CN117012466A - Enamelled wire production coating device and process - Google Patents
Enamelled wire production coating device and process Download PDFInfo
- Publication number
- CN117012466A CN117012466A CN202310976649.6A CN202310976649A CN117012466A CN 117012466 A CN117012466 A CN 117012466A CN 202310976649 A CN202310976649 A CN 202310976649A CN 117012466 A CN117012466 A CN 117012466A
- Authority
- CN
- China
- Prior art keywords
- coating
- box
- fixedly connected
- rotate
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 130
- 239000011248 coating agent Substances 0.000 title claims abstract description 126
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 238000000034 method Methods 0.000 title abstract description 8
- 239000007921 spray Substances 0.000 claims abstract description 37
- 239000000428 dust Substances 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims description 81
- 239000003973 paint Substances 0.000 claims description 57
- 238000007790 scraping Methods 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 21
- 238000007789 sealing Methods 0.000 claims description 20
- 210000003298 dental enamel Anatomy 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000007664 blowing Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/68—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements
- B01D46/681—Regeneration of the filtering material or filter elements inside the filter by means acting on the cake side involving movement with regard to the filter elements by scrapers, brushes or the like
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The utility model belongs to the technical field of coating equipment, in particular to a coating device for producing enamelled wires, which aims at the problems that the opposite spray head can spray coating on an arc-shaped plate when the existing spray coating is performed, if the coating is not cleaned, the coating on the arc-shaped plate can drop on a wire body, dust in air is easily blown to the wire body in the blowing process, and the coating effect is affected.
Description
Technical Field
The utility model relates to the technical field of coating equipment, in particular to a device and a process for producing and coating enameled wires.
Background
The enameled wire is a main variety of winding wire, and is formed by two parts of a conductor and an insulating layer, wherein a bare wire is annealed and softened and then painted and baked for multiple times, and the quality characteristics of various enameled wires are different, but the enameled wire has four performances of mechanical property, chemical property, electrical property and thermal property.
The utility model with the publication number of CN218631500U discloses an improved coating device for producing enameled wires. The improved coating equipment for producing the enameled wire comprises the following components: the improved coating equipment for the enameled wire production has the advantages of multidirectional spraying and coating and convenient coating and spraying.
The device also has the following disadvantages during use: when the wire coating device is used, the wire body is sprayed through the spray heads, as the spray heads are fixed on the arc-shaped plate, the opposite spray heads can spray the coating on the arc-shaped plate when spraying, if the coating on the arc-shaped plate is not cleaned, the coating can drop on the wire body, the wire body is dried through the fan, dust in the air is easily blown to the wire body in the blowing process, the coating effect is affected, and aiming at the problems, the utility model provides the wire coating device and the wire coating process for the enameled wire production.
Disclosure of Invention
The utility model provides a device and a process for producing and coating enameled wires, which solve the defects that in the prior art, a spray head opposite to the spray head can spray coating on an arc-shaped plate, if the spray head is not cleaned, the coating on the arc-shaped plate can drop on a wire body, and the spray head is dried by a fan, so that dust in air is easily blown to the wire body in the blowing process, and the coating effect is affected.
The utility model provides the following technical scheme:
an enamel wire production coating apparatus comprising:
the coating box is fixedly connected with the top of the paint storage box and is used for coating the wire bodies, the top of the paint storage box is fixedly connected with a drying box used for drying the coated wire bodies, rectangular holes are formed in two sides of the coating box and the drying box, branching plates used for separating the wire bodies are fixedly connected in two rectangular holes which are far away from each other, and the top of the coating box and the top of the drying box are rotationally connected with the same top cover;
the two connecting plates are respectively and fixedly connected to the inner walls of the coating box and the drying box, one side of each connecting plate is provided with a hollow ring corresponding to the branching plate, the outer wall of the coating box is fixedly connected with a paint pump, the oil inlet end of the paint pump extends into the paint storage box through a pipeline, the oil outlet end of the paint pump is connected with a plurality of hollow rings in the coating box through a pipeline, and the inner wall of each hollow ring is fixedly connected with a plurality of spray heads in a penetrating way;
the air blower is arranged on one side of the drying box, two sealing plates are fixedly connected in the drying box, an air outlet of the air blower extends between the two sealing plates, the sealing plates above are connected with a plurality of hollow rings in the drying box through connecting pipes, a filter screen for filtering dust is arranged at an air inlet of the air blower, a heating wire is arranged at the top of the sealing plate below, an exhaust fan penetrates through one side of the drying box, and the exhaust fan is positioned on one side of the connecting plate;
the transmission mechanism is arranged on the top cover and used for driving the hollow rings in the coating box and the drying box to rotate, so that the coating and the drying are uniform, and meanwhile, the filter screen is cleaned.
In a possible design, drive mechanism includes fixed connection at the motor at top cap top, the top of top cap runs through the slip and is equipped with the carriage, the output fixed cover of motor is equipped with the eccentric disc that offsets with the carriage, the outer wall fixed cover of carriage is equipped with two sets of spacing rings, is located the below the spacing ring is inconsistent with the bottom of top cap, the outer wall cover of carriage is equipped with two second springs, the both ends of second spring are close to one side fixed connection each other with top spacing ring and top cap respectively, the carriage is connected with the hollow ring transmission in coating case and the stoving case, the spacing groove corresponding with the carriage has been seted up to the outer wall of eccentric disc.
