CN112079574A - Wear-resistant scratch-resistant glass product and preparation process thereof - Google Patents
Wear-resistant scratch-resistant glass product and preparation process thereof Download PDFInfo
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- CN112079574A CN112079574A CN202010727685.5A CN202010727685A CN112079574A CN 112079574 A CN112079574 A CN 112079574A CN 202010727685 A CN202010727685 A CN 202010727685A CN 112079574 A CN112079574 A CN 112079574A
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- 239000011521 glass Substances 0.000 title claims abstract description 150
- 230000003678 scratch resistant effect Effects 0.000 title claims abstract description 21
- 238000002360 preparation method Methods 0.000 title abstract description 11
- 238000004519 manufacturing process Methods 0.000 title description 2
- 239000000758 substrate Substances 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 27
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 239000002994 raw material Substances 0.000 claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims abstract description 15
- 238000000137 annealing Methods 0.000 claims abstract description 13
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 239000006120 scratch resistant coating Substances 0.000 claims abstract description 9
- 239000006060 molten glass Substances 0.000 claims abstract description 8
- 238000003723 Smelting Methods 0.000 claims abstract description 5
- 238000005352 clarification Methods 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 238000009210 therapy by ultrasound Methods 0.000 claims abstract description 5
- 238000004140 cleaning Methods 0.000 claims description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 58
- 238000005507 spraying Methods 0.000 claims description 45
- 238000001035 drying Methods 0.000 claims description 17
- 238000010521 absorption reaction Methods 0.000 claims description 16
- 238000011084 recovery Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000005299 abrasion Methods 0.000 claims description 6
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 239000003973 paint Substances 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 230000008646 thermal stress Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000005347 annealed glass Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
The invention relates to the field of glass products, and particularly discloses a preparation process of a wear-resistant scratch-resistant glass product, wherein the wear-resistant scratch-resistant glass product comprises a glass substrate and a wear-resistant scratch-resistant coating coated on the outer wall of the glass substrate; the preparation process of the wear-resistant scratch-resistant glass product comprises the steps of preparing a glass substrate and wear-resistant treatment, and specifically comprises the following specific steps: adding a glass substrate into a reaction kettle to prepare a required raw material, closing the reaction kettle, and fully stirring and mixing the raw material by a mixing mechanism in the reaction kettle to prepare a mixed raw material; putting the mixed raw materials into a smelting furnace for liquefaction to prepare molten glass, and performing exhaust treatment and ultrasonic treatment after clarification; guiding the glass liquid into a mold, and cooling and shaping to obtain a glass substrate; putting the glass substrate into an annealing kiln for annealing; the wear-resistant coating is sprayed and cured on the working surface of the glass substrate through the wear-resistant treatment module to obtain a glass finished product, the preparation process is energy-saving and environment-friendly, and the wear resistance and scratch resistance of the glass product are improved.
Description
Technical Field
The invention relates to the field of glass products, in particular to a wear-resistant scratch-resistant glass product and a preparation process thereof.
Background
Glass is formed by fusing silica and other chemicals together. The earliest glass manufacturers in the world were ancient egyptians, and with the development of science and technology and the progress of social productivity, in the present society, glass products made of glass are widely used in our lives, but under the condition that the glass products are used for a long time, the surfaces of the glass products are easy to abrade and scratch, and along with the appearance of the abrasion and scratch phenomena of the surfaces of the glass products, the aesthetic degree of the glass products is deteriorated, and the long-term use of the glass products is further not facilitated.
Disclosure of Invention
The invention aims to provide a wear-resistant scratch-resistant glass product and a preparation process thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a wear-resistant scratch-resistant glass product comprises a glass substrate and a wear-resistant scratch-resistant coating coated on the outer wall of the glass substrate.
