CN117021294A - Building block and manufacturing process thereof - Google Patents

Building block and manufacturing process thereof Download PDF

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Publication number
CN117021294A
CN117021294A CN202311088330.6A CN202311088330A CN117021294A CN 117021294 A CN117021294 A CN 117021294A CN 202311088330 A CN202311088330 A CN 202311088330A CN 117021294 A CN117021294 A CN 117021294A
Authority
CN
China
Prior art keywords
fixedly connected
building block
forming die
transmission case
collecting box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311088330.6A
Other languages
Chinese (zh)
Inventor
崔树江
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dadi New Materials Technology Tianjin Co ltd
Original Assignee
Dadi New Materials Technology Tianjin Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dadi New Materials Technology Tianjin Co ltd filed Critical Dadi New Materials Technology Tianjin Co ltd
Priority to CN202311088330.6A priority Critical patent/CN117021294A/en
Publication of CN117021294A publication Critical patent/CN117021294A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0058—Moulds, cores or mandrels with provisions concerning the elimination of superfluous material; Moulds with burr-removing means provided therein or carried thereby
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention relates to the technical field of building blocks and discloses a building block and a manufacturing process, wherein the building block comprises a forming die body, the forming die body comprises a machine table, a concave die is fixedly connected to the top of the machine table, an ejection mechanism is fixedly connected to the bottom of the machine table, the ejection mechanism comprises a transmission case, and a servo motor is arranged on the front side of the transmission case. This building block and manufacturing process drive the pivot through servo motor and rotate, drive the cam through the rotation of pivot and rotate, make the push plate remove through the rotation of cam, drive the connecting seat through the removal of push plate and remove, it is removed to drive the ejector plate through the removal of connecting seat, it is ejecting to it through the removal of ejector plate, then solved building block manufacture grinding apparatus when the preparation, the building block that makes is inconvenient for ejecting from the mould, make building block and mould closely laminate like this, unnecessary surplus material is overflowed easily after receiving the pressure simultaneously, the problem of extravagant phenomenon appears easily like this.

