Painting device for transformer radiating fins
Technical Field
The invention discloses a painting device for transformer radiating fins, and belongs to the technical field of transformer production.
Background
The transformer is a device for changing alternating voltage by using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, an iron core and a heat sink. The main functions are as follows: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization, and the like. Wherein the fin is often fixed on transformer tank outer wall, a heat that will cause because transformer core's hysteresis loss, eddy current loss and the copper loss of coil distributes away more fast, because the fin all exposes outside, so the fin often need spray paint the processing, the painting device of present transformer fin often adopts the mode of spraying paint to realize the painting and handles, but at the in-process that sprays paint, often carry out the painting and handle to a fin earlier, take out the back after the completion, can carry out the painting and handle to another fin again, can't carry out mechanical type continuous operation, work efficiency is relatively poor, therefore, the painting device of transformer fin needs to be designed to solve above-mentioned problem.
Summary of the invention
Aiming at the problems in the prior art, the invention provides a painting device for a transformer radiating fin.
The technical scheme adopted by the invention for solving the technical problems is as follows: a painting device for transformer radiating fins comprises a U-shaped mounting main frame, painting mechanisms, annular sealed conveying belts, mounting plates, suspension mechanisms, a speed reducing motor, a main roller wheel, an auxiliary roller wheel and an air cooling mechanism, wherein the upper ends of two vertical parts of the U-shaped mounting main frame are fixedly connected with the mounting plates which are transversely arranged, the main roller wheel and the auxiliary roller wheel are rotatably connected between the two mounting plates, the auxiliary roller wheel is arranged on the left side of the main roller wheel, the annular sealed conveying belts are movably mounted between the two mounting plates, the left wall and the right wall inside the annular sealed conveying belts are respectively meshed with the auxiliary roller wheel and the main roller wheel, the rear end of the right side of the mounting plates is fixedly connected with a machine body of the speed reducing motor, an output shaft of the speed reducing motor penetrates through the mounting plates at the rear parts and is connected with a main shaft of, a painting mechanism and an air cooling mechanism are arranged on the U-shaped mounting main frame, and the air cooling mechanism is arranged on the right side of the painting mechanism.
Further, mopping mechanism includes longitudinal arrangement's the first house steward with paint spraying apparatus intercommunication, first total pipe is fixed at U type installation body frame left side rear end and is run through U type installation body frame, the equal vertical arrangement's in both ends first outer tube around the U type installation body frame left part, first outer tube lower extreme sets up first house steward and is fixed with first total pipe intercommunication, first inner tube and the first inner tube of the fixed vertical arrangement of first total pipe upper end intercommunication are in inside the U type installation body frame, a plurality of second shower nozzle that the equal equidistance intercommunication in both ends was fixed was arranged from top to bottom around the first inner tube, first outer tube extends into inside U type installation body frame towards fixed a plurality of first shower nozzle and the first shower nozzle of arranging from top to bottom of U type installation body frame one end equidistance intercommunication, first shower nozzle deviates from first outer tube one side and forwardly sets up the second shower nozzle.
Further, air cooling mechanism includes longitudinal arrangement's second house steward with the wind power equipment intercommunication, the second house steward is fixed at U type installation body frame right side rear end and runs through U type installation body frame, the equal vertical arrangement's in both ends second outer tube around the U type installation body frame right part, second outer tube lower extreme sets up the second house steward and is fixed with the second house steward intercommunication, the fixed vertical arrangement's of second house steward upper end intercommunication second inner tube and second inner tube are in inside the U type installation body frame, a plurality of orifice of arranging about the equal equidistance in both ends is seted up around the second inner tube, the second outer tube extends into inside the U type installation body frame towards fixed a plurality of first spray tube and the first spray tube of arranging about U type installation body frame one end equidistance intercommunication, first spray tube deviates from first outer tube one side forward and sets up the orifice.
Furthermore, the bottom end in the U-shaped installation main frame is connected with a drawer type collection box which is transversely arranged and has an upward opening in a sliding mode, and a painting mechanism and an air cooling mechanism are arranged on the upper side of the drawer type collection box.
