CN117046340A - Waste recycling device in starch processing process - Google Patents
Waste recycling device in starch processing process Download PDFInfo
- Publication number
- CN117046340A CN117046340A CN202311025465.8A CN202311025465A CN117046340A CN 117046340 A CN117046340 A CN 117046340A CN 202311025465 A CN202311025465 A CN 202311025465A CN 117046340 A CN117046340 A CN 117046340A
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- Prior art keywords
- rod
- transition box
- fixedly arranged
- starch
- bracket
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- 229920002472 Starch Polymers 0.000 title claims abstract description 69
- 239000008107 starch Substances 0.000 title claims abstract description 69
- 235000019698 starch Nutrition 0.000 title claims abstract description 69
- 239000002699 waste material Substances 0.000 title claims abstract description 67
- 238000004064 recycling Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 78
- 238000002156 mixing Methods 0.000 claims abstract description 69
- 239000004576 sand Substances 0.000 claims abstract description 53
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 238000001035 drying Methods 0.000 claims abstract description 30
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 230000007704 transition Effects 0.000 claims description 122
- 238000003860 storage Methods 0.000 claims description 75
- 238000007790 scraping Methods 0.000 claims description 29
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 238000007789 sealing Methods 0.000 claims description 9
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 2
- 239000004615 ingredient Substances 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 description 8
- 239000013049 sediment Substances 0.000 description 8
- 244000309464 bull Species 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 229920001592 potato starch Polymers 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000000630 rising effect Effects 0.000 description 4
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- 239000008103 glucose Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 241000235342 Saccharomycetes Species 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 239000004382 Amylase Substances 0.000 description 1
- 102000013142 Amylases Human genes 0.000 description 1
- 108010065511 Amylases Proteins 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 230000004103 aerobic respiration Effects 0.000 description 1
- 235000019418 amylase Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
- B01F27/1145—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis
- B01F27/11451—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis forming open frameworks or cages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/70—Pre-treatment of the materials to be mixed
- B01F23/713—Sieving materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/92—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws
- B01F27/921—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with helices or screws with helices centrally mounted in the receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7178—Feed mechanisms characterised by the means for feeding the components to the mixer using shovels or scoops
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/18—Mixing animal food ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Animal Husbandry (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Waste recycling device in starch processing process relates to starch processing technology field, includes: the device comprises a sand removing part, a quantitative discharging part, a discharging control part and a drying part; the mixing barrel of the quantitative discharging part is fixedly arranged in a round hole in the middle of the bracket A, and the quantitative discharging part is used for quantitatively mixing various raw materials; the pig feed is prepared by processing the starch waste, so that the waste is efficiently utilized in the starch processing process; the starch waste is filtered and stirred in a standing mode to remove sand, so that sand is not contained in the reprocessed pig feed, and the taste is improved; the quantitative feeding of other raw materials is carried out according to the quantity of the starch waste, so that the feeding of the ingredients of the processed pig feed is strictly ensured, and the utilization value of the starch waste is improved; through the stoving transportation to the processing pig fodder, use manpower sparingly material resources, improve work efficiency.
Description
Technical Field
The invention relates to the technical field of starch processing, in particular to a waste recycling device in the starch processing process.
Background
According to investigation, the annual processing total amount of potatoes reaches more than 800 ten thousand tons in 2000 families of starch production enterprises in China, and the annual processing capacity of potato starch reaches 120 ten thousand tons. Three main products exist in the potato starch production process: the main product is potato starch, and the byproducts are starch waste and production wastewater. Many of these enterprises need starch, and the starch waste is poured at will, and the waste that is poured can produce the foul smell, when influencing nearby resident's normal life, pollutes the environment, brings the disease when serious, threatens the healthy of door.
The Chinese patent publication No. CN106810597A discloses a method and a process for recycling waste materials generated in potato starch processing, which are characterized in that amylase generated by metabolism of saccharomycetes is used for decomposing starch into glucose, then the glucose is used for aerobic respiration, finally, the starch and the glucose converted by the starch are consumed by saccharomycetes, and the residual soluble protein and cellulose realize the waste water processing and recycling of potato starch.
Therefore, a waste recycling device in the starch processing process is needed, and the waste is recycled to be processed into pig feed, so that the waste in the starch processing process is efficiently utilized; the starch waste is filtered and stirred in a standing mode to remove sand, so that sand is not contained in the reprocessed pig feed, and the taste is improved; the quantitative feeding of other raw materials is carried out according to the quantity of the starch waste, so that the feeding of the ingredients of the processed pig feed is strictly ensured, and the utilization value of the starch waste is improved; through the stoving transportation to the processing pig fodder, use manpower sparingly material resources, improve work efficiency.
Disclosure of Invention
Aiming at the technical problems, the invention provides a waste recycling device in the starch processing process, which processes the starch waste to prepare pig feed so as to realize the efficient utilization of the waste in the starch processing process; the starch waste is filtered and stirred in a standing mode to remove sand, so that sand is not contained in the reprocessed pig feed, and the taste is improved; the quantitative feeding of other raw materials is carried out according to the quantity of the starch waste, so that the feeding of the ingredients of the processed pig feed is strictly ensured, and the utilization value of the starch waste is improved; through obtaining stoving transportation to the processing pig fodder, use manpower sparingly material resources, improve work efficiency.
The technical scheme adopted by the invention is as follows: a waste recycling device in starch processing, comprising: the device comprises a sand removing part, a quantitative discharging part, a discharging control part, a drying part and a central processing unit; the sand removing part is used for filtering sand during waste recovery in the starch adding process; the mixing barrel of the quantitative discharging part is fixedly arranged in a round hole in the middle of the bracket A, and the quantitative discharging part is used for quantitatively mixing various raw materials; the cylinder body part of the electric cylinder B of the control discharging part is fixedly arranged on the lower end plate of the bracket A, the upper end of the transition box is in butt joint with a pipe for generating starch waste, and the control discharging part is used for mixing raw materials and discharging; the hollow cylinder of the drying part is fixedly arranged on the ground, and the drying part is used for drying and transferring the waste remade pig foodstuff; the central processing unit is arranged on the upper end surface of the bracket A and is used for transmitting information of the whole equipment and controlling the coordinated operation among all power utilization parts of the equipment;
The quantitative blanking part also comprises: the device comprises a storage barrel A, a storage barrel B, an annular buoy, a bent rod, a rack A, a rack B, a material dividing ball A, a material dividing ball B, a ratchet wheel B, a grooved wheel A and a grooved wheel B; the storage barrel A and the storage barrel B are respectively and fixedly arranged on annular frames at two sides of a transition box of the sand removing part, the lower end of the storage barrel A is provided with an annular frame A, round holes are respectively formed in the upper and lower parts of the annular frame A, the round holes at the upper end of the annular frame A are connected with a discharge hole at the lower end of the storage barrel A, the round holes at the lower end of the annular frame A are connected with a pipe A, and the other end of the pipe A is fixedly connected with a feed inlet at the side surface of the mixing barrel; the lower end of the storage barrel B is provided with a circular ring frame B, the upper and lower parts of the circular ring frame B are respectively provided with a circular hole, the circular hole at the upper end of the circular ring frame B is connected with a discharge hole at the lower end of the storage barrel B, the circular hole at the lower end of the circular ring frame B is connected with a pipe B, and the other end of the pipe B is fixedly connected with the other feed inlet at the side surface of the mixing barrel; the annular buoy is placed in the mixing barrel; the bent rod is slidably arranged in a limiting hole at the inner side of the mixing barrel, and the lower end of the bent rod is fixedly connected with the annular buoy; the rack A is fixedly arranged at the upper end of the bent rod and is meshed with the external teeth of the ratchet A intermittently; the rack B is fixedly arranged on the side surface of the bent rod; the material dividing ball A is rotatably arranged in a circular ring frame A at the lower end of the storage barrel A, and two material storage openings are formed in the material dividing ball A; the material dividing ball B is rotatably arranged in a circular ring frame B at the lower end of the storage barrel B, and six material storage openings are formed in the material dividing ball B; the ratchet wheel B is rotatably arranged on a shaft on the side surface of the material dividing ball A, the inner shaft of the ratchet wheel B can only move in one direction, and the outer teeth of the ratchet wheel B are meshed with the rack B; the grooved pulley A is rotatably arranged on the side surface of the transition box, and a synchronous wheel on the grooved pulley A shaft is connected with a synchronous wheel on the inner shaft of the ratchet wheel B through a synchronous belt; the grooved pulley B is rotatably arranged on the side surface of the transition box, a synchronous wheel on the grooved pulley B shaft is connected with a synchronous wheel on the material distributing ball B shaft through a synchronous belt, and the grooved pulley B and the grooved pulley A are matched to work.