In one possible design, one side of the connecting plate is fixedly connected with a fixed ring corresponding to the hollow ring, the hollow ring is rotationally sleeved on the fixed ring, one side of the fixed ring and one side of the connecting plate are fixedly connected with the same fixed pipe in a penetrating manner, a plurality of fixed pipes in the coating box are communicated with a pipeline on the paint pump, a plurality of fixed pipes in the drying box are communicated with the connecting pipe, a gear is fixedly sleeved on the outer wall of the hollow ring, racks meshed with the gears are slidingly arranged on one side of the connecting plate, sliding blocks which are in contact with the racks are slidingly arranged on one sides of the coating box and the drying box, and the bottoms of the sliding frames are in contact with the sliding blocks.
In one possible design, two dead levers are fixedly connected to one side of the connecting plate, two outer wall sliding sleeves of the dead levers are provided with the same connecting strip, the outer wall sleeves of the dead levers are provided with first springs, two ends of each first spring are fixedly connected with the outer wall of the dead lever and one side of the connecting strip respectively, and the connecting strip is fixedly connected to one side of the rack.
In one possible design, a wedge-shaped groove corresponding to the rack is formed on one side of the sliding block, and a smooth part corresponding to the rack is formed on one side of the wedge-shaped groove.
In one possible design, a plurality of first scrapers are fixedly connected to one side of the connecting plate in the coating box, and trapezoid holes corresponding to the spray heads are formed in one side of the first scrapers.
In a possible design, one side fixedly connected with fixed plate of stoving case, the top of fixed plate runs through the slip and is equipped with two slide bars, two the top fixedly connected with of slide bar is the same is used for the second scraper blade to the filter screen clearance, two the bottom fixedly connected with of slide bar is with the limiting plate that the fixed plate is inconsistent, the outer wall cover of slide bar is equipped with the third spring, the both ends of third spring respectively with second scraper blade and fixed plate be close to one side fixed connection each other, one side fixedly connected with L shape connecting rod of carriage, L shape connecting rod and top cap run through sliding connection, the bottom of L shape connecting rod is inconsistent with the second scraper blade.
The enamelled wire production and coating process comprises the following steps:
s1, firstly, opening a top cover to enable a wire body to sequentially pass through branching plates on a coating box and a drying box, closing the top cover, enabling the bottom of a sliding frame to be in contact with a sliding block, enabling the bottom of an L-shaped connecting rod to be in contact with a second scraping plate, starting a paint pump, enabling the paint pump to convey paint in a paint storage box into a hollow ring through a pipeline, then coating the paint storage box on the wire body through a spray head in the coating box, and then enabling a take-up reel to drive the wire body to move so as to enable the wire body to move to coat;
s2, when the coated wire body moves into the drying box, starting a heating wire, wherein the heating wire can heat air between the two sealing plates, starting a blower, the blower can blow external air between the two sealing plates, and then spraying the air to the wire body from a spray head in the coating box through a connecting pipe to dry the wire body, and simultaneously starting an exhaust fan, so that the air in the drying box flows rapidly, and heat dissipation and drying are accelerated;
s3, then, starting a motor, wherein the motor can drive an eccentric disc to rotate, the eccentric disc can drive a sliding frame to move downwards through a limiting groove, the sliding frame can drive a coating box and a sliding block in a drying box to move downwards, the sliding block can drive a rack to move through a wedge-shaped groove, the rack can drive a gear to rotate, the gear can drive a hollow ring to rotate, so that a spray head in the coating box is driven to rotate and spray a wire body at the same time, the wire body is more uniform, the inner wall of the hollow ring can be cleaned through a first scraping plate, excessive coating is prevented from dripping on the wire body, meanwhile, the spray head in the drying box is driven to rotate and dry the wire body, when the eccentric disc is far away from the sliding frame, the sliding frame is reset under the action force of a second spring, the rack is reset under the action of a fixing rod, the rack is reset can drive the sliding block to reset, and the hollow ring is driven to rotate reversely, and the wire body is sprayed in a reciprocating rotation mode;
and S4, finally, when the sliding frame moves downwards, the L-shaped connecting rod can be driven to move downwards, the L-shaped connecting rod moves downwards to drive the second scraping plate to move downwards to compress the third spring, and the second scraping plate moves downwards to clean dust filtered on the filter screen, so that the filter screen is kept clean, the drying efficiency is improved, and when the sliding frame drives the L-shaped connecting rod to move upwards, the second scraping plate moves upwards in a reset mode under the action force of the third spring, and the filter screen is cleaned by sequentially moving back and forth.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the utility model as claimed.
