CN117006901A - Electronic detonator production device - Google Patents
Electronic detonator production device Download PDFInfo
- Publication number
- CN117006901A CN117006901A CN202310768287.1A CN202310768287A CN117006901A CN 117006901 A CN117006901 A CN 117006901A CN 202310768287 A CN202310768287 A CN 202310768287A CN 117006901 A CN117006901 A CN 117006901A
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- wire
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- clamping
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 44
- 238000004804 winding Methods 0.000 claims abstract description 14
- 238000001746 injection moulding Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 97
- 230000007246 mechanism Effects 0.000 claims description 85
- 238000001125 extrusion Methods 0.000 claims description 33
- 210000000078 claw Anatomy 0.000 claims description 30
- 238000002955 isolation Methods 0.000 claims description 28
- 238000011068 loading method Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 9
- 240000002836 Ipomoea tricolor Species 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004080 punching Methods 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 description 7
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 238000009963 fulling Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
- B21F15/10—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with sheet metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F7/00—Twisting wire; Twisting wire together
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
- F42C19/00—Details of fuzes
- F42C19/08—Primers; Detonators
- F42C19/12—Primers; Detonators electric
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/12—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by twisting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Manipulator (AREA)
Abstract
The invention mainly relates to the field of mechanical automation, in particular to an electronic detonator production device, which comprises: the paying-off device, the winding device, the wire stripping device, the wire separating device, the wire twisting device and the cover mounting and dismounting device are sequentially arranged on the first conveying belt; the rubber plug injection molding device, the chip riveting device, the first isolating device, the basic pipe assembling device, the upper cover mounting device, the second isolating device, the folding line and the bagging device are sequentially arranged on the second conveying belt, and the upper cover mounting device and the basic pipe assembling device are arranged in the explosion-proof room; the first conveying belt and the second conveying belt are arranged in parallel and are used for conveying the material tray; a tray lifting device is arranged between the outlet of the first conveying belt and the inlet of the second conveying belt, and a third conveying belt used for connecting the outlet of the first conveying belt and the inlet of the second conveying belt is arranged at the ground bottom between the outlet of the first conveying belt and the inlet of the second conveying belt.
Description
Technical Field
The invention mainly relates to the field of mechanical automation, in particular to an electronic detonator production device.
Background
The electronic detonator is a common detonator which can be conveniently controlled, one end of a wire is a base pipe which is used for detonating the detonator through an electronic chip, and the other end of the wire is a waterproof wire clamp which is used for being connected with an external control wire. The current electronic detonator can only realize partial automatic production, as disclosed in the patent with the application number of 202022767417.4 in the prior art, the carrier chain conveying device of the electronic detonator production line comprises a bracket, wherein two groups of chain sprocket assemblies which are arranged along the horizontal direction are arranged on the bracket in parallel, one end of the bracket is slidably provided with a sliding seat which can move along the horizontal direction opposite to or opposite to the chain sprocket assemblies, the sliding seat is positioned between the two groups of chain sprocket assemblies, and a power device for driving the sliding seat is also arranged on the bracket; the sliding seat is provided with a lifting assembly; a wire carrier is overlapped on the top of the lifting assembly; the utility model provides a wire rod carrier's lower part both ends all shaping has tooth portion, two tooth portion can be respectively with the chain engagement of two sets of chain sprocket assemblies, the patent of application number 202022782991.7 discloses a carrier switching-over mechanism of electronic detonator production line, including mounting panel, backup pad, lifting unit, rotating assembly and a plurality of carrier, lifting unit installs on the mounting panel, rotating assembly installs on lifting unit's the output shaft, the backup pad is installed on the rotating assembly, the carrier is evenly installed on the both ends of backup pad. According to the invention, the lifting assembly and the rotating assembly drive the carrier to lift up and down and rotate to be conveyed to the corresponding processing stations, so that a plurality of products can be processed, and the production efficiency is effectively improved. The patent with the application number of 202022745594.2 discloses a feeding mechanism of an electronic detonator wire coil, which can be used for assembling wire coils, when the wire coils are required to be assembled on a rack, the wire coils are transported to a lifting disc, and when the lifting disc is at the lowest position, a fixed port on the wire coils is positioned below a side fixer; starting a lifter to lift the lifting disc so as to convey the coil upwards, and fixing the coil by using the side fixing device until the coil is conveyed to the fixing port and can be in butt joint fixation with the side fixing device, so that the coil is assembled; the