Furthermore, the main shaft of the main roller wheel penetrates through the front mounting plate and is fixedly connected with the transmission chain wheel, the main shaft of the auxiliary roller wheel penetrates through the front mounting plate and is fixedly connected with the auxiliary chain wheel, the front end of the mounting plate at the front part is fixedly connected with the shell, and the annular sealed chain is movably mounted in the shell, and the inner wall of the annular sealed chain is meshed with the transmission chain wheel and the auxiliary chain wheel.
Further, hang the mechanism including fixing the connecting plate in the annular sealed conveyer belt outer end, the connecting plate deviates from annular sealed conveyer belt one end and sets up the mount pad, the mount pad deviates from two connecting rods of connecting plate one end symmetry installation, the connecting rod deviates from the sleeve of mount pad one end fixed connection transverse arrangement, inside equal sliding connection gag lever post in both ends and the gag lever post extended into the sleeve around the sleeve, the gag lever post deviates from sleeve one end fixed connection bipyramid rubber head, the equal threaded connection fastening bolt in both sides border position around the sleeve lower extreme, fastening bolt passes the sleeve and is connected with the gag lever post.
Furthermore, the connecting rod is fixedly connected with a stud at the middle position of one end, facing the mounting seat, the stud penetrates through the mounting seat and is in threaded connection with a butterfly nut, and the butterfly nut is located on the outer side of the connecting plate.
Further, mount pad middle part position is seted up the rectangle and is led to groove and the rectangle leads to the groove and be in between two connecting rods, the connecting plate is located the rectangle and leads to the inslot towards mount pad one end intermediate position fixed connection picture peg and picture peg, the picture peg deviates from connecting plate one end movable mounting movable limiting plate and is in the mount pad and carry on the back from connecting plate one end, movable limiting plate is the cross state with the picture peg and arranges, movable limiting plate is towards picture peg one end intermediate position fixed connection pivot, the pivot annular end is passed through the bearing and is rotated the connection picture peg.
The invention has the beneficial effects that: (1) the invention relates to a painting device for a transformer radiating fin, which hangs the radiating fin through a hanging mechanism, drives a main roller to rotate through a speed reducing motor, enables an annular sealed conveyer belt to rotate between two mounting plates under the action of an auxiliary roller, further drives the hanging mechanism to move, thereby enabling the hung radiating fin to move into a U-shaped mounting main frame from the left end of the U-shaped mounting main frame and move rightwards in the U-shaped mounting main frame, the painting mechanism paints the radiating fin in the moving process of the radiating fin in the U-shaped mounting main frame, an air cooling mechanism cools paint liquid of the radiating fin, then enables the radiating fin to move out from the right end of the U-shaped mounting main frame, and takes out the processed radiating fin, and in the working process, the radiating fin can be continuously hung and placed by utilizing a plurality of hanging mechanisms, and enables the plurality of hanging mechanisms to circularly move under the rotating action of the annular sealed conveyer belt, the mechanical continuous painting of the radiating fins is realized, and the working efficiency is improved.
(2) According to the painting device for the transformer radiating fins, the paint liquid is conveyed through the first main pipe, the paint liquid in the first main pipe is conveyed to the first inner pipe and the two first outer pipes in a shunting manner, and then the paint liquid is sprayed out through the first spray head and the second spray head, so that the two end faces of the two radiating fins are painted synchronously, and the working efficiency is further improved.
(3) According to the painting device for the transformer radiating fins, gas conveying is achieved through the second main pipe, gas in the second main pipe is conveyed to the second inner pipe and the two second outer pipes in a shunting mode, and then the gas is sprayed out through the first spray pipe and the spray holes, so that two end faces of the two radiating fins are synchronously subjected to air cooling treatment, paint liquid is effectively prevented from flowing on the end faces of the radiating fins, and painting quality is improved.
