CN210543776U - Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction - Google Patents

Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction Download PDF

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Publication number
CN210543776U
CN210543776U CN201921319731.7U CN201921319731U CN210543776U CN 210543776 U CN210543776 U CN 210543776U CN 201921319731 U CN201921319731 U CN 201921319731U CN 210543776 U CN210543776 U CN 210543776U
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China
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water
stirring roller
cleaning
screw
tank
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CN201921319731.7U
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Chinese (zh)
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刘仕明
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Jiangsu Jiatiansheng Renewable Resources Co Ltd
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Jiangsu Jiatiansheng Renewable Resources Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The utility model relates to a cleaning tank water treatment system for ABS plastic recycling, cleaning and reproduction, which comprises a first cleaning tank, a sedimentation tank, a filter press and a water storage tank which are connected together through pipelines, wherein a first density real-time monitoring area is arranged at a water outlet of the first cleaning tank, and a second density real-time monitoring area is arranged at a water outlet of the water storage tank; and the muddy water from the first cleaning pool enters a sedimentation tank for standing and separation, the supernatant liquid of the muddy water is introduced into a water storage pool, the lower layer of the muddy water enters a filter press for filter pressing, the water obtained by the filter pressing and the muddy water from the first cleaning pool are combined for treatment, and the water in the water storage pool is introduced into the first cleaning pool after being adjusted to the required density in the first cleaning pool, so that a water treatment circulating system is formed. The utility model discloses a water treatment system has washing and separation function concurrently, has realized the cyclic utilization of first washing pond exhaust pond water, has saved water resource and medicament to simplify the step of exhaust pond water treatment, reduced the washing cost, improved the cleaning efficiency greatly.

Description

Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction
Technical Field
The utility model relates to a waste plastic retrieves reprocessing technical field, in particular to ABS plastics are retrieved and are washd reproduction and use washing pond water treatment system.
Background
In daily life, many waste plastics, such as plastic bags, barrels, basins, toys, furniture, stationery and other living appliances and various plastic products, buttons and zippers in the clothing industry, various building components, building tools, plastic doors and windows, mortar barrels and the like in building materials, agricultural films, water pumping pipes, agricultural implements, fertilizer packaging bags, cement packaging bags and the like in agriculture, various types of bearings, gears, cams, different wheels, sealing rings, various blades, various water pump impellers in the mechanical field, reaction kettles, pipelines, containers, pumps, valves and the like in the chemical field can generate the waste plastics. Because of the nondegradable property of plastics, the waste plastics can seriously pollute the ecological environment if being treated improperly. Among the methods for treating waste plastics, recycling waste plastics is the most effective and feasible way to save resources.
The waste plastic recycling and regenerating process comprises classification pretreatment, crushing, cleaning and granulation, wherein the cleaning process generally comprises feeding, magnetic separation, cleaning, dehydration, rubber-plastic separation and color separation. In these steps, the washing is performed by means of a washing tank, which generates a large amount of waste water when washing the waste plastic blocks, since the waste water contains a large amount of chemicals which cannot be discharged directly to the environment. The Chinese patent publication No. CN 103130375A discloses a sewage zero discharge system for waste plastic recycling, which is formed by a factory internal water system and a factory external sewage treatment system together, reclaimed water after factory external treatment and supplemented clean water are used as water sources of the factory internal water system, the water sources are added by a tertiary cleaning tank, then flow backwards in sequence to enter a secondary cleaning tank and a pre-cleaning tank, finally flow into a water storage regulating tank through a water collecting pipeline and enter the factory external sewage treatment system, and a closed loop formed by the factory internal water system and the factory external sewage treatment system is used for forming the sewage zero discharge system for waste plastic recycling. Although the utility model changes the traditional waste plastic cleaning process in which the water is respectively added in sections, and optimizes the process into one-time water adding, the cleaning water can be saved, but each cleaning pool of the utility model only has the function of cleaning stains, in fact, the recovered waste plastic contains a plurality of metal blocks and plastics of different materials, such as PP, PVC, ABS, PE, PET, PS, PU and the like, the broken waste plastic can only remove the metal blocks when being magnetically separated, but can not separate the plastics of various materials, if the waste plastic is not separated by using the density difference of various materials during cleaning, the subsequent re-separation difficulty is larger, the production cost is increased, and the production efficiency is reduced; in addition, this utility model is concentrated with the waste water of three washing pond and is collected the aftertreatment, because three waste water concentration and the composition in wasing the pond are all inconsistent, therefore can only like sewage treatment process obtain comparatively clean water through flocculation and precipitation and aeration and add the cubic and wash the pond with cyclic utilization, more loaded down with trivial details on the contrary, though practiced thrift the water consumption, but increased the cost of handling the medicament and cost of labor.
Therefore, it is necessary to design a new water treatment system for a washing tank to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an ABS plastics is retrieved and is washd reproduction and with wasing pond water treatment system has washing and separation function concurrently, has realized the circulation of first washing pond exhaust pond water and recycle, has saved water resource and medicament to simplify the step of exhaust pond water treatment, reduced the washing cost, improved the cleaning efficiency greatly.