The preparation process of the wear-resistant scratch-resistant glass product comprises the steps of preparing a glass substrate and wear-resistant treatment, and is specifically divided into the following specific steps:
s1, adding a glass substrate into a reaction kettle to prepare a required raw material, closing the reaction kettle, and fully stirring and mixing the raw material by a mixing mechanism in the reaction kettle to prepare a mixed raw material;
s2, putting the mixed raw material prepared in the step S1 into a smelting furnace for liquefaction to prepare molten glass, and carrying out exhaust treatment and ultrasonic treatment after clarification;
s3, guiding the molten glass prepared in the step S2 into a mold, and cooling and shaping to obtain a glass substrate;
s4, placing the glass substrate prepared in the step S3 into an annealing kiln for annealing, and eliminating internal thermal stress;
s5, spraying and curing the wear-resistant coating on the working surface of the glass substrate through the wear-resistant treatment module to obtain a glass finished product;
and S6, carrying out deep processing on the glass product with the wear-resistant scratch-resistant coating to obtain the wear-resistant scratch-resistant glass product.
The abrasion-resistant treatment module in the step S5 comprises a cleaning mechanism used for annealing the glass substrate and a surface spraying mechanism of abrasion-resistant and scratch-resistant paint; the bottoms of the cleaning mechanism and the surface spraying mechanism are provided with glass conveying mechanisms for conveying glass substrates; the cleaning mechanism comprises a glass cleaning machine and a high-temperature dryer; the bottom of the glass cleaning machine is provided with a plurality of cleaning water pipes and cleaning brushes at intervals, the cleaning water pipes and the cleaning brushes are alternately arranged, one surfaces of the cleaning water pipes, which are close to the glass conveying mechanism, are provided with cleaning nozzles, the lower surfaces of the cleaning brushes are provided with cleaning brushes, and the cleaning water pipes are communicated with a circulating water tank through a circulating water pump; the high-temperature dryer is arranged on one side of a discharge port of the glass cleaning machine, a water absorption wiping plate and a drying fan are arranged at the bottom of the high-temperature dryer, the drying fan and the water absorption wiping plate are alternately arranged, and a water absorption cotton layer is arranged on the lower surface of the water absorption wiping plate; the surface spraying mechanism is arranged on one side of the high-temperature dryer and comprises a coating spraying device and a coating curing device; the coating spraying device comprises two spraying machine frames which are arranged on a spraying machine tool and are parallel to each other, and a group of spraying machine nozzles are arranged at the bottoms of the two spraying machine frames.
As a preferable scheme of the invention, the circulating water tank is arranged at the bottom of the glass conveying mechanism below the glass cleaning machine, a plurality of sewage filter screens are arranged at the top end of the circulating water tank, and a feeding pipe is arranged at one side of the circulating water tank.
As a preferable scheme of the invention, the glass conveying mechanism comprises a plurality of glass conveying rollers connected through chains, the glass conveying rollers are connected with a driving motor, and the outer walls of the glass conveying rollers are sleeved with protective sleeves.
As a preferable scheme of the present invention, a heating chamber is installed inside the water absorbing wiping plate, an electric heating wire is installed inside the heating chamber, a heat conducting plate is disposed at the bottom of the heating chamber, and a water absorbing cotton layer is disposed on the heat conducting plate.
As a preferable scheme of the present invention, a plurality of drying fans are installed at the bottom of the glass conveying mechanism below the high temperature dryer.
As a preferable scheme of the invention, the coating curing device comprises a high-temperature baking machine arranged on one side of the coating spraying device, a hot air recovery pipe is arranged at the top end of the high-temperature baking machine and communicated with a recovery fan, the recovery fan is communicated with an air purifier, and an air outlet of the air purifier is communicated with a drying fan through a gas pipe.
As a preferable scheme of the invention, the gas transmission pipe is provided with a temperature detector, and one side of the temperature detector is provided with an electric heater.
As a preferred scheme of the invention, two groups of spraying machine nozzles at the bottoms of the two spraying machine frames are arranged in a staggered manner, and the left side and the right side of each spraying machine frame are provided with protective baffles.
