Utility model content
For overcome the deficiencies in the prior art, the utility model provides a kind of aluminum-pinch production line.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of aluminum-pinch production line, including dust
Device, cleaning device, baking and curing device, waste heat recovery apparatus, transmission device, the transmission device are arranged to closed loop cycle,
The cleaning device, waste heat recovery apparatus, dusting device, baking and curing device are sequentially arranged at transmission device respectively and are formed by
On closed loop cycle route, the cleaning device sets that structure is identical and four groups of series arrangement.
Preferably, the transmission device guide rail, bracket, chain, motor, chain fuel charger, the motor and chain drive
Connection, the chain fuel charger are arranged on guide rail, and the chain is limited in guide rail, the bracket and the fixed company of chain
It connects, the bracket includes straight-bar, hook, and the hook is fixedly connected with straight-bar, and the hook and straight-bar are at angle.
Preferably, the cleaning device includes the first pond, the second pond, water pump, spray equipment, waterproof cover, and described the
One pond is communicated with the second pond, and the water pump connects the second pond and spray equipment, the waterproof cover are consolidated with the first pond
Fixed connection and the top for being located at the first pond, the spray equipment is placed on the upside of the first pond and is placed within waterproof cover, described
Transmission device is placed in the centre at the top of waterproof cover.
Preferably, the volume in first pond is greater than the volume in the second pond, the height and second in first pond
The height in pond is identical, and the spray equipment includes the first water pipe, the second water pipe, high-pressure nozzle, and first water pipe is placed in the
The centre of one sink top, first water pipe are connect with water pump, and second water pipe is communicated with the first water pipe, second water
Pipe is vertical with the first water pipe, and the high-pressure nozzle is placed on the second water pipe, and second water pipe sets more, and the second water pipe interval
The two sides of the first water pipe are distributed in, the high-pressure nozzle sets multiple and is distributed on the first water pipe.
Preferably, the dusting device includes the first dusting device, the second dusting device, spray booth, toner recyclable device, powder
Guan Yi, first dusting device, the second dusting device set two groups respectively, and first dusting device passes through tube cell one and second
Dusting device concatenates two sides for being placed in spray booth, the toner recyclable device connection spray booth and the second dusting device, the spray
Room is made of antistatic engineering plastics, and inductor is arranged in the inlet of the spray booth, and the transmission device is placed at the top of spray booth
It is intermediate.
Preferably, first dusting device includes sieve powder bucket, powder barrel one, elevator one, spray gun one, tube cell two, powder
Pipe three, the connection of the tube cell two sieve powder bucket and powder barrel one, the tube cell three connect powder barrel one and spray gun one, the spray gun one
Be mounted on elevator one, the sieve powder bucket include rack, toner accommodating chamber one, filter screen, powder pump one, toner service tank one,
The toner service tank one is placed in the upside of rack, and the bottom of toner service tank one is arranged in the filter screen, and the toner holds
Chamber one of receiving by filter screen connects toner service tank one, and setting powder pumps one below the toner accommodating chamber one, the tube cell two
Toner accommodating chamber one and powder barrel one are connected, the spray gun one is with cathode electrostatic.
Preferably, second dusting device includes powder feeding center, elevator two, five spray gun two of tube cell, in the powder supply
The heart connects spray gun two by tube cell five, and the spray gun two is mounted on elevator two, and the powder feeding center includes that powder pumps two, toner
Reclaiming chamber, toner service tank two, blower device, the toner reclaiming chamber are placed in the downside of powder pump two, and the powder pump two is placed in color
In powder service tank two, the blower device connects toner service tank two, institute by the connection sieve powder bucket of tube cell one, the blower device
Stating toner recyclable device includes tube cell six, whirlwind bucket, tube cell seven, exhaust fan, filter device, powder collecting bucket, tube cell eight, the tube cell
The bottom of eight connection spray booths and whirlwind bucket, the tube cell six connect the toner reclaiming chamber and whirlwind bucket of powder feeding center, the whirlwind
Bucket connects filter device by tube cell seven, and the exhaust fan is placed in the upside of filter device, and the powder collecting bucket is placed in filter device
Downside, one spray gun two of spray gun is with cathode electrostatic, the toner accommodating chamber one and powder feeding center of the connection sieve powder bucket of tube cell one.