In order to achieve the above purpose, the technical scheme of the utility model is that: the water treatment system of the cleaning tank for ABS plastic recovery, cleaning and reproduction comprises a first cleaning tank, a sedimentation tank, a filter press and a water storage tank which are connected together through pipelines, wherein a first density real-time monitoring area is arranged at a water outlet of the first cleaning tank, and a second density real-time monitoring area is arranged at a water outlet of the water storage tank; and the muddy water from the first cleaning pool enters a sedimentation tank for standing and separation, the supernatant liquid of the muddy water is introduced into a water storage pool, the lower layer of the muddy water enters a filter press for filter pressing, the water obtained by the filter pressing and the muddy water from the first cleaning pool are combined for treatment, and the water in the water storage pool is introduced into the first cleaning pool after being adjusted to the required density in the first cleaning pool, so that a water treatment circulating system is formed.
Furthermore, the first cleaning tank comprises a first cleaning tank body, a water inlet pipe, a first stirring roller, a second stirring roller, a third stirring roller, a water outlet tank, an ABS material delivery device, a bidirectional screw and a waste material delivery device;
the first cleaning tank body is in a ship shape, and a plurality of supporting legs are symmetrically arranged at the bottoms of two sides of the outer tank wall of the first cleaning tank body; the water inlet pipe comprises a main pipeline and a plurality of branch pipelines which are communicated, the axes of the cross sections of the branch pipelines are positioned on the same horizontal line, and the branch pipelines of the water inlet pipe are arranged on the wall of one end of the first cleaning tank body and are communicated with the inside of the first cleaning tank body;
a first stirring roller, a second stirring roller and a third stirring roller are sequentially erected at intervals from one end of the water inlet pipe in the middle of the first cleaning tank body, the first stirring roller, the second stirring roller and the third stirring roller can freely rotate relative to the first cleaning tank body, and the first stirring roller, the second stirring roller and the third stirring roller are connected with an external driving motor (the driving motor is a conventional part and is not shown in the figure) and rotate clockwise under the driving of the external motor;
the ABS material delivery device is arranged on the tank wall at the other end of the first cleaning tank body and comprises an ABS material lifting pipeline, an ABS material lifting screw rod, a first driving motor and an ABS material outlet pipeline; the ABS material lifting pipeline and the ABS material outlet pipeline are in a communicated Bu-shaped structure; the ABS material lifting screw is arranged inside the ABS material lifting pipeline and comprises an ABS material lifting screw shaft and ABS material lifting screw blades; the top end of the ABS material lifting screw shaft is connected with a first driving motor, and the first driving motor is arranged at the top of the ABS material lifting pipeline; spiral ABS material lifting screw blades are arranged on the periphery of the ABS material lifting screw shaft; a water outlet groove is formed in one side of the ABS material delivery device, and a filter screen is arranged at the inlet of the water outlet groove;
a screw groove is formed in the bottom of the first cleaning tank body, a bidirectional screw is arranged in the screw groove, and one end of the bidirectional screw is connected with a second driving motor and can freely rotate under the driving of the driving motor; a downward blanking groove is formed in the middle of the screw groove, a waste material sending device is arranged on one side of the blanking groove, and the blanking groove is communicated with the screw groove and the waste material sending device;
the waste material delivery device comprises a waste material lifting pipeline, a waste material lifting screw rod, a third driving motor and a waste material outlet pipeline; the waste lifting pipeline and the waste outlet pipeline are in a structure of a Bu shape which is communicated; the waste lifting screw is arranged inside the waste lifting pipeline and comprises a waste lifting screw shaft and waste lifting screw blades; the top end of the waste lifting screw shaft is connected with a third driving motor, and the third driving motor is arranged at the top of the waste lifting pipeline; spiral waste lifting screw blades are arranged on the whole body of the waste lifting screw shaft.
Furthermore, first stirring roller includes first stirring roller axle, first stirring roller cover and first limiting plate, the surface of first stirring roller cover is equipped with a plurality of solid acanthus leaf, first stirring roller cover suit is fixed on first stirring roller axle to carry out spacingly at its both ends with first limiting plate.
The second stirring roller comprises a second stirring roller shaft, a second stirring roller sleeve and a second limiting plate, wherein the outer surface of the second stirring roller sleeve is provided with a plurality of barbed shafts, the second stirring roller sleeve is sleeved and fixed on the second stirring roller shaft, and the second limiting plate is used for limiting at two ends of the second stirring roller sleeve.
The third stirring roller comprises a third stirring roller shaft, a third stirring roller sleeve and a third limiting plate, wherein the outer surface of the third stirring roller sleeve is provided with a plurality of porous blades, the aperture of each porous blade is not enough for the plastic block to pass through, and the third stirring roller sleeve is sleeved and fixed on the third stirring roller shaft and is limited by the third limiting plate at the two ends of the third stirring roller sleeve.
Furthermore, the blades of the ABS material lifting screw are provided with a plurality of draining holes; the outer diameter of the ABS material lifting screw blade is consistent with the inner diameter of the ABS material lifting pipeline, and the upper end of the ABS material lifting screw blade corresponds to the communication part of the ABS material lifting pipeline and the ABS material outlet pipeline
Further, the bidirectional screw is composed of a forward screw and a reverse screw which are equal in length.
Furthermore, the mesh size of the filter screen is based on that the filter screen can penetrate silt but cannot penetrate ABS materials.
Furthermore, the outer diameter of the waste lifting screw blade is consistent with the inner diameter of the waste lifting pipe, and the upper end of the waste lifting screw blade corresponds to the communication position of the waste lifting pipe and the waste outlet pipe.