lifter can adopt a jacking cylinder, and the lifting end of the lifter can move up and down to control the lifting disc to move up and down; the lateral fixer mainly plays a role in fixing the coil. The patent with the application number of 202221185590.6 discloses a novel automatic wire separating mechanism for electronic detonator leg wires, which is arranged on a rack and comprises a positioning module, a wire twisting module and a wire separating module, wherein the positioning module is provided with a wire separating jig, the wire twisting module is provided with a wire twisting jig, and the wire separating module can drive the wire separating jig to move. According to the invention, by arranging a plurality of matched wire separating jigs and wire twisting jigs and matching with a fourth driving device and a fifth driving device, the wire twisting treatment of a plurality of foot wires can be automatically realized; the first groove and the second groove are arranged on the wire separating jig, and the wire twisting jig is provided with
The third groove is arranged, so that the foot wires can be placed quickly, the friction force of the wire twisting plate and the wire dividing plate on the core wires in the wire twisting process can be reduced, the contact area of the core wires, the wire twisting plate and the wire dividing plate is increased, the wire twisting efficiency is improved, and the abrasion to the core wires is reduced. The application number 202022758923.7 discloses serial-type material loading longmen manipulator of electron detonator leg wire, including combination formula portal frame, be equipped with two along X first crossbeam that extends to the direction, one along Y second crossbeam that extends, one along Y synchronizing lever that extends to the direction on the portal frame, all be equipped with on two first crossbeams and the second crossbeam and snatch the subassembly. According to the invention, the wire grabbing assemblies are arranged in three directions of the portal frame, and the driving and transmission devices capable of independently driving each wire grabbing assembly to move in the X/Y direction and the Z direction are arranged in a matched manner, so that three wire bodies or processing equipment can be fed at the same time, and the three wire bodies can be connected in series through independent movement of each wire grabbing assembly, so that the purpose of feeding the whole production line in a linkage manner is realized; the manipulator overall structure is simple, and the material loading is efficient, and occupation space is less.
Disclosure of Invention
In order to solve the technical problems, the invention provides an electronic detonator production device which is realized by the following technical scheme:
An electronic detonator production device comprising:
the paying-off device, the winding device, the wire stripping device, the wire separating device, the wire twisting device and the cover mounting and dismounting device are sequentially arranged on the first conveying belt; the wire releasing device is used for releasing wire materials to the wire winding device, the wire winding device is used for encircling the wires, two ends of the wires extend out, the wire winding device is used for placing the wires on the material tray through the mechanical arm and conveying the wires to the wire stripping device, two ends of the wires extend out of the material tray, the wire stripping device is used for stripping the wire outer skins of the end parts of the wires extending out of the wire stripping device, the wire separating device is used for separating two core wires of which the outer skins are stripped, the wire twisting device is used for stirring the separated two core wires and the root parts of the cables together, and the lower cover mounting device is used for clamping the two core wires with one separated end into copper sheet bayonets of the lower cover;
the rubber plug injection molding device, the chip riveting device, the first isolating device, the basic pipe assembling device, the upper cover mounting device, the second isolating device, the folding line and the bagging device are sequentially arranged on the second conveying belt, and the upper cover mounting device and the basic pipe assembling device are arranged in the explosion-proof room; the rubber plug injection molding device is used for injecting rubber at the stranded wire positions of the two core wires separated from the other end of the wire and the root part of the cable to form a rubber plug, the chip riveting device is used for riveting the chip on the wire with the rubber plug, the first isolation device and the second isolation device are arranged at the inlet and the outlet of the explosion-proof room, the first isolation device and the second isolation device are arranged on the second transmission belt, and the other ends of the inlet and the outlet of the first isolation device and the second isolation device are closed when one ends of the first isolation device and the second isolation device are opened; the base pipe assembling device is used for fixing the base pipe on the chip, the upper cover mounting device is used for mounting the upper cover on the lower cover at the other end of the lead, and the fold line and bagging device is used for inwards bending the two ends, which are positioned on the material tray and extend out, of the base pipe and provided with the cover body and the base pipe and placing the two ends into the bag body;
The first conveying belt and the second conveying belt are arranged in parallel and are used for conveying the material tray; a tray lifting device is arranged between the outlet of the first conveying belt and the inlet of the second conveying belt, and a third conveying belt used for connecting the outlet of the first conveying belt and the inlet of the second conveying belt is arranged at the ground bottom between the outlet of the first conveying belt and the inlet of the second conveying belt.