Preferably, the waste heat recovery apparatus includes drying chamber one, waste-heat recovery device, combustion furnace, heat conducting pipe one, heat conducting pipe
Two, heat conducting pipe three, heat conducting pipe four, heat conducting pipe five, temperature detector one, extractor fan, the waste-heat recovery device are placed on baking
The top in room one, the combustion furnace are placed on the outside of drying chamber one, and the heat conducting pipe one is placed in drying chamber one, the heat conducting pipe
Two connection combustion furnaces and heat conducting pipe one, the heat conducting pipe three connect combustion furnace and connect with waste-heat recovery device, the heat conducting pipe four
Waste-heat recovery device and baking and curing device are connect, the heat conducting pipe five connects drying chamber one, and the extractor fan is arranged in heat conducting pipe
In five, the temperature detector one is arranged in drying chamber one.
Preferably, the baking and curing device includes drying chamber two, heating furnace, heat conducting pipe six, heat conducting pipe seven, temperature detection dress
Two are set, the outside of drying chamber two is arranged in the heating furnace, and the heat conducting pipe six is located at the bottom in drying chamber two, the heat conducting pipe seven
Heat conducting pipe six and heating furnace are connected, the heat conducting pipe four connects top and the waste-heat recovery device of drying chamber two, the temperature detection
Device two is arranged in drying chamber two, and the transmission device is mounted on the top of drying chamber.
Preferably, the drying chamber one is in U-shape, and the drying chamber two is in U-shape, and the drying chamber two is less than drying chamber one, the drying chamber
Two are placed in drying chamber one, and the U-shaped opening of the drying chamber one is concordant with the U-shaped opening of drying chamber two, and the setting of heat conducting pipe one is being dried
The bottom in room one, the heat conducting pipe two, heat conducting pipe three, heat conducting pipe four, heat conducting pipe seven are made of thermal insulation material, the heat conducting pipe
One sets several hot holes one out upward, and heat conducting pipe six sets several hot holes two out upward.
The beneficial effects of the utility model are: after aluminum-pinch hangs up bracket, driven through transmission device enter cleaning device into
Row surface clean drives to enter in waste heat recovery apparatus by transmission device and dry, dusts in dusting device of then entering,
After dusting, transmission device drives aluminum-pinch to enter the baking and curing that drying equipment carries out surface, and last aluminum-pinch is being driven
Enter aluminum-pinch lower part area under the drive of device, completion cleans, dries, dusting, it is full-automatic to solidify a line.The utility model knot
Structure is simple, easy to use, high production efficiency, saves artificial.
Specific embodiment
Referring to figs. 1 to Figure 11, the utility model is realized in this way: a kind of aluminum-pinch production line, including dusting device 1,
Cleaning device 2, baking and curing device 3, waste heat recovery apparatus 4, transmission device 5, the transmission device 5 are arranged to closed loop cycle,
The cleaning device 2, waste heat recovery apparatus 4, dusting device 1, baking and curing device 3 are sequentially arranged at 5 institute of transmission device respectively
On the closed loop cycle route of formation, the cleaning device 2 sets that structure is identical and four groups of series arrangement.
5 guide rail 51 of transmission device, bracket 52, chain 53, motor 54, chain fuel charger 55, the motor 54 and chain
Item 53 is sequentially connected, and the chain fuel charger 55 is arranged on guide rail 51, and the chain 53 is limited in guide rail 51, the branch
Frame 52 is fixedly connected with chain 53, and the bracket 52 includes straight-bar 56, hook 57, and the hook 57 is fixedly connected with straight-bar 56,
The hook 57 is with straight-bar 56 at 30 ° of angles.