Furthermore, the cross section of the sedimentation tank is in a right trapezoid shape, and the inclined side of the trapezoid is the bottom wall of the sedimentation tank; a partition board is arranged in the middle of the sedimentation tank along the vertical direction, the lower end of the partition board is 10-20cm away from the bottom wall of the sedimentation tank, and the sedimentation tank is divided into a first sedimentation tank and a second sedimentation tank by the partition board; the upper end of the first sedimentation tank is provided with a sedimentation tank inlet; the upper end of the second sedimentation tank is provided with a supernatant outlet, the lower end of the second sedimentation tank is provided with a silt outlet, the inner side wall of the second sedimentation tank is provided with a plurality of inclined plates, the inclined plates are divided into two rows and arranged on the inner side wall of the second sedimentation tank in a staggered manner, one end of each inclined plate is fixed on the inner side wall, the distance between the other end of each inclined plate and the inner side wall is 10-30cm, and the inclined plates are fixed at one end of the inner side wall higher than the other end; an extrusion device is arranged at the bottom of the second sedimentation tank and comprises a screw chamber, an extrusion screw driving motor and a sediment discharge chamber; the screw chamber is cylindrical, is arranged at the bottom of the second sedimentation tank and is communicated with the second sedimentation tank, an extrusion screw is arranged in the screw chamber, one end of the extrusion screw is provided with an extrusion screw driving motor, and the extrusion screw can freely rotate under the driving of the extrusion screw driving motor; the end of extruding of screw rod room is equipped with silt and discharges the room, with the screw rod room is integrative design, silt discharges the room and is the round platform form, and the great one end of round platform diameter links together with the end of extruding of screw rod room, and the less one end of diameter meets with the silt export.
Further, the outer diameter of the extrusion screw corresponds to the inner diameter of the screw chamber.
Furthermore, the first density real-time monitoring area and the second density real-time monitoring area are both density monitoring areas formed by separating the sieve plates, and a liquid densimeter is arranged in the density monitoring areas.
Compared with the prior art, the utility model has the following advantages:
(1) the utility model discloses a washing tank water treatment system for ABS plastics recycling, cleaning and reproduction, which realizes the recycling of the tank water discharged from the first washing tank, thereby saving water resource and medicament and simplifying the steps of the discharged tank water treatment;
(2) the first cleaning tank of the utility model can not only clean the sludge on the surface of the plastic block, but also can primarily separate the ABS plastic block according to the different densities of the plastic block; the design of the branch pipeline of the water inlet pipe facilitates the flow regulation of the medicament entering the first cleaning tank body, so that the density regulation of the first cleaning tank body can be completed in a short time; the design of the first stirring roller, the second stirring roller and the third stirring roller ensures that the plastic block is soaked in the pool water for full cleaning and smoothly flows from one end of the first cleaning pool to the other end, thereby greatly improving the cleaning efficiency; the ABS material delivery device is designed, so that water on the surface of the ABS material is thoroughly drained when the ABS material is delivered, and the influence of the ABS material on the water quality in the second cleaning tank is reduced; due to the design of the filter screen at the inlet of the water outlet groove, the ABS material is prevented from flowing out of the water outlet groove along with muddy water to cause material waste and inconvenience for subsequent treatment; the design of the bidirectional screw ensures that the waste settled at the two ends of the bottom of the first cleaning tank can be concentrated to the charging chute and discharged;
(3) the sedimentation tank of the utility model is divided into a first sedimentation tank and a second sedimentation tank, wherein, the first sedimentation tank mainly plays a role of buffering and carries out preliminary solid-liquid separation on muddy water, and the second sedimentation tank carries out deeper solid-liquid separation on muddy water; the inclined plate design of the inner side wall of the second sedimentation tank enables suspended particles in slurry water in the second sedimentation tank to be agglomerated together and settled, and the solid-liquid separation effect is greatly improved; the design of the extrusion device further separates the water content in the silt settled at the bottom of the second sedimentation tank, simplifies the subsequent filter pressing operation and improves the treatment efficiency of the filter press;
(4) the design of the first density real-time monitoring area and the second density real-time monitoring area of the utility model facilitates the real-time control of the density of the pond water in the first cleaning pond and the water storage pond and the concentration of the medicament in the pond water, thereby adding the medicament into the water storage pond according to the monitored density and keeping the density of the water storage pond consistent with the density of the first cleaning pond;
(5) the utility model discloses a ABS plastics are retrieved and are washd reproduction and use washing tank water processing system, the design is simple, has washing and separation function concurrently, and the treatment effeciency is high, can extensively popularize and apply.
