CN117039573A - Full-automatic temperature controller wire pressing and pipe penetrating machine - Google Patents

Abstract

The application discloses a full-automatic temperature controller wire pressing pipe penetrating machine, which comprises: the automatic wire feeding machine comprises a frame, a wire feeding device, a cutting device, a feeding riveting device, a pipe penetrating device, a pipe pushing device, a heating device, an upper clamping head manipulator, a lower clamping head manipulator, a peeling device, a finished product clamp and a control system, wherein the automatic wire feeding machine adopts a full-automatic production mode, the efficiency is higher, the product quality is better, wires are aligned through a wire straightening component in the wire feeding process, the wires are processed in a straight line state, and the problems of inaccurate alignment and excessive defective products in the processing process caused by excessive bending of the wires are prevented; can collect by cutting device and peeling device respectively to insulating skin after peeling off, guarantee the clean and tidy of production line, when the sleeve pipe, get material and sleeve pipe through pyrocondensation pipe clamp, compact structure need not to press from both sides and get the action when using, and the pyrocondensation pipe is in the removal in-process direct being pushed into the cell body, embolia in the thermal protector of wire rod one end after the clamping of pyrocondensation pipe clamp.

Description

Full-automatic temperature controller wire pressing and pipe penetrating machine

Technical Field

The application relates to the technical field of automatic equipment, in particular to a full-automatic temperature controller wire pressing and pipe penetrating machine.

Background

Along with the acceleration of the social automation process, in the traditional terminal processing, the manual and semi-automatic terminal processing is replaced fully and gradually, so that the production efficiency can be accelerated, and the labor cost can be reduced.

In the existing wire rod processing field, a process is to rivet and press a thermal protector and a heat shrinkage tube at one end of a wire rod so as to manufacture the wire rod with a temperature control protection function. In the processing process of the wire rod, four steps of insulating skin stripping, cutting, riveting and heat sealing are needed, if the traditional manual operation or semi-automatic mode is adopted, cutting, peeling, crimping and heat-protecting devices and heat-shrinkable tube cutting machines are adopted, after the needed heat-shrinkable tubes are cut, the wire rod which needs to be butted together is manually picked up, the wire rod is placed on a terminal crimping machine for manual crimping, the wire rod is butted, the heat-shrinkable tubes are manually penetrated to the designated positions after the wire rod is butted, the heat-shrinkable tubes are contracted by a hot air gun, and products can be finished by the plurality of devices and the plurality of manual operations, so that the efficiency is low, and the labor cost is quite high.

Disclosure of Invention

In view of the above, the application provides a full-automatic temperature controller wire pressing pipe penetrating machine.

In order to achieve the above purpose, the present application adopts the following technical scheme: full-automatic temperature controller line ball poling machine includes:

a frame, as a carrier of the apparatus, the surface of which is provided with a large panel;

wire feeding device includes: the wire feeding bracket can linearly reciprocate on the frame to enable the four-wheel wire feeding box and the wire straightening component to linearly reciprocate; the wire feeding box is provided with symmetrically distributed wire feeding wheels, the wire feeding wheels are driven to rotate by a wire feeding wheel driving piece, a wire rod passes through the space between the two wire feeding wheels and moves by virtue of friction force between the wire feeding wheels, and the wire rod is synchronously transmitted at the wire feeding device in double wires;

cutting device is located wire feed unit's outlet terminal, includes: the wire cutting device comprises a lower cutter holder and an upper cutter holder, wherein two lower blades are fixedly arranged at the lower cutter holder, two upper blades are correspondingly arranged at the upper cutter holder, the distances between the two upper blades and the lower blades are different, the upper cutter holder is driven by an upper cutter holder driving piece to move up and down, the distances of the upper blades moving down are different, and the cutting or peeling action is carried out on the wire by matching with the lower blades;

pay-off riveting device includes: thermal protector vibration dish, thermal protector material rail and riveting mechanism, riveting mechanism includes: the upper riveting piece is driven by the riveting driving piece to linearly move up and down and is matched with the lower riveting piece to rivet the wire and the thermal protector;

a tube penetrating apparatus comprising: the heat shrinkage pipe clamping device comprises a heat shrinkage pipe vibration plate, a heat shrinkage pipe material rail and a heat shrinkage pipe clamping head, wherein the heat shrinkage pipe clamping head is positioned at the tail end of the heat shrinkage pipe material rail, the heat shrinkage pipe is sent into the heat shrinkage pipe clamping head from the heat shrinkage pipe material rail, and the heat shrinkage pipe is pushed to one end of a wire rod after the heat shrinkage pipe clamping head is closed;

the heat shrinkage tube is further pushed to the wire rod by the tube pushing device;

the heating device is provided with at least two heat shrinkage stations, wherein at least one heat shrinkage station is provided with an upper surface and a lower surface which simultaneously emit hot air;

the upper chuck manipulator is configured with at least one of the feeding riveting device, the pipe penetrating device, the pipe pushing device and the heating device and is used for clamping wires during processing;

and the lower clamping head manipulator is used for transporting the wire rods among the stations.