Preferably, the tray lifting device includes: the vertical lifting guide rail is arranged at the outer side of the third conveying belt, a fixed plate is arranged on a sliding block of the vertical lifting guide rail, a tray clamping cylinder is arranged on the fixed plate and used for controlling the tray clamp which extends downwards to shrink inwards or open so as to grab or release the tray; the bottom corresponding to the fixed plate is provided with a plurality of flying saucer guide wheels for bearing the trays, the side part of the flying saucer guide wheels is provided with a pushing cylinder, and the pushing cylinder is used for pushing the trays onto the third conveying belt.
Preferably, the wire stripping device includes:
a base;
the wire fixing mechanism is arranged on the base; the wire fixing mechanism comprises a bottom wire pressing mechanism and a top wire pressing mechanism, a bottom guide plate of the bottom wire pressing mechanism is arranged on the base in a vertically movable manner through a vertically arranged guide rail and is driven by a bottom wire pressing cylinder, and a plurality of bottom V-shaped clamping jaws are arranged on the bottom guide plate; the top wire pressing mechanism is provided with a wire pressing fixing frame, a top wire pressing cylinder is arranged on the wire pressing fixing frame, the top wire pressing cylinder is connected with a top guide plate to drive the top guide plate to move up and down, and a plurality of top V-shaped clamping jaws corresponding to the bottom V-shaped clamping jaws are arranged on the top guide plate; the bottom V-shaped clamping jaw and the top V-shaped clamping jaw are matched with a fixed lead;
The peeling and cutting device comprises a base, wherein a lower blade cylinder is fixed at the bottom of the base and used for driving a lower blade seat to move up and down, and a plurality of lower blades corresponding to a bottom V-shaped clamping jaw and a top V-shaped clamping jaw are arranged on the lower blade seat; an upper blade cylinder is fixed at the top of the base and is used for driving an upper blade seat to move up and down, and a plurality of upper blades corresponding to the bottom V-shaped clamping jaw and the top V-shaped clamping jaw are arranged on the upper blade seat; the upper blade and the lower blade are configured to have a blade opening in the middle for peeling, and two sides of the outer part of the blade opening are used for cutting wires; the bottom of the base is provided with a supporting block, and the supporting block is driven by a supporting cylinder to move to the bottom of the lower blade seat and move out; the base is arranged on a base transverse guide rail, the bottom of the base transverse guide rail is fixed on a longitudinal fixing plate, the bottom of the longitudinal fixing plate is provided with a longitudinal guide rail, and the bottom of the longitudinal guide rail is fixed on the base; the edge of the longitudinal fixing plate is fixed with a transverse translation cylinder which is used for controlling the base on the longitudinal fixing plate to transversely move; the base is fixed with a peeling back-pulling cylinder for pushing the longitudinal fixing plate to move back and forth and a fixed-length cylinder which can extend out and be abutted on the longitudinal fixing plate and used for limiting the back-and-forth moving distance of the base main body.
Preferably, the wire twisting device includes:
a base;
the wire clamping unit is arranged on one side of the base; the wire clamping unit comprises a wire clamping fixing seat which is fixed on the base; the wire clamping fixing seat is provided with a vertical guide rail, a sliding block of the vertical guide rail is fixed with the fixing plate, and the fixing plate controls the height through a vertical lifting cylinder fixed on the base; the wire clamping device comprises a fixing plate, a wire clamping cylinder, a wire clamping claw, a wire clamping cylinder and a wire clamping cylinder, wherein the fixing plate is provided with a plurality of wire clamping cylinders;
the wire twisting unit is arranged on the other side of the base; the wire twisting unit comprises a base, the base is provided with a horizontal guide rail, the base is arranged on the horizontal guide rail, and the distance between the base and the wire clamping unit is controlled through a horizontal pushing cylinder; the base is provided with a plurality of rotatable wire twisting cylinders, the tail parts of the wire twisting cylinders are fixedly provided with rotating shafts, the end parts of the wire twisting cylinders are provided with wire twisting clamping claws, the wire twisting cylinders are used for controlling the opening or closing of the wire twisting clamping claws, and the wire twisting clamping claws are used for fixing two-core wires in the wire main body; the belt pulleys are fixed on the rotating shaft rods and are connected in parallel through the belt; the base is provided with a motor, and the motor provides rotating power for the belt so as to drive the twisting cylinder main body to rotate; the rotating shaft rod is provided with an inner cavity, the tail end of the rotating shaft rod is connected with an air source through a rotary joint, an air source outlet is arranged on the main body of the rotating shaft rod, and the air source outlet is connected with the twisting air cylinder.