Preferably, the sand removing part further comprises: the device comprises a storage box, a transition box, a ratchet A and a stirrer A; the transition box is fixedly arranged on the support A, a rectangular opening is formed in the position, close to the upper side, of the side face of the transition box, and a rectangular opening is also formed in the position, close to the lower side, of the side face of the transition box; the storage box is fixedly arranged on the ground, the storage box is positioned on the side surface of the transition box, and two inlets on the storage box are respectively in butt joint with two rectangular openings on the side surface of the transition box; the ratchet wheel A is fixedly arranged on a valve at the outlet of the side face of the transition box, the inner shaft of the ratchet wheel A can only rotate in one direction, and when the inner shaft of the ratchet wheel A is stirred, the inner shaft of the ratchet wheel A can drive the valve at the outlet of the side face of the transition box to be closed; a pipe is arranged at the outlet valve of the transition box, one end of the pipe is connected with a pump in the transition box, and the other end of the pipe is connected with a connecting pipe port at the upper end of the mixing barrel; there are two mixers A, and two mixers A are fixedly arranged in the transition box.
Preferably, the transition box is internally provided with a filter plate, and the filter plate is positioned at a rectangular opening of the transition box at the upper position.
Preferably, the sand removing part further comprises: the device comprises a screw rod sliding block set A, a scraping plate A, an opening plate, a screw rod sliding block set B, a scraping plate B and an electric cylinder A; the screw rod sliding block set A comprises a frame, a screw rod, a motor and a sliding block, wherein the frame is fixedly arranged on the transition box, the screw rod is rotatably arranged in the frame, the motor is fixedly arranged on the frame, a motor shaft of the motor is fixedly connected with one end of the screw rod, the sliding block is slidably arranged in the frame, and a threaded hole on the sliding block is in threaded fit with the screw rod; the scraper A is slidably arranged at the upper end of the filter plate in the transition box, the side surface of the scraper A is fixedly connected with the side surface of the sliding block in the screw rod sliding block group A, and a long rod is arranged on the side surface of the scraper A; the opening plate is rotatably arranged at a rectangular outlet on the side surface of the transition box; the structure of the lead screw sliding block group B is identical to that of the lead screw sliding block group A, and the frame in the lead screw sliding block group B is fixedly arranged in the transition box; the scraping plate B is slidably arranged at the bottom of the transition box, and the side surface of the scraping plate B is fixedly connected with the side surface of a sliding block in the lead screw sliding block group B; the cylinder body part of the electric cylinder A is fixedly arranged on the side surface of the transition box, the piston rod end of the electric cylinder A is provided with a sealing plate, and the sealing plate slides at a rectangular opening at the lower position of the side surface of the transition box.
Preferably, the control discharging part comprises: an electric cylinder B, a contact button A and a stirrer B; the cylinder body part of the electric cylinder B is fixedly arranged on the lower end plate of the bracket A, and the piston rod end of the electric cylinder B is provided with a plate; the contact button A is fixedly arranged on a supporting plate on the cylinder body part of the electric cylinder B; the stirrer B is fixedly arranged on the mixing drum through a rod, and the stirrer B is positioned in the middle of the mixing drum.
Preferably, the control discharging part further comprises: the device comprises a bracket B, a round rod A, a pinion, a large gear, a supporting rod A, a semi-annular frame, a disc, a supporting rod B, a square block, a supporting ring, a limiting rod and a limiting ring; the bracket B is fixedly arranged on the upper end surface of the bracket A; the round rod A is rotatably arranged in a round hole on the bracket B, the lower end of the round rod A is provided with a bevel gear, and a synchronous wheel on the round rod A is connected with a synchronous wheel on the shaft of the stirrer B through a synchronous belt; the pinion is rotatably arranged in a round hole on the side surface of the bracket B, and a bevel gear is arranged on the side surface of the bracket B and is meshed with the bevel gear on the round rod A; the support rod A is fixedly arranged on the upper end face of the support A; the semi-annular frame is fixedly arranged on the upper end face of the bracket A, and two inclined planes are respectively arranged at the semi-annular end points of the screw rod sliding block group B; the support ring is fixedly arranged on the side surface of the semi-annular frame; the disc is rotatably arranged on the side surface of the supporting ring, and two small cylinders are arranged on the side surface of the disc; the limiting rod penetrates through the round hole in the middle of the disc to be connected with the large gear in a sliding manner, and the limiting rod works in cooperation with the small cylinder on the side face of the disc and the inclined plane of the semi-annular end point of the semi-annular frame; the sand removing part 7 of the discharging part is controlled to be rotatably arranged on the side surface of the supporting rod A, and the large gear is meshed with the small gear; the limiting ring is slidably arranged on the side surface of the supporting rod A, the central processor of the sand removing part of the quantitative blanking part is slidably connected with the shaft of the limiting rod, a spring is arranged on the limiting ring, and the other end of the spring is connected with the supporting ring; the support rod B is fixedly arranged on the upper end face of the support A, and a groove is formed in a cross rod at the upper end of the support rod B; the square block is slidably mounted in the groove on the cross rod at the upper end of the support rod B, a spring is arranged on the side face of the square block, the other end of the spring is connected with the cross rod at the upper end of the support rod B, and a contact button is arranged on the square block.
Preferably, the periphery of the disc is provided with a non-toughness belt.