(4) According to the painting device for the transformer radiating fin, the distance between the double-cone rubber heads and the sleeve is adjusted through the sleeve and the limiting rod, the limiting rod and the sleeve are fastened and installed through the fastening bolt, the two double-cone rubber heads in the same direction can penetrate through the two process holes in the radiating fin, the process holes are exposed on the limiting rod, the upper end of the limiting rod at the top end in each process hole is attached under the action of the weight of the radiating fin, the double-cone rubber heads and the sleeve can limit the radiating fin at the moment to realize hanging of the radiating fin, then a new radiating fin is installed in the other direction through the steps, the two radiating fins are quickly installed on a hanging mechanism, discharging and taking are facilitated, and working efficiency is improved.
(5) According to the painting device for the transformer radiating fins, the movable limiting plate is rotated through the rotating shaft, the movable limiting plate and the inserting plate are converted into a linear state from a cross state, the rectangular through groove is separated from the movable limiting plate and the inserting plate, the mounting seats are quickly assembled and disassembled, the mounting seats with different specifications are replaced, the radiating fins with different distances between two process holes can be hung, and the application range is widened.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a painting device for transformer cooling fins according to the present invention;
FIG. 2 is a cross-sectional view of a painting mechanism in a painting device for a transformer heat sink according to the present invention;
FIG. 3 is a cross-sectional view of an air cooling mechanism in a painting apparatus for transformer cooling fins according to the present invention;
FIG. 4 is a cross-sectional view of an annular sealing type conveyor belt in a painting apparatus for a transformer heat sink according to the present invention;
FIG. 5 is a schematic view of a suspension mechanism in a painting apparatus for transformer cooling fins according to the present invention;
FIG. 6 is a cross-sectional view of a mounting seat in a painting apparatus for a transformer heat sink according to the present invention;
fig. 7 is a sectional view of a sleeve in a painting apparatus for a transformer heat sink according to the present invention.
In the figure: 1. the device comprises a U-shaped mounting main frame, a 2, a painting mechanism, a 3, an annular sealed conveying belt, a 4, a mounting plate, a 5, a hanging mechanism, a 6, a speed reducing motor, a 7, a main roller wheel, a 8, an auxiliary roller wheel, a 11, an air cooling mechanism, a 12, a drawer type collecting box, a 21, a first outer pipe, a 22, a first spray head, a 23, a first main pipe, a 24, a second spray head, a 25, a first inner pipe, a 41, a shell, a 42, a transmission chain wheel, a 43, an auxiliary chain wheel, a 44, an annular sealed chain, a 51, a connecting plate, a 52, a mounting seat, a 53, a double-cone-shaped rubber head, a 54, a limiting rod, a 55, a sleeve, a 56, a connecting rod, a 57, a movable limiting plate, a 58, a rotating shaft, a 59, an inserting plate, a 111, a second outer pipe, a 112, a first spray pipe, a 113.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1-7, the present invention provides a technical solution: a painting device for transformer radiating fins comprises a U-shaped mounting main frame 1, painting mechanisms 2, annular sealed conveyer belts 3, mounting plates 4, hanging mechanisms 5, a speed reducing motor 6, a main roller 7, auxiliary rollers 8 and an air cooling mechanism 11, wherein the upper ends of two vertical parts of the U-shaped mounting main frame 1 are fixedly connected with the transversely arranged mounting plates 4 respectively, the main roller 7 and the auxiliary rollers 8 are rotatably connected between the two mounting plates 4, the auxiliary rollers 8 are arranged on the left side of the main roller 7, the annular sealed conveyer belts 3 are movably mounted between the two mounting plates 4, the left wall and the right wall inside the annular sealed conveyer belts 3 are respectively meshed with the auxiliary rollers 8 and the main roller 7, the rear end on the right side of the rear mounting plate 4 is fixedly connected with a machine body of the speed reducing motor 6, an output shaft of the speed reducing motor 6 penetrates through the rear mounting plate 4 and is connected with a main shaft of the main roller 7, and a plurality, the U-shaped installation main frame 1 is provided with a painting mechanism 2 and an air cooling mechanism 11, and the right side of the painting mechanism 2 is provided with the air cooling mechanism 11.
