CN117049454A - Filling system integrating multiple sealing forms and filling method - Google Patents

Filling system integrating multiple sealing forms and filling method Download PDF

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Publication number
CN117049454A
CN117049454A CN202311207178.9A CN202311207178A CN117049454A CN 117049454 A CN117049454 A CN 117049454A CN 202311207178 A CN202311207178 A CN 202311207178A CN 117049454 A CN117049454 A CN 117049454A
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CN
China
Prior art keywords
bottle
filling
assembly
cap
capping
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311207178.9A
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Chinese (zh)
Inventor
高帅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tofflon Science and Technology Group Co Ltd
Original Assignee
Tofflon Science and Technology Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tofflon Science and Technology Group Co Ltd filed Critical Tofflon Science and Technology Group Co Ltd
Priority to CN202311207178.9A priority Critical patent/CN117049454A/en
Publication of CN117049454A publication Critical patent/CN117049454A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
    • B67B3/2066—Details of capping heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
    • B67B3/10—Capping heads for securing caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/26—Applications of control, warning, or safety devices in capping machinery
    • B67B3/262—Devices for controlling the caps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006—Conveying; Synchronising
    • B67C2007/0066—Devices particularly adapted for container closing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sealing Of Jars (AREA)

Abstract

The invention provides a filling system and a filling method integrating multiple sealing modes. The filling system integrating multiple sealing forms comprises: a feed system, a filling assembly, and a variety of different sealing systems; a bottle-shaped detection camera is arranged in the feeding system and is used for detecting the bottle shape of the filling bottle; the filling assembly is used for filling the bottle-shaped detected filling bottle; the sealing system is used for installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle according to the detection result of the bottle type detection camera so as to finish sealing the filling bottle. The invention integrates the filling systems with various sealing modes, can identify the bottle type of the filling bottle by arranging the bottle type detection camera and various sealing systems, and can meet various bottle type sealing requirements by installing the bottle cap corresponding to the bottle type of the filling bottle on the filling bottle.

