Double-beating single-penetrating heat-shrinkable tube baking and heating integrated machine
Technical Field
The utility model relates to a wire rod processing production field technique especially indicates a two heat shrink tube stoving all-in-one of singly wearing of beating.
Background
At present, in the wire processing production process, the crimping of the terminal is often required to be carried out at the end part of the wire, the process is usually completed by a terminal crimping machine, the terminal crimping machine in the prior art can automatically complete the peeling of the wire and the crimping of the terminal, the production efficiency is effectively improved, and the labor cost is saved. However, after the terminal is crimped, a heat shrink tube needs to be sleeved on the joint between the terminal and the wire, and the heat shrink tube needs to be baked, so that the heat shrink tube tightly covers the joint between the terminal and the wire, and the connection between the terminal and the wire is more stable, reliable and beautiful. In the prior art, the sleeving and baking of the heat shrinkable tube are mainly manually completed, the efficiency is very low, and the labor cost is high. Therefore, it is necessary to develop a solution to solve the above problems.
Disclosure of Invention
In view of this, the utility model discloses to the disappearance that prior art exists, its main objective provides a pair and beats singly wearing pyrocondensation pipe stoving heat all-in-one, and it can effectively solve cup jointing and the stoving of current pyrocondensation pipe and need adopt artifical manual completion to lead to the problem that inefficiency, cost of labor are high.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a double-beating single-penetration heat-shrinkable tube drying and heating integrated machine comprises a rack, a controller, a translation wire feeding device, a front beating terminal device, a rear peeling device, a heat-shrinkable tube penetrating device, a rear beating terminal device, a heat-shrinkable tube pulling device and a baking device; the frame is provided with a workbench; the controller is arranged on the frame; the translation wire feeding device is arranged on the workbench and is connected with and controlled by the controller; this beat terminal device before, the device of skinning after, wear the pyrocondensation pipe device, beat terminal device after, draw pyrocondensation pipe device and baking equipment transversely set up in proper order side by side on the workstation and all be located the translation and send the rear of line device, beat terminal device before, the device of skinning after, wear the pyrocondensation pipe device, beat terminal device after, draw the pyrocondensation pipe device and baking equipment and be connected with the controller and be controlled by the controller.
Preferably, the workbench is provided with a supporting shell for supporting the wire, the supporting shell is positioned at the front side of the translational wire feeding device, one end of the supporting shell is recessed to form a material collecting groove, and the material collecting groove is positioned at the front side of the baking device.
Preferably, the controller is including electric cabinet and touch-control screen, and this electric cabinet is located the below of workstation, and aforementioned translation send the line device, preceding beat terminal device, the device of skinning after, wear the pyrocondensation pipe device, beat the terminal device after, draw the pyrocondensation pipe device and baking equipment and all connect the electric cabinet, and this touch-control screen sets up on the workstation and connects the electric cabinet.
Preferably, the translation wire feeding device comprises a bracket, a sliding frame, a driving mechanism and a plurality of clamping mechanisms; the bracket is fixed on the workbench; the sliding frame is arranged on the bracket in a transverse sliding way; the driving mechanism is arranged on the bracket and drives the sliding frame to transversely move back and forth; the plurality of clamping mechanisms are transversely arranged on the sliding frame side by side and transversely move back and forth along with the sliding frame.
Preferably, the driving mechanism comprises a screw rod and a motor; the screw rod can be arranged on the bracket in a reciprocating rotation manner, the sliding frame is in screwed connection with the screw rod, and the motor is fixed on the bracket and drives the screw rod to rotate back and forth.
Preferably, the number of the clamping mechanisms is six, and each clamping mechanism comprises two clamping jaws and an air cylinder for driving the two clamping jaws to open or close.
Preferably, the heat shrink tube penetrating device comprises a support, a heat shrink tube conveying mechanism, a cutting mechanism and a clamping mechanism; the bracket is fixed on the workbench; the heat-transmitting pipe-shrinking mechanism is arranged on the bracket, and the cutting mechanism is arranged on the bracket and positioned in front of the output end of the heat-transmitting pipe-shrinking mechanism; the clamping mechanism can be movably arranged on the bracket in a front-back mode and is positioned in front of the cutting mechanism, and the clamping mechanism is driven by the driving mechanism to move back and forth.
Preferably, the baking device comprises a bracket, an oven, a clamping mechanism, a first driving mechanism and a second driving mechanism; the bracket is arranged on the workbench; the oven can be movably arranged on the bracket back and forth; the clamping mechanism can be arranged on the bracket in a swinging manner back and forth and is positioned in front of the oven; the first driving mechanism and the second driving mechanism are arranged on the support, the first driving mechanism drives the oven to move back and forth, and the second driving mechanism drives the clamping mechanism to swing back and forth.
