CN108940697A - A kind of aluminum-pinch production line - Google Patents
A kind of aluminum-pinch production line Download PDFInfo
- Publication number
- CN108940697A CN108940697A CN201811058839.5A CN201811058839A CN108940697A CN 108940697 A CN108940697 A CN 108940697A CN 201811058839 A CN201811058839 A CN 201811058839A CN 108940697 A CN108940697 A CN 108940697A
- Authority
- CN
- China
- Prior art keywords
- heat conducting
- drying chamber
- conducting pipe
- powder
- toner
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000007921 spray Substances 0.000 claims abstract description 85
- 238000001035 drying Methods 0.000 claims abstract description 81
- 238000010410 dusting Methods 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 44
- 239000002918 waste heat Substances 0.000 claims abstract description 38
- 238000011084 recovery Methods 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 239000000843 powder Substances 0.000 claims description 73
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 238000002485 combustion reaction Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000446 fuel Substances 0.000 claims description 6
- 229920006351 engineering plastic Polymers 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 2
- 239000012774 insulation material Substances 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/48—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/081—Plant for applying liquids or other fluent materials to objects specially adapted for treating particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/16—Arrangements for supplying liquids or other fluent material
- B05B5/1683—Arrangements for supplying liquids or other fluent material specially adapted for particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses a kind of aluminum-pinch production lines, including dusting device, spray equipment, drying unit, waste heat recovery apparatus, transmission device, the transmission device is arranged to closed loop cycle, and the spray equipment, waste heat recovery apparatus, dusting device, drying unit are sequentially arranged at transmission device respectively and are formed by closed loop cycle route.After aluminum-pinch hangs up bracket, it is driven through transmission device and enters cleaning device progress surface clean, it drives to enter in waste heat recovery apparatus by transmission device and dry, then enter to dust in dusting device, after dusting, transmission device drives aluminum-pinch to enter the baking and curing that drying equipment carries out surface, and last aluminum-pinch enters aluminum-pinch lower part area under the drive of transmission device, and completion is cleaned, dried, dusting, to solidify a line full-automatic.The configuration of the present invention is simple, easy to use, high production efficiency are saved artificial.
Description
Technical field
The present invention relates to a kind of aluminum-pinch production lines.
Background technique
Aluminum-pinch is a kind of special plate, and quality Portable durable is widely used in house ornamentation furred ceiling, is had a variety of excellent
Good characteristic is suitable for a variety of occasions, can reach good decorative effect, but also with multiple efficacies.In the production of aluminum-pinch, aluminium
It after buckle is stamping, needs to clean, dry, dusting, solidifying these processes, aluminum-pinch production line is by these steps point at present
It drives row into or part separately carries out, production efficiency is low, large labor intensity.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of aluminum-pinch production line.
The technical solution adopted by the present invention to solve the technical problems is: a kind of aluminum-pinch production line, including dusting device,
Cleaning device, baking and curing device, waste heat recovery apparatus, transmission device, the transmission device is arranged to closed loop cycle, described clear
Cleaning device, waste heat recovery apparatus, dusting device, baking and curing device, which are sequentially arranged at transmission device respectively and are formed by closed loop, to follow
In loop wire, the cleaning device sets that structure is identical and four groups of series arrangement.
Preferably, the transmission device guide rail, bracket, chain, motor, chain fuel charger, the motor and chain drive
Connection, the chain fuel charger are arranged on guide rail, and the chain is limited in guide rail, the bracket and the fixed company of chain
It connects, the bracket includes straight-bar, hook, and the hook is fixedly connected with straight-bar, and the hook and straight-bar are at angle.
Preferably, the cleaning device includes the first pond, the second pond, water pump, spray equipment, waterproof cover, and described the
One pond is communicated with the second pond, and the water pump connects the second pond and spray equipment, the waterproof cover are consolidated with the first pond
Fixed connection and the top for being located at the first pond, the spray equipment is placed on the upside of the first pond and is placed within waterproof cover, described
Transmission device is placed in the centre at the top of waterproof cover.