As a preferable scheme of the application, a first sliding rail is arranged on the large panel, the wire feeding bracket is arranged at the first sliding rail and is driven to linearly move by a driving piece, and the moving direction of the wire feeding bracket is far away from or near to the wire feeding device;

the wire feeding wheels are arranged in four and are distributed in a rectangular shape, wire passing blocks are arranged at the center positions of the four wire feeding wheels, wire outlet blocks are arranged at the wire outlet ends of the wire feeding boxes, and wire passing holes are formed in the wire outlet blocks.

As a preferred aspect of the present application, the wire straightening assembly includes: the wire grooves pass through the upper wire pressing wheel and the lower wire pressing wheel to be straightened; wherein, a plurality of last line ball wheels are installed in a movable support department, and lower line ball wheel is installed in a fixed bolster department, and through adjusting movable support and fixed bolster's distance and then the distance between line ball wheel and the lower line ball wheel is gone up in the regulation.

As a preferred aspect of the present application, the cutting device further includes: the upper tool apron support is fixedly arranged at the large panel, and the upper tool apron driving piece is arranged on the upper tool apron support; the upper blade holder driving member includes: the upper cutter holder motor drives the screw rod to rotate so as to drive the upper cutter holder and the upper blade to move up and down; the downward extending distances of the two upper blades are different;

a gap is formed between the two lower blades, and a waste material channel is formed between the two lower blades in the lower cutter seat.

As a preferred embodiment of the present application, the method further comprises: peeling device, peeling device includes: the wire rod pushing device comprises an upper peeling knife, a lower peeling knife and a wire rod supporting block which are vertically corresponding to each other, wherein the wire rod supporting block is arranged on a wire rod pushing path, and a hole site for inserting a wire rod is formed in the wire rod supporting block; at least one of the upper peeling knife and the lower peeling knife is driven to move through a peeling knife driving piece, the wire supporting block can move linearly and support wires in the wire peeling process, and the wire supporting block collects insulation skins peeled from the wires through hole sites.

As a preferable scheme of the application, the lower riveting sheet is provided with a tooth slot with an upward opening, the lower riveting sheet is provided with a tooth slot with a downward opening, and the lower riveting sheet and the tooth slot can be oppositely meshed to rivet the wire and the thermal protector;

a riveting support is arranged above the material rail corresponding to the thermal protector, a groove body for assembling an upper riveting sheet is arranged at the riveting support, and the upper riveting sheet is limited in the groove body and can move up and down.

As a preferred aspect of the present application, the heat shrink tube clamping head includes: the upper clamping head and the lower clamping head are provided with grooves on the corresponding surfaces thereof, and a groove body for clamping the heat shrinkage tube is formed between the upper clamping head and the lower clamping head after the upper clamping head and the lower clamping head are closed; the heat shrinkage pipe clamp is assembled on a linear track and driven to linearly move by a driving piece;

the heat-shrinkable tube clamp is positioned at the tail end of the heat-shrinkable tube material rail, the groove penetrates through one end of the upper clamp head, the lower clamp head and the heat-shrinkable tube material rail, and the heat-shrinkable tube at the tail end of the heat-shrinkable tube material rail moves forward and is directly pushed into the groove.

The pushing device is positioned beside the pipe penetrating device and provided with a pushing rod, and the pushing rod is driven by the driving piece to further push the heat shrinkage pipe to the wire.

As a preferred aspect of the present application, the heating device includes: the front end of the heating rod is provided with a heating opening which penetrates through the left side surface and the right side surface of the heating rod, so that the wire rod is linearly fed into the heating opening in the moving direction and is linearly separated from the heating opening; the heating rod is provided with hot air outlets on the upper surface and the lower surface of the heating port respectively.

As a preferred aspect of the present application, the upper chuck manipulator includes: exchange fixed tong of centre gripping wire rod, lower chuck manipulator include: and the lower clamping head manipulator reciprocates between at least two stations to finish wire feeding work.

As a preferable scheme of the application, the application further comprises a finished product clamp, and the finished product clamp comprises: the belt driving assembly drives the pick-up chuck to swing and swings between a pick-up position and a discharge position; further comprises: and a control system.

Compared with the prior art, the application has the following beneficial technical effects:

1. the wire rod can be fed linearly and automatically, and is calibrated through the wire rod straightening component in the wire feeding process, the wire rod is processed in a linear state, and the problems of inaccurate alignment and excessive defective products in the processing process caused by excessive bending of the wire rod are prevented; after the wire feeding is finished, the cutting device and the peeling device are used for peeling the insulating layers at the two ends of the wire rod, so that subsequent processing is facilitated, and the peeled insulating layers can be collected by the cutting device and the peeling device respectively, so that the neatness of the wire production line is ensured.

2. According to the application, the cut heat shrinkage pipe is transmitted by the pipe penetrating device and sleeved into the heat protector, the heat shrinkage pipe is clamped by the heat shrinkage pipe clamp to take materials and the sleeve is compact in structure when the heat shrinkage pipe penetrating device is sleeved, the heat shrinkage pipe is not required to be clamped when the heat shrinkage pipe penetrating device is used, the heat shrinkage pipe is directly pushed into the groove body in the moving process, and the heat shrinkage pipe is clamped by the heat shrinkage pipe clamp and sleeved into the heat protector at one end of the wire.