Preferably, the drying part includes: a hollow cylinder, a motor A and a transfer rod; the hollow cylinder is fixedly arranged on the ground, the feeding port of the hollow cylinder is aligned with the discharging port at the lower end of the mixing barrel, the discharging port at the lower end of the hollow cylinder is aligned with the subsequent collecting mechanism, and the periphery of the hollow cylinder is provided with a drying system; the transfer rod is rotatably arranged inside the hollow cylinder; the motor A is fixedly arranged on the ground, a synchronizing wheel is arranged on the shaft of the motor A, and the synchronizing wheel on the shaft of the motor A is connected with the synchronizing wheel on the transfer rod shaft through a synchronous belt.
Preferably, the central processing unit is fixedly arranged on the upper end face of the bracket A.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when the screw rod sliding block group A drives the scraping plate A to move from one side to the rectangular outlet of the transition box, the long rod on the side surface of the scraping plate A pushes the opening plate to open the rectangular opening on the side surface of the transition box, so that the scraping plate A pushes sand on the filter plate in the transition box out of the transition box and into the storage box for collection, the movable collection of sand is realized, and the labor is saved.
2. According to the invention, the annular buoy moves upwards along with the rising of the starch waste liquid level in the mixing barrel, meanwhile, the inner shaft of the ratchet wheel B drives the grooved wheel A to rotate, the grooved wheel A rotates one circle to drive the grooved wheel B to rotate one sixth, the grooved wheel B rotates one sixth to drive the material distributing ball B to rotate one sixth, so that the raw materials stored in the material storage opening in the material distributing ball B quantitatively enter the mixing barrel through the pipe B, when the material distributing ball A distributes two raw materials into the mixing barrel, the material distributing ball B returns to the mixing barrel to distribute one raw material, equal proportion distribution of two different raw materials is realized, and the working efficiency is improved.
3. According to the invention, the motor A drives the transfer rod to rotate, and meanwhile, the drying system at the periphery of the hollow cylinder works, so that the transfer rod drives the remade pig foodstuff in the hollow cylinder to rotate and move, the remade pig foodstuff is dried and conveyed, and finally the dried remade pig foodstuff is discharged from the discharge hole at the lower end of the hollow cylinder, so that the labor is saved.
Drawings
FIG. 1 is a first angular schematic view of the overall structure of the present invention.
FIG. 2 is a second angular schematic view of the overall structure of the present invention.
Fig. 3 is an enlarged schematic view of the structure of fig. 2 a according to the present invention.
FIG. 4 is a schematic view of the sand removing part of the present invention.
Fig. 5 is a schematic view of a first part of the sand removing part according to the present invention.
Fig. 6 is a schematic view of a second part of the sand removing part of the present invention.
FIG. 7 is a schematic diagram of the quantitative blanking portion structure of the present invention.
Fig. 8 is an enlarged schematic view of the structure of fig. 7B according to the present invention.
Fig. 9 is a schematic view of a first angle structure of the quantitative blanking portion of the present invention.
Fig. 10 is a schematic view of a second angle structure of the quantitative blanking portion of the present invention.
FIG. 11 is a cross-sectional view of a second angular schematic of the quantitative blanking portion of the present invention.
Fig. 12 is a schematic view of the structure of the discharging control part of the present invention.
Fig. 13 is an enlarged schematic view of the structure of fig. 12C according to the present invention.
Fig. 14 is a schematic view of a first part of the structure of the control discharging part of the present invention.
Fig. 15 is a schematic view of a second part of the structure of the control discharging part of the present invention.
Fig. 16 is a schematic view showing a first angle structure of the drying part structure of the present invention.
Fig. 17 is a second angular structure schematic view of the drying section structure of the present invention.
Fig. 18 is a cross-sectional view showing a second angle structure of the drying section structure of the present invention.
Reference numerals and signs
1-a sand removal part; 2-quantifying a blanking part; 3-controlling a discharging part; 4-a drying part; 5-a central processing unit; 101-a bracket A; 102-a storage box; 103-a transition box; 104-ratchet A; 105-blender A; 106-a lead screw sliding block group A; 107-scraping plate A; 108-opening a plate; 109-a lead screw slider group B; 110-scraping plate B; 111-electric cylinder A; 201-storage bucket a; 202-a storage tub B; 203-mixing drum; 204-ring-shaped floats; 205-bending a rod; 206-rack a; 207-rack B; 208-ball-dividing A; 209-dividing the ball B; 210-ratchet B; 211-sheave a; 212-sheave B; 301-electric cylinder B; 302-contact button A; 303-stirrer B; 304-a bracket B; 305-round bar a; 306-pinion; 307-large gear; 308-supporting rod A; 309-semi-toroidal shaped rack; 310-a disc; 311-supporting rod B; 312-square blocks; 313-support ring; 314-restraining bar; 315-confinement rings; 401-hollow cylinder; 402-motor a; 403-transfer bar.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit or scope of the invention, which is therefore not limited to the specific embodiments disclosed below.
1-18, a waste recycling device in a starch processing process comprises: the sand removing part 1, the quantitative discharging part 2, the discharging control part 3, the drying part 4 and the central processing unit 5; the bracket A101 of the sand removing part 1 is fixedly arranged on the ground, and the sand removing part 1 is used for filtering sand during waste material recovery in the starch adding process; the mixing bucket 203 of the quantitative discharging part 2 is fixedly arranged in a round hole in the middle of the bracket A101, and the quantitative discharging part 2 is used for quantitatively mixing various raw materials; the cylinder body part of the electric cylinder B301 of the control discharging part 3 is fixedly arranged on the lower end plate of the bracket A101, the upper end of the transition box 103 is in butt joint with a pipe for generating starch waste, and the control discharging part 3 is used for mixing raw materials and discharging; the hollow cylinder 401 of the drying part 4 is fixedly arranged on the ground, and the drying part 4 is used for drying and transferring the waste remade pig foodstuff; the central processing unit 5 is arranged on the upper end surface of the bracket A101, and the central processing unit 5 is used for information transmission of the whole equipment and coordinated operation among all power utilization parts of the control equipment;