Preferably, the volume in first pond is greater than the volume in the second pond, the height and second in first pond
The height in pond is identical, and the spray equipment includes the first water pipe, the second water pipe, high-pressure nozzle, and first water pipe is placed in the
The centre of one sink top, first water pipe are connect with water pump, and second water pipe is communicated with the first water pipe, second water
Pipe is vertical with the first water pipe, and the high-pressure nozzle is placed on the second water pipe, and second water pipe sets more, and the second water pipe interval
The two sides of the first water pipe are distributed in, the high-pressure nozzle sets multiple and is distributed on the first water pipe.
Preferably, the dusting device includes the first dusting device, the second dusting device, spray booth, toner recyclable device, powder
Guan Yi, first dusting device, the second dusting device set two groups respectively, and first dusting device passes through tube cell one and second
Dusting device concatenates two sides for being placed in spray booth, the toner recyclable device connection spray booth and the second dusting device, the spray
Room is made of antistatic engineering plastics, and inductor is arranged in the inlet of the spray booth, and the transmission device is placed at the top of spray booth
It is intermediate.
Preferably, first dusting device includes sieve powder bucket, powder barrel one, elevator one, spray gun one, tube cell two, powder
Pipe three, the connection of the tube cell two sieve powder bucket and powder barrel one, the tube cell three connect powder barrel one and spray gun one, the spray gun one
Be mounted on elevator one, the sieve powder bucket include rack, toner accommodating chamber one, filter screen, powder pump one, toner service tank one,
The toner service tank one is placed in the upside of rack, and the bottom of toner service tank one is arranged in the filter screen, and the toner holds
Chamber one of receiving by filter screen connects toner service tank one, and setting powder pumps one below the toner accommodating chamber one, the tube cell two
Toner accommodating chamber one and powder barrel one are connected, the spray gun one is with cathode electrostatic.
Preferably, second dusting device includes powder feeding center, elevator two, five spray gun two of tube cell, in the powder supply
The heart connects spray gun two by tube cell five, and the spray gun two is mounted on elevator two, and the powder feeding center includes that powder pumps two, toner
Reclaiming chamber, toner service tank two, blower device, the toner reclaiming chamber are placed in the downside of powder pump two, and the powder pump two is placed in color
In powder service tank two, the blower device connects toner service tank two, institute by the connection sieve powder bucket of tube cell one, the blower device
Stating toner recyclable device includes tube cell six, whirlwind bucket, tube cell seven, exhaust fan, filter device, powder collecting bucket, tube cell eight, the tube cell
The bottom of eight connection spray booths and whirlwind bucket, the tube cell six connect the toner reclaiming chamber and whirlwind bucket of powder feeding center, the whirlwind
Bucket connects filter device by tube cell seven, and the exhaust fan is placed in the upside of filter device, and the powder collecting bucket is placed in filter device
Downside, one spray gun two of spray gun is with cathode electrostatic, the toner accommodating chamber one and powder feeding center of the connection sieve powder bucket of tube cell one.
Preferably, the waste heat recovery apparatus includes drying chamber one, waste-heat recovery device, combustion furnace, heat conducting pipe one, heat conducting pipe
Two, heat conducting pipe three, heat conducting pipe four, heat conducting pipe five, temperature detector one, extractor fan, the waste-heat recovery device are placed on baking
The top in room one, the combustion furnace are placed on the outside of drying chamber one, and the heat conducting pipe one is placed in drying chamber one, the heat conducting pipe
Two connection combustion furnaces and heat conducting pipe one, the heat conducting pipe three connect combustion furnace and connect with waste-heat recovery device, the heat conducting pipe four
Waste-heat recovery device and baking and curing device are connect, the heat conducting pipe five connects drying chamber one, and the extractor fan is arranged in heat conducting pipe
In five, the temperature detector one is arranged in drying chamber one.
Preferably, the baking and curing device includes drying chamber two, heating furnace, heat conducting pipe six, heat conducting pipe seven, temperature detection dress
Two are set, the outside of drying chamber two is arranged in the heating furnace, and the conduit six is located at the bottom in drying chamber two, and the conduit seven connects
Heat conducting pipe six and heating furnace, the heat conducting pipe four connect top and the waste-heat recovery device of drying chamber two, the temperature-detecting device
Two are arranged in drying chamber two, and the transmission device is mounted on the top of drying chamber.