Drawings
FIG. 1 is a schematic view of the overall flow of the present invention;
FIG. 2 is a schematic structural view of a first cleaning tank according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a first cleaning tank casing according to an embodiment of the present invention;
FIG. 4 is a partial cross-sectional view of a first cleaning tank housing in accordance with an embodiment of the present invention;
fig. 5 is a schematic view of a bidirectional screw structure according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of an ABS material lifting screw according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a sedimentation tank according to an embodiment of the present invention;
fig. 8 is a front view of a settling tank according to an embodiment of the present invention;
fig. 9 is a sectional view of a settling tank according to an embodiment of the present invention;
fig. 10 is a cross-sectional view of an extrusion apparatus according to an embodiment of the present invention;
reference numerals: a first cleaning tank 1, a sedimentation tank 2, a filter press 3, a water storage tank 4, a first density real-time monitoring area 5, a second density real-time monitoring area 6, a water suction pump 7, a first cleaning tank body 11, a water inlet pipe 12, a first stirring roller 13, a second stirring roller 14, a third stirring roller 15, a water outlet tank 16, an ABS material delivery device 17, a bidirectional screw rod 18, a waste material delivery device 19, a first sedimentation tank 21, a second sedimentation tank 22 and a sedimentation tank inlet 23, the device comprises a supernatant outlet 24, an extrusion device 25, a sediment outlet 26, a partition plate 27, an inclined plate 28, a first stirring roller shaft 131, a second stirring roller shaft 141, a third stirring roller shaft 151, an ABS material lifting pipeline 171, an ABS material lifting screw 172, a first driving motor 173, an ABS material outlet pipeline 174, a forward spiral section 181, a reverse spiral section 182, a screw chamber 251, an extrusion screw 252, an extrusion screw driving motor 253 and a sediment discharge chamber 254.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
The cleaning process in the process of recycling and reproducing the ABS waste plastics generally comprises feeding, magnetic separation, primary cleaning, secondary cleaning, dehydration, drying, rubber-plastic separation and color separation, namely, the crushed materials are conveyed to a magnetic separation device through a feeding machine, metal blocks in the materials are separated out and then enter a first cleaning pool for primary cleaning, and the materials contain plastic blocks of various materials such as PP, PVC, PE, PET, PS, PU and the like besides ABS plastic blocks, the densities of the plastics are different, the volume difference after crushing is small, so that the plastic blocks of different materials have different weights, therefore, the density of pool water can be adjusted by adding proper agents into the first cleaning pool so as to separate the plastic blocks of different materials while cleaning the materials, and then the plastic blocks enter a second cleaning pool for water cleaning to remove solvents on the surfaces of the plastic blocks, and simultaneously separating the materials with lighter specific gravity in the plastic blocks again, collecting the ABS plastic blocks, separating the rubber caps from the plastic blocks through the rubber-plastic separation device after the plastic blocks are dehydrated and dried because some rubber caps also exist in the ABS plastic blocks, and feeding the residual ABS plastic blocks into the color selection device for color separation.
When the first cleaning tank is used for cleaning and separating, the tank water is blended into the plastic blocks with the density larger than that of the ABS plastic blocks, so that the needed ABS plastic blocks can float on the water surface, and the plastic blocks with the density larger than that of the tank water settle to the bottom of the tank, thereby achieving the separation effect. Because the plastic block is when wasing for the first time, the dirt on plastic block surface can wash into pond aquatic, leads to the pond water to be muddy, for guaranteeing the cleanliness factor of the pond water in the first washing pond, needs the muddy pond water of discharge, adds new pond water simultaneously, and contains medicament and mud in the discharged pond water, just can discharge after need handling, for energy can be saved and manufacturing cost, the utility model provides a ABS plastics retrieves and washs regeneration and produces and uses washing pond water treatment system, realizes recycling the first pond water that washs discharge to save water resource and medicament, and simplify the step of discharged pond water treatment.
As shown in fig. 1, the utility model discloses a ABS plastics are retrieved and are washd regeneration and use washing tank water treatment system, including first washing pond 1, sedimentation tank 2, pressure filter 3 and tank 4, through the pipe connection together between first washing pond 1, sedimentation tank 2, pressure filter 3 and the tank 4, the muddy water that comes out from first washing pond 1 gets into sedimentation tank 2 and stews and separates, the supernatant lets in tank 4, the lower floor mud gets into pressure filter 3 filter, collect the mud after the pressure filter and get into next step processing, and the muddy water amalgamation processing that the water after the pressure filter got out with first washing pond 1, and the water in tank 4 lets in first washing pond 1 after adjusting to required density in first washing pond 1, thereby form water treatment circulation system; a first density real-time monitoring area 5 is arranged at a water outlet of the first cleaning pool 1 so as to control the density of the pool water in the first cleaning pool 1 in real time and adjust the density of the water in the water storage pool 4 according to requirements; and a second density real-time monitoring area 6 is arranged at the outlet of the water storage tank 4 so as to add a medicament into the water storage tank 4 according to the monitored density, and the density of the water storage tank 4 is kept consistent with that of the first cleaning tank 1.
Fig. 2-6 show that the first cleaning tank 1 of the present invention includes a first cleaning tank body 11, a water inlet pipe 12, a first stirring roller 13, a second stirring roller 14, a third stirring roller 15, a water outlet tank 16, an ABS material feeding device 17, a two-way screw 18, and a waste feeding device 19.
The first cleaning tank body 11 is ship-shaped, and a plurality of supporting legs are symmetrically arranged at the bottoms of two sides of the outer tank wall of the first cleaning tank body 11 to support the first cleaning tank body 11.
The water inlet pipe 12 comprises a main pipeline and a plurality of branch pipelines which are communicated, the axis of the cross section of each branch pipeline is located on the same horizontal line, and the branch pipeline of the water inlet pipe 12 is arranged on the wall of one end of the first cleaning tank body 11 and communicated with the inside of the first cleaning tank body 11. The design of the branch pipe of the water inlet pipe 12 facilitates the flow adjustment of the agent entering the first cleaning tank body 11, for example, when the amount of the agent required in the first cleaning tank body 11 is small, the agent is controlled to enter from one or two branch pipes, when the amount of the agent required in the first cleaning tank body 11 is large, the agent is controlled to enter from a plurality of branch pipes, so as to complete the density adjustment of the first cleaning tank body 11 in a short time.
The middle part of the first cleaning tank body 11 is provided with a first stirring roller 13, a second stirring roller 14 and a third stirring roller 15 at intervals in sequence from one end of the water inlet pipe 12, the first stirring roller 13, the second stirring roller 14 and the third stirring roller 15 can rotate freely relative to the first cleaning tank body 11, and the first stirring roller 13, the second stirring roller 14 and the third stirring roller 15 are connected with an external driving motor (the driving motor is a conventional part and is not shown in the figure), and rotate clockwise under the driving of the external motor, so that water flow is driven to flow from one end of the water inlet pipe 12 to the other end.