As shown in fig. 7 to 11, the quantitative blanking portion 2 further includes: storage barrel A201, storage barrel B202, annular buoy 204, bent rod 205, rack A206, rack B207, branch ball A208, branch ball B209, ratchet B210, grooved wheel A211 and grooved wheel B212; the storage barrel A201 and the storage barrel B202 are respectively and fixedly arranged on annular frames on two sides of the transition box 103 of the sand removing part 1, different raw materials for reproducing pig foodstuff are placed inside the storage barrel A201 and the storage barrel B202, the lower end of the storage barrel A201 is provided with a circular ring frame A, the upper and lower parts of the circular ring frame A are respectively provided with round holes, the round holes at the upper end of the circular ring frame A are connected with a discharge hole at the lower end of the storage barrel A201, the round holes at the lower end of the circular ring frame A are connected with a pipe A, and the other end of the pipe A is fixedly connected with a feed inlet on the side surface of the mixing barrel 203; the lower end of the storage barrel B202 is provided with a circular ring frame B, the upper and lower parts of the circular ring frame B are respectively provided with a circular hole, the circular hole at the upper end of the circular ring frame B is connected with a discharge hole at the lower end of the storage barrel B202, the circular hole at the lower end of the circular ring frame B is connected with a pipe B, and the other end of the pipe B is fixedly connected with the other feed inlet at the side surface of the mixing barrel 203; the annular float 204 is placed inside the mixing bucket 203, and the annular float 204 can move upwards along with the rising of the starch waste liquid level in the mixing bucket 203; the bent rod 205 is slidably arranged in a limiting hole on the inner side of the mixing barrel 203, and the lower end of the bent rod 205 is fixedly connected with the annular buoy 204; a rack A206 is fixedly arranged at the upper end of the bent rod 205, and the rack A206 is intermittently meshed with external teeth of the ratchet A104; rack B207 is fixedly mounted on the side of bent rod 205; the material dividing ball A208 is rotatably arranged in a circular ring frame A at the lower end of the storage barrel A201, and two material storage openings are formed in the material dividing ball A208; the material dividing ball B209 is rotatably arranged in a circular ring frame B at the lower end of the storage barrel B202, and six material storage openings are formed in the material dividing ball B209; the ratchet wheel B210 is rotatably arranged on a shaft on the side surface of the material dividing ball A208, the inner shaft of the ratchet wheel B210 can only move in one direction, and the outer teeth of the ratchet wheel B210 are meshed with the rack B207; the grooved wheel A211 is rotatably arranged on the side surface of the transition box 103, and a synchronous wheel on the shaft of the grooved wheel A211 is connected with a synchronous wheel on the inner shaft of the ratchet wheel B210 through a synchronous belt; the grooved pulley B212 is rotatably arranged on the side surface of the transition box 103, a synchronous wheel on the shaft of the grooved pulley B212 is connected with a synchronous wheel on the shaft of the material dividing ball B209 through a synchronous belt, and the grooved pulley B212 and the grooved pulley A211 work cooperatively, namely, one circle of rotation of the grooved pulley A211 drives the grooved pulley B212 to rotate by one sixth; specifically, when the starch waste liquid level in the mixing bucket 203 rises, the annular float 204 moves upwards along with the rising of the starch waste liquid level in the mixing bucket 203, at this time, the annular float 204 drives the bent rod 205 to move upwards, the bent rod 205 drives the rack A206 and the rack B207 to move upwards, the rack B207 drives the ratchet B210 to rotate, the inner shaft of the ratchet B210 drives the material distributing ball A208 to always rotate in one direction, and two material storage ports in the material distributing ball A208 are alternately aligned with the material outlet at the lower end of the storage bucket A201 to take full materials and then aligned with the round hole of the round-link frame A at the lower end of the storage bucket A201, so that the raw materials stored in the material storage ports in the material distributing ball A208 quantitatively enter the mixing bucket 203 through the pipe A; meanwhile, the inner shaft of the ratchet wheel B210 drives the grooved wheel A211 to rotate, the grooved wheel A211 rotates one circle to drive the grooved wheel B212 to rotate one sixth, and the grooved wheel B212 rotates one sixth to drive the material distributing ball B209 to rotate one sixth, so that six material storage ports in the material distributing ball B209 are alternately aligned with a material outlet at the lower end of the storage barrel B202 to take full materials and then aligned with a round hole of a round ring frame B at the lower end of the storage barrel B202, and the materials stored in the material storage ports in the material distributing ball B209 quantitatively enter the mixing barrel 203 through the pipe B, and when two materials are thrown into the mixing barrel 203 by the material distributing ball A208, one part of the materials is thrown into the mixing barrel 203 by the material distributing ball B209, so that equal proportion throwing of two different materials is realized; when the rack A206 moves upwards to a certain position, the rack A206 is meshed with the ratchet A104, the rack A206 continues to move upwards, the rack A206 drives the ratchet A104 to rotate 90 degrees, the ratchet A104 drives a valve at the side outlet of the transition box 103 to be closed, and therefore quantitative starch waste feeding of the transition box 103 into the mixing bucket 203 is achieved; when the device is reset, after the remade pig foodstuff in the mixing bucket 203 is poured out, the annular buoy 204 moves downwards, the annular buoy 204 drives the bent rod 205 to move downwards, the bent rod 205 drives the rack A206 to move downwards, and at the moment, the rack A206 only drives peripheral gear teeth of the ratchet A104 to rotate, so that a valve on the side face of the transition box 103 is not influenced; simultaneously, the bent rod 205 moves downwards, the bent rod 205 drives the rack B207 to move downwards, and the rack B207 only drives peripheral gear teeth of the ratchet wheel B210 to rotate, so that the material distributing ball A208 is not affected.
As shown in fig. 4 to 6, the sand removing part 1 further includes: a storage box 102, a transition box 103, a ratchet wheel A104 and a stirrer A105; the transition box 103 is fixedly arranged on the support A101, a rectangular opening is formed in the upper side surface of the transition box 103, a rectangular opening is also formed in the lower side surface of the transition box 103, and sand and starch particles are separated from each other in the transition box 103; the storage box 102 is fixedly arranged on the ground, the storage box 102 is positioned on the side surface of the transition box 103, and two inlets on the storage box 102 are respectively in butt joint with two rectangular openings on the side surface of the transition box 103; the ratchet wheel A104 is fixedly arranged on a valve at the outlet of the side face of the transition box 103, the inner shaft of the ratchet wheel A104 can only rotate in one direction, and when the inner shaft of the ratchet wheel A104 is stirred, the inner shaft of the ratchet wheel A104 can drive the valve at the outlet of the side face of the transition box 103 to be closed; a pipe is arranged at the outlet valve of the transition box 103, one end of the pipe is connected with a pump in the transition box 103, the other end of the pipe is connected with a connecting pipe port at the upper end of the mixing barrel 203, and when the pump in the transition box 103 works, starch waste in the transition box 103 enters the mixing barrel 203 through the pipe; there are two stirrers a105, two stirrers a105 are fixedly installed in the transition box 103, and when the two stirrers a105 work, starch waste and sand entering the transition box 103 can be thoroughly stirred.
As shown in fig. 4, the transition box 103 is internally provided with a filter plate, which is positioned at a rectangular opening of the upper position of the transition box 103, and which is capable of primarily filtering larger sand particles onto the plate.