Preferably, the clamping mechanism comprises two clamping jaws and an air cylinder for driving the two clamping jaws to open and close.
Preferably, the second driving mechanism comprises a first rotating shaft, a first swing rod, a second rotating shaft, a belt and a motor; the first rotating shaft is vertically arranged and can be rotatably arranged on the bracket, and a first belt pulley is fixed on the first rotating shaft; the first swing rod is fixed at the top end of the first rotating shaft, the second swing rod is connected with the first swing rod, the second rotating shaft is vertically arranged and can be rotatably arranged on the second swing rod, and a second belt pulley is fixed on the second rotating shaft; the belt is connected between the first belt pulley and the second belt pulley, and the motor is fixed on the support and drives the first rotating shaft to rotate.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme:
utilize each device through the cooperation, can accomplish front end crimping terminal, rear end in proper order to the wire rod automatically and skin, the rear end wears pyrocondensation pipe, rear end crimping terminal, draws pyrocondensation pipe and toasts the pyrocondensation pipe, replaced the manual mode of accomplishing of the manual work of tradition, effectively improved production efficiency to the cost of labor has been reduced, brought the facility for the production operation.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a perspective view of a preferred embodiment of the present invention;
FIG. 2 is a perspective view of another angle of the preferred embodiment of the present invention;
FIG. 3 is a partially enlarged view of the preferred embodiment of the present invention;
FIG. 4 is a partial enlarged view of another aspect of the preferred embodiment of the present invention;
FIG. 5 is an enlarged view of the translation wire feeding device according to the preferred embodiment of the present invention;
FIG. 6 is an enlarged view of the translation wire feeding device at another angle according to the preferred embodiment of the present invention;
FIG. 7 is an enlarged view of the front terminal crimping device in accordance with the preferred embodiment of the present invention;
FIG. 8 is an enlarged view of the front terminal crimping device in accordance with the preferred embodiment of the present invention from another angle;
FIG. 9 is an enlarged schematic view of the rear peeling apparatus in accordance with the preferred embodiment of the present invention;
FIG. 10 is an enlarged view of the rear peeling apparatus of the preferred embodiment of the present invention from another angle;
FIG. 11 is an enlarged view of a heat shrink tubing penetrating device in accordance with a preferred embodiment of the present invention;
FIG. 12 is an enlarged view of another angle of the heat shrinkable tube passing device according to the preferred embodiment of the present invention;
FIG. 13 is an enlarged view of the rear punch terminal device in accordance with the preferred embodiment of the present invention;
fig. 14 is an enlarged view of the rear terminal crimping device in accordance with the preferred embodiment of the present invention from another angle;
FIG. 15 is an enlarged view of a heat shrinkable tube drawing apparatus according to a preferred embodiment of the present invention;
FIG. 16 is an enlarged view of another angle of the heat shrinkable tube drawing device according to the preferred embodiment of the present invention;
FIG. 17 is an enlarged schematic view of the baking apparatus according to the preferred embodiment of the present invention;
FIG. 18 is an enlarged view of the baking apparatus in another angle in accordance with the preferred embodiment of the present invention.
The attached drawings indicate the following:
10. frame 11, workstation
12. Support shell 121, collecting groove
20. Controller 21 and electric cabinet
22. Touch screen 30 and translation wire feeding device
31. Support 32, carriage
33. Drive mechanism 331 and screw rod
332. Motor 34 and clamping mechanism
341. Clamping jaw 342 and air cylinder
40. Preceding terminal device 50, back device of skinning of beating
60. Heat shrink tube penetrating device 61 and support
62. Heat shrink tube feeding mechanism 63 and cutting mechanism
64. Clamping mechanism 65 and driving mechanism
70. Rear terminal beating device 80 and heat shrink tube pulling device
90. Baking device 91, support
92. Oven 93, fixture
931. Clamping jaw 932 and cylinder
94. First drive mechanism 95 and second drive mechanism
951. First rotating shaft 952 and first swing link
953. Second swing link 954 and second rotating shaft
955. Belt 956, motor
957. First pulley 958, first pulley
101. Wire 102, heat shrink tubing.
Detailed Description
Referring to fig. 1 to 18, a specific structure of a preferred embodiment of the present invention is shown, which includes a frame 10, a controller 20, a translation wire feeding device 30, a front terminal beating device 40, a rear peeling device 50, a heat shrink tube penetrating device 60, a rear terminal beating device 70, a heat shrink tube pulling device 80 and a baking device 90.