Specifically, firstly, two process holes are symmetrically formed in the end part of a radiating fin in the machining process, then the radiating fin is hung on a hanging mechanism 5 at the leftmost part of the lower end of an annular sealed conveying belt 3 through the two process holes, then a main roller 7 is driven to rotate through a speed reducing motor 6, the annular sealed conveying belt 3 is driven to rotate between two mounting plates 4 under the action of an auxiliary roller 8, and then the hanging mechanism 5 is driven to move, so that the hung radiating fin is moved into a U-shaped mounting main frame 1 from the left end of the U-shaped mounting main frame 1 and moves rightwards in the U-shaped mounting main frame 1, the radiating fin is moved to a position of a paint brushing mechanism 2 firstly, the radiating fin is subjected to paint brushing treatment through the paint brushing mechanism 2, then the radiating fin is moved continuously, the radiating fin is moved to a position of an air cooling mechanism 11, and paint liquid of the radiating fin is cooled through the air cooling mechanism 11, then the radiating fins are continuously moved to be moved out from the right end of the U-shaped mounting main frame 1, and then the processed radiating fins are taken out, so that the radiating fins can be continuously hung and placed by the plurality of hanging mechanisms 5 in the working process, and the plurality of hanging mechanisms 5 can circularly move under the rotating action of the annular sealed conveying belt 3, the mechanical continuous painting of the radiating fins is realized, and the working efficiency is improved.
The painting mechanism 2 comprises a first main pipe 23 which is longitudinally arranged and communicated with the painting equipment, the first main pipe 23 is fixed at the rear end of the left side of the U-shaped installation main frame 1 and penetrates through the U-shaped installation main frame 1, a first outer pipe 21 is vertically arranged at the front end and the rear end of the left part of the U-shaped installation main frame 1, the lower end of the first outer pipe 21 is provided with the first main pipe 23 and is communicated and fixed with the first main pipe 23, the upper end of the first main pipe 23 is communicated and fixed with a first inner pipe 25 which is vertically arranged, the first inner pipe 25 is positioned in the U-shaped installation main frame 1, the front end and the rear end of the first inner pipe 25 are communicated and fixed with a plurality of second spray heads 24 which are vertically arranged at equal intervals, the first outer pipe 21 is communicated and fixed with a plurality of first spray heads 22 which are vertically arranged at equal intervals towards one end of the U-shaped installation main frame 1, the first spray heads 22 extend into the U-shaped installation main, utilize paint spraying equipment, carry first total pipe 23 with the lacquer liquid in to make the interior lacquer liquid reposition of redundant personnel of first total pipe 23 carry first inner tube 25 and two first outer tubes 21 in, then spout the lacquer liquid through first shower nozzle 22 and second shower nozzle 24, thereby realize carrying out the mopping simultaneously to the both ends face of two fin and handle, further promote work efficiency.
The air cooling mechanism 11 comprises a second main pipe 113 which is longitudinally arranged and communicated with the wind power equipment, the second main pipe 113 is fixed at the rear end of the right side of the U-shaped installation main frame 1 and penetrates through the U-shaped installation main frame 1, a second outer pipe 111 which is vertically arranged at the front end and the rear end of the right part of the U-shaped installation main frame 1, the lower end of the second outer pipe 111 is provided with the second main pipe 113 and is communicated and fixed with the second main pipe 113, the upper end of the second main pipe 113 is communicated with a second inner pipe 115 which is fixedly and vertically arranged, the second inner pipe 115 is positioned in the U-shaped installation main frame 1, a plurality of spray holes 114 which are vertically arranged are uniformly arranged at the front end and the rear end of the second inner pipe 115, the second outer pipe 111 faces one end of the U-shaped installation main frame 1 and is communicated and fixed with a plurality of first spray pipes 112 which are vertically arranged, the first spray pipes 112 extend into the U-shaped installation main frame 1, one, and gas is conveyed into the second header pipe 113, the gas in the second header pipe 113 is conveyed into the second inner pipe 115 and the two second outer pipes 111 in a shunting manner, and then the gas is sprayed out through the first spray pipe 112 and the spray holes 114, so that the two end surfaces of the radiating fin are synchronously subjected to air cooling treatment, the flowing of paint liquid on the end surfaces of the radiating fin is effectively prevented, and the painting quality is improved.