Description

Filling system integrating multiple sealing forms and filling method
Technical Field
The invention relates to the technical field of filling systems, in particular to a filling system integrating multiple sealing forms and a filling method thereof.
Background
The existing filling system integrating multiple sealing forms can only meet a single sealing form, can only be suitable for one filling bottle, such as a glass bottle or one packing material in the plastic bottle, cannot be compatible with the plastic bottle and the glass bottle for filling, and cannot be compatible with various sealing modes such as pressing, screwing, rolling and the like.
Disclosure of Invention
The invention aims to provide a filling system integrated with various sealing modes, which has the advantages that the bottle type of a filling bottle can be identified, and the bottle cap corresponding to the bottle type of the filling bottle is arranged on the filling bottle, so that the sealing requirements of various bottle types can be met.
To solve the problems in the prior art, in a first aspect, the present invention provides a filling system integrating multiple sealing forms, comprising: a feed system, a filling group, and a plurality of different sealing systems; wherein,
a bottle-type detection camera is arranged in the feeding system and is used for detecting the bottle type of the filling bottle;
the filling assembly is used for filling the bottle-shaped detected filling bottle;
the sealing system is used for installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle according to the detection result of the bottle type detection camera so as to finish sealing the filling bottle.
Optionally, the plurality of different sealing systems includes a pressing system, a capping system, and a capping system; the bottle cap comprises a pressing head, a rolling cap and a cap screwing head;
if the bottle type detection camera detects that the filling bottle is a pressing bottle, the pressing system is used for installing a pressing head on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera detects that the filling bottle is a capping bottle, the capping system is used for installing a capping on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera detects that the filling bottle is a cap screwing bottle, the cap screwing system is used for installing a cap screwing head on the filling bottle so as to seal the filling bottle.
Optionally, the pressing system includes: pressing the head feed system and the pressing assembly; wherein,
and if the bottle type detection camera detects that the filling bottle is a pressing bottle, the pressing head feeding system is used for transferring the pressing head to the pressing assembly, and the pressing assembly is used for installing the pressing head on the filling bottle.
Optionally, a pressure sensor is disposed in the pressing component, and the pressure sensor is configured to detect the pressing pressure of the pressing component in real time in the process that the pressing component installs the pressing head on the filling bottle, and control the filling system integrated with multiple sealing forms to stop working when the pressing pressure is greater than a preset pressing pressure.
Optionally, the capping comprises a capping head and a capping head outer cover; the capping system includes: a capping head feeding system, a capping assembly, a capping head outer cover feeding system and a capping and outer cover assembly; wherein,
if the bottle-type detection camera detects that the filling bottle is a capping bottle, the capping head feeding system is used for transferring the capping head to the capping assembly, the capping assembly is used for installing the capping head on the filling bottle, the capping head outer cover feeding system is used for transferring the capping head outer cover to the capping and outer cover assembly, and the capping and outer cover assembly is used for installing the capping head outer cover on the filling bottle provided with the capping head.
Optionally, the cap screwing system comprises: the device comprises a cap screwing head feeding system, a cap pre-screwing assembly and a cap final-screwing assembly; wherein,
if the bottle type detection camera detects that the filling bottle is a cap screwing bottle, the cap screwing head feeding system is used for transferring the cap screwing head to the pre-screwing assembly, the pre-screwing assembly is used for preliminarily screwing the cap screwing head to be mounted on the filling bottle, and the final screwing assembly is used for screwing the cap screwing head after preliminary screwing to be mounted on the filling bottle again so as to mount the cap screwing head on the filling bottle.
Optionally, a torque sensor is disposed in the final cap screwing assembly, and the torque sensor is used for detecting whether the torque value of the final cap screwing assembly in the process of screwing the cap screwing head again reaches a preset torque value.
Optionally, the filling system integrating multiple sealing forms further comprises: a bottle missing sensor, a bottle cutting block and a bottle in-place sensor; wherein,
the bottle-missing sensor is used for detecting whether the filling bottle is missing or not at the position of the bottle-missing sensor, and controlling the filling system integrating multiple sealing forms to stop working when the filling bottle is missing;
the bottle interception sensor is used for controlling the bottle interception block to intercept the filling bottle when the filling system integrating multiple sealing forms is stopped;
the bottle in-place sensor is used for detecting whether the passing conveying position has the filling bottle or not, and marking the corresponding conveying position when detecting that the filling bottle is not present; and stopping filling the marked transmission position by the filling assembly.
Optionally, the filling system integrating multiple sealing forms further comprises: a front weighing assembly and a rear weighing assembly; wherein,
the front weighing assembly is used for weighing the filling bottle before filling;
the post-weighing assembly is used for weighing the filled bottle after filling.