Preferably, the capping device includes:
a delivery device and a wire loading device;
the conveying device comprises a vibration disc, wherein the vibration disc is used for conveying the lower cover of the waterproof wire clamp to the front part of the feeding track and pushing the lower cover of the waterproof wire clamp into the feeding track through the pushing mechanism;
the wire loading device comprises a frame, wherein a lifting cylinder is fixed at the bottom of the frame and used for lifting a bearing platform, a bottom wire bayonet is arranged at the front part of the bearing platform, and the bearing platform is used for bearing a lower cover of a waterproof wire clamp conveyed by a feeding track; the two sides of the bearing platform are provided with extension arms, the top of each extension arm is provided with a fixing plate, a vertical movement cylinder is fixed on each fixing plate and used for controlling the second fixing plate to move in the vertical direction, and a horizontal pushing cylinder is fixed at the bottom of each second fixing plate and used for controlling feeding and the wire guiding arms to move back and forth; the feeding and wire guiding arm is provided with a clamping column which is used for pushing the lower cover of the waterproof wire clamp into the bearing platform from the feeding track from the rear, and the front part of the clamping column is provided with a vertical opening which is used for limiting the wire; the top of frame is fixed with down the air cylinder, and the air cylinder is used for driving the top wire bayonet that corresponds with bottom wire bayonet and the wiring drift that corresponds with the wire bayonet of the lower cover of the waterproof fastener that is located in the loading platform down, and the wiring drift can stretch into in the vertical opening, is fixed the wire to the wire mouth of the lower cover of waterproof fastener through the top wire bayonet, and on the copper sheet bayonet in the lower cover of waterproof fastener was gone into to two heart yearns card of wire through the wiring drift simultaneously.
Preferably, the chip riveting device includes:
the seat body is provided with a bottom bearing part and a top bearing part;
the riveting heads are provided with two protruding pointed tops corresponding to a pair of conductive sheets to be riveted, and are fixed on the bottom bearing part through riveting head fixing plates;
the punching head is provided with a pair of grooves corresponding to the tip parts, and a plurality of riveting heads are arranged and fixed on the punching connecting plate; the top bearing part is provided with a stamping cylinder, and a movable rod of the stamping cylinder is fixed with the stamping connecting plate and drives the riveting head to be close to or far away from the riveting head;
the fixing clamp is used for fixing materials conveyed from the conveying chain to the position between the riveting head and the stamping head; the fixed clamp comprises a guide rail vertically arranged at the bottom bearing part, a clamp transverse plate is arranged on the guide rail, a first height guide rail and a second height guide rail which move transversely are arranged on the clamp transverse plate, the first height guide rail and the second height guide rail are respectively connected with a first height chuck plate and a second height chuck plate, a first chuck and a second chuck are respectively arranged on the first height chuck plate and the second height chuck plate, a first cylinder and a second cylinder are arranged on the clamp transverse plate, and the first cylinder and the second cylinder respectively control the first height chuck plate and the second height chuck plate to move transversely so as to control the first chuck and the second chuck to be opened or closed; the bottom bearing part is fixedly provided with a lifting cylinder, and the lifting cylinder is used for driving the clamp transverse plate to move in the vertical direction so as to move the material positioned between the riveting head and the punching head to the riveting head.