Description

Building block and manufacturing process thereof
Technical Field
The invention relates to the technical field of building blocks, in particular to a building block and a manufacturing process thereof.
Background
The building block is a block-shaped building product which is bigger than the clay brick. The raw materials are wide in sources and varieties, can be obtained locally, are low in price, are divided into three types of large, medium and small according to the size, and are divided into building blocks such as concrete, cement mortar, aerated concrete, fly ash silicate, coal gangue, artificial haydite, slag waste and the like according to the materials.
In the process of manufacturing the building block, the building block is manufactured by using a manufacturing die, and the manufactured building block is inconvenient to eject from the die when the building block manufacturing grinding tool is manufactured, so that the building block is easily and tightly attached to the die, and meanwhile, redundant residual materials are easily overflowed after being subjected to pressure, so that the waste phenomenon is easily caused, and the manufacturing efficiency of the building block is greatly reduced.
In order to solve the above problems, we propose a building block and a manufacturing process thereof.
Disclosure of Invention
The present invention is directed to a construction block and a manufacturing process thereof to solve the problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the building block comprises construction waste, cement, cinder, perlite powder and yellow sand.
The manufacturing process of the building block further comprises the following steps:
s1, crushing construction waste, wherein the crushed construction waste is required to be subjected to vibration screening;
s2, mixing the crushed construction waste with cement, coal cinder, perlite powder and yellow sand, and adding water to stir until the construction waste is fully mixed;
s3, pouring the mixed ingredients into a forming die.
The utility model provides a building block's forming die, includes the forming die body, the forming die body includes the board, the top fixedly connected with concave mould of board, the bottom fixedly connected with ejection mechanism of board, ejection mechanism includes the transmission case, servo motor is installed to the front side of transmission case, servo motor's output fixedly connected with pivot, the fixed surface of pivot has the cam, the top swing joint of cam has the flitch, the top fixedly connected with connecting seat of flitch, the top of connecting seat runs through to the inside of concave mould and fixedly connected with ejector plate.
As still further aspects of the invention: the front side of servo motor fixedly connected with fixed bolster, the back side of fixed bolster passes through locking bolt and the front side fixed connection of transmission case.
As still further aspects of the invention: the four corners of the inner cavity of the pushing plate are movably connected with guide posts, the bottoms of the guide posts are fixedly connected with the inside of the transmission case, and the surface of the ejection plate is movably connected with the inside of the female die.
As still further aspects of the invention: the surface mounting of concave mould has collection mechanism, collection mechanism includes collecting box and positioning seat, the front side and the back side of collecting box top all fixedly connected with connecting seat, the equal fixedly connected with first drainage piece in both sides at collecting box top, the collecting vat has been seted up to the inner chamber of collecting box.
As still further aspects of the invention: the locating seat is fixed on the surface of the collecting box, the inner cavity of the locating seat is provided with locating grooves, locating rods are fixedly connected to four corners of the bottom of the collecting box, and the surface of each locating rod is connected with the inner portion of each locating groove in a clamping mode.
As still further aspects of the invention: the forming mechanism is installed at the top of board, forming mechanism includes the mount, the mount is fixed in the surface of board, the top fixedly connected with pneumatic cylinder of mount, the output fixedly connected with link of pneumatic cylinder, the bottom fixedly connected with pressure head of link.
As still further aspects of the invention: the sliding plate is fixedly connected to two sides of the connecting frame, the sliding sleeve is fixedly connected to the inner cavity of the sliding plate, the sliding column is movably connected to the inner cavity of the sliding sleeve, and the top of the sliding column is fixedly connected with the bottom of the fixing frame.
As still further aspects of the invention: both sides of board bottom all fixedly connected with supporting leg, the supporting leg is located the outside of transmission case, concave mould is the opening form setting.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the rotating shaft is driven to rotate by the servo motor, the cam is driven to rotate by the rotation of the rotating shaft, the pushing plate is driven to move by the rotation of the cam, the connecting seat is driven to move by the movement of the pushing plate, the ejector plate is driven to move by the movement of the connecting seat, and the ejector plate is ejected by the movement of the ejector plate, so that the problem that when the building block manufacturing grinding tool is manufactured, the manufactured building block is inconvenient to eject from the die, the building block is easily attached to the die tightly, and meanwhile, excessive residual materials are easily overflowed after being subjected to pressure, so that the waste phenomenon is easily caused is solved.
2. According to the invention, the sliding sleeve is arranged, so that the sliding plate can smoothly slide on the surface of the sliding column, the sliding column is further arranged, the moving position of the sliding plate is guided, and the positioning rod can smoothly penetrate into the positioning seat through the arrangement of the positioning groove, so that the position of the collecting box can be mounted and supported, the position of the servo motor is supported through the arrangement of the fixing support, and the stability of the servo motor during working is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a cross-sectional view of a machine structure according to the present invention;
FIG. 3 is an enlarged schematic view of a portion of FIG. 2 according to the present invention;
FIG. 4 is a schematic diagram showing the connection of the fixing frame structure in the present invention;
FIG. 5 is a schematic view showing the connection of the structure of the collecting box in the present invention;
fig. 6 is an enlarged partial schematic view of fig. 5B in accordance with the present invention.
In the figure: 1. a molding die body; 101. a machine table; 102. support legs; 103. a concave die; 2. an ejection mechanism; 201. a transmission case; 202. a fixed bracket; 203. a servo motor; 204. a pushing plate; 205. a guide post; 206. an ejector plate; 207. a connecting seat; 208. a rotating shaft; 209. a cam; 3. a forming mechanism; 301. a fixing frame; 302. a hydraulic cylinder; 303. a spool; 304. a slide plate; 305. a sliding sleeve; 306. a connecting frame; 307. a pressure head; 4. a collection mechanism; 401. a collection box; 402. a positioning seat; 403. a positioning groove; 404. a positioning rod; 405. a collection tank; 406. a first drainage block; 407. and a second drainage block.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the new embodiments of the present invention, and it is apparent that the embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which are within the scope of the invention as defined by the claims, are within the scope of the invention as defined by the claims.