Optionally, the post-weighing assembly is further configured to determine whether the filling amount of the filling bottle is qualified, and make a reject mark on the filling bottle with the unqualified filling amount when determining that the filling amount of the filling bottle is unqualified; the integrated multiple seal form filling system further comprises: a reject channel and a reject confirmation sensor; wherein,
the waste removing channel is used for being opened when the filling bottle with the waste removing mark appears; the waste removal confirmation sensor is used for detecting whether the filling bottle with the waste removal mark enters the waste removal channel or not, and controlling the filling system integrating multiple sealing forms to stop working when detecting that the filling bottle with the waste removal mark does not enter the waste removal channel.
Optionally, the filling system integrating multiple sealing forms further comprises: the outer cover is provided with a sensor or not and an outer cover height sensor, wherein,
the outer cover presence sensor is used for judging whether the outer cover is present or not on the sealed filling bottle, and making the waste rejecting mark on the filling bottle without the outer cover when judging that the filling bottle without the outer cover is present;
the outer cover height sensor is used for judging the height of the outer cover of the sealed filling bottle, and making the waste rejecting mark on the filling bottle with the outer cover higher than the preset height when judging that the filling bottle with the outer cover higher than the preset height exists.
Optionally, the filling system integrating multiple sealing forms further comprises: a sampling channel, a sampling sensor, a sampling confirmation sensor and a qualified product channel, wherein,
the sampling sensor is used for sending out a sampling signal so as to open the sampling channel to statistically sample the sealed filling bottle;
the sampling confirmation sensor is used for detecting whether the filling bottle with the sampling mark enters the sampling channel or not, and controlling the filling system integrating multiple sealing forms and integrating multiple sealing forms to stop working when detecting that the filling bottle with the sampling mark does not enter the sampling channel;
the qualified product channel is used for screening the sealed filling bottles reserved after the reject and sampling into qualified filling bottles.
In a second aspect, the present invention also provides a filling method, which is performed on the basis of a filling system integrating multiple sealing forms as described in the first aspect; the filling method comprises the following steps:
detecting a bottle shape of the filling bottle by using the bottle shape detection camera;
filling the bottle-shaped detected filling bottle by using the filling assembly;
and installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle by using the sealing system according to the detection result of the bottle type detection camera so as to finish sealing the filling bottle.
Optionally, the plurality of different sealing systems includes a pressing system, a capping system, and a capping system; the bottle cap comprises a pressing head, a rolling cap and a cap screwing head; using the sealing system to install a bottle cap corresponding to a bottle type of the filling bottle on the filling bottle according to a detection result of the bottle type detection camera so as to complete sealing of the filling bottle, comprising:
if the bottle type detection camera detects that the filling bottle is a pressing bottle, the pressing system is used for installing a pressing head on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera detects that the filling bottle is a capping bottle, the capping system is used for installing a capping on the filling bottle so as to seal the filling bottle;
and if the bottle type detection camera detects that the filling bottle is a cap screwing bottle, the cap screwing system is used for installing a cap screwing head on the filling bottle so as to finish sealing the filling bottle.
As described above, the filling system integrating various sealing forms of the present invention has the following advantageous effects: in the filling system integrated with multiple sealing forms, the bottle type of the filling bottle can be identified by arranging the bottle type detection camera and multiple different sealing systems, and the bottle cap corresponding to the bottle type of the filling bottle is arranged on the filling bottle, so that the sealing requirements of multiple bottle types can be met.
Drawings
Fig. 1 is a schematic structural view of a filling system integrating multiple sealing forms according to a first embodiment of the present invention.
Fig. 2 is a flow chart of a filling method according to a second embodiment of the present invention.
Description of element numbers: 1. a bottle-shaped judgment camera; 2. a feed system; 3. a bottle missing sensor; 4. a bottle cutting sensor; 5. a bottle-in-place sensor; 6. a front weighing assembly; 7. a filling assembly; 8. a rear weighing assembly; 9. pressing the feeding system of the pressure head; 10. a capping head feed system; 11. a capping head feed system; 12. pressing the assembly; 13. a pressure sensor; 14. a capping assembly; 15. a pre-screw cap assembly; 16. a capping head outer cap feed system; 17. rolling the cover and adding the outer cover assembly; 18. a final screw cap assembly; 19. a torsion sensor; 20. the outer cover is provided with a sensor or not; 21. an outer cover height sensor; 22. a sampling sensor; 23. a sample confirmation sensor; 24. a reject confirmation sensor; 25. and (5) passing the product channel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art. The basic principles of the invention defined in the following description may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be appreciated by those skilled in the art that in the present disclosure, the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. refer to an orientation or positional relationship based on that shown in the drawings, which is merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms should not be construed as limiting the present invention.
Example 1
Referring to fig. 1, the present invention provides a filling system integrating multiple sealing forms, the filling system integrating multiple sealing forms includes: a feed system 2, a filling assembly 7 and a plurality of different sealing systems; wherein,