According to the utility model, a paint pump is started, paint in a paint storage box can be conveyed into a hollow ring through a pipeline by the paint pump, then the paint is coated on a wire body through a spray head in a coating box, and then a take-up reel is started to drive the wire body to move so as to move and coat the wire body;
according to the utility model, the blower can blow external wind into the space between the two sealing plates, then the external wind is sprayed to the wire body from the spray head in the coating box through the connecting pipe, the wire body is dried, and meanwhile, the exhaust fan is started, so that air in the drying box flows rapidly, and heat dissipation and drying are accelerated;
according to the utility model, the motor can drive the eccentric disc to rotate, the eccentric disc can drive the sliding frame to move downwards through the limiting groove, the sliding frame can drive the sliding blocks in the coating box and the drying box to move downwards, the sliding blocks can drive the racks to move through the wedge-shaped grooves, the racks can drive the gears to rotate, the gears can drive the hollow ring to rotate, so that the spray heads in the coating box are driven to rotate and spray the wire body at the same time, the inner wall of the hollow ring can be cleaned through the first scraping plate, the excessive coating is prevented from dripping on the wire body, meanwhile, the spray heads in the drying box are driven to rotate and dry the wire body, when the eccentric disc is far away from the sliding frame, the sliding frame is reset under the action force of the second spring, the racks are reset under the action of the fixing rod, the racks are reset to drive the sliding blocks to reset, and the hollow ring to rotate reversely, and the wire body is sprayed in a reciprocating rotation mode sequentially;
according to the utility model, when the sliding frame moves downwards, the L-shaped connecting rod can be driven to move downwards to compress the third spring, the second scraping plate moves downwards and can clean dust filtered on the filter screen, so that the filter screen is kept clean, the drying efficiency is improved, and when the sliding frame drives the L-shaped connecting rod to move upwards, the second scraping plate moves upwards in a reset mode under the action of the third spring, and the filter screen is cleaned by sequentially reciprocating movement;
according to the utility model, the connecting plate can be driven to reciprocate by the starting motor to drive the hollow ring to reciprocate, so that the hollow ring is uniformly coated and dried, meanwhile, the coating on the hollow ring can be cleaned by the first scraping plate, the second scraping plate can be driven to reciprocate upwards to clean the filter screen, impurities can be prevented from entering the drying box, the blowing efficiency of the blower can be improved, and the use is convenient.
Drawings
Fig. 1 is a schematic three-dimensional structure of a coating apparatus for enamel wire production according to an embodiment of the present utility model;
fig. 2 is a schematic three-dimensional structure view of another view angle of an enamel wire manufacturing and coating apparatus according to an embodiment of the present utility model;
fig. 3 is a schematic diagram of a coating box of a coating device for producing enamelled wires according to an embodiment of the present utility model;
fig. 4 is a schematic diagram of a gear structure of a coating device for producing enamelled wires according to an embodiment of the present utility model;
fig. 5 is a schematic cross-sectional view of a hollow ring of a coating apparatus for enamel wire production according to an embodiment of the present utility model;
fig. 6 is a schematic diagram of a sliding block structure of a coating device for producing enameled wires according to an embodiment of the utility model;
fig. 7 is a schematic diagram of a drying box of an enamel wire production and coating device according to an embodiment of the present utility model;
fig. 8 is a schematic diagram of a carriage structure of an enamel wire production and coating device according to an embodiment of the present utility model;
fig. 9 is an enlarged schematic view of a portion a of an enamel wire production and coating device according to an embodiment of the present utility model.
Reference numerals:
1. a paint storage box; 2. a coating box; 3. a drying box; 4. a blower; 5. a paint pump; 6. a top cover; 7. a motor; 8. a carriage; 9. a rectangular hole; 10. a branching plate; 11. a connecting plate; 12. a hollow ring; 13. a gear; 14. a rack; 15. a connecting strip; 16. a fixed rod; 17. a first spring; 18. a spray head; 19. a first scraper; 20. a trapezoidal hole; 21. a fixing ring; 22. a fixed tube; 23. a sliding block; 24. wedge-shaped grooves; 25. a smoothing section; 26. an exhaust fan; 27. a sealing plate; 28. a heating wire; 29. a connecting pipe; 30. an eccentric disc; 31. a limit groove; 32. a limiting ring; 33. a second spring; 34. an L-shaped connecting rod; 36. a second scraper; 37. a slide bar; 38. a limiting plate; 39. a fixing plate; 40. a third spring; 41. and (3) a filter screen.
Detailed Description
Embodiments of the present utility model will be described below with reference to the accompanying drawings in the embodiments of the present utility model.
In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "coupled" and "mounted" should be interpreted broadly, and for example, "coupled" may or may not be detachably coupled; may be directly connected or indirectly connected through an intermediate medium. In addition, "communication" may be direct communication or may be indirect communication through an intermediary. Wherein, "fixed" means that the relative positional relationship is not changed after being connected to each other. References to orientation terms, such as "inner", "outer", "top", "bottom", etc., in the embodiments of the present utility model are merely to refer to the orientation of the drawings and, therefore, the use of orientation terms is intended to better and more clearly illustrate and understand the embodiments of the present utility model, rather than to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the embodiments of the present utility model.
In embodiments of the present utility model, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
In the embodiment of the present utility model, "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
Reference in the specification to "one embodiment" or "some embodiments" or the like means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the utility model. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," and the like in the specification are not necessarily all referring to the same embodiment, but mean "one or more but not all embodiments" unless expressly specified otherwise. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless expressly specified otherwise.