Preferably, the drying chamber one is in U-shape, and the drying chamber two is in U-shape, and the drying chamber two is less than drying chamber one, the drying chamber
Two are placed in drying chamber one, and the U-shaped opening of the drying chamber one is concordant with the U-shaped opening of drying chamber two, and the setting of heat conducting pipe one is being dried
The bottom in room one, the heat conducting pipe two, heat conducting pipe three, heat conducting pipe four, heat conducting pipe seven are made of thermal insulation material, the heat conducting pipe
One sets several hot holes one out upward, and heat conducting pipe six sets several hot holes two out upward.
The beneficial effects of the present invention are: being driven through transmission device after aluminum-pinch hangs up bracket and entering cleaning device progress table
Face cleaning drives to enter in waste heat recovery apparatus by transmission device and dry, dusts, dust in dusting device of then entering
After, transmission device drives aluminum-pinch to enter the baking and curing that drying equipment carries out surface, and last aluminum-pinch is in transmission device
Drive under enter aluminum-pinch lower part area, completion cleans, dries, dusting, it is full-automatic to solidify a line.The configuration of the present invention is simple,
Easy to use, high production efficiency is saved artificial.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples:
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is mission part structural schematic diagram of the invention；
Fig. 3 is cleaning device structural schematic diagram of the invention；
Fig. 4 is cleaning device partial structure diagram of the invention；
Fig. 5 is cleaning device partial structure diagram of the invention；
Fig. 6 is dusting device structural schematic diagram of the invention；
Fig. 7 is dusting device partial structure diagram of the invention；
Fig. 8 is dusting device partial structure diagram of the invention；
Fig. 9 is waste heat recovery apparatus and drying equipment structural schematic diagram of the invention；
Figure 10 is waste heat recovery apparatus and drying equipment partial structure diagram of the invention；
Figure 11 is waste heat recovery apparatus and drying equipment partial structure diagram of the invention.
Specific embodiment
Referring to figs. 1 to Figure 11, the present invention is implemented as follows: a kind of aluminum-pinch production line, including dusting device 1, cleaning
Device 2, baking and curing device 3, waste heat recovery apparatus 4, transmission device 5, the transmission device 5 is arranged to closed loop cycle, described
Cleaning device 2, waste heat recovery apparatus 4, dusting device 1, baking and curing device 3 are sequentially arranged at transmission device 5 respectively and are formed
Closed loop cycle route on, the cleaning device 2 sets that structure is identical and four groups of series arrangement.
5 guide rail 51 of transmission device, bracket 52, chain 53, motor 54, chain fuel charger 55, the motor 54 and chain
Item 53 is sequentially connected, and the chain fuel charger 55 is arranged on guide rail 51, and the chain 53 is limited in guide rail 51, the branch
Frame 52 is fixedly connected with chain 53, and the bracket 52 includes straight-bar 56, hook 57, and the hook 57 is fixedly connected with straight-bar 56,
The hook 57 is with straight-bar 56 at 30 ° of angles.
The cleaning device 2 includes the first pond 20, the second pond 21, water pump 22, spray equipment 23, waterproof cover 24, institute
It states the first pond 20 to communicate with the second pond 21, second pond of the connection of water pump 22 21 and spray equipment 23, the waterproof cover
24 are placed on the first pond 20 with the top being fixedly connected and be located at the first pond 20 in the first pond 20, the spray equipment 23
It side and is placed within waterproof cover 24, the transmission device 5 is placed in the centre at 24 top of waterproof cover.
The volume in first pond 20 is greater than the volume in the second pond 21, the height and the second water in first pond 20
The height in pond 10 is identical, the spray equipment 23 include the first water pipe 231, the second water pipe 232, high-pressure nozzle 233, described first
Water pipe 231 is placed in the centre at the top of the first pond 20, and first water pipe 231 is connect with water pump 22, second water pipe 232 and
First water pipe 231 communicates, and second water pipe 232 is vertical with the first water pipe 231, and the high-pressure nozzle 233 is placed in the second water pipe
On 232, second water pipe 232 sets more, and the second water pipe 232 is distributed in the two sides of the first water pipe 231, the high pressure
Spray head 233 sets multiple and is distributed on the first water pipe 231.