Preferably, the base pipe assembling device includes a transmission device and an assembling device, the transmission device including: the foundation pipe grabbing device is provided with a group of Y-axis guide rails, an X-axis guide rail is arranged on the Y-axis guide rails, and the Y-axis guide rails and the X-axis guide rails are controlled to move through a motor; the X-axis guide rail is provided with a gripper fixing plate extending downwards, the gripper fixing plate is provided with a lifting cylinder, a movable rod of the lifting cylinder is fixedly provided with a gripper cylinder, the gripper cylinder is provided with a foundation pipe gripper, and the foundation pipe gripper is used for grabbing a foundation pipe box positioned on the conveying track;
the foundation pipe lifting device is provided with a foundation pipe lifting guide rail controlled by a motor, a foundation pipe fixing plate is arranged on the foundation pipe lifting guide rail, and the foundation pipe fixing plate is used for bearing a foundation pipe box grabbed by the foundation pipe grabbing device;
the foundation pipe distributing device is provided with a transverse translation guide rail controlled by a motor, a foundation pipe distributing device lifting cylinder is arranged on the transverse translation guide rail, a foundation pipe box body clamping jaw cylinder is fixed on a movable rod of the foundation pipe distributing device lifting cylinder, a foundation pipe box body clamping jaw is arranged on the foundation pipe box body clamping jaw cylinder, a foundation pipe fixing plate is lifted to the height of the foundation pipe box body clamping jaw by the foundation pipe lifting device, and the foundation pipe box body clamping jaw is used for clamping a foundation pipe box; the foundation pipe clamping device comprises a foundation pipe lifting device, a foundation pipe fixing plate, foundation pipe clamping jaws, a foundation pipe clamping jaw, a foundation pipe fixing plate, a foundation pipe clamping jaw and a foundation pipe clamping jaw, wherein the foundation pipe conveying belt and the foundation pipe clamping jaw are respectively arranged at two sides of the foundation pipe lifting device;
The assembly device comprises:
the seat body is provided with a bottom bearing part and a top bearing part;
the electronic detonator fixing device comprises a bottom rubber plug cylinder and a bottom chip cylinder which are fixed on the bottom bearing part, and a top rubber plug cylinder and a top chip cylinder which are fixed on the top bearing part, wherein the bottom rubber plug cylinder and the bottom chip cylinder are respectively used for pushing a bottom rubber plug fixing clamping seat and a bottom chip clamping seat to lift, and the top rubber plug cylinder and the top chip cylinder are respectively used for pushing a top rubber plug fixing clamping seat and a top chip clamping seat to descend so as to fix the relative positions of the rubber plug and the chip which are connected in series;
the bottom moving platform is provided with a moving plate, the moving plate is arranged on the bottom bearing part through a guide rail, and the moving plate is controlled by a platform moving motor to be close to or far away from the electronic detonator fixing device;
the base pipe conveying device is arranged on the bottom moving platform and comprises a base pipe bearing part, a groove body of the base pipe bearing part for accommodating the base pipe is arranged as a through groove, and a furling cavity is formed in the through groove so as to bear the base pipe; the base pipe bearing part is arranged on the seat body through a rotating shaft and is controlled to rotate to the vertical direction or to the horizontal direction through the overturning cylinder; the front part of the foundation pipe bearing part is provided with a foundation pipe auxiliary plate, the foundation pipe auxiliary plate is provided with an auxiliary bearing groove and an inner cavity communicated with the auxiliary bearing groove, and the top of the auxiliary bearing groove allows the foundation pipe bearing part to rotate to be horizontal and then the foundation pipe is carried in the auxiliary bearing groove; a pushing cylinder is fixed on the moving plate and is used for driving a pushing rod to enter a through groove of the horizontal foundation tube bearing part, and the foundation tube is pushed out forwards until the foundation tube is inserted into a rubber plug and a chip which are fixed by the electronic detonator fixing device;
The base pipe extrusion fixing device is arranged on the bottom moving platform and comprises a chuck device, the chuck device is arranged between an inner cavity of the base pipe auxiliary plate and the bottom rubber plug fixing clamping seat and the bottom chip clamping seat, and the base pipe is inserted into the rubber plug and the chip fixed by the electronic detonator fixing device after passing through the chuck device; the clamping head device comprises a clamping head and a clamping head, wherein the clamping head is fixed on a clamping head fixing plate, the clamping head is provided with a conical head part expanding outwards, the clamping head is sleeved on the clamping head, the inside of the clamping head is used for passing through a base pipe, the clamping head is arranged on the clamping head fixing plate, a spring is arranged between the clamping head fixing plate and the clamping head fixing plate, and the clamping head fixing plate pushes the clamping head forwards through a pressurizing cylinder to enable the clamping head to shrink, so that the base pipe sleeved on the rubber plug is fixed on the rubber plug through extrusion deformation.