3. The double-station heating device is arranged in the application, so that the heat-shrinkable tube can be subjected to secondary heat shrinkage, and incomplete heat shrinkage or overhigh heat shrinkage temperature during single heat shrinkage can be prevented.

4. Compared with the traditional manual and semi-automatic processing modes, the full-automatic production mode is adopted, the efficiency is higher, and the product quality is better.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present application, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a wire pressing and pipe penetrating machine of a full-automatic temperature controller;

FIG. 2 is a schematic view of a full-automatic temperature controller wire pressing pipe penetrating machine according to another angle of the application;

FIG. 3 is a schematic view of a wire feeding device in a wire pressing and threading machine of a full-automatic temperature controller according to the application;

FIG. 4 is a schematic view of a cutting device in a full-automatic temperature controller wire pressing pipe penetrating machine of the application;

FIG. 5 is a schematic view of a peeling device in a wire pressing and pipe penetrating machine of a full-automatic temperature controller according to the application;

FIG. 6 is a schematic diagram of a feed riveting device in a full-automatic temperature controller wire pressing pipe penetrating machine;

FIG. 7 is a schematic view of a tube threading device in a wire pressing tube threading machine of a full-automatic temperature controller according to the application;

FIG. 8 is a schematic view of a heating device in a wire pressing and pipe penetrating machine of the full-automatic temperature controller of the application;

FIG. 9 is a schematic diagram of a finished product manipulator in a full-automatic temperature controller wire pressing pipe penetrating machine of the application;

FIG. 10 is an enlarged view of FIG. 1 at A;

FIG. 11 is an enlarged view at B in FIG. 6;

fig. 12 is an enlarged view at C in fig. 7.

Reference numerals illustrate:

Detailed Description

The application will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the application and therefore show only the structures which are relevant to the application.

Referring to fig. 1-12, a full-automatic temperature controller wire pressing pipe penetrating machine comprises:

the device comprises a frame 100, a wire feeding device 200, a cutting device 300, a feeding riveting device 400, a pipe penetrating device 500, a pipe pushing device 600, a heating device 700, an upper clamping head manipulator 800, a lower clamping head manipulator 900, a peeling device 01, a finished product clamping hand 02 and a control system 03.

As shown in fig. 1, the rack 100 is used as a carrier of the apparatus, and a large panel 110 is disposed on the surface of the rack 100, as shown in fig. 1, the rack 100 adopts a cabinet structure, which is commonly used in an automation apparatus, and a plurality of processing stations are disposed on the large panel 110, while in this embodiment, the wire feeding device 200, the cutting device 300, the feeding riveting device 400, the pipe penetrating device 500, the pipe pushing device 600 and the heating device 700 are linearly distributed on the large panel 110, so that the wire 00 is conveniently switched between the stations during processing, and the operation is convenient.

As shown in fig. 1, the following description is given by the direction indicated by the coordinates in fig. 1, where X is the left-right direction, Y is the front-rear direction, and Z is the up-down direction.

Wire feeding device 200, is located in frame 100 right side, includes: wire feeding bracket 210, four-wheel wire feeding box 220 assembled on wire feeding bracket 210 and wire straightening assembly 230, wire feeding bracket 210 can linearly reciprocate on frame 100 so that four-wheel wire feeding box 220 and wire straightening assembly 230 can linearly reciprocate; the wire feeding box 220 is provided with symmetrically distributed wire feeding wheels 221, the wire feeding wheels 221 are driven to rotate by a wire feeding wheel driving piece 222, a wire 00 passes through between the two wire feeding wheels 221 and moves by virtue of friction force between the wire feeding wheels 221, and the wire 00 is synchronously transmitted in a double-wire manner at the wire feeding device 200;

specifically, as shown in fig. 1, 3 and 10, the large panel 110 is provided with a first sliding rail 111, the wire feeding bracket 210 is installed at the first sliding rail 111 and is driven to linearly move by a driving member, and the moving direction of the wire feeding bracket 210 is away from or near to the wire feeding device 200, that is, the wire feeding device moves back and forth in the Y direction;

the four wire feeding wheels 221 are arranged in a rectangular shape, the four wire feeding wheels 221 are arranged on a horizontal shaft and rotate around the horizontal shaft, a wire passing block 223 is arranged at the center of the four wire feeding wheels 221, the wire passing block 223 enables a wire 00 to smoothly pass through the wire feeding wheels 221 of the front group and the rear group, and simultaneously, the wire 00 is prevented from passing out or accumulating between the two groups of wire feeding wheels 221 in the transmission process;

the wire outlet end of the wire feeding box 220 is provided with the wire outlet block 224, the wire outlet block 224 is provided with a wire passing hole, the wire passing block 224 is an auxiliary wire and plays a supporting role, the wire 00 is cut by the extension phase cutting device 300, if the forward moving length of the wire 00 is too large, sagging due to the action of gravity and the like can be possibly caused, and therefore, the wire 00 can be conveniently cut by the wire outlet block 224.