Example 1
Referring to fig. 1, 2 and 3, a construction block and a manufacturing process thereof, the construction block comprises construction waste, cement, cinder, perlite powder and yellow sand.
The manufacturing process of the building block further comprises the following steps:
s1, crushing construction waste, wherein the crushed construction waste is required to be subjected to vibration screening;
s2, mixing the crushed construction waste with cement, coal cinder, perlite powder and yellow sand, and adding water to stir until the construction waste is fully mixed;
s3, pouring the mixed ingredients into a forming die.
The utility model provides a building block's forming die, including forming die body 1, forming die body 1 includes board 101, the top fixedly connected with die utensil 103 of board 101, the bottom fixedly connected with ejection mechanism 2 of board 101, ejection mechanism 2 includes transmission case 201, servo motor 203 is installed to the front side of transmission case 201, servo motor 203's output fixedly connected with pivot 208, pivot 208's fixed surface has cam 209, cam 209's top swing joint has push plate 204, push plate 204's top fixedly connected with connecting seat 207, the top of connecting seat 207 runs through to die utensil 103's inside and fixedly connected with liftout plate 206.
Specifically, the front side of the servo motor 203 is fixedly connected with a fixing bracket 202, and the back side of the fixing bracket 202 is fixedly connected with the front side of the transmission case 201 through a locking bolt.
Through above-mentioned technical scheme, through the setting of fixed bolster 202, support servo motor 203's position, improved servo motor 203 during operation's stability in succession.
Specifically, four corners of the inner cavity of the pushing plate 204 are movably connected with guide posts 205, the bottoms of the guide posts 205 are fixedly connected with the inside of the transmission case 201, and the surface of the ejector plate 206 is movably connected with the inside of the female die 103.
Through above-mentioned technical scheme, through the setting of guide post 205, to the direction of push plate 204 mobile position, improved the stability when push plate 204 removes in succession.
Specifically, the two sides of the bottom of the machine 101 are fixedly connected with support legs 102, the support legs 102 are located outside the transmission case 201, and the female die 103 is arranged in an opening shape.
Through the above technical scheme, through the setting of supporting leg 102, support board 101, can produce the phenomenon of rocking when preventing board 101 work.
The specific implementation mode of the invention is as follows: firstly, the rotating shaft 208 is driven to rotate by the servo motor 203, the cam 209 is driven to rotate by the rotation of the rotating shaft 208, the push plate 204 is moved by the rotation of the cam 209, the push plate 204 slides on the surface of the guide post 205, the connecting seat 207 is driven to move by the movement of the push plate 204, the ejector plate 206 is driven to move by the movement of the connecting seat 207, and the ejector plate 206 is ejected by the movement of the ejector plate 206.
Example two
Referring to fig. 1, 4, 5 and 6, a collecting mechanism 4 is installed on the surface of a female mold 103, the collecting mechanism 4 comprises a collecting box 401 and a positioning seat 402, the front side and the back side of the top of the collecting box 401 are fixedly connected with a connecting seat 207, the two sides of the top of the collecting box 401 are fixedly connected with a first drainage block 406, and a collecting groove 405 is formed in the inner cavity of the collecting box 401.
Specifically, the positioning seat 402 is fixed on the surface of the collecting box 401, the inner cavity of the positioning seat 402 is provided with a positioning groove 403, four corners of the bottom of the collecting box 401 are fixedly connected with positioning rods 404, and the surface of the positioning rods 404 is in clamping connection with the inside of the positioning groove 403.
Through the above technical scheme, the positioning rod 404 can smoothly penetrate into the positioning seat 402 through the positioning groove 403, so that the position of the collecting box 401 can be mounted and supported.
Specifically, the forming mechanism 3 is installed at the top of the machine 101, the forming mechanism 3 includes a fixing frame 301, the fixing frame 301 is fixed on the surface of the machine 101, a hydraulic cylinder 302 is fixedly connected to the top of the fixing frame 301, a connecting frame 306 is fixedly connected to the output end of the hydraulic cylinder 302, and a pressure head 307 is fixedly connected to the bottom of the connecting frame 306.
Through the above technical scheme, through the arrangement of the connecting frame 306, the stability between the output end of the hydraulic cylinder 302 and the pressure head 307 is improved, and the phenomenon that the hydraulic cylinder 302 breaks when pushing the pressure head 307 is prevented.
Specifically, both sides of the connecting frame 306 are fixedly connected with a sliding plate 304, an inner cavity of the sliding plate 304 is fixedly connected with a sliding sleeve 305, an inner cavity of the sliding sleeve 305 is movably connected with a sliding column 303, and the top of the sliding column 303 is fixedly connected with the bottom of the fixing frame 301.
Through the above technical scheme, through the arrangement of the sliding sleeve 305, the sliding plate 304 can smoothly slide on the surface of the sliding column 303, and the sliding column 303 is further arranged to guide the moving position of the sliding plate 304.
The specific implementation mode of the invention is as follows: the connecting frame 306 is pushed to move downwards through the hydraulic cylinder 302, the sliding plate 304 is driven to move through the movement of the connecting frame 306, the sliding plate 304 drives the sliding sleeve 305 to slide on the surface of the sliding column 303, the pressing head 307 is driven to move through the movement of the connecting frame 306 until the pressing head 307 stretches into the concave die 103, and overflowed materials can be guided to the inside of the collecting groove 405 through the first guide block 406 and the second guide block 407 for collection.
Example III
Referring to fig. 1-6, a building block and a manufacturing process thereof:
the specific implementation mode of the invention is as follows: firstly, the rotating shaft 208 is driven to rotate through the servo motor 203, the cam 209 is driven to rotate through the rotation of the rotating shaft 208, the push plate 204 is moved through the rotation of the cam 209, the push plate 204 slides on the surface of the guide post 205, the connecting seat 207 is driven to move through the movement of the push plate 204, the ejector plate 206 is driven to move through the movement of the connecting seat 207, the ejector plate 206 is ejected through the movement of the ejector plate 206, the connecting frame 306 is pushed to move downwards through the hydraulic cylinder 302, the sliding plate 304 is driven to move through the movement of the connecting frame 306, the sliding sleeve 305 is driven to slide on the surface of the sliding post 303, the pressing head 307 is driven to move through the movement of the connecting frame 306 until the pressing head 307 stretches into the concave die 103, and overflowed materials can be guided to the inside of the collecting groove 405 through the first guide block 406 and the second guide block 407 for collection.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed equally within the scope of the present invention.