The cleaning device 2 includes the first pond 20, the second pond 21, water pump 22, spray equipment 23, waterproof cover 24, institute
It states the first pond 20 to communicate with the second pond 21, second pond of the connection of water pump 22 21 and spray equipment 23, the waterproof cover
24 are placed in the first pond 20 with the top being fixedly connected and be located at the first pond 20 in the first pond 20, the spray equipment 23
It upside and is placed within waterproof cover 24, the transmission device 5 is placed in the centre at 24 top of waterproof cover.
The volume in first pond 20 is greater than the volume in the second pond 21, the height and second in first pond 20
The height in pond 21 is identical, and the spray equipment 23 includes the first water pipe 231, the second water pipe 232, high-pressure nozzle 233, described
First water pipe 231 is placed in the centre at 20 top of the first pond, and first water pipe 231 is connect with water pump 22, second water pipe
232 communicate with the first water pipe 231, and second water pipe 232 is vertical with the first water pipe 231, and the high-pressure nozzle 233 is placed in
On two water pipes 232, second water pipe 232 sets more, and the second water pipe 232 is distributed in the two sides of the first water pipe 231, institute
High-pressure nozzle 233 is stated to set multiple and be distributed on the first water pipe 231.
Aluminum-pinch is automatically transmitted to the centre in the spray region that spray equipment 23 is formed by transmission device 5, and pressure pump will
The water of second pond, 21 the inside is delivered to spray equipment 23, and spray equipment 23 carries out high pressure to aluminum-pinch by high-pressure nozzle 233
Spray, completes high-pressure wash, and the water for cleaning aluminum-pinch returns to the first pond 20, the first pond 20 and second under the effect of gravity
Pond 21 communicates, and after the water in the first pond 20 flows into the second pond 21, is delivered to spray equipment 23 using pressure pump, realizes
It is recycled, is saved water with water, since the front and back of aluminum-pinch has high-pressure nozzle 233 to spray it, realized while two sides
The function of cleaning, aluminum-pinch is constantly entered in spray region by transmission device 5 persistently to be cleaned, and is then sent by transmission device 5
Spray region enters waste heat recovery apparatus 4 out.
The cleaning device 2 sets that structure is identical and four groups of series arrangement.The pond addition of first group of cleaning device 2 removes
Finish, the pond of second group of cleaning device 2 add cleaning agent, fill pure water in the pond of third and fourth group of cleaning device 2.Aluminium button
Plate successively pass through first group, second group, third group, the 4th group of cleaning device 2 clean aluminum-pinch surface.Aluminium sheet is hung
On the hook 57 of bracket 52, aluminium sheet and straight-bar 56 form 30 ° of angles and tilt, and keep cleaning more thorough, and aluminum-pinch is not easy to hide
Receive droplet.
The dusting device 1 includes the first dusting device 10, the second dusting device 11, spray booth 12, toner recyclable device
13, tube cell 1, first dusting device 10, the second dusting device 11 set two groups respectively, and first dusting device 10 is logical
It crosses tube cell 1 and concatenates two sides for being placed in spray booth 12 with the second dusting device 11, the toner recyclable device 13 connects spray booth
12 and second dusting device 11, the spray booth 12 be made of antistatic engineering plastics, induction is arranged in the inlet of the spray booth 12
Device 121, the transmission device 5 are placed in the centre at 12 top of spray booth.
First dusting device 10 includes sieve powder bucket 101, powder barrel 1, elevator 1, spray gun 1, powder
Pipe 2 105, tube cell 3 106, the connection of the tube cell 2 105 sieve powder bucket 101 and powder barrel 1, the connection of tube cell 3 106 supply
Powder bucket 1 and spray gun 1, the spray gun 1 are mounted on elevator 1, and the sieve powder bucket 101 includes rack
1011, toner accommodating chamber 1, filter screen 1013, powder pump one 1014, toner service tank 1, the toner service tank one
1015 are placed in the upside of rack 1011, and the bottom of toner service tank 1 is arranged in the filter screen 1013, and the toner holds
Chamber 1 of receiving connects toner service tank 1 by filter screen 1013, is arranged below the toner accommodating chamber 1
Powder pump 1, the tube cell 2 105 connect toner accommodating chamber 1 and powder barrel 1, and one 102 band of spray gun is negative
Pole electrostatic.