Example 1
Referring to fig. 1 to 5, 7 and 9, the enamel wire manufacturing coating apparatus includes:
the coating box comprises a paint storage box 1, wherein the top of the paint storage box 1 is communicated and fixedly connected with a coating box 2 used for coating a wire body, the top of the paint storage box 1 is fixedly connected with a drying box 3 used for drying the coated wire body, rectangular holes 9 are formed in two sides of the coating box 2 and the drying box 3, branching plates 10 used for separating a plurality of wire bodies are fixedly connected in two rectangular holes 9 which are far away from each other, and the tops of the coating box 2 and the drying box 3 are rotationally connected with the same top cover 6;
the paint spraying device comprises two connecting plates 11, wherein the two connecting plates 11 are respectively and fixedly connected to the inner walls of a coating box 2 and a drying box 3, one side of each connecting plate 11 is provided with a hollow ring 12 corresponding to a branching plate 10, the outer wall of the coating box 2 is fixedly connected with a paint pump 5, the oil inlet end of the paint pump 5 extends into a paint storage box 1 through a pipeline, the oil outlet end of the paint pump 5 is connected with a plurality of hollow rings 12 in the coating box 2 through a pipeline, and the inner wall of each hollow ring 12 is fixedly connected with a plurality of spray heads 18 in a penetrating manner;
the air blower 4 is arranged on one side of the drying box 3, two sealing plates 27 are fixedly connected in the drying box 3, an air outlet of the air blower 4 extends between the two sealing plates 27, the sealing plate 27 positioned above is connected with a plurality of hollow rings 12 in the drying box 3 through a connecting pipe 29, a filter screen 41 for filtering dust is arranged at an air inlet of the air blower 4, a heating wire 28 is arranged at the top of the sealing plate 27 positioned below, an exhaust fan 26 penetrates through one side of the drying box 3, and the exhaust fan 26 is positioned on one side of the connecting plate 11;
the drive mechanism is arranged on the top cover 6 and is used for driving the hollow ring 12 in the coating box 2 and the drying box 3 to rotate, so that the coating and the drying are uniform, meanwhile, the filter screen 41 is cleaned, the drive mechanism can drive the hollow ring 12 in the coating box 2 and the drying box 3 to rotate, so that the coating and the drying are uniform, meanwhile, the filter screen 41 can be cleaned, the dust in the external air is prevented from being blown onto a wire body by the blower 4, the coating quality is improved, and the use is convenient.
Referring to fig. 1-8, the drive mechanism includes the motor 7 of fixed connection at top cap 6 top, the top of top cap 6 runs through the slip and is equipped with carriage 8, the fixed cover of output of motor 7 is equipped with the eccentric disc 30 that contradicts with carriage 8, the fixed cover of outer wall of carriage 8 is equipped with two sets of spacing rings 32, be located below spacing ring 32 and the bottom of top cap 6 and contradict, the outer wall cover of carriage 8 is equipped with two second springs 33, the both ends of second springs 33 respectively with top spacing ring 32 and top cap 6 be close to one side fixed connection each other, carriage 8 is connected with the hollow ring 12 transmission in coating case 2 and the stoving case 3, the corresponding spacing groove 31 of carriage 8 has been seted up to the outer wall of eccentric disc 30, can drive the rotation of eccentric disc 30 through starting motor 7 in the above-mentioned technical scheme, the rotation of eccentric disc 30 can drive carriage 8 and move down, when eccentric disc 30 keeps away from carriage 8, carriage 8 can be in the effort of second springs 33 down upwards move, make carriage 8 and be in the reciprocal removal of carriage 8, be convenient for drive carriage 8 and reciprocate.
Example 2
Referring to fig. 1 to 5, 7 and 9, the enamel wire manufacturing coating apparatus includes:
the coating box comprises a paint storage box 1, wherein the top of the paint storage box 1 is communicated and fixedly connected with a coating box 2 used for coating a wire body, the top of the paint storage box 1 is fixedly connected with a drying box 3 used for drying the coated wire body, rectangular holes 9 are formed in two sides of the coating box 2 and the drying box 3, branching plates 10 used for separating a plurality of wire bodies are fixedly connected in two rectangular holes 9 which are far away from each other, and the tops of the coating box 2 and the drying box 3 are rotationally connected with the same top cover 6;
the paint spraying device comprises two connecting plates 11, wherein the two connecting plates 11 are respectively and fixedly connected to the inner walls of a coating box 2 and a drying box 3, one side of each connecting plate 11 is provided with a hollow ring 12 corresponding to a branching plate 10, the outer wall of the coating box 2 is fixedly connected with a paint pump 5, the oil inlet end of the paint pump 5 extends into a paint storage box 1 through a pipeline, the oil outlet end of the paint pump 5 is connected with a plurality of hollow rings 12 in the coating box 2 through a pipeline, and the inner wall of each hollow ring 12 is fixedly connected with a plurality of spray heads 18 in a penetrating manner;
the air blower 4 is arranged on one side of the drying box 3, two sealing plates 27 are fixedly connected in the drying box 3, an air outlet of the air blower 4 extends between the two sealing plates 27, the sealing plate 27 positioned above is connected with a plurality of hollow rings 12 in the drying box 3 through a connecting pipe 29, a filter screen 41 for filtering dust is arranged at an air inlet of the air blower 4, a heating wire 28 is arranged at the top of the sealing plate 27 positioned below, an exhaust fan 26 penetrates through one side of the drying box 3, and the exhaust fan 26 is positioned on one side of the connecting plate 11;
the drive mechanism is arranged on the top cover 6 and is used for driving the hollow ring 12 in the coating box 2 and the drying box 3 to rotate, so that the coating and the drying are uniform, meanwhile, the filter screen 41 is cleaned, the drive mechanism can drive the hollow ring 12 in the coating box 2 and the drying box 3 to rotate, so that the coating and the drying are uniform, meanwhile, the filter screen 41 can be cleaned, the dust in the external air is prevented from being blown onto a wire body by the blower 4, the coating quality is improved, and the use is convenient.
