CN216827301U - Automatic detection system for medicine packaging process - Google Patents
Automatic detection system for medicine packaging process Download PDFInfo
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Abstract
The utility model provides an automatic detection system for a medicine packaging process, which comprises: the small box conveying mechanism, the middle box conveying mechanism, the box filling machine and the industrial personal computer are arranged on the box body; the industrial personal computer obtains the weight of the small box filled with the medicine, and pushes the small box away from the small box conveying mechanism when the weight of the small box is lower than a preset small box weight threshold value; the industrial personal computer is connected with the small box image acquisition camera to acquire the identification image printed on the small box, and judges whether the small box is printed with the identification image or not, if no identification image exists, the second small box rejecting push rod is started to push the small box away from the small box conveying mechanism, and meanwhile, the small box audible and visual alarm is triggered. The medicine is prevented from being lack in the packaging of small boxes, middle boxes and packaging boxes. Ensuring the integrity of the drug package. And carrying out online detection on the integrity of the seals of the small box, the middle box and the packaging box. In order to detect the problem of missing medicine, an online weighing device is added at the outlet of the small box, the empty box phenomenon is identified and removed automatically, and meanwhile, sound and light alarm is carried out.
Description
Technical Field
The utility model relates to the technical field of medicine packaging detection, in particular to an automatic detection system for a medicine packaging process.
Background
At present, medicines need to be packaged before leaving factories, for example, the medicines are put into small packing boxes, then a plurality of small packing boxes are put into large packing boxes, and a plurality of large packing boxes are put into packing boxes. And (5) transporting the packing box.
In the process of layer-by-layer packaging, each step needs to be packaged and marked. Because the packaging steps are more, the marking process is more, and medicines are not placed in the small packaging box easily formed in the packaging process. The small packaging box or the large packaging box is not printed with marks and the like, so that the delivery quantity of the medicines and the statistics of the production quantity of the medicines are influenced, and the influence is caused on later use.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic detection system for a medicine packaging process, which can avoid the shortage of medicines for packaging small boxes, middle boxes and packaging boxes. Ensuring the integrity of the drug package.
The system comprises: the small box conveying mechanism, the middle box conveying mechanism, the box filling machine and the industrial personal computer;
the small box conveying mechanism is provided with a small box audible and visual alarm, a small box online weighing device, a first small box rejection push rod, a small box laser code spraying machine for printing a small box with a mark, a small box image acquisition camera and a second small box rejection push rod;
The small box audible and visual alarm, the first small box rejection push rod and the second small box rejection push rod are respectively connected with an industrial personal computer;
the industrial personal computer is connected with the small box online weighing device to obtain the weight of the small box filled with the medicine, and when the weight of the small box is lower than a preset small box weight threshold value, a first small box rejecting push rod is started to push the small box away from the small box conveying mechanism;
the image acquisition direction of the small box image acquisition camera is consistent with the direction of the small box laser code spraying machine for printing the marks on the small box;
the industrial personal computer is connected with the small box image acquisition camera to acquire the identification image printed on the small box, and judges whether the small box is printed with the identification image or not, if no identification image exists, the second small box rejecting push rod is started to push the small box away from the small box conveying mechanism, and meanwhile, the small box audible and visual alarm is triggered.
It should be further noted that the middle box conveying mechanism conveys a middle box provided with a plurality of small boxes, and is provided with a middle box audible and visual alarm, a middle box online weighing device, a first middle box removing push rod, a middle box laser code spraying machine for printing a mark on the middle box, a middle box image acquisition camera and a second middle box removing push rod;
the middle box audible and visual alarm, the first middle box rejection push rod and the second middle box rejection push rod are respectively connected with an industrial personal computer;
The industrial personal computer is connected with the middle box online weighing device to obtain the weight of the middle box after the small boxes are placed, and when the weight of the middle box is lower than a preset middle box weight threshold value, a first middle box rejecting push rod is started to push the middle box away from the middle box conveying mechanism;
the image acquisition direction of the middle box image acquisition camera is consistent with the direction of the middle box laser code-spraying machine for printing the mark on the middle box;
the industrial personal computer is connected with the middle box image acquisition camera to acquire the identification image printed on the middle box and judge whether the middle box is printed with the identification image or not, if no identification image exists, the second middle box rejecting push rod is started to push the middle box away from the middle box conveying mechanism, and meanwhile, the middle box audible and visual alarm is triggered.