Second dusting device 11 includes powder feeding center 111, elevator 2 112, tube cell 5 114, spray gun 2 115, institute
It states powder feeding center 111 and spray gun 2 115 is connected by tube cell 5 114, the spray gun 2 115 is mounted on elevator 2 112, described
Powder feeding center 111 includes that powder pumps 2 1111, toner reclaiming chamber 1112, toner service tank 2 1113, blower device 1114, the color
Powder reclaiming chamber 1112 is placed in the downside of powder pump 2 1111, and the powder pump 2 1111 is placed in toner service tank 2 1113, the drum
Wind apparatus 1114 connects toner service tank 2 1113 by the connection sieve powder bucket 101 of tube cell 1, the blower device 1114.
The toner recyclable device 13 includes tube cell 6 131, whirlwind bucket 132, tube cell 7 133, exhaust fan 134, filtering dress
135, powder collecting bucket 136, tube cell 8 137 are set, the tube cell 8 137 connects bottom and the whirlwind bucket 132 of spray booth 12, the tube cell
The toner reclaiming chamber 1112 and whirlwind bucket 132 of 6 131 connection powder feeding centers 111, the whirlwind bucket 132 pass through tube cell 7 133
Filter device 135 is connected, the exhaust fan 134 is placed in the upside of filter device 135, and the powder collecting bucket 136 is placed in filter device
135 downside, one 102 spray gun of spray gun, the 2 115 band cathode electrostatic, the toner accommodating chamber of the connection sieve powder bucket 101 of tube cell 1
1 with powder feeding center 111.
The spray gun 1,2 115 band cathode electrostatic of spray gun.The transmission device 5 sets positive electrostatic, and dusting is to utilize
The direction directed movement that static electric field keeps electronegative toner particles opposite along electric field, and paint particles are adsorbed on aluminum-pinch
Surface.
The spray booth 12 is made of antistatic engineering plastics, and inductor 121, the spray is arranged in the inlet of the spray booth 12
The top of room 12 sets transmission device 95, and the inductor 121 passes through detection 5 speed of service of transmission device and product gap, feedback
To spray gun 1 and the action command for tracking workpiece and dusting is issued, one 104 pairs of aluminum-pinch of spray gun carry out the sprayings of frame side and simultaneously keep one
The set a distance time, at the fast row of aluminum-pinch to end, spray gun 1 is retracted automatically, this actuation cycle operation, to realize automatic
Tracking spraying, can reduce manual work difficulty, improve production efficiency and stabilized product quality.
Spray booth 12 is made by the engineering plastics of antistatic, is not easy to adsorb toner, and extra toner falls in the bottom of spray booth, rotation
The toner recycling of the bottom of spray booth 12 is pumped into whirlwind bucket 132 by tube cell 8 137 by the cyclone in wind bucket 132, then by powder
The toner of recycling is sent into toner reclaiming chamber 1112 by pipe 6 131, continues through powder pump 2 1111 for toner via tube cell 5 114
It is delivered to spray gun 2 115, toner is completed and recycles.After the completion of a spraying task, need to change the toners of other colors into
When row spraying, turn off whirlwind bucket 132, open exhaust fan 134, the residual in spray booth 12 and whirlwind bucket 132, which is dusted, is pumped into filtering dress
It sets in 135 hence into powder collecting bucket 136, completes the toner cleaning of last task of dusting and collect, it is convenient and efficient.
The waste heat recovery apparatus 4 includes drying chamber 1, waste-heat recovery device 41, combustion furnace 42, heat conducting pipe 1, leads
Heat pipe 2 44, heat conducting pipe 3 45, heat conducting pipe 4 46, heat conducting pipe 5 47, temperature detector 1, extractor fan 49, the waste heat
Recyclable device 41 is placed on the top of drying chamber 1, and the combustion furnace 42 is placed on the outside of drying chamber 1, the heat conducting pipe one
43 are placed in drying chamber 1, and the heat conducting pipe 2 44 connects combustion furnace 42 and heat conducting pipe 1, and the heat conducting pipe 3 45 connects
Combustion furnace 42 and with waste-heat recovery device 41, the heat conducting pipe 4 46 connects waste-heat recovery device 41 and baking and curing device 3, institute
It states heat conducting pipe 5 47 and connects drying chamber 1, the extractor fan 49 is arranged in heat conducting pipe 5 47, the temperature detector 1
It is arranged in drying chamber 1.The temperature detector 1 setting sends a signal to exhausting dress when detecting temperature up to 110 DEG C
49 are set, extractor fan 49 starts.