As shown in fig. 6, the sand removing part 1 further includes: screw slider group A106, scraper A107, opening and closing plate 108, screw slider group B109, scraper B110, and electric cylinder A111; the screw rod sliding block set A106 comprises a frame, a screw rod, a motor and a sliding block, wherein the frame is fixedly arranged on the transition box 103, the screw rod is rotatably arranged in the frame, the motor is fixedly arranged on the frame, a motor shaft of the motor is fixedly connected with one end of the screw rod, the sliding block is slidably arranged in the frame, and a threaded hole on the sliding block is in threaded fit with the screw rod; the scraper A107 is slidably arranged at the upper end of the filter plate in the transition box 103, the side surface of the scraper A107 is fixedly connected with the side surface of the slide block in the screw rod slide block group A106, a long rod is arranged on the side surface of the scraper A107, and the scraper A107 can push sand on the filter plate in the transition box 103 out of the transition box 103; the opening plate 108 is rotatably arranged at a rectangular outlet on the side surface of the transition box 103, specifically, when sand on a filter plate in the transition box 103 is scraped out of the transition box 103, the screw rod sliding block group A106 drives the scraping plate A107 to move from one side to the rectangular outlet of the transition box 103, and a long rod on the side surface of the scraping plate A107 pushes the opening plate 108 to open the rectangular opening on the side surface of the transition box 103, so that the scraping plate A107 pushes the sand on the filter plate in the transition box 103 out of the transition box 103 and pushes the sand into the storage box 102 for collection; the structure of the lead screw sliding block group B109 is identical to that of the lead screw sliding block group A106, and the frame in the lead screw sliding block group B109 is fixedly arranged in the transition box 103; the scraping plate B110 is slidably arranged at the bottom of the transition box 103, and the side surface of the scraping plate B110 is fixedly connected with the side surface of a sliding block in the lead screw sliding block group B109; the scraping plate B110 can remove sediment deposited at the bottom of the transition box 103 from the transition box 103; the cylinder body part of the electric cylinder A111 is fixedly arranged on the side surface of the transition box 103, the piston rod end of the electric cylinder A111 is provided with a sealing plate, the sealing plate slides at a rectangular opening at the lower position of the side surface of the transition box 103, and the sealing plate can open or close the rectangular opening at the lower position of the side surface of the transition box 103; specifically, when sediment deposited at the bottom of the transition box 103 is scraped out of the transition box 103, the electric cylinder A111 works, the electric cylinder A111 drives the sealing plate on the electric cylinder A111 to open the rectangular opening at the lower position of the transition box 103, then the screw rod sliding block group B109 works to drive the scraping plate B110 to move, and the scraping plate B110 pushes sediment deposited at the bottom of the transition box 103 out of the transition box 103 and pushes the sediment into the storage box 102 to be collected.
As shown in fig. 12, the control discharging portion 3 includes: a cylinder B301, a contact button A302 and a stirrer B303; the cylinder body part of the electric cylinder B301 is fixedly arranged on a lower end plate of the bracket A101, a plate is arranged at the piston rod end of the electric cylinder B301, and the plate can close the opening at the lower end of the mixing barrel 203; the contact button A302 is fixedly arranged on a supporting plate on the cylinder body part of the electric cylinder B301, and the contact button A302 can control the electric cylinder B301 to shrink or stretch; mixer B303 is fixed on mixing drum 203 through the pole, and mixer B303 is located the intermediate position of mixing drum 203, and mixer B303 can fully stir the mixed raw materials in mixing drum 203.
As shown in fig. 13 to 15, the control discharging portion 3 further includes: bracket B304, round bar a305, pinion 306, large gear 307, support bar a308, semi-annular frame 309, disk 310, support bar B311, square block 312, support ring 313, limit bar 314, limit ring 315; the bracket B304 is fixedly arranged on the upper end surface of the bracket A101; the round rod A305 is rotatably arranged in a round hole on the bracket B304, a bevel gear is arranged at the lower end of the round rod A305, and a synchronous wheel on the round rod A305 is connected with a synchronous wheel on the shaft of the stirrer B303 through a synchronous belt; pinion 306 is rotatably installed in a round hole on the side surface of bracket B304, and the side surface of bracket B304 is provided with a bevel gear which is meshed with the bevel gear on round rod A305; the support rod A308 is fixedly arranged on the upper end surface of the support A101; the semi-annular frame 309 is fixedly arranged on the upper end surface of the bracket A101, and the semi-annular end points of the screw rod sliding block group B109 are respectively provided with two inclined planes; the support ring 313 is fixedly mounted on the side of the semi-annular frame 309; the disc 310 is rotatably arranged on the side surface of the supporting ring 313, and two small cylinders are arranged on the side surface of the disc 310; the limiting rod 314 passes through the middle round hole of the disc 310 and is in sliding connection with the large gear 307, the limiting rod 314 works in cooperation with the small cylinder on the side surface of the disc 310 and the inclined surface of the semicircular end point of the semicircular frame 309, namely, when the limiting rod 314 rotates, the limiting rod 314 pushes one small cylinder on the side surface of the disc 310 to rotate, and then drives the disc 310 to rotate, and when the disc 310 rotates to be in contact with one inclined surface on the semicircular end point of the semicircular frame 309, the limiting rod 314 pushed by the inclined surface moves forwards, so that the limiting rod 314 releases the limitation on the disc 310; the sand removing part 17 of the discharging part 3 is controlled to be rotatably arranged on the side surface of the supporting rod A308, and the large gear 307 is meshed with the small gear 306; the limiting ring 315 is slidably arranged on the side surface of the supporting rod A308, the central processing unit 5 of the sand removing part 1 of the quantitative blanking part 2 is slidably connected with the shaft of the limiting rod 314, a spring is arranged on the limiting ring 315, and the other end of the spring is connected with the supporting ring 313; the support rod B311 is fixedly arranged on the upper end surface of the support A101, and a groove is formed in a cross rod at the upper end of the support rod B311; the square block 312 is slidably arranged in a groove on the cross bar at the upper end of the support rod B311, a spring is arranged on the side surface of the square block 312, the other end of the spring is connected with the cross bar at the upper end of the support rod B311, a contact button is arranged on the square block 312, when the contact button on the side surface of the square block 312 is contacted with the contact button A302, the contact button A302 controls the electric cylinder B301 to shrink, and when the contact button on the side surface of the square block 312 is contacted with the contact button A302 again, the contact button A302 controls the electric cylinder B301 to stretch; specifically, the stirrer B303 works to stir the raw materials and starch waste in the mixing barrel 203, meanwhile, the stirrer B303 drives the round rod a305 to rotate, the round rod a305 drives the pinion 306 to rotate, the pinion 306 drives the bull gear 307 to rotate, the bull gear 307 drives the limiting rod 314 to rotate, the limiting rod 314 pushes a small cylinder on the side surface of the disc 310 to rotate, and then drives the disc 310 to rotate, the disc 310 winds up the peripheral non-toughness band, the non-toughness band drives the square block 312 to move back, at the moment, the spring on the side surface of the square block 312 is compressed, when the disc 310 rotates to contact with one inclined surface on the semi-annular end point of the semi-annular frame 309, the limiting rod 314 pushed by the inclined surface moves forward, so that the limiting rod 314 releases the limitation to the disc 310, the spring on the side surface of the square block 312 releases pressure, the square block 312 is pushed to be reset, at the moment, the contact button on the side surface of the square block 312 contacts with the contact button a302, the contact button a302 controls the electric cylinder B301 to shrink, and the opening at the lower end of the mixing barrel 203 is opened, and the mixed pig material in the mixing barrel 203 is completely thrown into the hollow cylinder 401; the stirrer B303 continues to drive the round bar a305 to rotate, the round bar a305 drives the pinion 306 to rotate, the pinion 306 drives the bull gear 307 to rotate, the bull gear 307 drives the limiting bar 314 to rotate, the limiting bar 314 pushes a small cylinder on the side face of the disc 310 to rotate, and then drives the disc 310 to rotate, the disc 310 rolls up the peripheral non-toughness belt, the non-toughness belt drives the square block 312 to move back, at this time, the spring on the side face of the square block 312 is compressed, when the disc 310 rotates to contact with an inclined face on the semi-annular end point of the semi-annular frame 309, the limiting bar 314 pushed by the inclined face moves forward, so that the limiting bar 314 releases the limit on the disc 310, the spring on the side face of the square block 312 releases pressure, the square block 312 is pushed to return, at this time, the contact button on the side face of the square block 312 contacts with the contact button a302, the contact button a302 controls the electric cylinder B301 to stretch, and the opening of the lower end of the mixing drum 203 is closed.