a bottle-shaped detection camera 1 is arranged in the feeding system 2, and the bottle-shaped detection camera 1 is used for detecting the bottle shape of the filling bottle;
the filling assembly 7 is used for filling the bottle-shaped detected filling bottle;
the sealing system is used for installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle according to the detection result of the bottle type detection camera so as to finish sealing the filling bottle.
In the filling system integrated with multiple sealing modes, the bottle type of the filling bottle can be identified by arranging the bottle type detection camera 1 and multiple different sealing systems, and the bottle cap corresponding to the bottle type of the filling bottle is arranged on the filling bottle, so that the sealing requirements of multiple bottle types can be met.
Specifically, the feeding system 2 may provide a buffer space for the packets of different bottle types and transfer the packets to the subsequent stations.
As an example, a variety of different sealing systems include a snap system, a roll cap system, and a screw cap system; the bottle cap comprises a pressing head, a rolling cap and a cap screwing head;
if the bottle type detection camera 1 detects that the filling bottle is a pressing bottle, the pressing system is used for installing a pressing head on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera 1 detects that the filling bottle is a capping bottle, the capping system is used for installing a capping on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera 1 detects that the filling bottle is a cap screwing bottle, the cap screwing system is used for installing a cap screwing head on the filling bottle so as to seal the filling bottle.
Specifically, the bottle type judging camera 1 judges that the bottle type of the filling bottle is a press bottle, a roll cap bottle or a screw cap bottle, and transmits a judging signal to the press assembly 12, the roll cap assembly 14 and the pre-screw cap assembly 15.
As an example, the pressing system may include: pressing the ram feed system 9 and the pressing assembly 12; wherein,
if the bottle inspection camera 1 detects that the bottle is a snap bottle, the snap feed system 9 is configured to transfer the snap to the snap assembly 12, and the snap assembly 12 is configured to mount the snap to the bottle.
Specifically, when the bottle type discrimination camera 1 determines that the bottle type of the feed material is a press bottle, the press head feeding system 9 is started to transfer the press head to the press station.
Further, when the bottle type discrimination camera 1 determines that the fed bottle type is a press bottle, the press unit 12 is started, and a press head from a press head feeding system is mounted on the press bottle by ascending and descending.
By way of example, the pressing assembly 12 is provided with a pressure sensor 13, and the pressure sensor 13 is configured to detect the pressing force of the pressing assembly 12 in real time during the process of mounting the pressing head on the filling bottle by the pressing assembly 12, and to control the filling system integrated with the plurality of sealing forms to stop working when the pressing force is greater than a preset pressing force.
In particular, the pressure sensor 13 detects the pressure of the pressing assembly 12 as it descends, and controls the stop of the filling system integrating the various sealing forms when the pressure is overloaded.
As an example, the roll-over includes a roll-over head and a roll-over head outer cover; the capping system includes: a capping head feed system 10, a capping assembly 14, a capping head outer cap feed system 16, and a capping and outer cap assembly 17; wherein,
if the bottle type detection camera detects that the filling bottle is a capping bottle, the capping head feeding system 10 is used for transferring the capping head to the capping assembly 14, the capping assembly 14 is used for installing the capping head on the filling bottle, the capping head outer cover feeding system 16 is used for transferring the capping head outer cover to the capping and outer cover assembly 17, and the capping and outer cover assembly 17 is used for installing the capping head outer cover on the filling bottle provided with the capping head.
Specifically, when the bottle type discriminating camera 1 determines that the fed bottle type is a capping bottle, the capping head feeding system 10 is started to transfer the capping head to the capping station.
Further, when the bottle type discrimination camera 1 determines that the bottle type of the feed is a roll-capped bottle, the roll-capped assembly 14 is started, and the roll-capped head from the roll-capped head feeding system 10 is mounted on the roll-capped bottle.
Specifically, the capping head and cap feed system 16 transfers the capping head and cap to the capping and cap assembly 17; the capping and cap assembly 17 mounts the capping heads from the capping head cap feed system 16 onto the capped bottles that have been capped.
As an example, the screw cap system includes: a cap screwing head feeding system 11, a pre-cap screwing assembly 15 and a final cap screwing assembly 18; wherein,
if the bottle-type detection camera 1 detects that the filling bottle is a cap screwing bottle, the cap screwing head feeding system 11 is used for transferring the cap screwing head to the pre-cap screwing assembly 15, the pre-cap screwing assembly 15 is used for preliminarily screwing the cap screwing head onto the filling bottle, and the final cap screwing assembly 18 is used for screwing the cap screwing head after preliminary cap screwing is carried out again so as to mount the cap screwing head onto the filling bottle.
Specifically, when the bottle type discriminating camera 1 determines that the bottle type of the feed bottle is a cap screwing bottle, the cap screwing head feeding system 11 is started to transfer the cap screwing head to a pre-cap screwing station.
Further, when the bottle type discriminating camera 1 determines that the bottle type of the feed is a cap screwing bottle, the pre-cap screwing assembly 15 is started, and a cap screwing head of a cap screwing feed system is preliminarily mounted on the cap screwing bottle.