The frame 10 has a working platform 11, in this embodiment, a supporting shell 12 for supporting the wire 101 is disposed on the working platform 11, the supporting shell 12 is located at the front side of the translational wire feeding device 30, one end of the supporting shell 12 is recessed to form a collecting trough 121, and the collecting trough 121 is located at the front side of the baking device 90.
The controller 20 is disposed on the frame 10; in this embodiment, the controller 20 includes an electric cabinet 21 and a touch panel 22, the electric cabinet 21 is located below the worktable 11, and the touch panel 22 is disposed on the worktable 11 and connected to the electric cabinet 21.
The translation wire feeding device 30 is arranged on the workbench 11, the translation wire feeding device 30 is connected with the controller 20 and is controlled by the controller 20, and the translation wire feeding device 30 is used for transferring the wire 101; in the present embodiment, the translational thread feeding device 30 is connected to the control box 21, and specifically, as shown in fig. 5 and 6, the translational thread feeding device 30 includes a support 31, a carriage 32, a driving mechanism 33, and a plurality of gripping mechanisms 34; the bracket 31 is fixed on the worktable 11; the carriage 32 is transversely slidably disposed on the bracket 31; the driving mechanism 33 is arranged on the bracket 31, and the driving mechanism 33 drives the sliding frame 32 to transversely move back and forth; the plurality of clamping mechanisms 34 are transversely arranged on the sliding frame 32 side by side and transversely move back and forth along with the sliding frame 32; the driving mechanism 33 comprises a screw 331 and a motor 332; the lead screw 331 is installed on the bracket 31 in a way of rotating back and forth, the sliding frame 32 is connected with the lead screw 331 in a screwing way, and the motor 332 is fixed on the bracket 31 and drives the lead screw 331 to rotate back and forth; the number of the clamping mechanisms 34 is six, and each clamping mechanism 34 comprises two clamping jaws 341 and an air cylinder 342 for driving the two clamping jaws 341 to open or close.
The front terminal beating device 40, the rear peeling device 50, the heat shrinkable tube penetrating device 60, the rear terminal beating device 70, the heat shrinkable tube pulling device 80 and the baking device 90 are sequentially and transversely arranged on the workbench 11 side by side and are all located behind the translation line feeding device 30, and the front terminal beating device 40, the rear peeling device 50, the heat shrinkable tube penetrating device 60, the rear terminal beating device 70, the heat shrinkable tube pulling device 80 and the baking device 90 are connected with the controller 20 and are controlled by the controller 20. In this embodiment, the front terminal crimping device 40, the rear peeling device 50, the heat shrinkable tube penetrating device 60, the rear terminal crimping device 70, the heat shrinkable tube pulling device 80 and the baking device 90 are connected to the electric cabinet 21.
The front binding device 40 is used for crimping the front end of the wire 101, and the specific structure thereof is shown in fig. 7 and 8, the specific structure and the operation principle of the front binding device 40 are prior art, and the specific structure and the operation principle of the front binding device 40 will not be described in detail herein.
The post-peeling device 50 is used for peeling the rear end of the wire 101, and the specific structure thereof is shown in fig. 9 and 1, the specific structure and the operation principle of the post-peeling device 50 are prior art, and the specific structure and the operation principle of the post-peeling device 50 will not be described in detail herein.
The heat shrinkable tube penetrating device 60 is used for penetrating the rear end of the wire 101 into the heat shrinkable tube 102, as shown in fig. 11 and 12, specifically, the heat shrinkable tube penetrating device 60 includes a bracket 61, a heat shrinkable tube sending mechanism 62, a cutting mechanism 63 and a clamping mechanism 64; the bracket 61 is fixed on the workbench 11; the heat-feeding pipe-shrinking mechanism 62 is arranged on the bracket 61, the heat-feeding pipe-shrinking mechanism 62 is a roller type conveying mechanism, and the cutting mechanism 63 is arranged on the bracket 61 and is positioned in front of the output end of the heat-feeding pipe-shrinking mechanism 62; the holding mechanism 64 is movably disposed on the bracket 61 in a front-back direction and located in front of the cutting mechanism 63, and the holding mechanism 64 is driven by the driving mechanism 65 to move back and forth.
The rear terminal crimping device 70 is used for terminal crimping of the rear end of the wire 101, and the specific structure thereof is shown in fig. 13 and 14, the specific structure and the operation principle of the rear terminal crimping device 70 are related to the prior art, and the specific structure and the operation principle of the rear terminal crimping device 70 will not be described in detail herein.