Claims (10)

1. A block of construction, characterized in that: the building block comprises construction waste, cement, cinder, perlite powder and yellow sand.
2. A process for manufacturing a building block, characterized by: the manufacturing process also comprises the following steps:
s1, crushing construction waste, wherein the crushed construction waste is required to be subjected to vibration screening;
s2, mixing the crushed construction waste with cement, coal cinder, perlite powder and yellow sand, and adding water to stir until the construction waste is fully mixed;
s3, pouring the mixed ingredients into a forming die.
3. The forming die for the building block with the manufacturing process comprises a forming die body (1), and is characterized in that: the forming die body (1) comprises a machine table (101), a female die (103) is fixedly connected to the top of the machine table (101), an ejection mechanism (2) is fixedly connected to the bottom of the machine table (101), the ejection mechanism (2) comprises a transmission case (201), a servo motor (203) is mounted on the front side of the transmission case (201), a rotating shaft (208) is fixedly connected to the output end of the servo motor (203), a cam (209) is fixedly connected to the surface of the rotating shaft (208), a pushing plate (204) is movably connected to the top of the cam (209), a connecting seat (207) is fixedly connected to the top of the pushing plate (204), and the top of the connecting seat (207) penetrates into the female die (103) and is fixedly connected with an ejection plate (206).
4. A building block forming die according to claim 3, wherein: the front side of the servo motor (203) is fixedly connected with a fixed support (202), and the back side of the fixed support (202) is fixedly connected with the front side of the transmission case (201) through a locking bolt.
5. A building block forming die according to claim 3, wherein: four corners of the inner cavity of the pushing plate (204) are movably connected with guide posts (205), the bottoms of the guide posts (205) are fixedly connected with the inside of the transmission case (201), and the surface of the ejector plate (206) is movably connected with the inside of the female die (103).
6. A building block forming die according to claim 3, wherein: the surface mounting of die utensil (103) has collection mechanism (4), collection mechanism (4) are including collecting box (401) and positioning seat (402), front side and the equal fixedly connected with connecting seat (207) of dorsal part at collecting box (401) top, the equal fixedly connected with first drainage piece (406) in both sides at collecting box (401) top, collecting tank (405) have been seted up to the inner chamber of collecting box (401).
7. The building block molding die according to claim 6, wherein: the locating seat (402) is fixed on the surface of the collecting box (401), a locating groove (403) is formed in the inner cavity of the locating seat (402), locating rods (404) are fixedly connected to four corners of the bottom of the collecting box (401), and the surface of each locating rod (404) is connected with the inner portion of each locating groove (403) in a clamping mode.
8. A building block forming die according to claim 3, wherein: the forming mechanism (3) is installed at the top of board (101), forming mechanism (3) include mount (301), mount (301) are fixed in the surface of board (101), the top fixedly connected with pneumatic cylinder (302) of mount (301), the output fixedly connected with link (306) of pneumatic cylinder (302), the bottom fixedly connected with pressure head (307) of link (306).
9. A building block forming die according to claim 8, wherein: both sides of link (306) are all fixedly connected with slide (304), the inner chamber fixedly connected with sliding sleeve (305) of slide (304), the inner chamber swing joint of sliding sleeve (305) has traveller (303), the top of traveller (303) and the bottom fixed connection of mount (301).
10. A building block forming die according to claim 3, wherein: both sides of board (101) bottom are all fixedly connected with supporting leg (102), supporting leg (102) are located the outside of transmission case (201), die utensil (103) are the opening form setting.
CN202311088330.6A 2023-08-28 2023-08-28 Building block and manufacturing process thereof Pending CN117021294A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311088330.6A CN117021294A (en) 2023-08-28 2023-08-28 Building block and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311088330.6A CN117021294A (en) 2023-08-28 2023-08-28 Building block and manufacturing process thereof

Publications (1)

Publication Number Publication Date
CN117021294A true CN117021294A (en) 2023-11-10

Family

ID=88602231

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311088330.6A Pending CN117021294A (en) 2023-08-28 2023-08-28 Building block and manufacturing process thereof

Country Status (1)

Country Link
CN (1) CN117021294A (en)

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