Referring to fig. 1-8, the drive mechanism includes the motor 7 of fixed connection at top cap 6 top, the top of top cap 6 runs through the slip and is equipped with carriage 8, the fixed cover of output of motor 7 is equipped with the eccentric disc 30 that contradicts with carriage 8, the fixed cover of outer wall of carriage 8 is equipped with two sets of spacing rings 32, be located below spacing ring 32 and the bottom of top cap 6 and contradict, the outer wall cover of carriage 8 is equipped with two second springs 33, the both ends of second springs 33 respectively with top spacing ring 32 and top cap 6 be close to one side fixed connection each other, carriage 8 is connected with the hollow ring 12 transmission in coating case 2 and the stoving case 3, the corresponding spacing groove 31 of carriage 8 has been seted up to the outer wall of eccentric disc 30, can drive the rotation of eccentric disc 30 through starting motor 7 in the above-mentioned technical scheme, the rotation of eccentric disc 30 can drive carriage 8 and move down, when eccentric disc 30 keeps away from carriage 8, carriage 8 can be in the effort of second springs 33 down upwards move, make carriage 8 and be in the reciprocal removal of carriage 8, be convenient for drive carriage 8 and reciprocate.
Referring to fig. 1-7, a fixed ring 21 corresponding to the hollow ring 12 is fixedly connected to one side of the connecting plate 11, the hollow ring 12 is rotatably sleeved on the fixed ring 21, one side of the fixed ring 21 and one side of the connecting plate 11 are fixedly connected with the same fixed pipe 22 in a penetrating manner, a plurality of fixed pipes 22 in the coating box 2 are communicated with a pipeline on the paint pump 5, a plurality of fixed pipes 22 in the drying box 3 are communicated with a connecting pipe 29, a gear 13 is fixedly sleeved on the outer wall of the hollow ring 12, racks 14 meshed with the gears 13 are slidably arranged on one side of the connecting plate 11, sliding blocks 23 abutting against the racks 14 are slidably arranged on one sides of the coating box 2 and the drying box 3, and the bottoms of the sliding frames 8 abut against the sliding blocks 23.
Referring to fig. 4, two fixing rods 16 are fixedly connected to one side of the connecting plate 11, the same connecting bar 15 is sleeved on the outer wall of the two fixing rods 16 in a sliding manner, a first spring 17 is sleeved on the outer wall of the fixing rod 16, two ends of the first spring 17 are fixedly connected with the outer wall of the fixing rod 16 and one side of the connecting bar 15 respectively, the connecting bar 15 is fixedly connected to one side of the rack 14, and when the sliding frame 8 is far away from the sliding block 23 through setting of the first spring 17, the rack 14 can reset under the acting force of the first spring 17 to drive the sliding block 23 to move upwards so as to drive the hollow ring 12 to rotate reciprocally.
Referring to fig. 3 and 6, a wedge groove 24 corresponding to the rack 14 is formed on one side of the sliding block 23, a smooth portion 25 corresponding to the rack 14 is formed on one side of the wedge groove 24, in the above technical solution, the rack 14 can be driven to move by the wedge groove 24, and the rack 14 can be prevented from being separated from the wedge groove 24 by setting the smooth portion 25.
Referring to fig. 4 and 5, a plurality of first scrapers 19 are fixedly connected to one side of a connecting plate 11 in a coating box 2, and trapezoid holes 20 corresponding to spray heads 18 are formed in one side of the first scrapers 19.
Referring to fig. 7-9, a fixed plate 39 is fixedly connected to one side of the drying box 3, two sliding rods 37 are arranged on the top of the fixed plate 39 in a penetrating and sliding manner, a second scraping plate 36 for cleaning a filter screen 41 is fixedly connected to the top of the two sliding rods 37, a limiting plate 38 which is in contact with the fixed plate 39 is fixedly connected to the bottom of the two sliding rods 37, a third spring 40 is sleeved on the outer wall of the sliding rod 37, two ends of the third spring 40 are respectively fixedly connected with the second scraping plate 36 and one side, close to each other, of the fixed plate 39, of the sliding frame 8, an L-shaped connecting rod 34 is fixedly connected with the top cover 6 in a penetrating and sliding manner, the bottom of the L-shaped connecting rod 34 is in contact with the second scraping plate 36, in the technical scheme, the downward movement of the sliding frame 8 can drive the L-shaped connecting rod 34 to move downwards, the second scraping plate 36 can be driven to move downwards, dust on the filter screen 41 can be cleaned, and when the sliding frame 8 moves upwards, the second scraping plate 36 can move upwards under the action force of the third spring 40, and reciprocate.