The baking and curing device 3 includes drying chamber 2 31, heating furnace 32, heat conducting pipe 6 33, heat conducting pipe 7 34, temperature detection
The outside of drying chamber 2 31 is arranged in device 2 35, the heating furnace 32, and the heat conducting pipe 6 33 is located at the bottom in drying chamber 2 31
Portion, the heat conducting pipe 7 34 connect heat conducting pipe 6 33 and heating furnace 32, the heat conducting pipe 4 46 connect drying chamber 2 31 top and
Waste-heat recovery device 41, the temperature-detecting device 2 35 are arranged in drying chamber 2 31, and the transmission device 5 is mounted on baking
The top in room 30.The temperature-detecting device 2 35 setting issues signal when detecting temperature up to 200 DEG C, and heating furnace 32 stops
Heating.
The drying chamber 1 is in U-shape, and the drying chamber 2 31 is in U-shape, and the drying chamber 2 31 is less than drying chamber 1, the baking
Room 2 31 is placed in drying chamber 1, and the U-shaped opening of the drying chamber 1 is concordant with the U-shaped opening of drying chamber 2 31, the heat conducting pipe
One 43 are arranged in the bottom of drying chamber 1, and the heat conducting pipe 2 44, heat conducting pipe 3 45, heat conducting pipe 4 46, heat conducting pipe 7 34 use
Thermal insulation material is made, the heat conducting pipe 1 set several upward go out hot hole 1, heat conducting pipe 6 33 sets several upward
Hot hole 2 36 out.
Transmission device 5 transports the aluminum-pinch after dusting to again transporting aluminum-pinch out of drying chamber 2 31 in drying chamber 2 31
During output comes, aluminum-pinch completes baking and curing in drying chamber 2 32, and temperature-detecting device 2 35 is set in drying chamber 2 31, can
With real-time monitoring temperature, when temperature is more than 200 DEG C of setting value, temperature-detecting device 2 35 provides signal, and heating furnace 32 is automatic
It closes, heat conducting pipe 4 46 continues extra heat being discharged into waste-heat recovery device 41.
Drying chamber 2 31 is placed in drying chamber 1, and thermal energy is distributed automatically into drying chamber 1, and the connection of heat conducting pipe 4 46 is dried
Hot-air extra in drying chamber 2 31 is delivered to waste-heat recovery device by room 2 31 and waste-heat recovery device 41, heat conducting pipe 4 46
41, heat conducting pipe 3 45 by waste-heat recovery device 41 hot gas convey people's combustion furnace 42, by the combustible of gas so and filter
After be conveyed into drying chamber 1 and carry out secondary recovery utilization, extra heat collection is in waste-heat recovery device 41.When drying chamber one
When temperature is more than 110 DEG C in 40, extractor fan 49 is started to work, and the extra heat of drying chamber 1 is discharged.Transmission device 5 cleans
The aluminum-pinch crossed moves to the drying chamber 1 in waste heat recovery apparatus 4 and completes drying.
After aluminum-pinch hangs up bracket in piece uploading region 6, is driven through transmission device 5 and enters the progress surface clean of cleaning device 2,
It drives to enter in waste heat recovery apparatus 4 by transmission device 5 and dry, then enter to dust in dusting device 1, dust and finish
Afterwards, transmission device 5 drives aluminum-pinch to enter the baking and curing that drying equipment carries out surface, band of the last aluminum-pinch in transmission device
Dynamic lower to enter aluminum-pinch lower part area 7, completion cleans, dries, dusting, it is full-automatic to solidify a line.The utility model structure is simple,
Easy to use, high production efficiency is saved artificial.