Compared with the prior art, the invention has the beneficial effects that:
according to the wear-resistant scratch-resistant glass product and the preparation process thereof, in the preparation process of the glass product, the wear-resistant treatment module is used for sequentially carrying out efficient cleaning, drying, spraying, baking and curing on the glass substrate of the glass product, so that the glass product is energy-saving and environment-friendly, and the wear-resistant scratch-resistant coating sprayed on the glass substrate effectively improves the wear resistance and scratch resistance of the glass product and prolongs the service life of the glass product.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the glass transport mechanism of the present invention;
FIG. 3 is a schematic view of the detailed distribution structure of the nozzle of the coating machine of the present invention;
fig. 4 is a specific structural diagram of the water-absorbing wiping plate of the invention.
In the figure: 1. a glass cleaning machine; 2. a high temperature dryer; 3. a glass conveying mechanism; 4. cleaning the water pipe; 5. cleaning brushes; 6. cleaning the spray head; 7. cleaning the brush; 8. a water circulating pump; 9. a circulating water tank; 10. a water-absorbing wiping plate; 11. drying the fan; 12. a paint spraying device; 13. a coating curing device; 14. a spraying frame; 15. a temperature detector; 16. an electric heater; 17. a sprayer nozzle; 18. a sewage filter screen; 19. a feeding pipe; 20. a glass conveying roller; 21. a drive motor; 22. a protective sleeve; 23. a heating cavity; 24. an electric heating wire; 25. a heat conducting plate; 26. a water absorbent cotton layer; 27. a hot gas recovery pipe; 28. a recovery fan; 29. an air purifier; 30. a gas delivery pipe; 31. a guard flap.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1-4, the present invention provides a technical solution: a wear-resistant scratch-resistant glass product comprises a glass substrate and a wear-resistant scratch-resistant coating coated on the outer wall of the glass substrate.
The preparation process of the wear-resistant scratch-resistant glass product comprises the steps of preparing a glass substrate and wear-resistant treatment, and is specifically divided into the following specific steps:
s1, adding a glass substrate into a reaction kettle to prepare a required raw material, closing the reaction kettle, and fully stirring and mixing the raw material by a mixing mechanism in the reaction kettle to prepare a mixed raw material;
s2, putting the mixed raw material prepared in the step S1 into a smelting furnace for liquefaction to prepare molten glass, and carrying out exhaust treatment and ultrasonic treatment after clarification;
s3, guiding the molten glass prepared in the step S2 into a mold, and cooling and shaping to obtain a glass substrate;
s4, placing the glass substrate prepared in the step S3 into an annealing kiln for annealing, and eliminating internal thermal stress;
s5, spraying and curing the wear-resistant coating on the working surface of the glass substrate through the wear-resistant treatment module to obtain a glass finished product;
and S6, carrying out deep processing on the glass product with the wear-resistant scratch-resistant coating to obtain the wear-resistant scratch-resistant glass product.
The wear-resistant treatment module in the step S5 comprises a cleaning mechanism used for annealing the glass substrate and a surface spraying mechanism of wear-resistant and scratch-resistant paint; the bottoms of the cleaning mechanism and the surface spraying mechanism are provided with a glass conveying mechanism 3 for conveying glass base materials; the cleaning mechanism comprises a glass cleaning machine 1 and a high-temperature dryer 2; a plurality of cleaning water pipes 4 and cleaning brushes 5 are arranged at the bottom of the glass cleaning machine 1 at intervals, the cleaning water pipes 4 and the cleaning brushes 5 are alternately arranged, a cleaning spray head 6 is arranged on one surface, close to the glass conveying mechanism 3, of the cleaning water pipe 4, a cleaning brush 7 is arranged on the lower surface of the cleaning brush 5, and the cleaning water pipe 4 is communicated with a circulating water tank 9 through a circulating water pump 8; the high-temperature dryer 2 is arranged on one side of a discharge port of the glass cleaning machine 1, the bottom of the high-temperature dryer 2 is provided with a water absorption wiping plate 10 and a drying fan 11, the drying fan 11 and the water absorption wiping plate 10 are alternately arranged, and the lower surface of the water absorption wiping plate 10 is provided with a water absorption cotton layer 26; the surface spraying mechanism is arranged on one side of the high-temperature dryer 2 and comprises a coating spraying device 12 and a coating curing device 13; the coating material spraying device 12 comprises two parallel spraying machine frames 14 arranged on a spraying machine tool 14, and a group of spraying machine nozzles 17 are arranged at the bottoms of the two spraying machine frames 14.