As shown in fig. 3, the end of the wire outlet block 224, which is close to the cutting device 300, is provided in a block shape, and has a small size, so that the wire outlet block is convenient to move and then cut in a matched manner.

As shown in fig. 3, before the wire 00 moves to the cutting device 300, the wire 00 passes through the wire straightening assembly 230, and then passes through the wire feeding wheel 221 and the wire outlet block 224; the wire straightening assembly 230 includes: a plurality of upper wire pressing wheels 231 and a plurality of lower wire pressing wheels 232, wherein the upper wire pressing wheels 231 and the lower wire pressing wheels 232 are staggered up and down, and the wire slot 00 passes through the upper wire pressing wheels 231 and the lower wire pressing wheels 232 and is straightened; wherein, a plurality of upper wire pressing wheels 231 are installed at a movable bracket 233, and a lower wire pressing wheel 232 is installed at a fixed bracket 234, and the distance between the upper wire pressing wheels 231 and the lower wire pressing wheels 232 is adjusted by adjusting the distance between the movable bracket 233 and the fixed bracket 234.

In use, the wire feeder is provided with a rotatable wire feeding drum, the wire 00 is wound on the wire feeding drum, then is conveyed through the wire feeding device 200, is first rolled into the wire straightening assembly 230 in the conveying process, is conveyed through the wire feeding wheel 221, and finally is sent out from the wire outlet block 224 to the cutting device 300.

The cutting device 300 is located at the outlet end of the wire feeding device 200, as shown in fig. 3 and 10, and includes: the wire 00 cutting or peeling device comprises a lower cutter holder 310 and an upper cutter holder 320, wherein two lower blades 311 are fixedly arranged at the lower cutter holder 310, two upper blades 321 are correspondingly arranged at the upper cutter holder 320, the distances between the two upper blades 321 and the lower blades 311 are different, the upper cutter holder 320 is driven by an upper cutter holder driving piece 330 to move up and down, the distances of the upper blades 321 which move down are different, and the cutting or peeling action is carried out on the wire 00 in cooperation with the lower blades 311; the two upper blades 321 protrude downward by different distances, a gap is formed between the two lower blades 311, and a waste material passage is formed between the two lower blades 311 in the lower tool holder 310.

Specifically, the upper blade 321 has an upper blade 321a and an upper blade 321b, and the upper blade 321a protrudes downward by a greater distance than the upper blade 321b, so that, during cutting, when the upper blade 321a moves downward to cut the wire 00, the upper blade 321b may just touch the wire 00 or not touch the wire 00 yet, and the lower blade 321b needs to move downward even further to cut the wire 00.

The cutting device 300 further includes: the upper tool holder bracket 340, the upper tool holder bracket 340 is fixedly installed at the large panel 110, and the upper tool holder driving element 330 is installed at the upper tool holder bracket 340; the upper tool holder driving part 330 includes: the upper cutter holder motor 331 and the screw rod 332, the upper cutter holder 320 is arranged at the screw rod 332 in a limiting way, and the screw rod 332 is driven by the upper cutter holder motor 331 to rotate so as to drive the upper cutter holder 320 and the upper cutter blade 321 to move up and down;

in use, as shown in fig. 10, the wire feeding device 200 feeds the wire 00 between the upper blade 321 and the lower blade 311 of the cutting device 300, and the free end of the wire 00 is clamped by the lower chuck manipulator 900, at this time, the upper blade 321 is driven to move downward by the upper blade holder driving member 330, the upper blade 321 moves downward by a distance a, the upper blade 321a moves downward to cut the wire 00 and then moves upward to reset, and the lower chuck manipulator 900 moves to convey a cut length of wire to the next station;

meanwhile, the upper blade 321 moves down by the distance B again, the upper blade 321B moves down to cut the insulation cover of the wire 00, but the wire 00 is not cut off, and when the upper blade 321B is not reset after being cut, the wire feeding device 200 moves backward to stretch the insulation cover off, and the upper blade 321B moves up to reset;

next, the wire feeding wheel 221 rotates the wire 00 to be further fed out from the wire outlet block 224, and after the wire 00 is fed out, the whole wire feeding device 200 moves forward, and the wire 00 is fed into the cutting device 300 again to wait for cutting;

thus, the above operation is repeated, and the wire 00 is cut and the insulating cover at one end of the wire 00 is cut.

After the above operation, the insulation cover at one end of the wire 00 is cut, but the insulation cover at the other end needs to be cut, and then the cut wire is sent to the peeling device 01 by the lower chuck manipulator 900.

As shown in fig. 4, a gap is formed between the two lower blades 311, and the insulation cover is peeled off and then falls off from the gap between the two lower blades, so that the waste materials can be conveniently collected; the lower tool holder 310 may be hollow, or an opening may be provided in the large panel 110 corresponding to the lower tool holder 310, through which the waste material is fed into the waste collection bin.