Aluminum-pinch is automatically transmitted to the centre in the spray region that spray equipment 23 is formed by transmission device 5, and pressure pump will
The water of second pond, 21 the inside is delivered to spray equipment 23, and spray equipment 23 carries out high pressure to aluminum-pinch by high-pressure nozzle 233
Spray, completes high-pressure wash, and the water for cleaning aluminum-pinch returns to the first pond 20, the first pond 20 and second under the effect of gravity
Pond 21 communicates, and after the water in the first pond 20 flows into the second pond 21, is delivered to spray equipment 23 using pressure pump, realizes
It is recycled, is saved water with water, since the front and back of aluminum-pinch has high-pressure nozzle 233 to spray it, realized while two sides
The function of cleaning, aluminum-pinch is constantly entered in spray region by transmission device 5 persistently to be cleaned, and is then sent by transmission device 5
Spray region enters waste heat recovery apparatus 4 out.
The cleaning device 2 sets that structure is identical and four groups of series arrangement.The pond addition of first group of cleaning device 2 removes
Finish, the pond of second group of cleaning device 2 add cleaning agent, fill pure water in the pond of third and fourth group of cleaning device 2.Aluminium button
Plate successively pass through first group, second group, third group, the 4th group of cleaning device 2 clean aluminum-pinch surface.Aluminium sheet is hung
On the hook 57 of bracket 52, aluminium sheet and straight-bar 56 form 30 ° of angles and tilt, and keep cleaning more thorough, and aluminum-pinch is not easy to hide
Receive droplet.
The dusting device 1 include the first dusting device 10, the second dusting device 11, spray booth 12, toner recyclable device 13,
Tube cell 1, first dusting device 10, the second dusting device 11 set two groups respectively, and first dusting device 10 passes through powder
Pipe 1 concatenates two sides for being placed in spray booth 12 with the second dusting device 11, and the toner recyclable device 13 connects 12 He of spray booth
Second dusting device 11, the spray booth 12 are made of antistatic engineering plastics, and inductor is arranged in the inlet of the spray booth 12
121, the transmission device 5 is placed in the centre at 12 top of spray booth.
First dusting device 10 includes sieve powder bucket 101, powder barrel 1, elevator 1, spray gun 1, powder
Pipe 2 105, tube cell 3 106, the connection of the tube cell 2 105 sieve powder bucket 101 and powder barrel 1, the connection of tube cell 3 106 supply
Powder bucket 1 and spray gun 1, the spray gun 1 are mounted on elevator 1, and the sieve powder bucket 101 includes rack
1011, toner accommodating chamber 1, filter screen 1013, powder pump one 1014, toner service tank 1, the toner service tank one
1015 are placed in the upside of rack 1011, and the bottom of toner service tank 1 is arranged in the filter screen 1013, and the toner holds
Chamber 1 of receiving connects toner service tank 1 by filter screen 1015, and powder is arranged below the toner accommodating chamber 1
1 are pumped, the tube cell 2 105 connects toner accommodating chamber 1 and powder barrel 1, and the one 102 band cathode of spray gun is quiet
Electricity.
Second dusting device 11 includes powder feeding center 111, elevator 2 112, tube cell 5 114, spray gun 2 115, institute
It states powder feeding center 111 and spray gun 2 115 is connected by tube cell 5 114, the spray gun 2 115 is mounted on elevator 2 112, described
Powder feeding center 111 includes that powder pumps 2 1111, toner reclaiming chamber 1112, toner service tank 2 1113, blower device 1114, the color
Powder reclaiming chamber 1112 is placed in the downside of powder pump 2 1111, and the powder pump 2 1111 is placed in toner service tank 2 1113, the drum
Wind apparatus 1114 connects toner service tank 2 1113 by the connection sieve powder bucket 101 of tube cell 1, the blower device 1114.
The toner recyclable device 13 includes tube cell 6 131, whirlwind bucket 132, tube cell 7 133, exhaust fan 134, filtering dress
135, powder collecting bucket 136, tube cell 8 137 are set, the tube cell 8 137 connects bottom and the whirlwind bucket 132 of spray booth 12, the tube cell six
The toner reclaiming chamber 1112 and whirlwind bucket 132 of 131 connection powder feeding centers 111, the whirlwind bucket 132 are connected by tube cell 7 133
Filter device 135, the exhaust fan 134 are placed in the upside of filter device 135, and the powder collecting bucket 136 is placed in filter device 135
Downside, one 102 spray gun of spray gun, the 2 115 band cathode electrostatic, the toner accommodating chamber 1 of the connection sieve powder bucket 101 of tube cell 1
With powder feeding center 111.
