressing pins (002), a lap joint groove A used for lap joint with the pins (002) is formed in the first box (64), and a sponge with an upper end face higher than the lap joint groove in a free state is arranged in the first box (64).
6. The stitch winding apparatus of claim 1 wherein: the tin feeding mechanism (7) comprises a tin furnace (71) arranged on a frame (1), an air cylinder D (72) arranged outside the tin furnace (71) and with an upward output end, a connecting plate (73) arranged at the output end of the air cylinder D (72), a square box (74) arranged on the connecting plate (73) and positioned in the tin furnace (71), a fourth seat (75) arranged on the frame (1), an air cylinder E (76) arranged on the fourth seat (75) and with a downward output end, a lifting plate (77) fixedly arranged at the output end of the air cylinder E (76) and an air cylinder F (78) fixedly arranged on the lifting plate (77) and horizontally arranged, a push plate (79) fixedly arranged at the output end of the air cylinder F (78) and a slag receiving groove (70) arranged on one side, far away from the air cylinder F (78), of the square box (74).
7. The stitch winding apparatus of claim 1 wherein: the assembling mechanism (8) comprises a fifth seat (81) arranged on the frame (1), a transfer module (82) arranged on the fifth seat (81) and a second clamping jaw (83) arranged at the output end of the transfer module (82).
8. The stitch winding apparatus of claim 1 wherein: the feeding mechanism (4) comprises a first feeding component for providing coils (001) and a second feeding component for providing pins (002), the first feeding component comprises a first vibration disc (41) arranged on a frame (1), a first direct vibrator (42) in butt joint with the first vibration disc (41), a first return piece (43) in butt joint with the first direct vibrator (42) and a first transfer component (44) for transferring the first return piece (43) into a jig (3), the second feeding component comprises a second vibration disc (45), a second direct vibrator (46) in butt joint with the second vibration disc (45) and a second transfer component (47) arranged on the frame (1) for transferring products in the second direct vibrator (46) into the jig (3), the second transfer component (47) comprises a seventh seat (471) arranged on the frame (1), a first transfer component (471) arranged on the seventh seat (42), a vertical seat (471) arranged on the seventh seat (471), a third cylinder seat (475) arranged on the third cylinder seat (475) and a third cylinder seat (475) arranged on the third cylinder seat (475 The sliding seat is fixedly arranged on the connecting frame (474) and used for driving the sliding seat (476) to slide along the cylinder K (477) sliding along the third guide rail (475), a fixing piece (478) fixedly arranged on the connecting frame (474), a first ball bearing (479) arranged in the fixing piece (478), a second ball bearing (480) arranged on the sliding seat (476), a first rotating shaft (481) sleeved on the first ball bearing (479), a second rotating shaft (482) sleeved in the second ball bearing (480), a fourth clamping jaw (483) fixedly arranged at the lower end of the second rotating shaft (482), and a first sliding rod (484) horizontally and slidably connected with the first rotating shaft (481), and the other end of the first sliding rod (484) is fixedly connected with the second rotating shaft (482).
9. The stitch winding apparatus of claim 1 wherein: the material receiving mechanism (10) comprises a material receiving box (101) arranged on the frame (1), a double-shaft moving module (102) arranged on the frame (1), a five-number clamping jaw (103) fixedly arranged at the output end of the double-shaft moving module (102), and a belt driving piece (104) arranged on the frame (1) and used for driving the material receiving box (101) to horizontally move.
10. The stitch (002) winding method comprises a stitch winding device, and is characterized in that: the method comprises the following steps: placing a coil (001) with a shell on a jig (3) through a feeding mechanism (4), placing a stitch (002) on the jig (3), then under the drive of an indexing mechanism, obliquely straightening a wire by utilizing a wire head traction pinch-off assembly (51), hooking the straightened wire by utilizing a telescopic sleeve assembly (52), moving towards the stitch (002) direction, stretching into the telescopic sleeve assembly (52) through the stitch (002), and winding the wire on the stitch (002) by utilizing the rotation of the telescopic sleeve assembly (52); then, the pins (002) are soaked with soldering flux through a soldering flux soaking mechanism (6); tin is applied to the pins (002) through a tin applying mechanism (7); then the stitch (002) is arranged in the shell from the jig (3) through the assembling mechanism (8); and then detecting whether the wire winding, soldering flux application, tin application and assembly of the stitch (002) are qualified or not through a detection mechanism (9), and classifying and collecting the qualified wire winding, soldering flux application, tin application and assembly through a material collecting mechanism (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311035060.2A CN117095941A (en) | 2023-08-17 | 2023-08-17 | Stitch winding device and winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311035060.2A CN117095941A (en) | 2023-08-17 | 2023-08-17 | Stitch winding device and winding method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117095941A true CN117095941A (en) | 2023-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311035060.2A Pending CN117095941A (en) | 2023-08-17 | 2023-08-17 | Stitch winding device and winding method |
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| Country | Link |
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| CN (1) | CN117095941A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117295002A (en) * | 2023-11-23 | 2023-12-26 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
-
2023
- 2023-08-17 CN CN202311035060.2A patent/CN117095941A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117295002A (en) * | 2023-11-23 | 2023-12-26 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
| CN117295002B (en) * | 2023-11-23 | 2024-01-23 | 成都西亿达电子科技有限公司 | Coil winding and shaping device for emergency loudspeaker |
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