The bottom end inside the U-shaped installation main frame 1 is connected with a drawer type collection box 12 which is transversely arranged and has an upward opening in a sliding mode, a paint brushing mechanism 2 and an air cooling mechanism 11 are arranged on the upper side of the drawer type collection box 12, and specifically, paint liquid can be recovered through the drawer type collection box 12.
The main shaft of the main roller 7 penetrates through the front mounting plate 4 and is fixedly connected with the transmission chain wheel 42, the main shaft of the auxiliary roller 8 penetrates through the front mounting plate 4 and is fixedly connected with the auxiliary chain wheel 43, the front end of the front mounting plate 4 is fixedly connected with the shell 41, the annular sealing type chain 44 is movably mounted in the shell 41, the inner wall of the annular sealing type chain 44 is meshed with the transmission chain wheel 42 and the auxiliary chain wheel 43, specifically, in the rotating process of the main roller 7, the transmission chain wheel 42 can be rotated, the auxiliary chain wheel 43 is driven to rotate under the action of the annular sealing type chain 44, and then the auxiliary roller 8 is rotated, so that the rotation stability of the annular sealing type conveying belt 3 is improved, and in addition, the transmission chain wheel 42, the auxiliary chain.
The suspension mechanism 5 comprises a connecting plate 51 fixed at the outer end of the annular sealed conveying belt 3, a mounting seat 52 is arranged at one end of the connecting plate 51, which is far away from the annular sealed conveying belt 3, two connecting rods 56 are symmetrically mounted at one end of the mounting seat 52, the connecting rods 56 are fixedly connected with a sleeve 55 which is transversely arranged at one end of the mounting seat 52, the front end and the rear end of the sleeve 55 are respectively connected with a limiting rod 54 in a sliding manner, the limiting rods 54 extend into the sleeve 55, one end of the limiting rod 54, which is far away from the sleeve 55, is fixedly connected with a biconical rubber head 53, the front side edge and the rear side edge of the lower end of the sleeve 55 are respectively connected with a fastening bolt 551 in a threaded manner, the fastening bolts 551 penetrate through the sleeve 55 and are connected with the limiting rods 54, specifically, the two limiting rods 54 are firstly moved, then, the fastening bolt 551 is rotated, and the fastening bolt 551 is in threaded connection with the sleeve 55, so that the fastening bolt 551 rotates, the fastening bolt 551 can move upwards, the limiting rod 54 is extruded by the fastening bolt 551, the limiting rod 54 and the sleeve 55 are fastened and mounted, then the two biconical rubber heads 53 in the same direction penetrate through the two process holes in the radiating fin, the process holes are exposed on the limiting rod 54, the upper end of the limiting rod 54 at the top end inside the process holes is attached under the action of the weight of the radiating fin, at the moment, the biconical rubber heads 53 and the sleeve 55 can limit the radiating fin, the radiating fin is suspended, then a new radiating fin is mounted in the other direction by the steps, the two radiating fins are rapidly mounted on the suspension mechanism 5, discharging and taking are facilitated, and the working efficiency is improved.
The connecting rod 56 is fixedly connected with a stud 562 facing the middle position of one end of the mounting seat 52, the stud 562 penetrates through the mounting seat 52 and is in threaded connection with a butterfly nut 561, and the butterfly nut 561 is located on the outer side of the connecting plate 51.
The middle position of the mounting seat 52 is provided with a rectangular through groove which is positioned between the two connecting rods 56, the connecting plate 51 is fixedly connected with an inserting plate 59 at the middle position facing one end of the mounting seat 52, the inserting plate 59 is positioned in the rectangular through groove, the movable limiting plate 57 is movably mounted at one end of the inserting plate 59 facing away from the connecting plate 51 and the movable limiting plate 57 is positioned at one end of the mounting seat 52 facing away from the connecting plate 51, the movable limiting plate 57 and the inserting plate 59 are arranged in a cross state, the movable limiting plate 57 is fixedly connected with a rotating shaft 58 at the middle position facing one end of the inserting plate 59, the annular end of the rotating shaft 58 is rotatably connected with the inserting plate 59 through a bearing, specifically, the movable limiting plate 57 can rotate under the action of the rotating shaft 58, the movable limiting plate 57 and the inserting plate 59 are converted into a linear state from the cross, therefore, the installation bases 52 with different specifications are replaced, the requirement of hanging the radiating fins with different distances between the two process holes can be met, and the application range is widened.