The spray gun 1,2 115 band cathode electrostatic of spray gun.The transmission device 5 sets positive electrostatic, and dusting is to utilize
The direction directed movement that static electric field keeps electronegative toner particles opposite along electric field, and paint particles are adsorbed on aluminum-pinch
Surface.
The spray booth 12 is made of antistatic engineering plastics, and inductor 121, the spray is arranged in the inlet of the spray booth 12
The top of room 12 sets transmission device 95, and the inductor 121 passes through detection 5 speed of service of transmission device and product gap, feedback
To spray gun 1 and the action command for tracking workpiece and dusting is issued, one 104 pairs of aluminum-pinch of spray gun carry out the sprayings of frame side and simultaneously keep one
The set a distance time, at the fast row of aluminum-pinch to end, spray gun 1 is retracted automatically, this actuation cycle operation, to realize automatic
Tracking spraying, can reduce manual work difficulty, improve production efficiency and stabilized product quality.
Spray booth 12 is made by the engineering plastics of antistatic, is not easy to adsorb toner, and extra toner falls in the bottom of spray booth, rotation
The toner recycling of the bottom of spray booth 12 is pumped into whirlwind bucket 132 by tube cell 8 137 by the cyclone in wind bucket 132, then by powder
The toner of recycling is sent into toner reclaiming chamber 1112 by pipe 6 131, continues through powder pump 2 1111 toner is defeated via tube cell 5 114
It send to spray gun 2 115, completes toner and recycle.After the completion of a spraying task, the toner for needing to change other colors is carried out
When spraying, turn off whirlwind bucket 132, open exhaust fan 134, the residual in spray booth 12 and whirlwind bucket 132, which is dusted, is pumped into filter device
Hence into powder collecting bucket 136 in 135, completes the toner cleaning of last task of dusting and collect, it is convenient and efficient.
The waste heat recovery apparatus 4 includes drying chamber 1, waste-heat recovery device 41, combustion furnace 42, heat conducting pipe 1, thermally conductive
Pipe 2 44, heat conducting pipe 3 45, heat conducting pipe 4 46, heat conducting pipe 5 47, temperature detector 1, extractor fan 49, the waste heat return
Receiving apparatus 41 is placed on the top of drying chamber 1, and the combustion furnace 42 is placed on the outside of drying chamber 1, the heat conducting pipe 1
It is placed in drying chamber 1, the heat conducting pipe 2 44 connects combustion furnace 42 and heat conducting pipe 1, the connection of heat conducting pipe 3 45 combustion
Burn furnace 42 and with waste-heat recovery device 41, the heat conducting pipe 4 46 connects waste-heat recovery device 41 and baking and curing device 3, described
Heat conducting pipe 5 47 connects drying chamber 1, and the extractor fan 49 is arranged in heat conducting pipe 5 47, and the temperature detector 1 is set
It sets in drying chamber 1.The temperature detector 1 setting sends a signal to extractor fan when detecting temperature up to 110 DEG C
49, extractor fan 49 starts.
The baking and curing device 3 includes drying chamber 2 31, heating furnace 32, heat conducting pipe 6 33, heat conducting pipe 7 34, temperature detection
The outside of drying chamber 2 31 is arranged in device 2 35, the heating furnace 32, and the conduit 6 33 is located at the bottom in drying chamber 2 31, institute
It states conduit 7 34 and connects heat conducting pipe 6 33 and heating furnace 32, the heat conducting pipe 4 46 connects top and the waste heat recycling of drying chamber 2 31
Device 41, the temperature-detecting device 2 35 are arranged in drying chamber 2 31, and the transmission device 5 is mounted on the top of drying chamber 30
Portion.The temperature-detecting device 2 35 setting issues signal when detecting temperature up to 200 DEG C, and heating furnace 32 stops heating.