Specifically, the final cap screwing assembly 18 screws the cap screwing bottle with the pre-cap screwed again.
As an example, a torque sensor 19 is disposed in the final cap screwing assembly 18, and the torque sensor 19 is configured to detect whether the torque value of the final cap screwing assembly in the process of screwing the cap screwing head again reaches a preset torque value.
Specifically, the torsion sensor 19 ensures that the bottle is completely sealed after the cap is completely screwed through torsion setting.
As an example, the filling system integrating multiple forms of sealing further comprises: a bottle missing sensor 3, a bottle cutting sensor 4, a bottle cutting block (not shown) and a bottle in-place sensor 5; wherein,
the bottle missing sensor 3 is used for detecting whether the filling bottle is missing or not at the position of the bottle missing sensor, and controlling the filling system integrating multiple sealing forms to stop working when the filling bottle missing is detected;
the bottle cutting sensor 4 is used for controlling the bottle cutting block to intercept the filling bottle when the filling system integrating multiple sealing forms stops working;
the bottle in-place sensor 5 is used for detecting whether the filling bottle exists at the passing conveying position, and marking the corresponding conveying position when no filling bottle is detected; and stopping filling the marked transmission position by the filling assembly.
Specifically, the bottle-missing sensor 3 judges whether a filling bottle passes in the current time, if no filling bottle passes, the feeding system is judged to be in a material missing state, and a stop signal is sent to stop the equipment.
When the equipment is stopped, the bottle cutting sensor 4 sends out a signal to enable the bottle cutting block to act for bottle cutting, so that the filling bottles are prevented from continuously entering the next station.
The bottle in-situ sensor 5 detects whether a filling bottle passes through at the current position, if no filling bottle passes through, a mark is made, a bottle missing signal is sent to a filling station, and when the marked position appears at the filling station, the filling of the position is stopped, so that the bottle-free and filling-free functions can be realized.
As an example, the filling system integrating multiple forms of sealing further comprises: a front weighing assembly 6 and a rear weighing assembly 8; wherein,
the front weighing assembly 6 is used for weighing the filling bottle before filling;
the rear weighing assembly 8 is used for weighing the filled bottle.
Specifically, the front weighing assembly 6 weighs empty bottles and transmits data to the rear weighing assembly 8.
As an example, the rear weighing assembly 8 is further configured to determine whether the filling amount of the filling bottle is acceptable, and make a reject flag on the filling bottle with an unacceptable filling amount when it is determined that the filling amount of the filling bottle is unacceptable; the integrated multiple seal form filling system further comprises: a reject channel (not shown), a reject confirmation sensor 24; wherein,
the waste removing channel is used for being opened when the filling bottle with the waste removing mark appears; the reject confirmation sensor 24 is configured to detect whether the filling bottles with the reject marks enter the reject channel, and to control the filling system with the integrated multiple sealing forms to stop working when detecting that the filling bottles with the reject marks do not enter the reject channel.
Specifically, the post-weighing assembly 8 weighs the filled bottle after the filling of the liquid medicine is completed again, calculates weighing data obtained at the moment and data obtained by the pre-weighing assembly, judges whether the filling amount is qualified, makes a reject mark if the filling amount is unqualified, continuously carries out the process to the post-station with the qualified filling amount, and finally rejects the filling amount through a reject channel.
Specifically, when the marked waste-removing filling bottles occur, the waste-removing channel is opened, the waste-removing confirmation sensor 24 judges whether the marked waste-removing filling bottles enter the waste-removing channel, if not, the equipment is controlled to stop, and if so, the waste removing is completed.
As an example, the filling system integrating multiple forms of sealing further comprises: the outer cover has a sensor 20 and an outer cover height sensor 21, wherein,
the sensor 20 for detecting whether the outer cover exists or not is used for judging whether the outer cover exists or not on the sealed filling bottle, and when the fact that the filling bottle without the outer cover exists is judged, the waste rejecting mark is made on the filling bottle without the outer cover;
the outer cover height sensor 21 is used for distinguishing the height of the outer cover of the sealed filling bottle, and making the reject mark on the filling bottle with the outer cover higher than the preset height when the filling bottle with the outer cover higher than the preset height is distinguished.
Specifically, the sensor 20 for detecting whether the outer cover exists or not judges whether the outer cover exists or not on the sealed filling bottle, and if the outer cover does not exist, a waste rejecting mark is made.
Specifically, the outer cap height sensor 21 performs outer cap height judgment on the sealed filling bottle, and if the outer cap is too high, a waste rejecting mark is made.
As an example, the filling system integrating multiple forms of sealing further comprises: a sampling channel, a sampling sensor 22, a sampling confirmation sensor 23, and a good product channel 25, wherein,
the sampling sensor 22 is configured to send a sampling signal to open the sampling channel to statistically sample the sealed filling bottle;
the sampling confirmation sensor 23 is configured to detect whether a filling bottle with a sampling mark enters the sampling channel, and control the multiple-seal-form-integrated filling system to stop working when detecting that the filling bottle with the sampling mark does not enter the sampling channel;