Further, it should be noted that the method further includes: an outer box conveying mechanism;
the outer box conveying mechanism is used for conveying a packing box provided with a plurality of middle boxes, and is provided with an online packing box weighing device, a first packing box rejecting push rod, a packing box laser inkjet printer used for printing marks on the packing box, a packing box image acquisition camera and a second packing box rejecting push rod;
the first packaging box rejection push rod and the second packaging box rejection push rod are respectively connected with an industrial personal computer;
the industrial personal computer is connected with the packing box on-line weighing device to obtain the weight of the packing box filled into the middle box, and when the weight of the packing box is lower than a preset packing box weight threshold value, a first packing box rejecting push rod is started to push the packing box away from a packing box conveying mechanism;
The image acquisition direction of the packing box image acquisition camera is consistent with the direction of the packing box laser code spraying machine for printing the mark on the packing box;
the industrial computer is connected through being connected with packing box image acquisition camera, acquires the identification image of printing on the packing box to judge whether the packing box is printed identification image, if do not have identification image, start second packing box and reject the push rod will the packing box pushes away from well box transport mechanism.
It should be further noted that a capsule sealing detection device is also installed on the capsule conveying mechanism in front of the capsule on-line weighing device;
the industrial personal computer is connected with the small box sealing detection device to obtain the packaging state of the small box;
the small box sealing detection device adopts a video camera or a small box cover height sensor to obtain height data of the sealed small box cover.
It is further noted that a middle box sealing detection device is also installed on the middle box conveying mechanism before the middle box on-line weighing device;
the industrial personal computer is connected with the middle box sealing detection device to obtain the packaging state of the middle box;
the middle box sealing detection device adopts a video camera or a middle box cover height sensor to obtain height data of the middle box cover after sealing.
The small box conveying mechanism and the middle box conveying mechanism are respectively in a belt transmission mode.
It should be further noted that the identifier printed on the small box and the identifier printed on the medium box respectively include: drug name, production lot number, production date, and expiration date information.
It should be further noted that the first small box removing push rod, the second small box removing push rod, the first middle box removing push rod and the second middle box removing push rod respectively adopt electric push rods or pneumatic cylinder push rods.
It is further noted that the capsule laser inkjet printer, the capsule image acquisition camera, the first capsule rejecting push rod and the second capsule rejecting push rod are respectively arranged at the side part of the capsule conveying mechanism;
the capsule sealing detection device is arranged at the top of the capsule conveying mechanism.
According to the technical scheme, the utility model has the following advantages:
according to the automatic detection system for the medicine packaging process, the situation that the small boxes, the middle boxes and the packaging boxes are lack of medicines during packaging is avoided. Ensuring the integrity of the drug package. Meanwhile, the labor cost is reduced, and the automation level of the equipment is improved. Carrying out online detection on whether the medicines which are not contained in the small boxes of the medicines are missed or not; carrying out online detection on the related information of the small box, the middle box and the outer box; and carrying out online detection on the integrity of the seals of the small box, the middle box and the packaging box. In order to detect the problem of missing medicine, an online weighing device is added at the outlet of the small box, the empty box phenomenon is identified and removed automatically, and meanwhile, sound and light alarm is carried out.