The drying chamber 1 is in U-shape, and the drying chamber 2 31 is in U-shape, and the drying chamber 2 31 is less than drying chamber 1, the drying chamber
2 31 are placed in drying chamber 1, and the U-shaped opening of the drying chamber 1 is concordant with the U-shaped opening of drying chamber 2 31, the heat conducting pipe one
43 are arranged in the bottom of drying chamber 1, and the heat conducting pipe 2 44, heat conducting pipe 3 45, heat conducting pipe 4 46, heat conducting pipe 7 34 are using guarantor
Adiabator is made, the heat conducting pipe 1 set several upward go out hot hole 1, heat conducting pipe 6 33 set several upward go out
Hot hole 2 36.
Transmission device 5 transports the aluminum-pinch after dusting to again transporting aluminum-pinch out of drying chamber 2 31 in drying chamber 2 31
During out, aluminum-pinch completes baking and curing in drying chamber 2 32, and temperature-detecting device 2 35 is set in drying chamber 2 31, can be with
Real-time monitoring temperature, when temperature is more than 200 DEG C of setting value, temperature-detecting device 2 35 provides signal, and heating furnace 32 closes automatically
It closes, heat conducting pipe 4 46 continues extra heat being discharged into waste-heat recovery device 41.
Drying chamber 2 31 is placed in drying chamber 1, and thermal energy is distributed automatically into drying chamber 1, and the connection of heat conducting pipe 4 46 is dried
Hot-air extra in drying chamber 2 31 is delivered to waste-heat recovery device by room 2 31 and waste-heat recovery device 41, heat conducting pipe 4 46
41, heat conducting pipe 3 45 by waste-heat recovery device 41 hot gas convey people's combustion furnace 42, by the combustible of gas so and filter
After be conveyed into drying chamber 1 and carry out secondary recovery utilization, extra heat collection is in waste-heat recovery device 41.When drying chamber one
When temperature is more than 110 DEG C in 40, extractor fan 49 is started to work, and the extra heat of drying chamber 1 is discharged.Transmission device 5 cleans
The aluminum-pinch crossed moves to the drying chamber 1 in waste heat recovery apparatus 4 and completes drying.
After aluminum-pinch hangs up bracket in piece uploading region 6, is driven through transmission device 5 and enter the progress surface clean of cleaning device 2, after
It drives to enter in waste heat recovery apparatus 4 through transmission device 5 and dry, then enter to dust in dusting device 1, dust and finish
Afterwards, transmission device 5 drives aluminum-pinch to enter the baking and curing that drying equipment carries out surface, band of the last aluminum-pinch in transmission device
Dynamic lower to enter aluminum-pinch lower part area 7, completion cleans, dries, dusting, it is full-automatic to solidify a line.The configuration of the present invention is simple uses
Convenient, high production efficiency is saved artificial.
Claims (10)
1. a kind of aluminum-pinch production line, it is characterized in that including dusting device (1), cleaning device (2), baking and curing device (3), remaining
Heat recovery equipment (4), transmission device (5), the transmission device (5) are arranged to closed loop cycle, the cleaning device (2), waste heat
Reclaimer (4), dusting device (1), baking and curing device (3) are sequentially arranged at transmission device (5) respectively and are formed by closed loop
On circulation route, the cleaning device (2) sets that structure is identical and four groups of series arrangement.
2. a kind of aluminum-pinch production line as described in claim 1, it is characterized in that the transmission device (5) guide rail (51), bracket
(52), chain (53), motor (54), chain fuel charger (55), the motor (54) and chain (53) are sequentially connected, the chain
Fuel charger (55) is arranged on guide rail (51), and the chain (53) is limited in guide rail (51), the bracket (52) and chain
(53) it is fixedly connected, the bracket (52) includes straight-bar (56), hook (57), and the hook (57) and straight-bar (56), which are fixed, to be connected
It connects, the hook (57) and straight-bar (56) are at angle.
3. a kind of aluminum-pinch production line as described in claim 1, it is characterized in that the cleaning device (2) includes the first pond
(20), the second pond (21), water pump (22), spray equipment (23), waterproof cover (24), first pond (20) and the second pond
(21) it communicates, water pump (22) connection the second pond (21) and spray equipment (23), the waterproof cover (24) and the first pond
(20) the top being fixedly connected and be located at the first pond (20), the spray equipment (23) be placed on the upside of the first pond (20) and
It is placed within waterproof cover (24), the transmission device (5) is placed in the centre at the top of waterproof cover (24).