As a preferable scheme of the invention, the circulating water tank 9 is arranged at the bottom of the glass conveying mechanism 3 below the glass cleaning machine 1, a plurality of sewage filter screens 18 are arranged at the top end of the circulating water tank 9, and a feeding pipe 19 is arranged at one side of the circulating water tank 9.
In a preferred embodiment of the present invention, the glass conveying mechanism 3 includes a plurality of glass conveying rollers 20 connected by a chain, the glass conveying rollers 20 are connected with a driving motor 21, and a protective cover 22 is sleeved on an outer wall of the glass conveying rollers 20.
As a preferable scheme of the invention, a heating cavity 23 is arranged in the water-absorbing wiping plate 10, an electric heating wire 24 is arranged in the heating cavity 23, a heat conduction plate 25 is arranged at the bottom of the heating cavity 23, and a water-absorbing cotton layer 26 is arranged on the heat conduction plate 25.
In a preferred embodiment of the present invention, a plurality of drying fans 11 are installed at the bottom of the glass conveying mechanism 3 below the high temperature dryer 2.
As a preferred scheme of the invention, the coating curing device 13 comprises a high-temperature baking machine arranged on one side of the coating spraying device 12, a hot air recovery pipe 27 is arranged at the top end of the high-temperature baking machine, the hot air recovery pipe 27 is communicated with a recovery fan 28, the recovery fan 28 is communicated with an air purifier 29, and an air outlet of the air purifier 29 is communicated with the drying fan 11 through an air conveying pipe 30.
As a preferable scheme of the invention, the gas pipe 30 is provided with a temperature detector 15, and one side of the temperature detector 15 is provided with an electric heater 16.
As a preferred scheme of the present invention, the two groups of sprayer nozzles 17 at the bottom of the two spraying racks 14 are arranged in a staggered manner, and the left and right sides of the spraying racks 14 are provided with the protective baffles 31.
The working principle is as follows: in the process of preparing the wear-resistant scratch-resistant glass product, firstly adding a glass substrate into a reaction kettle to prepare a required raw material, closing the reaction kettle, and fully stirring and mixing the raw material by a mixing mechanism in the reaction kettle to prepare a mixed raw material; putting the prepared mixed raw materials into a smelting furnace for liquefaction to prepare molten glass, and performing exhaust treatment and ultrasonic treatment after clarification; guiding the glass liquid into a mold, and cooling and shaping to obtain a glass substrate; and placing the glass substrate into an annealing kiln for annealing to eliminate the internal thermal stress.
Putting the annealed glass substrate into a glass conveying mechanism 3 at the bottom of a glass cleaning machine 1, starting a driving motor 21, enabling the driving motor 21 to drive a glass conveying roller 20 to rotate, conveying the glass substrate to the lower part of the glass cleaning machine 1, starting a circulating water pump 8, enabling the circulating water pump 8 to pump cleaning water in a circulating water tank 9 to a cleaning water pipe 4, spraying and washing the surface of the glass substrate through a cleaning spray head 6, enabling the cleaned water to pass through the glass conveying roller 20 to enter the circulating water tank 9 again, and filtering the water layer by layer through a sewage filter screen 18 for recycling. Meanwhile, the surface of the glass substrate is repeatedly scrubbed a plurality of times via the cleaning brush 7 at the bottom of the cleaning brush 5.