In order to detect the information of medicine packaging, the laser code spraying equipment is adopted to print related information on the small box, the middle box and the packaging box respectively, then cameras are added at the corresponding outlet positions of the small box, the middle box and the packaging box, and when the small box, the middle box and the packaging box move to the detection position, the image acquisition cameras are triggered to acquire and process images, so that online detection is realized. The phenomena of unprinted marks, unfilled medicines and the like are avoided, and the accuracy of medicine delivery is ensured.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of a capsule transport detection process;
FIG. 2 is a schematic view of an automated inspection system for a pharmaceutical packaging process;
fig. 3 is a schematic diagram of the middle box conveying detection process.
Description of the reference numerals:
1-small box conveying mechanism, 2-industrial personal computer, 3-small box online weighing device, 4-first small box rejecting push rod, 5-small box laser inkjet printer, 6-small box image acquisition camera, 7-second small box rejecting push rod, 8-small box sealing detection device, 9-small box audible and visual alarm, 11-medium box conveying mechanism, 13-medium box online weighing device, 14-first medium box rejecting push rod, 15-medium box laser inkjet printer, 16-medium box image acquisition camera, 17-second medium box rejecting push rod, 18-medium box sealing detection device, 19-medium box audible and visual alarm, 21-packaging box online weighing device, 22-first packaging box rejecting push rod, 23-packaging box image acquisition camera, 24-second packaging box rejecting push rod, 25-audible and visual alarm of the packing box.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the present embodiment, and it is apparent that the embodiments described below are only a part of embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the scope of protection of this patent.
The present invention provides an automatic detection system for a medicine packaging process, as shown in fig. 1 and 2, comprising: the small box conveying mechanism 1, the middle box conveying mechanism 11, the box filling machine and the industrial personal computer 2;
the small box conveying mechanism 1 is provided with a small box audible and visual alarm 9, a small box online weighing device 3, a first small box rejecting push rod 4, a small box laser code spraying machine 5 for printing marks on small boxes, a small box image collecting camera 6 and a second small box rejecting push rod 7;
the small box audible and visual alarm 9, the first small box rejection push rod 4 and the second small box rejection push rod 7 are respectively connected with the industrial personal computer 2; the industrial personal computer 2 is connected with the small box online weighing device 3 to obtain the weight of the small box filled with the medicine, and when the weight of the small box is lower than a preset small box weight threshold value, a first small box rejecting push rod 4 is started to push the small box away from the small box conveying mechanism 1; the image acquisition direction of the small box image acquisition camera 6 is consistent with the direction of the small box laser code spraying machine 5 for printing the small box mark; the industrial personal computer 2 is connected with the small box image acquisition camera 6 to acquire the identification image printed on the small box and judge whether the small box is printed with the identification image, if no identification image exists, the second small box rejecting push rod 7 is started to push the small box away from the small box conveying mechanism 1, and meanwhile, the small box audible and visual alarm 9 is triggered.
The small box conveying mechanism 1 and the middle box conveying mechanism 11 respectively adopt a belt transmission mode. The case packer can adopt a case packer commonly used in the medicine field. The medicine related to the utility model can be capsules or tablets and the like. The capsules have been packed onto the capsule plate beforehand. And the tablets have been previously bottled. The capsule conveying mechanism 1 conveys capsules containing capsule plates or medicine bottles. The conveying mode between the small box conveying mechanism 1 and the middle box conveying mechanism 11 can adopt an automatic assembly line conveying mode, and can also adopt a mobile device to carry out conveying and the like according to requirements.
The identification printed to the small box and the identification printed to the middle box respectively comprise: drug name, production lot number, production date, and expiration date information.
The first small box removing push rod 4, the second small box removing push rod 7, the first middle box removing push rod 14 and the second middle box removing push rod 17 are respectively electric push rods or pneumatic cylinder push rods.