As shown in fig. 14 and 15, the disc 310 is provided with a non-flexible band around the periphery thereof, and the non-flexible band around the periphery is wound up when the disc 310 rotates.
As shown in fig. 16 to 18, the drying section 4 includes: a hollow cylinder 401, a motor A402, and a transfer rod 403; the hollow cylinder 401 is fixedly arranged on the ground, a feed inlet of the hollow cylinder 401 is aligned with a discharge outlet at the lower end of the mixing barrel 203, the discharge outlet at the lower end of the hollow cylinder 401 is aligned with a subsequent collecting mechanism, a drying system is arranged at the periphery of the hollow cylinder 401, and the drying system can dry the remade pig foodstuff in the hollow cylinder 401; the transfer rod 403 is rotatably arranged in the hollow cylinder 401, and when the transfer rod 403 rotates, the transfer rod 403 can drive the reproduced pig foodstuff in the hollow cylinder 401 to rotate and move so as to realize drying and conveying; the motor A402 is fixedly arranged on the ground, a synchronizing wheel is arranged on the shaft of the motor A402, and the synchronizing wheel on the shaft of the motor A402 is connected with the synchronizing wheel on the shaft of the transfer rod 403 through a synchronizing belt; specifically, the motor a402 works, the motor a402 drives the transfer rod 403 to rotate, and meanwhile, the drying system at the periphery of the hollow cylinder 401 works, so that the transfer rod 403 drives the remade pig foodstuff inside the hollow cylinder 401 to rotate and move, and the drying and conveying are realized.
As shown in fig. 2, the central processing unit 5 is fixedly installed on the upper end surface of the bracket a101, and the central processing unit 5 is used for information transmission of the whole equipment and coordinated operation among various power utilization parts of the control equipment.
Working principle:
for the waste materials generated in the starch production process, the best treatment method is to separate the starch waste materials from the sand doped in the starch waste materials, and the separated starch waste materials are added with proportional raw materials inwards according to a certain amount to prepare pig feed materials for reuse;
when starch waste and sand are separated, the starch waste enters the transition box 103 from the upper end of the transition box 103, firstly, a filter screen in the transition box 103 initially filters sand in the starch waste onto the filter screen, the rest starch waste enters the transition box 103, then, when two mixers A105 work, the starch waste and the sand entering the transition box 103 are fully mixed, after a small period of time is left, a pump in the transition box 103 works to pump the starch waste in the transition box 103 into a mixing barrel 203 through a pipe, and sediment is deposited at the bottom of the transition box 103;
when sand on a filter plate in the transition box 103 is scraped out of the transition box 103, a screw rod sliding block group A106 drives a scraping plate A107 to move from one side to a rectangular outlet of the transition box 103, and a long rod on the side surface of the scraping plate A107 simultaneously pushes an opening plate 108 to open a rectangular opening on the side surface of the transition box 103, so that the scraping plate A107 pushes the sand on the filter plate in the transition box 103 out of the transition box 103 and pushes the sand into a storage box 102 for collection; when sediment deposited at the bottom of the transition box 103 is scraped out of the transition box 103, an electric cylinder A111 works, the electric cylinder A111 drives a sealing plate on the electric cylinder A111 to open a rectangular opening at the lower position of the transition box 103, then a screw rod sliding block group B109 works to drive a scraping plate B110 to move, and the scraping plate B110 pushes sediment deposited at the bottom of the transition box 103 out of the transition box 103 and pushes the sediment into a storage box 102 for collection;
When the starch waste liquid level in the mixing bucket 203 rises, the annular float 204 moves upwards along with the rising of the starch waste liquid level in the mixing bucket 203, at this time, the annular float 204 drives the bent rod 205 to move upwards, the bent rod 205 drives the rack A206 and the rack B207 to move upwards, the rack B207 drives the ratchet B210 to rotate, the inner shaft of the ratchet B210 drives the material distribution ball A208 to always rotate in one direction, and two material storage ports in the material distribution ball A208 are alternately aligned with the material outlet at the lower end of the storage bucket A201 to take full materials and then aligned with the round holes of the circular ring frame A at the lower end of the storage bucket A201, so that raw materials stored in the material storage ports in the material distribution ball A208 quantitatively enter the mixing bucket 203 through the pipe A; meanwhile, the inner shaft of the ratchet wheel B210 drives the grooved wheel A211 to rotate, the grooved wheel A211 rotates one circle to drive the grooved wheel B212 to rotate one sixth, and the grooved wheel B212 rotates one sixth to drive the material distributing ball B209 to rotate one sixth, so that six material storage ports in the material distributing ball B209 are alternately aligned with a material outlet at the lower end of the storage barrel B202 to take full materials and then aligned with a round hole of a round ring frame B at the lower end of the storage barrel B202, and the materials stored in the material storage ports in the material distributing ball B209 quantitatively enter the mixing barrel 203 through the pipe B, and when two materials are thrown into the mixing barrel 203 by the material distributing ball A208, one part of the materials is thrown into the mixing barrel 203 by the material distributing ball B209, so that equal proportion throwing of two different materials is realized; when the rack A206 moves upwards to a certain position, the rack A206 is meshed with the ratchet A104, the rack A206 continues to move upwards, the rack A206 drives the ratchet A104 to rotate 90 degrees, the ratchet A104 drives a valve at the side outlet of the transition box 103 to be closed, and therefore quantitative starch waste feeding of the transition box 103 into the mixing bucket 203 is achieved; when the device is reset, after the remade pig foodstuff in the mixing bucket 203 is poured out, the annular buoy 204 moves downwards, the annular buoy 204 drives the bent rod 205 to move downwards, the bent rod 205 drives the rack A206 to move downwards, and at the moment, the rack A206 only drives peripheral gear teeth of the ratchet A104 to rotate, so that a valve on the side face of the transition box 103 is not influenced; meanwhile, the bent rod 205 moves downwards, the bent rod 205 drives the rack B207 to move downwards, and the rack B207 only drives peripheral gear teeth of the ratchet wheel B210 to rotate, so that the material distribution ball A208 is not influenced;
The stirrer B303 works to stir the raw materials and starch waste in the mixing barrel 203, meanwhile, the stirrer B303 drives the round rod A305 to rotate, the round rod A305 drives the small gear 306 to rotate, the small gear 306 drives the large gear 307 to rotate, the large gear 307 drives the limiting rod 314 to rotate, the limiting rod 314 pushes a small cylinder on the side face of the disc 310 to rotate, the disc 310 is further driven to rotate, the disc 310 rolls up the peripheral non-toughness band, the non-toughness band drives the square block 312 to move back, at the moment, the spring on the side face of the square block 312 is compressed, when the disc 310 rotates to be in contact with one inclined face on the semi-annular end point of the semi-annular frame 309, the limiting rod 314 pushed by the inclined face moves forward, so that the limiting rod 314 releases the limitation on the disc 310, the spring on the side face of the square block 312 releases pressure, the square block 312 is pushed to return, at the moment, the contact button on the side face of the square block 312 contacts with the contact button A302, the contact button A302 controls the electric cylinder B301 to shrink, the opening of the lower end of the mixing barrel 203 is opened, and the mixed pig foodstuff in the mixing barrel 203 is completely thrown into the hollow cylinder 401; the stirrer B303 continuously drives the round bar A305 to rotate, the round bar A305 drives the pinion 306 to rotate, the pinion 306 drives the bull gear 307 to rotate, the bull gear 307 drives the limiting bar 314 to rotate, the limiting bar 314 pushes a small cylinder on the side face of the disc 310 to rotate, and then drives the disc 310 to rotate, the disc 310 rolls up the peripheral non-toughness belt, the non-toughness belt drives the square block 312 to move back, at this time, the spring on the side face of the square block 312 is compressed, when the disc 310 rotates to contact with an inclined face on the semi-annular end point of the semi-annular frame 309, the limiting bar 314 pushed by the inclined face moves forward, so that the limiting bar 314 releases the limit on the disc 310, the spring on the side face of the square block 312 releases pressure, the square block 312 is pushed to return, at this time, the contact button on the side face of the square block 312 contacts with the contact button A302, the contact button A302 controls the electric cylinder B301 to stretch, and the opening at the lower end of the mixing drum 203 is closed;
After the mixed processed pig foodstuff is placed in the hollow cylinder 401, the motor A402 works, the motor A402 drives the transfer rod 403 to rotate, and meanwhile, the drying system outside the hollow cylinder 401 works, so that the transfer rod 403 drives the processed pig foodstuff inside the hollow cylinder 401 to rotate and move, drying is realized, conveying is realized, and the dried processed pig foodstuff is finally discharged from a discharge hole at the lower end of the hollow cylinder 401.