The cleaned glass substrate is conveyed to the lower part of the high-temperature dryer 2, the glass substrate is dried by the drying fans 11 above and below the glass conveying roller 20, and the water absorption cotton layer 26 on the water absorption wiping plate 10 wipes water stains remained on the surface of the glass substrate. The dried glass substrate is conveyed to the lower part of the coating spraying device 12 under the action of the glass conveying mechanism 3, the two groups of spraying machine nozzles 17 are used for carrying out two times of all-directional coating spraying work on the working surface of the glass substrate, and after the coating is finished, the glass substrate is baked at high temperature and cured by a high-temperature baking machine. In the process, under the action of the recovery fan 28, the hot air in the high-temperature baking machine is recovered to the air purifier 29 through the hot air recovery pipe 27 at the top end of the high-temperature baking machine, and is conveyed to the drying fan 11 through the air conveying pipe 30 after being purified by the air purifier 29, so that the drying operation is performed on the glass substrate, and the drying device is energy-saving and environment-friendly. And carrying out deep processing on the glass finished product with the wear-resistant scratch-resistant coating to obtain the wear-resistant scratch-resistant glass product.
It is worth noting that: whole equipment all realizes control to it through PLC programming controller, because the equipment that PLC programming controller matches is equipment commonly used, belongs to current mature technique, no longer gives unnecessary details its electric connection relation and specific circuit structure here.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A wear-resistant scratch-resistant glass product is characterized in that: comprises a glass substrate and a wear-resistant and scratch-resistant coating coated on the outer wall of the glass substrate.
2. The process according to claim 1, wherein the glass article is prepared by a method comprising the steps of: comprises the steps of preparing a glass substrate and carrying out abrasion-resistant treatment, and specifically comprises the following specific steps:
s1, adding a glass substrate into a reaction kettle to prepare a required raw material, closing the reaction kettle, and fully stirring and mixing the raw material by a mixing mechanism in the reaction kettle to prepare a mixed raw material;
s2, putting the mixed raw material prepared in the step S1 into a smelting furnace for liquefaction to prepare molten glass, and carrying out exhaust treatment and ultrasonic treatment after clarification;
s3, guiding the molten glass prepared in the step S2 into a mold, and cooling and shaping to obtain a glass substrate;
s4, placing the glass substrate prepared in the step S3 into an annealing kiln for annealing, and eliminating internal thermal stress;
s5, spraying and curing the wear-resistant coating on the working surface of the glass substrate through the wear-resistant treatment module to obtain a glass finished product;
and S6, carrying out deep processing on the glass product with the wear-resistant scratch-resistant coating to obtain the wear-resistant scratch-resistant glass product.
The abrasion-resistant treatment module in the step S5 comprises a cleaning mechanism used for annealing the glass substrate and a surface spraying mechanism of abrasion-resistant and scratch-resistant paint; the bottoms of the cleaning mechanism and the surface spraying mechanism are provided with a glass conveying mechanism (3) for conveying glass base materials; the cleaning mechanism comprises a glass cleaning machine (1) and a high-temperature dryer (2); a plurality of cleaning water pipes (4) and cleaning brushes (5) are installed at the bottom of the glass cleaning machine (1) at intervals, the cleaning water pipes (4) and the cleaning brushes (5) are alternately arranged, a cleaning spray head (6) is arranged on one surface, close to the glass conveying mechanism (3), of each cleaning water pipe (4), a cleaning brush (7) is arranged on the lower surface of each cleaning brush (5), and each cleaning water pipe (4) is communicated with a circulating water tank (9) through a circulating water pump (8); the high-temperature dryer (2) is arranged on one side of a discharge hole of the glass cleaning machine (1), a water absorption wiping plate (10) and a drying fan (11) are arranged at the bottom of the high-temperature dryer (2), the drying fan (11) and the water absorption wiping plate (10) are alternately arranged, and a water absorption cotton layer (26) is arranged on the lower surface of the water absorption wiping plate (10); the surface spraying mechanism is arranged on one side of the high-temperature dryer (2) and comprises a coating spraying device (12) and a coating curing device (13); the coating spraying device (12) comprises two parallel spraying machine frames (14) arranged on a spraying machine tool (14), and a group of spraying machine nozzles (17) are arranged at the bottoms of the two spraying machine frames (14).