In the utility model, as shown in fig. 3, a middle box conveying mechanism 11 conveys a middle box provided with a plurality of small boxes, and the middle box conveying mechanism 11 is provided with a middle box audible and visual alarm 19, a middle box online weighing device 13, a first middle box removing push rod 14, a middle box laser code spraying machine 15 for printing a mark on the middle box, a middle box image collecting camera 16 and a second middle box removing push rod 17;
The middle box audible and visual alarm 19, the first middle box rejection push rod 14 and the second middle box rejection push rod 17 are respectively connected with an industrial personal computer; the industrial personal computer is connected with the middle box on-line weighing device 13 to obtain the weight of the middle box after the small boxes are placed, and when the weight of the middle box is lower than a preset middle box weight threshold value, a first middle box removing push rod 14 is started to push the middle box away from the middle box conveying mechanism 11;
the image acquisition direction of the middle box image acquisition camera 16 is consistent with the direction of the middle box laser code spraying machine 15 for printing the mark on the middle box; the industrial personal computer is connected with the middle box image acquisition camera 16 to obtain the identification image printed on the middle box, and judges whether the middle box is printed with the identification image, if no identification image exists, the second middle box rejecting push rod 17 is started to push the middle box away from the middle box conveying mechanism 11, and meanwhile, the middle box audible and visual alarm 19 is triggered.
The comparison and judgment of the industrial personal computer on the identification image can adopt a common comparison and judgment mode in the field of image processing. Usually because the position of printing the sign is fixed, the size and shape of printing the sign are also fixed moreover, so the industrial computer through the mode that the image is compared, compare whether have in the image of gathering print the sign can.
Further, still include: an outer box conveying mechanism;
the outer box conveying mechanism is used for conveying a packing box provided with a plurality of middle boxes and is provided with a packing box audible and visual alarm 25, a packing box online weighing device 21, a first packing box rejecting push rod 22, a packing box laser inkjet printer used for printing marks on the packing box, a packing box image acquisition camera 23 and a second packing box rejecting push rod 24;
the packaging box audible and visual alarm 25, the first packaging box rejection push rod 22 and the second packaging box rejection push rod 24 are respectively connected with an industrial personal computer;
the industrial computer is connected through being connected with packing box on-line weighing device 21, acquires the packing box weight after packing into the box, and when packing box weight was less than and predetermines packing box weight threshold value, starts first packing box and rejects push rod 22 will the packing box pushes away from packing box transport mechanism, triggers packing box audible-visual annunciator 25 simultaneously.
The image acquisition direction of the packing box image acquisition camera 23 is consistent with the direction of the packing box laser code spraying machine for printing the mark on the packing box;
the industrial personal computer acquires identification images printed on the packaging box by being connected with the packaging box image acquisition camera 23, judges whether the packaging box is printed with the identification images or not, and starts a second packaging box removing push rod 24 to push the packaging box away from the middle box conveying mechanism 11 if no identification images exist.
That is, the utility model is a process for loading a plurality of small boxes into a middle box and loading a plurality of middle boxes into a packing box.
In the utility model, a capsule sealing detection device 8 is also arranged on the capsule conveying mechanism 1 in front of the capsule on-line weighing device 3; the industrial personal computer is connected with the small box sealing detection device 8 to obtain the packaging state of the small box; the small box sealing detection device 8 adopts a video camera or a small box cover height sensor to obtain height data of the sealed small box cover.
The middle box conveying mechanism 11 in front of the middle box on-line weighing device 13 is also provided with a middle box sealing detection device 18; the industrial personal computer is connected with the middle box sealing detection device 18 to obtain the packaging state of the middle box; the middle box sealing detection device 18 adopts a video camera or a camera or adopts a middle box cover height sensor to obtain height data of the middle box cover after sealing.
After the capsule is sealed, the state of the capsule seal needs to be checked. The small box and the middle box are opened upwards, and are sealed by a sealing machine usually. The utility model judges whether the seal is complete or not or whether the seal is sealed on the box cover or not by comparing the seal image information acquired by the video camera or the camera. The utility model also has a mode that the height data of the sealed box cover of the small box is obtained by the height sensor of the box cover of the small box. If seal not in place, perhaps do not seal, the lid can upwards perk, and when transporting little box or well box, the lid of perk can trigger lid height sensor and sense and seal not in place, sends the suggestion of reporting to the police.