The heat shrinkable tube drawing device 80 is used to draw the heat shrinkable tube 102 of the wire 101 to a proper position to cover the connection between the terminal and the rear end of the wire, as shown in fig. 15 and 16, the specific structure and operation principle of the heat shrinkable tube drawing device 80 are prior art, and the specific structure and operation principle of the heat shrinkable tube drawing device 80 will not be described in detail herein.
The baking device 90 is used for baking the heat shrinkable tube 102 to shrink and fix the heat shrinkable tube 102, as shown in fig. 17 and 18, the baking device 90 includes a bracket 91, an oven 92, a holding mechanism 93, a first driving mechanism 94 and a second driving mechanism 95; the bracket 91 is arranged on the worktable 11; the oven 92 is movably arranged on the bracket 91 back and forth; the clamping mechanism 93 is arranged on the bracket 91 in a swinging manner and is positioned in front of the oven 92; the first driving mechanism 94 and the second driving mechanism 95 are both disposed on the bracket 91, the first driving mechanism 94 drives the oven 92 to move back and forth, and the second driving mechanism 95 drives the clamping mechanism 93 to swing back and forth. The clamping mechanism 93 includes two clamping jaws 931 and a cylinder 932 for driving the two clamping jaws 931 to open and close. The second driving mechanism 95 comprises a first rotating shaft 951, a first swing link 952, a second swing link 953, a second rotating shaft 954, a belt 955 and a motor 956; the first rotating shaft 951 is vertically arranged and rotatably mounted on the support 91, and a first belt pulley 957 is fixed on the first rotating shaft 951; the first swing link 952 is fixed at the top end of a first rotating shaft 951, the second swing link 953 is connected with the first swing link 952, the second rotating shaft 954 is vertically arranged and rotatably mounted on the second swing link 953, and a second belt pulley 958 is fixed on the second rotating shaft 954; the belt 955 is connected between the first pulley 957 and the second pulley 958, and the motor 956 is fixed to the support 951 and rotates the first shaft 951.
Detailed description the working principle of the present embodiment is as follows:
firstly, clamping and fixing a wire 101 on the rightmost clamping mechanism 34, placing the front end of the wire 101 on the front terminal crimping device 40, placing the rear end of the wire 101 on the rear terminal peeling device 50, after starting the equipment, pressing the terminal on the front end of the wire 101 by the front terminal crimping device 40 and simultaneously peeling the rear end of the wire 101 by the rear terminal peeling device 50 after starting the equipment; then, the translational wire feeding device 30 works, the wire 101 is clamped by the second clamping mechanism 34 and drives the wire 101 to move leftwards, so that the wire 101 moves to the heat shrink tube penetrating device 60, the heat shrink tube feeding mechanism 62 outputs the heat shrink tube 102 with a certain length, the heat shrink tube 102 is cut by the cutting mechanism 63, the cut heat shrink tube 102 is clamped by the clamping mechanism 64, and meanwhile, the rear end of the wire 101 penetrates into the cut heat shrink tube 102; then, the translational wire feeding device 30 works, the wire 101 is clamped by the third clamping mechanism 34 and drives the wire 101 to move leftwards, so that the wire 101 moves to the rear terminal crimping device 70, and the rear terminal crimping device 70 crimps the other terminal at the rear end of the wire 101; then, the translational wire feeding device 30 works, the wire 101 is clamped by the fourth clamping mechanism 34 and drives the wire 101 to move leftwards, so that the wire 101 moves to the heat shrink tube pulling device 80, and the heat shrink tube pulling device 80 pulls the heat shrink tube 102 to a connecting position between the terminal and the rear end of the wire 101; then, the translational wire feeding device 30 works, the wire 101 is clamped by the fifth clamping mechanism 34 and drives the wire 101 to move leftwards, so that the wire 101 moves to the baking device 90, the baking device 90 bakes the heat shrinkable tube 102, and the heat shrinkable tube 102 is heated to shrink to wrap the connection position between the terminal and the rear end of the wire 101; then, the translation wire feeding device 30 operates, and the wire 101 is gripped by the sixth gripping mechanism 34 and the wire 101 is moved leftward, so that the wire 101 moves into the catch groove 121.
The utility model discloses a design key is: utilize each device through the cooperation, can accomplish front end crimping terminal, rear end in proper order to the wire rod automatically and skin, the rear end wears pyrocondensation pipe, rear end crimping terminal, draws pyrocondensation pipe and toasts the pyrocondensation pipe, replaced the manual mode of accomplishing of the manual work of tradition, effectively improved production efficiency to the cost of labor has been reduced, brought the facility for the production operation.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.