3. The process according to claim 2, wherein the step of preparing a glass article comprises: the glass cleaning machine is characterized in that the circulating water tank (9) is installed at the bottom of the glass conveying mechanism (3) below the glass cleaning machine (1), a plurality of sewage filter screens (18) are arranged at the top end of the circulating water tank (9), and a feeding pipe (19) is arranged on one side of the circulating water tank (9).
4. The process according to claim 2, wherein the step of preparing a glass article comprises: glass transport mechanism (3) include a plurality of glass transfer roller (20) of connecting through the chain, glass transfer roller (20) are connected with driving motor (21), and the cover is equipped with lag (22) on the outer wall of glass transfer roller (20).
5. The process according to claim 2, wherein the step of preparing a glass article comprises: the mop is characterized in that a heating cavity (23) is arranged in the water absorption wiping plate (10), an electric heating wire (24) is arranged in the heating cavity (23), a heat conduction plate (25) is arranged at the bottom of the heating cavity (23), and a water absorption cotton layer (26) is arranged on the heat conduction plate (25).
6. The process according to claim 2, wherein the step of preparing a glass article comprises: and a plurality of drying fans (11) are arranged at the bottom of the glass conveying mechanism (3) below the high-temperature dryer (2).
7. The process according to claim 2, wherein the step of preparing a glass article comprises: coating curing device (13) is including installing the high temperature roaster in coating spraying device (12) one side, the top of high temperature roaster is provided with hot gas recovery pipe (27), and hot gas recovery pipe (27) intercommunication recovery fan (28), recovery fan (28) intercommunication air purifier (29), and the air outlet of air purifier (29) passes through gas-supply pipe (30) intercommunication drying fan (11).
8. The process of claim 7, wherein the step of forming the glass article comprises: a temperature detector (15) is installed on the gas conveying pipe (30), and an electric heater (16) is installed on one side of the temperature detector (15).
9. The process according to claim 2, wherein the step of preparing a glass article comprises: two groups of coating machine nozzles (17) at the bottom of the coating machine frame (14) are arranged in a staggered mode, and protective baffles (31) are arranged on the left side and the right side of the coating machine frame (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010727685.5A CN112079574A (en) | 2020-07-22 | 2020-07-22 | Wear-resistant scratch-resistant glass product and preparation process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010727685.5A CN112079574A (en) | 2020-07-22 | 2020-07-22 | Wear-resistant scratch-resistant glass product and preparation process thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112079574A true CN112079574A (en) | 2020-12-15 |
Family
ID=73734744
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010727685.5A Pending CN112079574A (en) | 2020-07-22 | 2020-07-22 | Wear-resistant scratch-resistant glass product and preparation process thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113019827A (en) * | 2021-03-06 | 2021-06-25 | 山东阅航环保科技有限公司 | Hollow glass air drying device convenient to color |
| CN113333338A (en) * | 2021-04-21 | 2021-09-03 | 蔡宏亮 | Special glass steel panel preparation auxiliary device of electric power cabinet |
| CN113769954A (en) * | 2021-09-03 | 2021-12-10 | 杭州精浩机械有限公司 | Coating system with ultrasonic spraying and cleaning functions |
| CN114226110A (en) * | 2021-12-15 | 2022-03-25 | 深圳市嘉海辉电子科技有限公司 | Electronic component processing equipment with testing function and using method thereof |
| CN117920504A (en) * | 2024-03-19 | 2024-04-26 | 山东旭辉玻璃科技有限公司 | Glass drying device that sprays paint |
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| CN117920504A (en) * | 2024-03-19 | 2024-04-26 | 山东旭辉玻璃科技有限公司 | Glass drying device that sprays paint |
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Application publication date: 20201215 |