Of course, the industrial personal computer monitors and controls the process, and the control can be realized in a PLC control mode.
Implementation of an embodiment of the present invention may be as follows:
the capsule conveying mechanism 1 is transferred to the capsule through a conveying belt, and the capsule is sealed through hot melt adhesive.
The small boxes are weighed on line through the small box on-line weighing device 3, and the small boxes which are neglected to be packed are automatically removed.
The small box filled with the medicine is detected through the small box sealing detection device 8, and unqualified products with sealing are automatically identified and removed.
The production batch number, the production date and the valid period information of the small box are printed through the small box laser code spraying machine 5, when the small box moves to the detection position, the small box image collecting camera 6 is triggered, the identification image printed on the small box is obtained, whether the small box is printed with the identification image or not is judged, if no identification image exists, the second small box rejecting push rod 7 is started to push the small box away from the small box conveying mechanism 1.
The middle box conveying mechanism 11 transports the middle box through the conveying belt, and the middle box is sealed through hot melt adhesive.
The middle boxes are weighed on line through the middle box on-line weighing device 13, and the middle boxes which are neglected to be packed are automatically removed.
The middle box detects the middle box seal through the middle box seal detection device 18, and automatically identifies and rejects products with unqualified seals.
The production lot number, the production date and the expiration date information of the middle box are printed through the middle box laser inkjet printer 15, when the middle box moves to the detection position, the middle box image acquisition camera 16 is triggered, the identification image printed on the middle box is acquired, whether the middle box is printed with the identification image or not is judged, if no identification image exists, the middle box rejecting push rod 17 is started to push the middle box away from the middle box conveying mechanism 11.
The packing box is also processed in the same way.
Through the process, the process detection is carried out on the small box, the middle box and the packaging box, the phenomena of no printing mark, no medicine filling and the like are avoided, and the accuracy of medicine delivery is ensured.
The terms "first," "second," "third," "fourth," and the like in the description and in the claims, as well as in the drawings, if any, are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in other sequences than those illustrated or described herein. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. An automatic detection system for a drug packaging process, comprising: the small box conveying mechanism, the middle box conveying mechanism, the box filling machine and the industrial personal computer;
the small box conveying mechanism is provided with a small box audible and visual alarm, a small box online weighing device, a first small box rejecting push rod, a small box laser code spraying machine for printing a small box with a mark, a small box image collecting camera and a second small box rejecting push rod;
the small box audible and visual alarm, the first small box rejection push rod and the second small box rejection push rod are respectively connected with an industrial personal computer;
the industrial personal computer is connected with the small box online weighing device to obtain the weight of the small box filled with the medicine, and when the weight of the small box is lower than a preset small box weight threshold value, a first small box rejecting push rod is started to push the small box away from the small box conveying mechanism;
The image acquisition direction of the small box image acquisition camera is consistent with the direction of the small box laser code spraying machine for printing the marks on the small box;
the industrial personal computer is connected with the small box image acquisition camera to acquire the identification image printed on the small box, and judges whether the small box is printed with the identification image or not, if no identification image exists, the second small box rejecting push rod is started to push the small box away from the small box conveying mechanism, and meanwhile, the small box audible and visual alarm is triggered.