In the specific implementation mode, firstly, two process holes are symmetrically formed in the end portion of the heat radiating fin in the machining process, then the mounting seat 52 with the proper specification is selected, then the movable limiting plate 57 and the inserting plate 59 which are in a straight line state are inserted into the rectangular through groove, the movable limiting plate 57 penetrates through the rectangular through groove, then the movable limiting plate 57 is rotated, the movable limiting plate 57 and the inserting plate 59 are in a cross state, the mounting seat 52 is rapidly mounted, in the same way, the mounting seats 52 with the proper specification are mounted on a plurality of connecting plates 51 at the outer end of the annular sealed conveying belt 3, then the two limiting rods 54 are moved along the interior of the sleeve 55 according to the thickness of the heat radiating fin, so that the two double-cone-shaped rubber heads 53 are moved to the proper positions, the fastening bolts 551 are rotated, and the fastening bolts 551 are in threaded connection with the sleeve 551, so that the fastening bolts 551 are rotated, the stopper rod 54 is further pressed by the fastening bolt 551 to fasten and mount the stopper rod 54 and the sleeve 55, and the suspension mechanisms 5 are adjusted in the same manner as described above.
When in use, firstly, the circuit of the speed reducing motor 6 is switched on, two double-cone rubber heads 53 in the same direction penetrate through two process holes on the radiating fin, the process holes are exposed on the limiting rod 54, the upper end of the limiting rod 54 at the top end in the process holes is attached under the action of the self weight of the radiating fin, the double-cone rubber heads 53 and the sleeve 55 can limit the radiating fin to realize the suspension of the radiating fin, then a new radiating fin is arranged in the other direction to realize the quick arrangement of the two radiating fins on the suspension mechanism 5, then the speed reducing motor 6 is started through a control switch, the speed reducing motor 6 drives the main roller 7 to rotate, the annular sealed conveyer belt 3 rotates between the two mounting plates 4 under the action of the auxiliary roller 8 to drive the suspension mechanism 5 to move, so that the two suspended radiating fins move into the U-shaped mounting main frame 1 from the left end of the U-shaped mounting main frame 1 and move rightwards in the U-shaped mounting main frame 1, the two radiating fins move into two spaces formed by the two first outer tubes 21 and the first inner tube 25, at the moment, paint liquid is conveyed into the first main tube 23 by using a paint spraying device, the paint liquid in the first main tube 23 is conveyed into the first inner tube 25 and the two first outer tubes 21 in a shunting manner, then the paint liquid is sprayed out by using the first spray head 22 and the second spray head 24, so that the synchronous painting treatment of the two end surfaces of the two radiating fins is realized, then the two radiating fins move continuously, the two radiating fins move into the two spaces formed by the two second outer tubes 111 and the second inner tube 115, at the moment, air is conveyed into the second main tube 113 by using a wind power device, the air in the second main tube 113 is conveyed into the second inner tube 115 and the two second outer tubes 111 in a shunting manner, and then the air is sprayed out by using the first spray pipe 112 and the spray holes 114, so that the two end surfaces of the two radiating fins are synchronously air-cooled, then, the two radiating fins are continuously moved to be moved out from the right end of the U-shaped mounting main frame 1, then the two processed radiating fins are taken out, in the working process, the radiating fins can be continuously hung and placed by the plurality of hanging mechanisms 5, and the plurality of hanging mechanisms 5 are circularly moved under the rotating action of the annular sealed conveying belt 3, so that the mechanical continuous painting of the radiating fins is realized, and the working efficiency is improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.