Further, the first stirring roller 13 comprises a first stirring roller shaft 131, a first stirring roller sleeve and a first limiting plate, a plurality of solid blades are arranged on the outer surface of the first stirring roller sleeve, the first stirring roller sleeve is sleeved and fixed on the first stirring roller shaft 131, the two ends of the first stirring roller sleeve are limited by the first limiting plate, and the solid blades of the first stirring roller 13 are designed to enable plastic blocks which enter the first cleaning tank body 11 and float on the water surface to be fully immersed in the tank water along with the rotation of the solid blades for cleaning, and meanwhile, the plastic blocks are driven to move to the second stirring roller 14 along the water flow direction;
the second stirring roller 14 comprises a second stirring roller shaft 141, a second stirring roller sleeve and a second limiting plate, a plurality of barbed shafts are arranged on the outer surface of the second stirring roller sleeve, the second stirring roller sleeve is sleeved and fixed on the second stirring roller shaft 141, and the two ends of the second stirring roller sleeve are limited by the second limiting plate, the barbed shafts of the second stirring roller 14 can be designed to fully stir the pool water to keep the density of the pool water balanced, and plastic blocks in floating and suspending states can conveniently pass through the second stirring roller 14 from the gaps of the barbed shafts smoothly in the cleaning process and move to the third stirring roller 15 along the water flow direction;
the third stirring roller 15 comprises a third stirring roller shaft 151, a third stirring roller sleeve and a third limiting plate, wherein the outer surface of the third stirring roller sleeve is provided with a plurality of porous blades, the pore diameters of the porous blades are not enough to enable plastic blocks to pass through, the third stirring roller sleeve is sleeved and fixed on the third stirring roller shaft 151, the third stirring roller sleeve is limited at two ends of the third stirring roller sleeve by using the third limiting plate, and the design of the porous blades of the third stirring roller 15 enables the plastic blocks in a suspension state to fall into the first cleaning tank body 11 through the holes of pool water and silt when the plastic blocks are turned up by the porous blades, and the plastic blocks in the suspension state float on the water surface due to the fact that the silt on the surface is removed, and move to the other end of the first cleaning tank body 11 along with water flow.
The floating plastic block is the plastic block containing ABS which needs to be recovered, and is called ABS material for short.
The utility model discloses first stirring roller 13, second stirring roller 14 and third stirring roller 15's design is compared in the stirring roller design in current washing pond, and it washs better with the separation effect, has improved the cleaning efficiency greatly.
The ABS material delivery device 17 is arranged on the tank wall at the other end of the first cleaning tank body 11, and the ABS material delivery device 17 comprises an ABS material lifting pipeline 171, an ABS material lifting screw 172, a first driving motor 173 and an ABS material outlet pipeline 174; the ABS material lifting pipeline 171 and the ABS material outlet pipeline 174 are in a Bu-shaped structure communicated with each other; the ABS material lifting screw 172 is arranged inside the ABS material lifting pipe 171, and includes an ABS material lifting screw shaft and ABS material lifting screw blades; the top end of the ABS material lifting screw shaft is connected to a first driving motor 173, and the first driving motor 173 is disposed at the top of the ABS material lifting pipe 171; spiral ABS material lifting screw blades are arranged on the periphery of the ABS material lifting screw shaft, the outer diameter of each ABS material lifting screw blade is consistent with the inner diameter of the ABS material lifting pipeline 171, and the upper ends of the ABS material lifting screw blades correspond to the communication positions of the ABS material lifting pipeline 171 and the ABS material outlet pipeline 174; furthermore, ABS material lifting screw blade is equipped with a plurality of waterlogging caused by excessive rainfall holes to the water of its surface is driped off when promoting ABS material, so as to avoid getting into the second and wash the quality of water in the pond after excessively influencing the second.
A water outlet groove 16 is arranged on one side of the ABS material delivery device 17, and in order to prevent the ABS material from flowing out of the water outlet groove 16, a filter screen is arranged at the inlet of the water outlet groove 16, and the mesh of the filter screen is subject to the condition that the ABS material can penetrate through silt but cannot penetrate through the ABS material.
In order to discharge, collect and reprocess the waste settled at the bottom of the first cleaning tank body 11, a screw groove is arranged at the bottom of the first cleaning tank body 11, a bidirectional screw 18 is arranged in the screw groove, and one end of the bidirectional screw 18 is connected with a second driving motor and can rotate freely under the driving of the driving motor; and a downward blanking groove is arranged at the middle part of the screw groove, a waste material sending-out device 19 is arranged on one side of the blanking groove, and the blanking groove is communicated with the screw groove and the waste material sending-out device 19.
Further, the bidirectional screw 18 is composed of a forward screw section 181 and a reverse screw section 182 which are equal in length, so as to extrude the waste settled at both ends of the first cleaning tank body 11 into the chute and to send out the waste through the waste sending-out device 19.