4. a kind of aluminum-pinch production line as claimed in claim 3, it is characterized in that the volume in first pond (20) is greater than second
The height of the volume in pond (21), first pond (20) is identical as the height of the second pond (10), the spray equipment
It (23) include the first water pipe (231), the second water pipe (232), high-pressure nozzle (233), first water pipe (231) is placed in the first water
Centre at the top of pond (20), first water pipe (231) connect with water pump (22), second water pipe (232) and the first water pipe
(231) it communicates, second water pipe (232) is vertical with the first water pipe (231), and the high-pressure nozzle (233) is placed in the second water pipe
(232) on, second water pipe (232) sets more, and the second water pipe (232) is distributed in the two sides of the first water pipe (231),
The high-pressure nozzle (233) sets multiple and is distributed on the first water pipe (231).
5. a kind of aluminum-pinch production line as described in claim 1, it is characterized in that the dusting device (1) includes the first dusting device
(10), the second dusting device (11), spray booth (12), toner recyclable device (13), tube cell one (15), first dusting device
(10), the second dusting device (11) sets two groups respectively, and first dusting device (10) is dusted by tube cell one (15) with second
Device (11) concatenates two sides for being placed in spray booth (12), and toner recyclable device (13) connection spray booth (12) and second is dusted
Device (11), the spray booth (12) are made of antistatic engineering plastics, and inductor is arranged in the inlet of the spray booth (12)
(121), the transmission device (5) is placed in the centre at the top of spray booth (12).
6. a kind of aluminum-pinch production line as claimed in claim 5, it is characterized in that first dusting device (10) includes sieve powder bucket
(101), powder barrel one (102), elevator one (103), spray gun one (104), tube cell two (105), tube cell three (106), the powder
Pipe two (105) connection sieve powder bucket (101) and powder barrel one (102), tube cell three (106) connection powder barrel one (102) and spray
Rifle one (104), the spray gun one (104) are mounted on elevator one (103), the sieve powder bucket (101) include rack (1011),
Toner accommodating chamber one (1012), filter screen (1013), powder pump one (1014), toner service tank one (1015), the toner supply
Case one (1015) is placed in the upside of rack (1011), and the filter screen (1013) is arranged at the bottom of toner service tank one (1015)
Portion, the toner accommodating chamber one (1012) are accommodated by filter screen (1015) connection toner service tank one (1015), the toner
Powder is set below chamber one (1012) and pumps one (1014), tube cell two (105) connection toner accommodating chamber one (1012) and powder supply
One (102) of bucket, spray gun one (102) the band cathode electrostatic.
7. a kind of aluminum-pinch production line as claimed in claim 6, it is characterized in that second dusting device (11) includes in powder supply
The heart (111), elevator two (112), tube cell five (114), spray gun two (115), the powder feeding center (111) pass through tube cell five
(114) spray gun two (115) are connected, the spray gun two (115) is mounted on elevator two (112), powder feeding center (111) packet
Powder pump two (1111), toner reclaiming chamber (1112), toner service tank two (1113), blower device (1114) are included, the toner returns
It receives chamber (1112) and is placed in the downside that powder pumps two (1111), the powder pumps two (1111) and is placed in toner service tank two (1113), institute
It states blower device (1114) and passes through tube cell one (15) connection sieve powder bucket (101), blower device (1114) the connection toner supply
Case two (1113), the toner recyclable device (13) include tube cell six (131), whirlwind bucket (132), tube cell seven (133), exhaust fan
(134), filter device (135), powder collecting bucket (136), tube cell eight (137), the bottom of tube cell eight (137) connection spray booth (12)
With whirlwind bucket (132), the toner reclaiming chamber (1112) and whirlwind bucket of tube cell six (131) connection powder feeding center (111)
(132), the whirlwind bucket (132) is placed in filtering by tube cell seven (133) connection filter device (135), the exhaust fan (134)
The upside of device (135), the powder collecting bucket (136) are placed in the downside of filter device (135), spray gun one (102) spray gun two
(115) band cathode electrostatic, toner accommodating chamber one (1012) and powder feeding center (111) of tube cell one (15) connection sieve powder bucket (101).