2. The automatic detection system for a pharmaceutical packaging process of claim 1,
the middle box conveying mechanism is provided with a middle box audible and visual alarm, a middle box online weighing device, a first middle box rejecting push rod, a middle box laser code spraying machine for printing a mark on the middle box, a middle box image collecting camera and a second middle box rejecting push rod;
the middle box audible and visual alarm, the first middle box rejection push rod and the second middle box rejection push rod are respectively connected with an industrial personal computer;
the industrial personal computer is connected with the middle box online weighing device to obtain the weight of the middle box after the small boxes are placed, and when the weight of the middle box is lower than a preset middle box weight threshold value, a first middle box rejecting push rod is started to push the middle box away from the middle box conveying mechanism;
The image acquisition direction of the middle box image acquisition camera is consistent with the direction of the middle box laser code spraying machine for printing the mark on the middle box;
the industrial personal computer is connected with the middle box image acquisition camera to acquire the identification image printed on the middle box and judge whether the middle box is printed with the identification image or not, if no identification image exists, the second middle box rejecting push rod is started to push the middle box away from the middle box conveying mechanism, and meanwhile, the middle box audible and visual alarm is triggered.
3. The automatic detection system for a pharmaceutical packaging process of claim 1,
further comprising: an outer box conveying mechanism;
the outer box conveying mechanism is used for conveying a packing box provided with a plurality of middle boxes, and is provided with an online packing box weighing device, a first packing box rejecting push rod, a packing box laser inkjet printer used for printing marks on the packing box, a packing box image acquisition camera and a second packing box rejecting push rod;
the first packaging box removing push rod and the second packaging box removing push rod are respectively connected with an industrial personal computer;
the industrial personal computer is connected with the packing box on-line weighing device to obtain the weight of the packing box filled into the middle box, and when the weight of the packing box is lower than a preset packing box weight threshold value, a first packing box rejecting push rod is started to push the packing box away from a packing box conveying mechanism;
The image acquisition direction of the packing box image acquisition camera is consistent with the direction of the packing box laser code spraying machine for printing the mark on the packing box;
the industrial personal computer is connected with the packing box image acquisition camera, acquires the identification image of printing on the packing box to judge whether the packing box is printed with the identification image, if no identification image exists, start the second packing box and reject the push rod and will the packing box pushes away from well box transport mechanism.
4. The system for automated inspection of a pharmaceutical packaging process of claim 1,
a capsule sealing detection device is also arranged on the capsule conveying mechanism in front of the capsule on-line weighing device;
the industrial personal computer is connected with the small box sealing detection device to obtain the packaging state of the small box;
the small box sealing detection device adopts a video camera or a small box cover height sensor to obtain height data of the sealed small box cover.
5. The automatic detection system for a pharmaceutical packaging process of claim 2,
a middle box sealing detection device is also arranged on the middle box conveying mechanism in front of the middle box on-line weighing device;
the industrial personal computer is connected with the middle box sealing detection device to obtain the packaging state of the middle box;
The middle box sealing detection device adopts a video camera or a camera or adopts a middle box cover height sensor to obtain height data of the middle box cover after sealing.
6. The automatic detection system for a pharmaceutical packaging process of claim 1,
the small box conveying mechanism and the middle box conveying mechanism are respectively in a belt transmission mode.
7. The automatic detection system for a pharmaceutical packaging process of claim 2,
the first small box removing push rod, the second small box removing push rod, the first middle box removing push rod and the second middle box removing push rod are respectively electric push rods or pneumatic cylinder push rods.
8. The automatic detection system for a pharmaceutical packaging process of claim 4,
the small box laser code spraying machine, the small box image acquisition camera, the first small box rejection push rod and the second small box rejection push rod are respectively arranged at the side part of the small box conveying mechanism;
the capsule sealing detection device is arranged at the top of the capsule conveying mechanism.
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| CN202122750974.XU CN216827301U (en) | 2021-11-10 | 2021-11-10 | Automatic detection system for medicine packaging process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116921248A (en) * | 2023-09-15 | 2023-10-24 | 江苏盖睿健康科技有限公司 | Medicine checking method and system based on computer vision |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116921248A (en) * | 2023-09-15 | 2023-10-24 | 江苏盖睿健康科技有限公司 | Medicine checking method and system based on computer vision |
| CN116921248B (en) * | 2023-09-15 | 2023-12-26 | 江苏盖睿健康科技有限公司 | Medicine checking method and system based on computer vision |
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