the qualified product channel is used for screening the sealed filling bottles reserved after the reject and sampling into qualified filling bottles.
Specifically, the sampling sensor 22 performs statistical sampling on the product, sends out a sampling signal, and opens a sampling channel.
Specifically, the sampling confirmation sensor 23 opens the sampling channel after the sampling sensor 23 sends out a sampling signal, the sampling confirmation sensor 22 determines whether the marked sampling filling bottle enters the sampling channel, if not, the control device stops, and if so, the sampling is completed.
Further, the qualified product channel 25 is evaluated as a qualified product by the filling bottles after the sampling and rejecting, and enters the qualified product channel.
It should be noted that the filling system integrated with multiple sealing forms in this embodiment further includes a conveying device, where the conveying device is used for conveying the filling bottles between the system components that need to receive the filling bottles.
Specifically, the feeding system 2 transports the filling bottles to a subsequent station and provides a buffer space for the filling bottles, the bottle type detection camera 1 is installed in the feeding system 2 to distinguish the bottle type entering the feeding system 2, and the distinguishing signals are transmitted to the pressing assembly 12, the cap rolling assembly 14 and the pre-screwing assembly 15. The filling bottles transported by the feeding system 2 sequentially pass through the bottle missing sensor 3, the bottle intercepting sensor 4 and the bottle in-situ detection sensor 5, when the bottle missing is judged, equipment (namely, the filling system integrating various sealing forms) is stopped, and when the equipment is stopped, the bottle intercepting sensor 4 transmits signals to the bottle intercepting block to intercept the filling bottles, so that the filling bottles are prevented from entering the next station. When judging that the position is short of bottles, the bottle-lack sensor 3 marks the position and transmits signals to a filling station to realize the bottle-free and filling-free functions; an empty bottle (namely the filling bottle before filling) is weighed once at the front weighing assembly 6, weighing data are transmitted to the rear weighing assembly 8, and the filling bottle enters the filling assembly 7 to fill the empty bottle with liquid medicine after the front weighing is finished; weighing the filled bottle after the filling of the liquid medicine is finished in the rear weighing assembly 8 again, calculating the weighing data of the time and the data of the previous weighing, judging whether the filling quantity is qualified or not, and marking; and the unqualified products enter the waste rejecting channel for rejecting when discharging. When the bottle-type judging camera 1 judges that a press bottle enters the feeding system 2, the press head feeding system 9 is started, a press head is transferred to the press assembly 12, and the press assembly 12 is started and the press head is mounted on the press bottle; the pressure sensor 13 is installed in the pressing assembly 12, the pressing pressure is detected, and when the pressing pressure is overloaded, the equipment can be controlled to stop, so that the machine is protected. When the bottle type judging camera 1 judges that the bottle type judging camera enters the feeding system 2 and is used for capping, the capping head feeding system 11 is started, the capping heads are transferred to the capping assembly 14, and the capping assembly 14 is started and the capping heads are installed on capping bottles; the capping cap feed 16 system is started to transfer the capping cap to the capping cap assembly 17, and the capping cap assembly 17 is started to mount the capping cap on the capping bottle after capping is completed. When the bottle type judging camera 1 judges that a cap screwing bottle enters the feeding system 2, the cap screwing head feeding system 11 is started, the cap screwing head is transported to the pre-cap screwing assembly 15, and the pre-cap screwing assembly 15 is started and the cap screwing head is initially installed on the cap screwing bottle; the final cap screwing assembly 18 is started to screw the cap screwing bottle after preliminary cap screwing, the torsion sensor 19 is arranged in the final cap screwing assembly 18, the cap screwing bottle is in a complete sealing state after final cap screwing is ensured by setting a torsion value, when the action is finished on the filling bottle, the sensor 20 and the sensor 21 for detecting whether the filling bottle is in the outer cap or not and the corresponding filling bottle is marked and transported to the reject channel for rejecting when the outer cap of the filling bottle is lost or the outer cap of the filling bottle is too high, the reject channel is provided with the reject confirmation sensor 24, and if the marked reject filling bottle is not in the reject channel, the device is stopped. The discharge end is provided with the sampling sensor 22, the filling bottles are subjected to statistical sampling in the production process, the marked sampling filling bottles enter the sampling channel, whether the sampling is finished or not is confirmed by the sampling confirmation sensor 23, and if the sampling is not finished, the equipment is stopped; the sampled, rejected filled bottles are judged to be acceptable for entry into the acceptable product channel 25.
In summary, the filling system integrating multiple sealing forms of the invention has the following technical effects:
1. different forms of filling bottles in the feeding system can be identified, and signals are transmitted to subsequent stations;
2. the pressing type, the cover rolling type and the cover screwing type bottle type are integrated on a filling machine, so that the parallel diversity requirements in actual production are met;
3. when the bottle is judged to be pressed, the pressing head feeding system 9 is started, the pressing assembly 12 is started, the cap rolling assembly 14 is not started, the cap rolling and outer covering assembly 17 is not started, the cap rolling feeding system 10 is not started, the pre-screwing assembly 15 is not started, the final screwing assembly 15 is not started, and the cap screwing feeding system 11 is not started;