Further, the waste material sending-out device 19 includes a waste material lifting pipe, a waste material lifting screw, a third driving motor and a waste material outlet pipe; the waste lifting pipeline and the waste outlet pipeline are in a structure of a Bu shape which is communicated; the waste lifting screw is arranged inside the waste lifting pipeline and comprises a waste lifting screw shaft and waste lifting screw blades; the top end of the waste lifting screw shaft is connected with a third driving motor, and the third driving motor is arranged at the top of the waste lifting pipeline; spiral waste lifting screw blades are arranged on the whole body of the waste lifting screw shaft, the outer diameter of each waste lifting screw blade is consistent with the inner diameter of the waste lifting pipeline, and the upper ends of the waste lifting screw blades correspond to the communication positions of the waste lifting pipeline and the waste outlet pipeline.
The utility model discloses a first theory of operation who washs pond 1 does: introducing the prepared pond water into a first cleaning pond body 11 from a water inlet pipe 12, starting an external driving motor to enable a first stirring roller 13, a second stirring roller 14 and a third stirring roller 15 to rotate clockwise, putting plastic blocks into the first cleaning pond body 11 from one end of the water inlet pipe 12, after cleaning for a period of time, starting the first driving motor, the second driving motor and the third driving motor to enable ABS materials floating on the water surface to be sent to the next link through an ABS material sending-out device 17, enabling waste materials settled at the bottoms of two ends of the first cleaning pond body 11 to enter a blanking groove under the extrusion of a bidirectional screw rod and to be sent out through a waste material sending-out device 19, collecting and entering the next processing link, enabling muddy water in the first cleaning pond body 11 to flow out through a water outlet groove 16, and enabling a first density real-time monitoring area 5 arranged at an outlet of the water outlet groove 16 to facilitate real-time control of the pond water in the first cleaning pond body 11, so that the adjustment can be performed in time.
The muddy water flowing out of the water outlet tank 16 is introduced into the sedimentation tank 2 for solid-liquid separation treatment.
As shown in fig. 7-10, the cross section of the sedimentation tank 2 is in the shape of a right trapezoid, and the oblique side of the trapezoid is the bottom wall of the sedimentation tank 2; a partition plate 27 is arranged in the middle of the sedimentation tank 2 along the vertical direction, and the lower end of the partition plate 27 is 10-20cm away from the bottom wall of the sedimentation tank 2; the partition plate 27 divides the sedimentation tank 2 into a first sedimentation tank 21 and a second sedimentation tank 22, wherein the first sedimentation tank 21 mainly plays a role in buffering and primarily performs solid-liquid separation on muddy water, and the second sedimentation tank 22 performs deeper solid-liquid separation on muddy water; the upper end of the first sedimentation tank 21 is provided with a sedimentation tank inlet 23; the upper end of the second sedimentation tank 22 is provided with a supernatant outlet 24, and the lower end is provided with a silt outlet 26. When the muddy water enters the first sedimentation tank 21 from the sedimentation tank inlet 23, the muddy water in the first sedimentation tank 21 can generate water waves due to the gravity effect and cannot completely stand, due to the design of the partition plate 27, the muddy water in the first sedimentation tank 21 flows into the second sedimentation tank 22 through the gap between the partition plate 27 and the bottom wall of the sedimentation tank 2 for standing separation, and the silt part of the muddy water in the first sedimentation tank 21 which has settled to the bottom wall of the first sedimentation tank 21 slides to the silt outlet 26 of the second sedimentation tank along the inclined bottom wall.
Further, in order to gain the separation effect of settling better the inside wall of second sedimentation tank 22 is equipped with a plurality of swash plates 28, swash plate 28 divide into two rows of dislocation set on the inside wall of second sedimentation tank 22, and the one end of swash plate 28 is fixed on the inside wall, the other end is 10-30cm apart from the inside wall, this one end that swash plate 28 was fixed at the inside wall is higher than unfixed other end, such design for silt in the mud water in the second sedimentation tank 22 meets the diapire of swash plate 28 landing to second sedimentation tank 22 behind the swash plate 28, merge the back with the mud of landing in the first sedimentation tank 21 and continue to follow the diapire landing of slope to the silt export 26 department of second sedimentation tank.
Because the silt settled at the silt outlet pipeline 26 contains a large amount of water, the silt is directly introduced into a filter press for filter pressing, so that the workload of the filter press is increased, and in order to simplify the subsequent filter pressing operation and improve the treatment efficiency of the filter press, an extrusion device 25 is arranged at the bottom of the second sedimentation tank 22, wherein the extrusion device 25 comprises a screw chamber 251, an extrusion screw 252, an extrusion screw driving motor 253 and a silt discharging chamber 254; the screw chamber 251 is cylindrical, is arranged at the bottom of the second sedimentation tank 22 and is communicated with the second sedimentation tank 22, an extrusion screw 252 is arranged in the screw chamber, and the outer diameter of the extrusion screw 252 is consistent with the inner diameter of the screw chamber; an extrusion screw driving motor 253 is arranged at one end of the extrusion screw 252, and the extrusion screw 252 can freely rotate under the driving of the extrusion screw driving motor 253; the end of extruding of screw rod room 251 is equipped with silt discharging chamber 254, with screw rod room 251 is integrative design, silt discharging chamber 254 is the round platform form, and the great one end of round platform diameter links together with the extrusion end of screw rod room 251, and the less one end of diameter meets with silt export 26, and such design makes silt when passing through screw rod room 251, owing to extrude more moisture of screw rod 252 extrusion effect discharge, and when extruding screw rod 252 and transporting silt to silt discharging chamber 254 room, owing to the little round platform form design in the big end back before silt discharging chamber 254, make silt receive the extrusion once more when passing through silt discharging chamber, further discharge the moisture content in the silt, thereby make the silt water content of exporting 26 exhaust from silt less.