Here, the cut wire is defined as a first end that has been stripped, a second end that has not yet been stripped, and the lower jaw robot 900 is directed towards the stripping device 01 during transport.

In one embodiment, as shown in fig. 1, the stripping device 01 is located beside the cutting device 300 to facilitate stripping the second end of a length of wire.

As shown in fig. 5, the peeling device 01 includes: the wire rod peeling device comprises an upper peeling knife 011, a lower peeling knife 012 and a wire rod supporting block 013 which are vertically corresponding, wherein the wire rod supporting block 013 is arranged on a path in which a wire rod 00 is pushed in, and the wire rod supporting block 013 is provided with a hole site for inserting the wire rod 00; at least one of the upper and lower peeling blades 011 and 012 is driven to move by a peeling blade driving part, the wire supporting block 013 can linearly move and support the wire 00 in the wire 00 peeling process, and the wire supporting block 013 collects insulation skins peeled from the wire 00 through hole sites.

Specifically, the upper skinning knife 011 and the lower skinning knife 012 are moved toward each other simultaneously for skinning; the wire support block 013 is moved in the front-rear direction, i.e., in the Y direction;

when the wire stripper is used, the lower clamping head manipulator 900 sends a section of wire to the peeling device 01, the lower clamping head manipulator 900 moves towards the wire supporting block 013, and meanwhile the supporting block driving piece 014 drives the wire supporting block 013 to the lower clamping head manipulator 900, and the second end of the section of wire is inserted into a hole site;

the upper barking knife 011 and the lower barking knife 012 are driven by a barking knife driving piece to move up and down in opposite directions, and cut the insulation cover at the second end of a section of wire;

next, the lower chuck manipulator 900 moves away from the wire supporting block 013, the insulation skin at the second end of the wire is peeled off, and the lower chuck manipulator 900 continuously sends the wire to the next station;

then, the peeled insulating skin is positioned in the hole site, and structural members such as a suction device and the like can be connected in the hole site to suck the insulating skin to the waste box, and meanwhile, the upper peeling knife 011, the lower peeling knife 012 and the wire supporting block 013 are reset to wait for reprocessing.

In one embodiment, as shown in fig. 6 and 11, the feeding and riveting device 400 includes: thermal protector vibrating disc 410, thermal protector rail 420, and riveting mechanism 430, riveting mechanism 430 includes: the upper riveting piece 432 is driven by the riveting driving piece 433 to linearly move up and down, and is matched with the lower riveting piece 431 to rivet the wire 00 and the thermal protector.

The vibration plate 410 of the thermal protector is a common technical means in the prior art, and the thermal protector is conveyed to the material rail 420 of the thermal protector at a correct angle during vibration; the thermal protector material rail 420 is arranged in a straight line, the front end of the thermal protector material rail is connected with the thermal protector vibration disc 410, and the rear end of the thermal protector material rail is corresponding to the riveting mechanism 430.

The lower riveting piece 431 is provided with a tooth slot with an upward opening, the lower riveting piece 432 is provided with a tooth slot with a downward opening, and the lower riveting piece 431 and the tooth slot can be oppositely meshed to rivet the wire 00 and the thermal protector;

a riveting bracket 440 is arranged above the material rail 420 corresponding to the thermal protector, a groove body for assembling the upper riveting piece 432 is arranged at the riveting bracket 440, and the upper riveting piece 432 is limited in the groove body and can move up and down.

An upper clamping head manipulator 800 is arranged at the position corresponding to the feeding riveting device 400, the lower clamping head manipulator 900 sends a section of wire to the feeding riveting device 400, then the upper clamping head manipulator 800 clamps the section of wire and presses down the section of wire, and the second end of the section of wire is pressed into a tooth slot of the lower riveting piece 431 and a riveting position of the thermal protector; the riveting driving piece 433 drives the upper riveting piece 432 to move downwards, performs riveting action, and rivets the second end of a section of wire with the thermal protector; the insulating skin at the second end of the length of wire is peeled off by the peeling device 01 before crimping.

After riveting, the upper chuck manipulator 800 clamps a section of wire and moves up while bringing the thermal protector away from the thermal protector rail 420; the lower chuck manipulator 900 clamps the riveted semi-finished product again and sends the semi-finished product to the next station, and the upper chuck manipulator 800 resets and waits for the next work; the next thermal protector on the thermal protector rail 420 moves to the extreme end of the thermal protector rail 420 awaiting processing.

In one embodiment, as shown in fig. 7 and 12, the pipe penetrating device 500 includes: the heat shrinkage tube vibration plate 510, the heat shrinkage tube material rail 520 and the heat shrinkage tube clamp 530, wherein the heat shrinkage tube clamp 530 is positioned at the tail end of the heat shrinkage tube material rail 520, the heat shrinkage tube is fed into the heat shrinkage tube clamp 530 from the heat shrinkage tube material rail 520, and the heat shrinkage tube clamp 530 is closed to push the heat shrinkage tube to one end of the wire 00.