4. when the bottle is judged to be capped, the cap rolling assembly 14 is started, the cap rolling and outer cover assembly 17 is started, the cap rolling head feeding system 10 is started, the press head feeding system 9 is not started, the press assembly 12 is not started, the pre-cap screwing assembly 15 is not started, the final cap screwing assembly 18 is not started, and the cap screwing feeding system 11 is not started;
5. when it is determined that a bottle is being capped, the pre-cap assembly 15 is activated, the final cap assembly 18 is activated, the cap screwing head feed system 11 is activated, the press head feed system 9 is not activated, the press assembly 12 is not activated, the cap rolling assembly 14 is not activated, the cap rolling and cap adding assembly 17 is not activated, and the cap rolling feed system 10 is not activated.
6. The modularized design of the filling machine is realized aiming at different bottle types and different sealing forms.
Example two
Referring to fig. 2 in conjunction with fig. 1, there is also provided a filling method performed based on the filling system integrating a plurality of sealing forms as described in the first embodiment, the filling method including:
detecting the bottle shape of the filling bottle by using the bottle shape detection camera 1;
filling the bottle-shaped detected filling bottle by using the filling assembly 7;
and installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle by using the sealing system according to the detection result of the bottle type detection camera 1 so as to finish sealing the filling bottle.
Optionally, the plurality of different sealing systems includes a pressing system, a capping system, and a capping system; the bottle cap comprises a pressing head, a rolling cap and a cap screwing head; using the sealing system to install a bottle cap corresponding to a bottle type of the filling bottle on the filling bottle according to a detection result of the bottle type detection camera so as to complete sealing of the filling bottle, comprising:
if the bottle type detection camera 1 detects that the filling bottle is a pressing bottle, the pressing system is used for installing a pressing head on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera 1 detects that the filling bottle is a capping bottle, the capping system is used for installing a capping on the filling bottle so as to finish sealing the filling bottle;
if the bottle type detection camera 1 detects that the filling bottle is a cap screwing bottle, a cap screwing head is installed on the filling bottle by using the cap screwing system so as to finish sealing the filling bottle.
With continued reference to fig. 2, the filling method of the present invention may specifically include the following steps: starting; starting the whole filling machine (namely the filling assembly 7) to operate; the feed system 2 is started; the bottle-shaped detection camera 1 senses signals; if the bottle-type detection camera 1 senses a signal, the bottle-lack sensor 3 senses the signal; if the bottle lack sensor 3 senses a signal, controlling the equipment to stop; if the bottle lack sensor does not sense a signal, the bottle interception sensor 4 senses a signal; if the bottle cutting sensor 4 senses a signal, bottle cutting is carried out; if the bottle cutting sensor 4 does not sense a signal, weighing the filling bottle before; the bottle senses a signal by an on-site sensor 5; if the bottle senses a signal by the in-situ sensor 5, filling is carried out; if the bottle does not sense a signal by the position sensor 5, not filling; weighing the filled bottle after filling; if the filling quantity is qualified or the bottle type judging camera 1 senses a signal, judging whether the bottle type of the filling bottle is a pressing bottle or not; if the filling bottle is judged to be a pressing bottle, the pressing assembly 12 is started, the pressing head feeding system 9 is started, and the pressure sensor 13 senses signals; if the pressure sensor 13 senses that the pressing pressure is overloaded, the equipment is controlled to stop; if the bottle type judgment is made that the filling bottle is not a pressing bottle, judging whether the bottle type of the filling bottle is a capping bottle or not; if the filling bottle is judged to be a capping bottle, the capping assembly 14 is started, the capping and outer cap assembly 17 is started, the capping head feeding system 10 is started, and the capping head outer cap feeding system 16 is started; if the bottle type is judged to be not a capping bottle, judging whether the filling bottle is a cap screwing bottle, and if the bottle type is judged to be not a cap screwing bottle, controlling the equipment to stop; if the filling bottle is judged to be a cap screwing bottle, the pre-cap screwing assembly 15 is started, the final cap screwing assembly 18 is started, the cap screwing head feeding system 11 is started, and the torque sensor 19 senses signals; if the pressure sensor 13 senses normal pressing force, the torsion sensor 19 senses normal torsion force, or the bottle cap is packaged, the sensor 20 senses signals on the outer cap; if the cover presence sensor 20 senses a signal (i.e., senses the cover presence), the cover height sensor 21 senses a signal; if the cover height sensor 21 does not sense a signal (i.e., does not sense the cover being too high or too low), the sampling sensor 22 senses a signal; if the loading is unqualified, the torsion is overloaded, the sensor 20 does not sense the signal on the outer cover or the sensor 21 senses the signal on the outer cover, the waste rejecting channel is opened; the rejecting confirmation sensor 24 senses a signal, and if no signal is sensed, the control device stops; if the rejecting confirmation sensor 24 senses a signal, rejecting is performed; if the sampling sensor 22 senses a signal, the sampling channel is opened; the sampling confirmation sensor 23 senses a signal, and if the sampling confirmation sensor 23 senses the signal, sampling is performed; if the sampling confirmation sensor 23 does not sense a signal, the control equipment stops; if the sampling sensor 22 does not sense a signal, a qualified product is obtained and the whole filling method is finished.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (14)