The enamelled wire production and coating process comprises the following steps:
s1, firstly, opening a top cover 6 to enable a wire body to sequentially pass through a wire dividing plate 10 on a coating box 2 and a drying box 3, closing the top cover 6, enabling the bottom of a sliding frame 8 to be in contact with a sliding block 23, enabling the bottom of an L-shaped connecting rod 34 to be in contact with a second scraping plate 36, starting a paint pump 5, enabling the paint pump 5 to convey paint in a paint storage box 1 into a hollow ring 12 through a pipeline, coating the wire body through a spray head 18 in the coating box 2, and then enabling a take-up reel to drive the wire body to move so as to enable the wire body to move to coat;
s2, when the coated wire body moves into the drying box 3, starting a heating wire 28, wherein the heating wire 28 can heat air between two sealing plates 27, starting a blower 4, the blower 4 can blow external air between the two sealing plates 27, then spraying the wire body from a spray head 18 in the coating box 2 through a connecting pipe 29 to dry the wire body, and simultaneously starting an exhaust fan 26, so that the air in the drying box 3 flows quickly, and heat dissipation and drying are accelerated;
s3, then, starting the motor 7, wherein the motor 7 can drive the eccentric disc 30 to rotate, the eccentric disc 30 can drive the sliding frame 8 to move downwards through the limiting groove 31, the sliding frame 8 can drive the sliding blocks 23 in the coating box 2 and the drying box 3 to move downwards, the sliding blocks 23 can drive the racks 14 to move through the wedge-shaped grooves 24, the racks 14 can drive the gears 13 to rotate, the gears 13 can drive the hollow ring 12 to rotate, so that the spray heads 18 in the coating box 2 are driven to rotate and spray the wire body at the same time, the inner wall of the hollow ring 12 can be cleaned through the first scraping plate 19, excessive paint is prevented from dripping on the wire body, meanwhile, the spray heads 18 in the drying box 3 are driven to rotate and dry the wire body, when the eccentric disc 30 is far away from the sliding frame 8, the sliding frame 8 is reset under the action force of the second spring 33, the racks 14 are reset under the action of the fixing rod 16, the racks 14 can drive the sliding blocks 23 to reset, and the hollow ring 12 to rotate reversely, and spray in sequence;
and S4, finally, when the sliding frame 8 moves downwards, the L-shaped connecting rod 34 can be driven to move downwards, the L-shaped connecting rod 34 moves downwards and can drive the second scraping plate 36 to move downwards to compress the third spring 40, dust filtered on the filter screen 41 can be cleaned while the second scraping plate 36 moves downwards, so that the dust is kept clean, the drying efficiency is improved, and when the sliding frame 8 drives the L-shaped connecting rod 34 to move upwards, the second scraping plate 36 moves upwards in a reset mode under the acting force of the third spring 40 and sequentially reciprocates to clean the filter screen 41.
However, as well known to those skilled in the art, the working principles and wiring methods of the blower 4, the paint pump 5, the motor 7, the exhaust fan 26 and the heating wire 28 are well known, which are all conventional means or common general knowledge, and will not be described herein in detail, and any optional matching may be performed by those skilled in the art according to their needs or convenience.
The present utility model is not limited to the above embodiments, and any person skilled in the art can easily think about the changes or substitutions within the technical scope of the present utility model, and the changes or substitutions are intended to be covered by the scope of the present utility model; embodiments of the utility model and features of the embodiments may be combined with each other without conflict. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.
Claims (8)
1. An enamel wire production coating apparatus, comprising:
the coating device comprises a paint storage box (1), wherein the top of the paint storage box (1) is communicated with a coating box (2) for coating a wire body, the top of the paint storage box (1) is fixedly connected with a drying box (3) for drying the coated wire body, rectangular holes (9) are formed in two sides of the coating box (2) and the drying box (3), two mutually-far-away wire distributing plates (10) for separating a plurality of wire bodies are fixedly connected in the rectangular holes (9), and the tops of the coating box (2) and the drying box (3) are rotationally connected with the same top cover (6);
the paint spraying device comprises two connecting plates (11), wherein the two connecting plates (11) are respectively and fixedly connected to the inner walls of a coating box (2) and a drying box (3), one side of each connecting plate (11) is provided with a hollow ring (12) corresponding to a branching plate (10), the outer wall of the coating box (2) is fixedly connected with a paint pump (5), the oil inlet end of the paint pump (5) extends into a paint storage box (1) through a pipeline, the oil outlet end of the paint pump (5) is connected with a plurality of hollow rings (12) in the coating box (2) through a pipeline, and the inner wall of each hollow ring (12) is fixedly connected with a plurality of spray heads (18) in a penetrating manner;
the air blower (4), air blower (4) sets up in one side of stoving case (3), two closing plates (27) of fixedly connected with in stoving case (3), the air outlet of air blower (4) extends to between two closing plates (27), is located the top closing plate (27) are connected with a plurality of hollow rings (12) in stoving case (3) through connecting pipe (29), the air intake of air blower (4) be equipped with to dust filterable filter screen (41), be located the below closing plate (27) top is equipped with heater strip (28), one side of stoving case (3) is run through and is equipped with air discharge fan (26), air discharge fan (26) are located one side of connecting plate (11);
the transmission mechanism is arranged on the top cover (6) and is used for driving the hollow rings (12) in the coating box (2) and the drying box (3) to rotate, so that the coating and the drying are uniform, and meanwhile, the filter screen (41) is cleaned.