The heat shrinkage tube vibration plate 510 is also a common technical means in the art, and the heat shrinkage tube vibration plate 510 is used to convey the heat shrinkage tube from one section to another into the thermal protector material rail 420, and the vibration plate is a common technical means in the fully automatic equipment, and should be known to those skilled in the art, and will not be described in detail herein.

The heat shrink tubing pinch 530 comprises: the upper clamping head 531 and the lower clamping head 532 are provided with grooves 501 on the corresponding surfaces of the upper clamping head 531 and the lower clamping head 532, and a groove body for clamping the heat shrinkage tube is formed between the upper clamping head 531 and the lower clamping head 532 after the upper clamping head 531 and the lower clamping head 532 are closed; the heat shrinkage pipe clamping head 530 is assembled on a linear track and driven to linearly move by a driving piece; the heat-shrinkable tube clamp 530 is located at the end of the heat-shrinkable tube material rail 520, the groove penetrates through one end of the upper clamp 531 and the lower clamp 532 connected with the heat-shrinkable tube material rail 520, and the heat-shrinkable tube at the end of the heat-shrinkable tube material rail 520 moves forward and is directly pushed into the groove 501.

As shown in fig. 12, the heat shrink tube clamping head 530 in fig. 12 is in an open state, and the heat shrink tube is directly sent into the groove 501 in the transmission process, so that the use is simple and convenient;

after the heat shrinkage tube enters the heat shrinkage tube chuck 530, the upper chuck 531 and the lower chuck 532 are driven to be closed by the heat shrinkage tube chuck driving piece 533, the whole heat shrinkage tube chuck 530 moves forward after being closed, the heat shrinkage tube is pushed into the second end of one end wire, then the heat shrinkage tube chuck 530 is reset after being opened, and the next section of heat shrinkage tube is pushed into the groove 501 to wait for feeding again.

Here, an upper limiting plate and a lower limiting plate may be further disposed in front of the heat shrink tube clamping head 530, a wire passing slot is disposed between the upper limiting plate and the lower limiting plate, and when the lower clamping head manipulator 900 moves horizontally to the station of the tube penetrating device 500, a section of wire is disposed between the upper limiting plate and the lower limiting plate, so as to ensure the position of the section of wire, and the subsequent heat protector can be accurately sleeved into the heat shrink tube.

In one embodiment, the pushing device 600 is located beside the pipe penetrating device 500, the pushing device 600 has a pushing rod, the pushing rod is driven by the driving member to push the heat shrinkage pipe further towards the wire 00, after the heat shrinkage pipe is sleeved in the heat protector, the lower chuck manipulator 900 drives the semi-finished product to move to the pushing device 600, and the pushing rod withdraws to sleeve the heat shrinkage pipe further into the heat protector.

In one embodiment, as shown in fig. 1 and 8, the heating device 700 is provided with at least two heat shrinkage stations 701, wherein at least one heat shrinkage station 701 has an upper surface and a lower surface thereof for simultaneously discharging hot air; the heating device 700 includes: the heating rod 710, the front end of the heating rod 710 is provided with a heating port, the heating port penetrates through the left side surface and the right side surface of the heating rod, so that the wire 00 is linearly fed into the heating port and linearly leaves the heating port in the moving direction; the heating rod 710 is provided with hot air outlets on the upper and lower surfaces of the heating ports, respectively.

The lower chuck manipulator 900 moves linearly to send the semi-finished product into the heating port, and hot air is blown out from the upper air outlet surface and the lower air outlet surface to enable the thermal sleeve to tightly wrap the thermal protector and the second end of the wire rod. The processing is performed through the two heat shrinkage stations 701, so that the processing effect is better.

The heating device 700 further comprises a heater, a fan, etc., the heating rod 710 may be hollow, and hot air is blown out from the hot air outlet through the heating rod 710.

The heater may be an oven.

In one embodiment, as shown in fig. 10, a finished clamp 02 is further included, and the finished clamp 02 includes: the belt drive assembly 021, the rotating shaft 022 and the picking clamp 023, the belt drive assembly 021 drives the picking clamp 023 to swing, swings between a picking position and a discharging position, and places the product line into the discharging position.

In one embodiment, a plurality of upper chuck manipulators 800 and a plurality of lower chuck manipulators 900 can be arranged in the full-automatic temperature controller wire pressing pipe penetrating machine, and the upper chuck manipulators 800 are mainly used for clamping wires for processing when the wires reach the processing station; and the lower chuck robot 900 transfers the wire between the stations.

In this embodiment, except that no upper chuck manipulator 800 is provided at the wire feeding device 200, the cutting device 300 and the finished product gripper 02, one upper chuck manipulator 800 is provided in each of the feeding and riveting device 400, the pipe penetrating device 500, the pipe pushing device 600, the heating device 700 and the peeling device 01;

the upper chuck manipulator 800 can also have the functions of moving up and down and moving left and right besides the function of clamping, so as to meet the requirements during processing;

and lower chuck manipulator 900 can be provided with one or more in full-automatic temperature controller line ball poling machine, considers production efficiency problem, and lower chuck manipulator 900 is provided with a plurality ofly, and a lower chuck manipulator 900 transports between two adjacent stations for production efficiency.