8. a kind of aluminum-pinch production line as described in claim 1, it is characterized in that the waste heat recovery apparatus (4) includes drying chamber one
(40), waste-heat recovery device (41), combustion furnace (42), heat conducting pipe one (43), heat conducting pipe two (44), heat conducting pipe three (45), thermally conductive
Guan Si (46), heat conducting pipe five (47), temperature detector one (48), extractor fan (49), the waste-heat recovery device (41) are placed
At the top of drying chamber one (40), the combustion furnace (42) is placed on the outside of drying chamber one (40), and the heat conducting pipe one (43) is placed
In drying chamber one (40), heat conducting pipe two (44) connection combustion furnace (42) and heat conducting pipe one (43), the heat conducting pipe three (45)
Connect combustion furnace (42) and with waste-heat recovery device (41), the heat conducting pipe four (46) connection waste-heat recovery device (41) and dry
Solidification equipment (3), the heat conducting pipe five (47) connect drying chamber one (40), and the extractor fan (49) is arranged in heat conducting pipe five (47)
Interior, temperature detector one (48) setting is in drying chamber one (40).
9. a kind of aluminum-pinch production line as described in claim 1, it is characterized in that the baking and curing device (3) includes drying chamber two
(31), heating furnace (32), heat conducting pipe six (33), heat conducting pipe seven (34), temperature-detecting device two (35), the heating furnace (32) set
It sets in the outside of drying chamber two (31), the conduit six (33) is located at the bottom in drying chamber two (31), conduit seven (34) connection
Heat conducting pipe six (33) and heating furnace (32), the top of heat conducting pipe four (46) connection drying chamber two (31) and waste-heat recovery device
(41), the temperature-detecting device two (35) is arranged in the interior of drying chamber two (31), and the transmission device (5) is mounted on drying chamber (30)
Top.
10. a kind of aluminum-pinch production line as claimed in claim 9, it is characterized in that the drying chamber one (40) is in U-shape, the drying chamber two
(31) it is in U-shape, the drying chamber two (31) is less than drying chamber one (40), and the drying chamber two (31) is placed in drying chamber one (40), the baking
The U-shaped opening in room one (40) is concordant with the U-shaped opening of drying chamber two (31), and the heat conducting pipe one (43) is arranged in drying chamber one (40)
Bottom, the heat conducting pipe two (44), heat conducting pipe three (45), heat conducting pipe four (46), heat conducting pipe seven (34) are made of thermal insulation material,
The heat conducting pipe one (43) sets several hot holes one (431) out upward, and heat conducting pipe six (33) sets several hot holes out upward
Two (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811058839.5A CN108940697B (en) | 2018-09-11 | 2018-09-11 | Aluminous gusset plate production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811058839.5A CN108940697B (en) | 2018-09-11 | 2018-09-11 | Aluminous gusset plate production line |
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| Publication Number | Publication Date |
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| CN108940697A true CN108940697A (en) | 2018-12-07 |
| CN108940697B CN108940697B (en) | 2024-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811058839.5A Active CN108940697B (en) | 2018-09-11 | 2018-09-11 | Aluminous gusset plate production line |
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| CN109926250A (en) * | 2019-03-11 | 2019-06-25 | 浙江东蓝机电有限公司 | A kind of powder injection process and its equipment of insulation cover |
| CN111036470A (en) * | 2019-12-30 | 2020-04-21 | 盐城韩丰汽车零部件有限公司 | Ground rail type spraying line |
| CN111299047A (en) * | 2018-12-11 | 2020-06-19 | 中山市加和五金有限公司 | Spraying production line process and equipment for metal products |
| CN111558486A (en) * | 2020-04-29 | 2020-08-21 | 中山方圆谷涂装科技有限公司 | Automatic production line for powder spraying |
| CN112892971A (en) * | 2021-01-20 | 2021-06-04 | 邱凤夏 | Painting device for transformer radiating fins |
| CN113758200A (en) * | 2021-09-15 | 2021-12-07 | 浙江佳源铝业股份有限公司 | Aluminous gusset plate drying device |
| CN113828474A (en) * | 2020-06-23 | 2021-12-24 | 宏碁股份有限公司 | Dip coating apparatus |
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| CN108940697B (en) | 2024-07-26 |
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