2. The enamelled wire production coating device according to claim 1, characterized in that the transmission mechanism comprises a motor (7) fixedly connected to the top of the top cover (6), a sliding frame (8) is fixedly connected to the top of the top cover (6) in a penetrating and sliding manner, an eccentric disc (30) which is in contact with the sliding frame (8) is fixedly sleeved at the output end of the motor (7), two groups of limiting rings (32) are fixedly sleeved at the outer wall of the sliding frame (8), the limiting rings (32) are positioned below and are in contact with the bottom of the top cover (6), two second springs (33) are sleeved at the outer wall of the sliding frame (8), two ends of each second spring (33) are fixedly connected to one side, close to each other, of the upper limiting rings (32) and the top cover (6), the sliding frame (8) is in transmission connection with hollow rings (12) in the coating box (2) and the drying box (3), and limiting grooves (31) corresponding to the sliding frame (8) are formed in the outer wall of the eccentric disc (30).
3. The enamelled wire production coating device according to claim 2, characterized in that one side of the connecting plate (11) is fixedly connected with a fixed ring (21) corresponding to the hollow ring (12), the hollow ring (12) is rotationally sleeved on the fixed ring (21), one side of the fixed ring (21) and one side of the connecting plate (11) are fixedly connected with the same fixed pipe (22) in a penetrating manner, a plurality of fixed pipes (22) in the coating box (2) are connected with a pipeline on the paint pump (5) in a communicating manner, a plurality of fixed pipes (22) in the drying box (3) are connected with the connecting pipe (29) in a communicating manner, a gear (13) is fixedly sleeved on the outer wall of the hollow ring (12), one side of the connecting plate (11) is slidably provided with a rack (14) meshed with the plurality of gears (13), one sides of the coating box (2) and the drying box (3) are slidably provided with sliding blocks (23) which are in contact with the rack (14), and the bottoms of the sliding frames (8) are in contact with the sliding blocks (23).
4. The enamelled wire production coating device according to claim 3, wherein one side of the connecting plate (11) is fixedly connected with two fixing rods (16), the outer wall sliding sleeves of the two fixing rods (16) are provided with the same connecting strip (15), the outer wall sleeves of the fixing rods (16) are provided with first springs (17), two ends of each first spring (17) are fixedly connected with the outer wall of the corresponding fixing rod (16) and one side of the corresponding connecting strip (15), and the connecting strip (15) is fixedly connected with one side of the rack (14).
5. The enamel wire manufacturing and coating apparatus according to claim 4, wherein a wedge groove (24) corresponding to the rack (14) is formed at one side of the sliding block (23), and a smooth portion (25) corresponding to the rack (14) is formed at one side of the wedge groove (24).
6. The enamelled wire production coating device according to claim 1, characterized in that a plurality of first scrapers (19) are fixedly connected to one side of the connecting plate (11) in the coating box (2), and trapezoid holes (20) corresponding to the spray heads (18) are formed in one side of the first scrapers (19).
7. The enamelled wire production coating device according to claim 2, characterized in that one side fixedly connected with fixed plate (39) of stoving case (3), the top of fixed plate (39) runs through the slip and is equipped with two slide bars (37), two the top fixedly connected with of slide bar (37) is the same is used for second scraper blade (36) to filter screen (41) clearance, two the bottom fixedly connected with of slide bar (37) and limiting plate (38) that contradicts with fixed plate (39), the outer wall cover of slide bar (37) is equipped with third spring (40), the both ends of third spring (40) are close to one side fixed connection each other with second scraper blade (36) and fixed plate (39) respectively, one side fixedly connected with L shape connecting rod (34) of slide frame (8), L shape connecting rod (34) run through sliding connection with top cap (6), the bottom of L shape connecting rod (34) is inconsistent with second scraper blade (36).