The lower chuck manipulator 900 has the function of up-down movement, left-right movement and front-back movement besides the function of clamping, so as to meet the requirements during processing;

specifically, the upper chuck manipulator 800 includes: the exchange fixing clamp 810 for clamping the wire rod, the lower clamping head manipulator 900 includes: the translational gripper 910 for gripping the wire rod, and the lower gripping manipulator 900 reciprocates between at least two stations to complete the wire feeding operation.

As shown in fig. 1 and 10, since the wires are simultaneously transferred in two lines in the present application, a stopper is provided between the left and right clamp arms of the exchange fixing clamp 810 and the translation clamp 910.

As shown in fig. 10, in the translating gripper 910, a stopper 913 is provided between the left gripper arm 911 and the right gripper arm 912, and the stopper 913 separates two wires, preventing the two wires from time-to-time contact during gripping; during clamping, the left clamping arm 911 and the left side face of the block 913 are matched to clamp a wire, and the right clamping arm 912 and the right side face of the block 913 are matched to clamp a wire.

Likewise, the exchange fixing clip 810 may have the same structure.

The frame 100 may be provided with a sliding rail, a guide rail, etc., so that the lower chuck manipulator 900 may move between two stations for feeding;

the upper chuck manipulator 800 may be driven by an air cylinder or configured with a corresponding sliding rail to cooperate with each other when it can move up and down and left and right.

Similarly, the lower chuck manipulator 900 may be driven by an air cylinder or configured with a corresponding sliding rail to cooperate with each other when it can move up and down and move back and forth.

In one embodiment, the method further comprises: the control system 03, the control system 03 belongs to a man-machine exchange system, and the operation parameters such as oven temperature and the like can be set through the man-machine exchange system.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. Full-automatic temperature controller line ball poling machine, its characterized in that: comprising the following steps:

a frame (100) as a carrier for the apparatus, the surface of which is provided with a large panel (110);

wire feeding device (200), comprising: the wire feeding device comprises a wire feeding bracket (210), a four-wheel wire feeding box (220) and a wire straightening assembly (230), wherein the four-wheel wire feeding box (220) and the wire straightening assembly (230) are assembled on the wire feeding bracket (210), and the wire feeding bracket (210) can linearly reciprocate on a rack (100) so that the four-wheel wire feeding box (220) and the wire straightening assembly (230) can linearly reciprocate; the wire feeding box (220) is provided with symmetrically distributed wire feeding wheels (221), the wire feeding wheels (221) are driven to rotate through wire feeding wheel driving pieces (222), a wire (00) passes through between the two wire feeding wheels (221) and moves by virtue of friction force between the wire feeding wheels (221), and the wire (00) is synchronously transmitted in double wires at the wire feeding device (200);

cutting device (300), be located the wire outlet of send line device (200), include: the cutting device comprises a lower cutter holder (310) and an upper cutter holder (320), wherein two lower blades (311) are fixedly arranged at the lower cutter holder (310), two upper blades (321) are correspondingly arranged at the upper cutter holder (320), the distances between the two upper blades (321) and the lower blades (311) are different, the upper cutter holder (320) is driven by an upper cutter holder driving piece (330) to move up and down, the distances of the lower blades (321) which move down are different, and the cutting or peeling action is carried out on a wire (00) in cooperation with the lower blades (311);

feeding riveting device (400), comprising: a thermal protector vibrating disc (410), a thermal protector material rail (420), and a riveting mechanism (430), the riveting mechanism (430) comprising: a lower riveting piece (431) fixed at the tail end of the material rail (420) of the thermal protector and an upper riveting piece (432) capable of moving up and down, wherein the upper riveting piece (432) is driven by a riveting driving piece (433) to linearly move up and down, and is matched with the lower riveting piece (431) to rivet a wire (00) and the thermal protector;

a tube penetrating device (500), comprising: the heat shrinkage tube vibration plate (510), the heat shrinkage tube material rail (520) and the heat shrinkage tube clamp head (530), wherein the heat shrinkage tube clamp head (530) is positioned at the tail end of the heat shrinkage tube material rail (520), the heat shrinkage tube is sent into the heat shrinkage tube clamp head (530) from the heat shrinkage tube material rail (520), and the heat shrinkage tube clamp head (530) is closed to push the heat shrinkage tube to one end of the wire (00);

a pushing device (600) for pushing the heat shrinkage tube further towards the wire (00);

the heating device (700) is provided with at least two heat shrinkage stations (701), wherein at least one heat shrinkage station (701) is provided with an upper surface and a lower surface which simultaneously emit hot air;

the upper chuck manipulator (800) is configured with at least one of the feeding riveting device (400), the pipe penetrating device (500), the pipe pushing device (600) and the heating device (700) and is used for clamping the wire (00) during processing; and the lower clamping head manipulator (900), wherein the lower clamping head manipulator (900) is used for conveying wires (00) between stations.

2. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the large panel (110) is provided with a first sliding rail (111), the wire feeding bracket (210) is arranged at the first sliding rail (111) and is driven to linearly move by a driving piece, and the moving direction of the wire feeding bracket (210) is far away from or near to the wire feeding device (200);

four wire feeding wheels (221) are arranged and are in rectangular distribution, wire passing blocks (223) are arranged at the center positions of the four wire feeding wheels (221), wire outlet ends of the wire feeding boxes (220) are provided with wire outlet blocks (224), and the wire outlet blocks (224) are provided with wire passing holes.

3. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1 or 2, wherein: the wire straightening assembly (230) includes: a plurality of upper wire pressing wheels (231) and a plurality of lower wire pressing wheels (232), wherein the upper wire pressing wheels (231) and the lower wire pressing wheels (232) are staggered up and down, and a wire slot (00) passes through the upper wire pressing wheels (231) and the lower wire pressing wheels (232) and is straightened; wherein, a plurality of last line ball wheels (231) are installed in a movable support (233) department, and lower line ball wheel (232) are installed in a fixed bolster (234) department, and through the distance of adjusting movable support (233) and fixed bolster (234) and then adjust the distance between last line ball wheel (231) and lower line ball wheel (232).

4. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the cutting device (300) further comprises: the upper tool apron bracket (340), the upper tool apron bracket (340) is fixedly arranged at the large panel (110), and the upper tool apron driving piece (330) is arranged on the upper tool apron bracket (340); the upper tool holder driving member (330) includes: the upper cutter holder motor (331) and the screw rod (332), the upper cutter holder (320) is arranged at the screw rod (332) in a limiting mode, and the screw rod (332) is driven by the upper cutter holder motor (331) to rotate so as to drive the upper cutter holder (320) and the upper cutter blade (321) to move up and down;

the two upper blades (321) extend downwards by different distances;

a gap is formed between the two lower blades (311), and a waste material channel is formed between the two lower blades (311) in the lower cutter seat (310).

5. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: further comprises: peeling device (01), peeling device (01) include: the wire rod peeling device comprises an upper peeling knife (011), a lower peeling knife (012) and a wire rod supporting block (013) which are vertically corresponding, wherein the wire rod supporting block (013) is arranged on a path in which a wire rod (00) is pushed in, and the wire rod supporting block (013) is provided with a hole site for inserting the wire rod (00); at least one of the upper peeling knife (011) and the lower peeling knife (012) is driven to move through a peeling knife driving piece, a wire supporting block (013) can linearly move and support a wire (00) in the peeling process of the wire (00), and the wire supporting block (013) collects insulation skins peeled from the wire (00) through hole sites.

6. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the lower riveting sheet (431) is provided with a tooth slot with an upward opening, the lower riveting sheet (432) is provided with a tooth slot with a downward opening, and the lower riveting sheet and the tooth slot can be oppositely meshed to rivet the wire (00) and the thermal protector;

a riveting support (440) is arranged above the material rail (420) of the thermal protector, a groove body for assembling an upper riveting sheet (432) is arranged at the riveting support (440), and the upper riveting sheet (432) is limited in the groove body and can move up and down.

7. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the heat shrink tubing pinch (530) comprises: the upper clamping head (531) and the lower clamping head (532) are provided with grooves (501) on the corresponding surfaces of the upper clamping head (531) and the lower clamping head (532), and a groove body for clamping the heat shrinkage pipe is formed between the upper clamping head (531) and the lower clamping head (532) after the upper clamping head and the lower clamping head (532) are closed; the heat shrinkage pipe clamp (530) is assembled on a linear track and driven to linearly move by a driving piece;

the heat-shrinkable tube clamping head (530) is positioned at the tail end of the heat-shrinkable tube material rail (520), the groove penetrates through one end of the upper clamping head (531) and one end of the lower clamping head (532) connected with the heat-shrinkable tube material rail (520), and the heat-shrinkable tube at the tail end of the heat-shrinkable tube material rail (520) is moved forward and directly pushed into the groove (501).

The pushing tube device (600) is positioned beside the tube penetrating device (500), and the pushing tube device (600) is provided with a pushing rod which is driven by a driving piece to push the heat shrinkage tube to the wire (00) further.

8. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the heating device (700) comprises: a heating rod (710), wherein a heating port is formed in the front end of the heating rod (710), and the heating port penetrates through the left and right side surfaces of the heating rod, so that the wire (00) is linearly fed into the heating port and linearly leaves the heating port in the moving direction; the heating rod (710) is provided with hot air outlets on the upper surface and the lower surface of the heating port.

9. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the upper chuck manipulator (800) includes: the exchange fixing clamp (810) for clamping the wire rod, the lower clamping head manipulator (900) comprises: and a translation clamp (910) for clamping the wire, wherein the lower clamping head manipulator (900) moves back and forth between at least two stations to finish wire feeding.

10. The full-automatic temperature controller wire pressing pipe penetrating machine according to claim 1, wherein: the utility model also comprises a finished product clamp (02), and the finished product clamp (02) comprises: the belt driving assembly (021), the rotating shaft (022) and the fetching clamp head (023) drive the fetching clamp head (023) to swing, and swing between a fetching position and a discharging position;

further comprises: a control system (03).