After sedimentation separation is carried out in the sedimentation tank 2, discharged silt is introduced into a filter press 3 (purchased from Guangzhou city green Torpo environmental protection machinery Co., Ltd., model 3DYQN3500ZP1, effective width of a filter belt is 3500mm) for filter pressing, moisture squeezed out by the filter press 3 returns to the sedimentation chamber 2, supernatant in the sedimentation chamber 2 enters the water storage tank 4 through a pipeline, density in the water storage tank 4 is adjusted according to density display of the first density real-time monitoring area 5, density in the water storage tank 4 is ensured to meet the density required by tank water in the first cleaning tank 1 through density monitoring of the second density real-time monitoring area 6, and then a suction pump 7 is started to enable the water in the water storage tank 4 to enter the first cleaning tank 1 through a water inlet pipe 12.
Further, the first density real-time monitoring area 5 and the second density real-time monitoring area 6 are both density monitoring areas formed by separating a sieve plate, and a liquid densimeter is arranged in the density monitoring areas. The design of the density monitoring area ensures that the water entering the density monitoring area through the sieve plate is in a relatively static state, thereby being convenient for measuring the density of the water.
Furthermore, the liquid densimeter is purchased from Beijing Shitong scientific and technical limited company, and has the model of TQ-880, and not only can detect the density of water, but also can detect the concentration of the medicament in the water, so that when the density of the water storage tank 4 is adjusted, the addition amount of the medicament only needs to be determined according to the measured concentration, and the liquid densimeter is accurate and convenient.
While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the invention is not limited to the embodiments disclosed, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention, and such equivalents and substitutions are intended to be included within the scope of the invention as defined by the appended claims.

Claims (10)

  1. The water treatment system of the cleaning pool for ABS plastic recovery, cleaning and reproduction is characterized by comprising a first cleaning pool, a sedimentation pool, a filter press and a water storage pool which are connected together through pipelines;
    the first cleaning pool comprises a first cleaning pool body, a water inlet pipe, a first stirring roller, a second stirring roller, a third stirring roller, a water outlet tank, an ABS material delivery device, a bidirectional screw and a waste material delivery device; the water inlet pipe comprises a main pipeline and a plurality of branch pipelines which are communicated, and the branch pipelines are arranged on the wall of one end of the first cleaning tank body and communicated with the inside of the first cleaning tank body; a first stirring roller, a second stirring roller and a third stirring roller are sequentially erected at intervals from one end of the water inlet pipe in the middle of the first cleaning tank body, the first stirring roller, the second stirring roller and the third stirring roller can freely rotate relative to the first cleaning tank body, and the first stirring roller, the second stirring roller and the third stirring roller are connected with an external driving motor and clockwise rotate under the driving of the external motor; the ABS material feeding device is arranged on the tank wall at the other end of the first cleaning tank body, and comprises an ABS material lifting pipeline, an ABS material lifting screw rod, a first driving motor and an ABS material outlet pipeline; a water outlet groove is formed in one side of the ABS material sending-out device, and a filter screen is arranged at the inlet of the water outlet groove; a screw groove is arranged at the bottom of the first cleaning tank body, and a bidirectional screw is arranged in the screw groove; a downward blanking groove is formed in the middle of the screw groove, a waste material sending device is arranged on one side of the blanking groove, and the blanking groove is communicated with the screw groove and the waste material sending device;
    a first density real-time monitoring area is arranged at the water outlet of the first cleaning pool, and a second density real-time monitoring area is arranged at the water outlet of the water storage pool; and the muddy water from the first cleaning pool enters a sedimentation tank for standing and separation, the supernatant liquid of the muddy water is introduced into a water storage pool, the lower layer of the muddy water enters a filter press for filter pressing, the water obtained by the filter pressing and the muddy water from the first cleaning pool are combined for treatment, and the water in the water storage pool is introduced into the first cleaning pool after being adjusted to the required density in the first cleaning pool, so that a water treatment circulating system is formed.
  2. 2. The system for treating the washing tank water for recycling, washing and reproducing the ABS plastics as claimed in claim 1, wherein the first washing tank body is hull-shaped, and a plurality of supporting legs are symmetrically arranged at the bottoms of two sides of the outer tank wall of the first washing tank body; the axes of the cross sections of the branch pipelines are positioned on the same horizontal line;
    the ABS material lifting pipeline and the ABS material outlet pipeline are in a communicated Bu-shaped structure; the ABS material lifting screw is arranged inside the ABS material lifting pipeline and comprises an ABS material lifting screw shaft and ABS material lifting screw blades; the top end of the ABS material lifting screw shaft is connected with a first driving motor, and the first driving motor is arranged at the top of the ABS material lifting pipeline; spiral ABS material lifting screw blades are arranged on the periphery of the ABS material lifting screw shaft; one end of the bidirectional screw is connected with a second driving motor and can rotate freely under the driving of the driving motor;
    the waste material delivery device comprises a waste material lifting pipeline, a waste material lifting screw rod, a third driving motor and a waste material outlet pipeline; the waste lifting pipeline and the waste outlet pipeline are in a structure of a Bu shape which is communicated; the waste lifting screw is arranged inside the waste lifting pipeline and comprises a waste lifting screw shaft and waste lifting screw blades; the top end of the waste lifting screw shaft is connected with a third driving motor, and the third driving motor is arranged at the top of the waste lifting pipeline; spiral waste lifting screw blades are arranged on the whole body of the waste lifting screw shaft.