Claims (9)
1. Waste recycling device in starch processing procedure, characterized by comprising: the sand removing part (1), the quantitative discharging part (2), the control discharging part (3), the drying part (4) and the central processing unit (5); the bracket A (101) of the sand removing part (1) is fixedly arranged on the ground, and the sand removing part (1) is used for filtering sand during waste recycling in the starch adding process; the mixing barrel (203) of the quantitative discharging part (2) is fixedly arranged in a round hole in the middle of the bracket A (101), and the quantitative discharging part (2) is used for quantitatively mixing various raw materials; the cylinder body part of an electric cylinder B (301) of the control discharging part (3) is fixedly arranged on the lower end plate of the bracket A (101), the upper end of the transition box (103) is in butt joint with a pipe for generating starch waste, and the control discharging part (3) is used for mixing and discharging raw materials; the hollow cylinder (401) of the drying part (4) is fixedly arranged on the ground, and the drying part (4) is used for drying and transferring the waste remade pig foodstuff; the central processing unit (5) is arranged on the upper end face of the bracket A (101), and the central processing unit (5) is used for information transmission of the whole equipment and controlling coordinated operation among all power utilization parts of the equipment;
The quantitative blanking part (2) further comprises: a storage barrel A (201), a storage barrel B (202), an annular buoy (204), a bent rod (205), a rack A (206), a rack B (207), a separation ball A (208), a separation ball B (209), a ratchet wheel B (210), a grooved wheel A (211) and a grooved wheel B (212); the storage barrel A (201) and the storage barrel B (202) are respectively and fixedly arranged on annular frames on two sides of a transition box (103) of the sand removing part (1), the lower end of the storage barrel A (201) is provided with an annular frame A, the upper and lower parts of the annular frame A are respectively provided with round holes, the round holes on the upper end of the annular frame A are connected with a discharge hole on the lower end of the storage barrel A (201), the round holes on the lower end of the annular frame A are connected with a pipe A, and the other end of the pipe A is fixedly connected with a feed inlet on the side surface of the mixing barrel (203); the lower end of the storage barrel B (202) is provided with a circular ring frame B, the upper and lower parts of the circular ring frame B are respectively provided with a circular hole, the circular hole at the upper end of the circular ring frame B is connected with a discharge hole at the lower end of the storage barrel B (202), the circular hole at the lower end of the circular ring frame B is connected with a pipe B, and the other end of the pipe B is fixedly connected with the other feed inlet at the side surface of the mixing barrel (203); the annular buoy (204) is arranged inside the mixing barrel (203); the bent rod (205) is slidably arranged in a limiting hole at the inner side of the mixing barrel (203), and the lower end of the bent rod (205) is fixedly connected with the annular buoy (204); the rack A (206) is fixedly arranged at the upper end of the bent rod (205), and the rack A (206) is intermittently meshed with the external teeth of the ratchet A (104); the rack B (207) is fixedly arranged on the side surface of the bent rod (205); the material dividing ball A (208) is rotatably arranged in a circular ring frame A at the lower end of the storage barrel A (201), and two material storage openings are formed in the material dividing ball A (208); the material dividing ball B (209) is rotatably arranged in a circular ring frame B at the lower end of the storage barrel B (202), and six material storage openings are formed in the material dividing ball B (209); the ratchet wheel B (210) is rotatably arranged on a shaft on the side surface of the material dividing ball A (208), the inner shaft of the ratchet wheel B (210) can only move in one direction, and the outer teeth of the ratchet wheel B (210) are meshed with the rack B (207); the grooved wheel A (2111) is rotatably arranged on the side surface of the transition box (103), and a synchronous wheel on the shaft of the grooved wheel A (211) is connected with a synchronous wheel on the inner shaft of the ratchet wheel B (210) through a synchronous belt; the grooved pulley B (212) is rotatably arranged on the side surface of the transition box (103), a synchronous wheel on the shaft of the grooved pulley B (212) is connected with a synchronous wheel on the shaft of the material distributing ball B (209) through a synchronous belt, and the grooved pulley B (212) and the grooved pulley A (211) are matched to work.
2. A waste recycling apparatus in starch processing according to claim 1, wherein the sand removing part (1) further comprises: a storage box (102), a transition box (103), a ratchet A (104) and a stirrer A (105); the transition box (103) is fixedly arranged on the support A (101), a rectangular opening is formed in the upper side of the transition box (103), and a rectangular opening is also formed in the lower side of the transition box (103); the storage box (102) is fixedly arranged on the ground, the storage box (102) is positioned on the side surface of the transition box (103), and two inlets on the storage box (102) are respectively in butt joint with two rectangular openings on the side surface of the transition box (103); the ratchet wheel A (104) is fixedly arranged on a valve at the outlet of the side face of the transition box (103), the inner shaft of the ratchet wheel A (104) can only rotate in one direction, and when the inner shaft of the ratchet wheel A (104) is stirred, the inner shaft of the ratchet wheel A (104) can drive the valve at the outlet of the side face of the transition box (103) to be closed; a pipe is arranged at the outlet valve of the transition box (103), one end of the pipe is connected with a pump in the transition box (103), and the other end of the pipe is connected with a connecting pipe port at the upper end of the mixing barrel (203); there are two mixers A (105), and two mixers A (105) are fixedly arranged in the transition box (103).