8. The enamel wire manufacturing and coating process according to any one of claims 1 to 7, comprising the steps of:
s1, firstly, a top cover (6) is opened to enable a wire body to sequentially pass through a wire distributing plate (10) on a coating box (2) and a drying box (3), the top cover (6) is closed, the bottom of a sliding frame (8) is made to be in contact with a sliding block (23), the bottom of an L-shaped connecting rod (34) is made to be in contact with a second scraping plate (36), a paint pump (5) is started, the paint pump (5) can convey paint in the paint storage box (1) into a hollow ring (12) through a pipeline, then the paint is coated on the wire body through a spray head (18) in the coating box (2), and then a take-up reel is started to drive the wire body to move so as to move and coat the wire body;
s2, when the coated wire body moves into the drying box (3), starting a heating wire (28), wherein the heating wire (28) can heat air between two sealing plates (27), starting a blower (4), the blower (4) can blow external air between the two sealing plates (27), then spraying the wire body from a spray head (18) in the coating box (2) through a connecting pipe (29), drying the wire body, and simultaneously starting an exhaust fan (26) to enable the air in the drying box (3) to flow rapidly;
s3, then, starting the motor (7), the motor (7) can drive the eccentric disc (30) to rotate, the eccentric disc (30) can drive the sliding frame (8) to move downwards through the limiting groove (31), the sliding frame (8) can drive the sliding blocks (23) in the coating box (2) and the drying box (3) to move downwards, the sliding blocks (23) can drive the rack (14) to move through the wedge groove (24), the rack (14) can drive the gear (13) to rotate, the gear (13) can rotate to drive the hollow ring (12) to rotate, so that the spray head (18) in the coating box (2) can rotate and spray the wire body at the same time, the inner wall of the hollow ring (12) can be cleaned through the first scraping plate (19), redundant paint is prevented from dripping on the wire body, and meanwhile, the sliding blocks (18) in the drying box (3) are driven to rotate and dry, when the eccentric disc (30) is far away from the sliding frame (8), the sliding frame (8) can drive the rack (14) to rotate, the reset bar (14) can be driven to reset under the second spring (33), the reset bar (16) can be driven to rotate, and the reset bar (16) can be driven to rotate in turn, and the reset bar (12) can rotate, and the reset bar (16) can be driven to rotate, and the reset bar (12) to rotate in turn, and the reset bar can rotate;
s4, finally, when the sliding frame (8) moves downwards, the L-shaped connecting rod (34) can be driven to move downwards, the L-shaped connecting rod (34) can drive the second scraping plate (36) to move downwards to compress the third spring (40), and the second scraping plate (36) can clean dust filtered on the filter screen (41) while moving downwards, so that the dust is kept clean, the drying efficiency is improved, and when the sliding frame (8) drives the L-shaped connecting rod (34) to move upwards, the second scraping plate (36) resets upwards under the action force of the third spring (40) to move upwards, and the second scraping plate (36) reciprocates in sequence to clean the filter screen (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310976649.6A CN117012466A (en) | 2023-08-03 | 2023-08-03 | Enamelled wire production coating device and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310976649.6A CN117012466A (en) | 2023-08-03 | 2023-08-03 | Enamelled wire production coating device and process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117012466A true CN117012466A (en) | 2023-11-07 |
Family
ID=88568605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310976649.6A Withdrawn CN117012466A (en) | 2023-08-03 | 2023-08-03 | Enamelled wire production coating device and process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117012466A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117854849A (en) * | 2024-03-07 | 2024-04-09 | 沈阳宏远电磁线股份有限公司 | Painting mold and painting method |
| CN118155948A (en) * | 2024-04-08 | 2024-06-07 | 苏州荣盛电工材料有限公司 | Oblate wire insulating paint coating device and coating process |
| CN118357107A (en) * | 2024-06-20 | 2024-07-19 | 兴化市泛鑫金属材料有限公司 | Liquid control spraying machine for coating surface of oxygen-free copper wire |
-
2023
- 2023-08-03 CN CN202310976649.6A patent/CN117012466A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117854849A (en) * | 2024-03-07 | 2024-04-09 | 沈阳宏远电磁线股份有限公司 | Painting mold and painting method |
| CN117854849B (en) * | 2024-03-07 | 2024-05-17 | 沈阳宏远电磁线股份有限公司 | Painting mold and painting method |
| CN118155948A (en) * | 2024-04-08 | 2024-06-07 | 苏州荣盛电工材料有限公司 | Oblate wire insulating paint coating device and coating process |
| CN118357107A (en) * | 2024-06-20 | 2024-07-19 | 兴化市泛鑫金属材料有限公司 | Liquid control spraying machine for coating surface of oxygen-free copper wire |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN117012466A (en) | Enamelled wire production coating device and process | |
| CN110916519B (en) | Automatic baking equipment for baking strings | |
| CN108735390A (en) | A kind of electromagnetic wire high speed lacquering device and lackering method | |
| CN112079574A (en) | Wear-resistant scratch-resistant glass product and preparation process thereof | |
| CN211515313U (en) | Petrochemical industry tower belt cleaning device for internals | |
| CN116190000A (en) | Cooling device for enameled wire production and application method thereof | |
| CN111069117A (en) | Aluminum veneer cleaning and drying device with high drying efficiency | |
| CN214290720U (en) | Sand mould stripper for casting | |
| CN219716580U (en) | Production line of enameled wire | |
| CN110523668A (en) | A kind of clean method for gas station's video probe | |
| CN219425066U (en) | Cable cleaning equipment | |
| CN115121425B (en) | Enamelled wire surface lubricating liquid coating device | |
| CN116959806A (en) | Enameled wire cooling device for enameled wire production | |
| CN217640804U (en) | Drying equipment for cable production and processing | |
| CN115532856A (en) | Combined type cleaning device for copper rod production | |
| CN114873928A (en) | Energy-saving and efficient glass coating process | |
| CN208340989U (en) | A kind of uniform aluminum alloy pattern plate processing unit (plant) of spray film | |
| CN220092558U (en) | Wire drawing powder dip-coating device for drawing steel wire | |
| CN116855725B (en) | Annealing treatment device and annealing process for enameled wire processing | |
| CN221724829U (en) | Drying device is used in equipment production | |
| CN111151405A (en) | Gas type finish paint baking assembly line | |
| CN216738095U (en) | Forming device for glass colored glaze | |
| CN219924029U (en) | Flat plate cleaning line | |
| CN218816120U (en) | Door and window with anti-fogging function | |
| CN116921126A (en) | Painting baking device for enameled wire production and application method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20231107 |