  3. 3. The system for treating the water in the cleaning pool for recycling the ABS plastics according to claim 1, wherein the first stirring roller comprises a first stirring roller shaft, a first stirring roller sleeve and a first limiting plate, the outer surface of the first stirring roller sleeve is provided with a plurality of solid blades, the first stirring roller sleeve is sleeved and fixed on the first stirring roller shaft, and the two ends of the first stirring roller sleeve are limited by the first limiting plate;
    the second stirring roller comprises a second stirring roller shaft, a second stirring roller sleeve and a second limiting plate, a plurality of barbed shafts are arranged on the outer surface of the second stirring roller sleeve, the second stirring roller sleeve is sleeved and fixed on the second stirring roller shaft, and the two ends of the second stirring roller sleeve are limited by the second limiting plate;
    the third stirring roller comprises a third stirring roller shaft, a third stirring roller sleeve and a third limiting plate, wherein the outer surface of the third stirring roller sleeve is provided with a plurality of porous blades, the aperture of each porous blade is not enough for the plastic block to pass through, and the third stirring roller sleeve is sleeved and fixed on the third stirring roller shaft and is limited by the third limiting plate at the two ends of the third stirring roller sleeve.
  4. 4. The system for treating water in a cleaning tank for recycling and cleaning ABS plastics as claimed in claim 2, wherein the blades of the lifting screw of ABS material are provided with a plurality of drainage holes; the outer diameter of the ABS material lifting screw blade is consistent with the inner diameter of the ABS material lifting pipeline, and the upper end of the ABS material lifting screw blade corresponds to the communication position of the ABS material lifting pipeline and the ABS material outlet pipeline.
  5. 5. The ABS plastic recovery cleaning reproduction wash basin water treatment system of claim 2 wherein said bi-directional screw is comprised of forward and reverse helices of equal length.
  6. 6. The ABS plastic recovery cleaning reproduction wash basin water treatment system of claim 1 wherein the mesh size of said screen is based on being sand permeable but not ABS material permeable.
  7. 7. The ABS plastic recovery cleaning reproduction wash basin water treatment system as claimed in claim 2, wherein the outer diameter of said scrap lifting screw blade coincides with the inner diameter of the scrap lifting pipe, and the upper end of the scrap lifting screw blade corresponds to the place where said scrap lifting pipe communicates with the scrap outlet pipe.
  8. 8. The ABS plastic recycling, cleaning and reproducing cleaning tank water treatment system as claimed in claim 1, wherein the cross section of the sedimentation tank is in a right trapezoid shape, and the inclined side of the trapezoid is the bottom wall of the sedimentation tank; a partition plate is arranged in the middle of the sedimentation tank along the vertical direction, and the lower end of the partition plate is 10-20cm away from the bottom wall of the sedimentation tank; the partition plate divides the sedimentation tank into a first sedimentation tank and a second sedimentation tank; the upper end of the first sedimentation tank is provided with a sedimentation tank inlet; the upper end of the second sedimentation tank is provided with a supernatant outlet, the lower end of the second sedimentation tank is provided with a silt outlet, the inner side wall of the second sedimentation tank is provided with a plurality of inclined plates, the inclined plates are divided into two rows and arranged on the inner side wall of the second sedimentation tank in a staggered manner, one end of each inclined plate is fixed on the inner side wall, the distance between the other end of each inclined plate and the inner side wall is 10-30cm, and the inclined plates are fixed at one end of the inner side wall higher than the other end; an extrusion device is arranged at the bottom of the second sedimentation tank and comprises a screw chamber, an extrusion screw driving motor and a sediment discharge chamber; the screw chamber is cylindrical, is arranged at the bottom of the second sedimentation tank and is communicated with the second sedimentation tank, an extrusion screw is arranged in the screw chamber, one end of the extrusion screw is provided with an extrusion screw driving motor, and the extrusion screw can freely rotate under the driving of the extrusion screw driving motor; the end of extruding of screw rod room is equipped with silt and discharges the room, with the screw rod room is integrative design, silt discharges the room and is the round platform form, and the great one end of round platform diameter links together with the end of extruding of screw rod room, and the less one end of diameter meets with the silt export.
  9. 9. The ABS plastic recycling cleaning reproduction wash basin water treatment system of claim 8, wherein the outer diameter of the extrusion screw coincides with the inner diameter of the screw chamber.
  10. 10. The ABS plastic recovery washs reproduction and uses wash tank water processing system of claim 8, characterized in that, said first density real-time monitoring district and second density real-time monitoring district are the density monitoring district that forms through the sieve isolation, are equipped with the liquid densimeter in the density monitoring district.
CN201921319731.7U 2019-08-14 2019-08-14 Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction Expired - Fee Related CN210543776U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921319731.7U CN210543776U (en) 2019-08-14 2019-08-14 Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921319731.7U CN210543776U (en) 2019-08-14 2019-08-14 Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction

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Publication Number Publication Date
CN210543776U true CN210543776U (en) 2020-05-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112387003A (en) * 2019-08-14 2021-02-23 江苏嘉天盛再生资源有限公司 Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction
CN114053770A (en) * 2021-11-12 2022-02-18 恩彻尔(天津)环保科技有限公司 Plate-and-frame filter press for waste liquid treatment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112387003A (en) * 2019-08-14 2021-02-23 江苏嘉天盛再生资源有限公司 Cleaning tank water treatment system for ABS plastic recovery, cleaning and reproduction
CN114053770A (en) * 2021-11-12 2022-02-18 恩彻尔(天津)环保科技有限公司 Plate-and-frame filter press for waste liquid treatment

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