1. A filling system integrating multiple forms of sealing, comprising: a feed system, a filling assembly, and a variety of different sealing systems; wherein,
a bottle-type detection camera is arranged in the feeding system and is used for detecting the bottle type of the filling bottle;
the filling assembly is used for filling the bottle-shaped detected filling bottle;
the sealing system is used for installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle according to the detection result of the bottle type detection camera so as to finish sealing the filling bottle.
2. The integrated multiple seal version of the filling system of claim 1, wherein the multiple different seal systems include a snap system, a roll cap system, and a screw cap system; the bottle cap comprises a pressing head, a rolling cap and a cap screwing head;
if the bottle type detection camera detects that the filling bottle is a pressing bottle, the pressing system is used for installing a pressing head on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera detects that the filling bottle is a capping bottle, the capping system is used for installing a capping on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera detects that the filling bottle is a cap screwing bottle, the cap screwing system is used for installing a cap screwing head on the filling bottle so as to seal the filling bottle.
3. The integrated multiple seal form filling system of claim 2, wherein said pressing system comprises: pressing the head feed system and the pressing assembly; wherein,
and if the bottle type detection camera detects that the filling bottle is a pressing bottle, the pressing head feeding system is used for transferring the pressing head to the pressing assembly, and the pressing assembly is used for installing the pressing head on the filling bottle.
4. The integrated multiple seal system of claim 3, wherein the snap-on assembly has a pressure sensor therein for detecting the snap-on pressure of the snap-on assembly in real time during installation of the snap-on head on the bottle and controlling the integrated multiple seal system to cease operation when the snap-on pressure is greater than a predetermined snap-on pressure.
5. The integrated multiple seal form filling system of claim 2 wherein the roll-over comprises a roll-over head and a roll-over head outer cap; the capping system includes: a capping head feeding system, a capping assembly, a capping head outer cover feeding system and a capping and outer cover assembly; wherein,
if the bottle-type detection camera detects that the filling bottle is a capping bottle, the capping head feeding system is used for transferring the capping head to the capping assembly, the capping assembly is used for installing the capping head on the filling bottle, the capping head outer cover feeding system is used for transferring the capping head outer cover to the capping and outer cover assembly, and the capping and outer cover assembly is used for installing the capping head outer cover on the filling bottle provided with the capping head.
6. The integrated multiple seal form filling system of claim 2, wherein the screw cap system comprises: the device comprises a cap screwing head feeding system, a cap pre-screwing assembly and a cap final-screwing assembly; wherein,
if the bottle type detection camera detects that the filling bottle is a cap screwing bottle, the cap screwing head feeding system is used for transferring the cap screwing head to the pre-screwing assembly, the pre-screwing assembly is used for preliminarily screwing the cap screwing head to be mounted on the filling bottle, and the final screwing assembly is used for screwing the cap screwing head after preliminary screwing to be mounted on the filling bottle again so as to mount the cap screwing head on the filling bottle.
7. The multiple seal integrated type filling system according to claim 6, wherein a torque sensor is provided in the final cap assembly, and the torque sensor is used for detecting whether a torque value of the final cap assembly in the process of re-capping the cap is up to a preset torque value.
8. The integrated multiple seal form filling system of claim 1, further comprising: a bottle missing sensor, a bottle cutting block and a bottle in-place sensor; wherein,
the bottle-missing sensor is used for detecting whether the filling bottle is missing or not at the position of the bottle-missing sensor, and controlling the filling system integrating multiple sealing forms to stop working when the filling bottle is missing;
the bottle interception sensor is used for controlling the bottle interception block to intercept the filling bottle when the filling system integrating multiple sealing forms is stopped;
the bottle in-place sensor is used for detecting whether the passing conveying position has the filling bottle or not, and marking the corresponding conveying position when detecting that the filling bottle is not present; and stopping filling the marked transmission position by the filling assembly.
9. The integrated multiple seal form filling system of claim 1, further comprising: a front weighing assembly and a rear weighing assembly; wherein,
the front weighing assembly is used for weighing the filling bottle before filling;
the post-weighing assembly is used for weighing the filled bottle after filling.
10. The integrated multiple seal form filling system of claim 9, wherein the rear weighing assembly is further configured to determine whether the filling amount of the filling bottle is acceptable, and to make a reject flag on a filling bottle with an unacceptable filling amount when it is determined that the filling amount of the filling bottle is unacceptable; the integrated multiple seal form filling system further comprises: a reject channel and a reject confirmation sensor; wherein,
the waste removing channel is used for being opened when the filling bottle with the waste removing mark appears; the waste removal confirmation sensor is used for detecting whether the filling bottle with the waste removal mark enters the waste removal channel or not, and controlling the filling system integrating multiple sealing forms to stop working when detecting that the filling bottle with the waste removal mark does not enter the waste removal channel.
11. The integrated multiple seal form filling system of claim 10, further comprising: the outer cover is provided with a sensor or not and an outer cover height sensor, wherein,
the outer cover presence sensor is used for judging whether the outer cover is present or not on the sealed filling bottle, and making the waste rejecting mark on the filling bottle without the outer cover when judging that the filling bottle without the outer cover is present;
the outer cover height sensor is used for judging the height of the outer cover of the sealed filling bottle, and making the waste rejecting mark on the filling bottle with the outer cover higher than the preset height when judging that the filling bottle with the outer cover higher than the preset height exists.
12. The integrated multiple seal form filling system of claim 11, further comprising: a sampling channel, a sampling sensor, a sampling confirmation sensor and a qualified product channel, wherein,
the sampling sensor is used for sending out a sampling signal so as to open the sampling channel to statistically sample the sealed filling bottle;
the sampling confirmation sensor is used for detecting whether the filling bottle with the sampling mark enters the sampling channel or not, and controlling the filling system integrating multiple sealing forms and integrating multiple sealing forms to stop working when detecting that the filling bottle with the sampling mark does not enter the sampling channel;
the qualified product channel is used for screening the sealed filling bottles reserved after the reject and sampling into qualified filling bottles.
13. A filling method, characterized in that it is performed on the basis of a filling system according to any one of claims 1 to 11 integrating multiple sealing forms; the filling method comprises the following steps:
detecting a bottle shape of the filling bottle by using the bottle shape detection camera;
filling the bottle-shaped detected filling bottle by using the filling assembly;
and installing a bottle cap corresponding to the bottle type of the filling bottle on the filling bottle by using the sealing system according to the detection result of the bottle type detection camera so as to finish sealing the filling bottle.
14. The method of claim 13, wherein the plurality of different sealing systems include a pressing system, a capping system, and a capping system; the bottle cap comprises a pressing head, a rolling cap and a cap screwing head; using the sealing system to install a bottle cap corresponding to a bottle type of the filling bottle on the filling bottle according to a detection result of the bottle type detection camera so as to complete sealing of the filling bottle, comprising:
if the bottle type detection camera detects that the filling bottle is a pressing bottle, the pressing system is used for installing a pressing head on the filling bottle so as to seal the filling bottle;
if the bottle type detection camera detects that the filling bottle is a capping bottle, the capping system is used for installing a capping on the filling bottle so as to seal the filling bottle;
and if the bottle type detection camera detects that the filling bottle is a cap screwing bottle, the cap screwing system is used for installing a cap screwing head on the filling bottle so as to finish sealing the filling bottle.
CN202311207178.9A 2023-09-18 2023-09-18 Filling system integrating multiple sealing forms and filling method Pending CN117049454A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311207178.9A CN117049454A (en) 2023-09-18 2023-09-18 Filling system integrating multiple sealing forms and filling method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311207178.9A CN117049454A (en) 2023-09-18 2023-09-18 Filling system integrating multiple sealing forms and filling method

Publications (1)

Publication Number Publication Date
CN117049454A true CN117049454A (en) 2023-11-14

Family

ID=88659181

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311207178.9A Pending CN117049454A (en) 2023-09-18 2023-09-18 Filling system integrating multiple sealing forms and filling method

Country Status (1)

Country Link
CN (1) CN117049454A (en)

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