3. The device for recycling waste materials in starch processing according to claim 2, wherein the transition box (103) is internally provided with a filter plate, and the filter plate is positioned at a rectangular opening of the transition box (103) at an upper position.
4. A waste recycling apparatus in starch processing according to claim 1, wherein the sand removing part (1) further comprises: a screw slider group A (106), a scraping plate A (107), an opening and closing plate (108), a screw slider group B (109), a scraping plate B (110) and an electric cylinder A (111); the screw rod sliding block set A (106) comprises a frame, a screw rod, a motor and a sliding block, wherein the frame is fixedly arranged on the transition box (103), the screw rod is rotatably arranged in the frame, the motor is fixedly arranged on the frame, a motor shaft of the motor is fixedly connected with one end of the screw rod, the sliding block is slidably arranged in the frame, and a threaded hole on the sliding block is in threaded fit with the screw rod; the scraping plate A (107) is slidably arranged at the upper end of the filter plate in the transition box (103), the side surface of the scraping plate A (107) is fixedly connected with the side surface of the sliding block in the screw rod sliding block group A (106), and a long rod is arranged on the side surface of the scraping plate A (107); the opening plate (108) is rotatably arranged at a rectangular outlet on the side surface of the transition box (103); the structure of the screw rod sliding block group B (109) is identical to that of the screw rod sliding block group A (106), and the frame in the screw rod sliding block group B (109) is fixedly arranged in the transition box (103); the scraping plate B (110) is slidably arranged at the bottom of the transition box (103), and the side surface of the scraping plate B (110) is fixedly connected with the side surface of a sliding block in the screw rod sliding block group B (109); the cylinder body part of the electric cylinder A (111) is fixedly arranged on the side surface of the transition box (103), the piston rod end of the electric cylinder A (111) is provided with a sealing plate, and the sealing plate slides at a rectangular opening at the lower position of the side surface of the transition box (103).
5. A waste recycling apparatus in starch processing according to claim 1, wherein said control discharge portion (3) comprises: a cylinder B (301), a contact button A (302) and a stirrer B (303); the cylinder body part of the electric cylinder B (301) is fixedly arranged on the lower end plate of the bracket A (101), and the piston rod end of the electric cylinder B (301) is provided with a plate; the contact button A (302) is fixedly arranged on a supporting plate on a cylinder body part of the electric cylinder B (301); the stirrer B (303) is fixedly arranged on the mixing drum (203) through a rod, and the stirrer B (303) is positioned in the middle of the mixing drum (203).
6. A waste recycling apparatus in starch processing according to claim 1, wherein said control discharge portion (3) further comprises: the device comprises a bracket B (304), a round rod A (305), a pinion (306), a large gear (307), a support rod A (308), a semi-annular frame (309), a disc (310), a support rod B (311), a square block (312), a support ring (313), a limiting rod (314) and a limiting ring (315); the bracket B (304) is fixedly arranged on the upper end surface of the bracket A (101); the round rod A (305) is rotatably arranged in a round hole on the bracket B (304), a bevel gear is arranged at the lower end of the round rod A (305), and a synchronous wheel on the round rod A (305) is connected with a synchronous wheel on the shaft of the stirrer B (303) through a synchronous belt; the pinion (306) is rotatably arranged in a round hole on the side surface of the bracket B (304), a bevel gear is arranged on the side surface of the bracket B (304), and the bevel gear is meshed with the bevel gear on the round rod A (305); the support rod A (308) is fixedly arranged on the upper end surface of the support A (101); the semi-annular frame (309) is fixedly arranged on the upper end surface of the bracket A (101), and two inclined planes are respectively arranged at the semi-annular end points of the screw rod sliding block group B (109); the support ring (313) is fixedly arranged on the side surface of the semi-annular frame (309); the disc (310) is rotatably arranged on the side surface of the supporting ring (313), and two small cylinders are arranged on the side surface of the disc (310); the limiting rod (314) passes through a round hole in the middle of the disc (310) to be connected with the large gear (307) in a sliding way, and the limiting rod (314) is matched with the inclined planes of the small cylinder on the side surface of the disc (310) and the semi-annular end point of the semi-annular frame (309); the sand removing part (1) 7 of the control discharging part (3) is rotatably arranged on the side surface of the supporting rod A (308), and the large gear (307) is meshed with the small gear (306); the limiting ring (315) is slidably arranged on the side surface of the supporting rod A (308), the central processor (5) of the sand removing part (1) of the quantitative blanking part (2) is slidably connected with the shaft of the limiting rod (314), the limiting ring (315) is provided with a spring, and the other end of the spring is connected with the supporting ring (313); the support rod B (311) is fixedly arranged on the upper end surface of the support A (101), and a groove is formed in the cross rod at the upper end of the support rod B (311); the square block (312) is slidably mounted in a groove on the cross rod at the upper end of the support rod B (311), a spring is arranged on the side face of the square block (312), the other end of the spring is connected with the cross rod at the upper end of the support rod B (311), and a contact button is arranged on the square block (312).
7. The device for recycling waste materials in starch processing according to claim 6, wherein the disc (310) is provided with a non-flexible band around the periphery.
8. A waste recycling apparatus in starch processing according to claim 1, wherein the drying section (4) comprises: a hollow cylinder (401), a motor A (402), and a transfer rod (403); the hollow cylinder (401) is fixedly arranged on the ground, a feed inlet of the hollow cylinder (401) is aligned with a discharge outlet at the lower end of the mixing barrel (203), a discharge outlet at the lower end of the hollow cylinder (401) is aligned with a subsequent collecting mechanism, and a drying system is arranged at the periphery of the hollow cylinder (401); the transfer rod (403) is rotatably arranged inside the hollow cylinder (401); the motor A (402) is fixedly arranged on the ground, a synchronizing wheel is arranged on the shaft of the motor A (402), and the synchronizing wheel on the shaft of the motor A (402) is connected with the synchronizing wheel on the shaft of the transfer rod (403) through a synchronizing belt.
9. The device for recycling waste materials in starch processing according to claim 1, wherein the central processing unit (5) is fixedly arranged on the upper end face of the bracket A (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311025465.8A CN117046340A (en) | 2023-08-15 | 2023-08-15 | Waste recycling device in starch processing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311025465.8A CN117046340A (en) | 2023-08-15 | 2023-08-15 | Waste recycling device in starch processing process |
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| CN117046340A true CN117046340A (en) | 2023-11-14 |
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| CN202311025465.8A Pending CN117046340A (en) | 2023-08-15 | 2023-08-15 | Waste recycling device in starch processing process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118106106A (en) * | 2024-04-18 | 2024-05-31 | 兴化市嘉禾食品有限公司 | Crushing apparatus for food processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118106106A (en) * | 2024-04-18 | 2024-05-31 | 兴化市嘉禾食品有限公司 | Crushing apparatus for food processing |
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