Preferably, the capping device includes:
the base body is provided with a bottom bearing part and a top bearing part, and the bottom bearing part and the top bearing part are connected through side walls at two sides;
the upper cover pressing cylinder is arranged on the top bearing part, and a movable rod of the upper cover pressing cylinder penetrates through the top bearing part;
the upper cover grabbing device is fixed on the movable rod of the upper cover pressing cylinder and is driven by the upper cover pressing device to move up and down integrally; the upper cover grabbing device comprises a top fixed plate fixed with the movable rod, a horizontal pushing cylinder is fixed at the bottom of the top fixed plate, a horizontal movable plate is arranged at the bottom of the top fixed plate, a movable guide rail is arranged between the horizontal movable plate and the top fixed plate, and the horizontal pushing cylinder is used for pushing the horizontal movable plate to move back and forth; the bottom of the horizontal movable plate is fixedly provided with a vertical movable air cylinder, the vertical movable air cylinder is used for driving the gripper movable plate to move up and down, the gripper movable plate is fixedly provided with a plurality of gripper air cylinders, and the gripper air cylinders are used for grabbing an upper cover of a waterproof wire clamp positioned on the conveying track;
The lower cover fixing device comprises a lower cover accommodating groove, one side of the lower cover accommodating groove is provided with an extrusion side wall, the extrusion side wall is arranged on the transverse movable rod, the side part of the lower cover accommodating groove is provided with an extrusion cylinder, and the extrusion cylinder is used for controlling the extrusion side wall to fix a lower cover of the waterproof wire clamp in the lower cover accommodating groove; a transversely movable ejector rod is arranged at a position corresponding to the rotating shaft of the lower cover of the waterproof wire clamp, the ejector rod is L-shaped, and a spring is arranged between the ejector rod and the outer wall of the lower cover accommodating groove and used for enabling the ejector rod to be in an ejecting position; the bottom bearing part is fixedly provided with a fixing device cylinder which is vertically arranged and is used for controlling the lower cover containing groove to move up and down; an extension plate is fixed on the cylinder of the fixing device, and a base plate which can move to the bottom of the lower cover containing groove and move out is arranged on the extension plate through the base plate cylinder;
a fixed beam plate is fixed between the side walls of the two sides, and a movable shaft extrusion cylinder is arranged on the fixed beam plate and is used for driving an extrusion piece to extrude the ejector rod; an upper cover pre-pressing cylinder is arranged on the outer side of the side wall, the end part of the upper cover pre-pressing cylinder is arranged on the side wall through a pin shaft, a movable rod of the upper cover pre-pressing cylinder is arranged at one end of a strip-shaped piece through a pin shaft, and the other end of the strip-shaped piece is fixed with the pre-pressing pin shaft; the pre-pressing pin shaft is rotatably arranged on the side wall, a pre-pressing block is arranged on the pre-pressing pin shaft, and the pre-pressing block is driven to rotate through an upper cover pre-pressing cylinder so as to pre-press a lower cover of the waterproof wire clamp positioned in the lower cover accommodating groove
Preferably, the fold line and bagging apparatus comprises:
the bag placing and moving device comprises a bag placing device, a bag making device, a bag pulling device and a bag supporting device; the bag releasing device releases the coiled bags positioned on the inflatable shaft to the bag making device through the unreeling motor; the bag making device clamps the bag body through a roller and moves forwards, a heating seal is arranged at the rear of the roller, a cutter is arranged at the front of the roller, the bottom of the bag body is sealed by the heating seal, and the bag body is cut off through the cutter after passing through the cutter forwards; the bag pulling device is positioned at the front part of the bag making device and is provided with a movable guide rail, an upper vacuum chuck and a lower vacuum chuck are arranged on the movable guide rail, the upper vacuum chuck and the lower vacuum chuck are respectively arranged on an upper bag opening cylinder and a lower bag opening cylinder, and the upper vacuum chuck and the lower vacuum chuck can be opened or closed; the upper and lower vacuum chucks move to the bag opening of the bag body to suck the bag body from the upper and lower directions and then move up and down respectively to open the bag opening; the bag opening device is provided with a transverse moving guide rail, a left supporting plate and a right supporting plate, the left supporting plate and the right supporting plate move to the opened bag opening through the transverse moving guide rail and enter the bag opening, the left supporting plate and the right supporting plate move leftwards and rightwards through a bag opening cylinder to open the bag opening, and then the bag body is moved to a second direction through the transverse moving guide rail;
The outlet of the folding line mechanism is positioned in the second direction of the bag supporting device; the wire folding mechanism comprises a bottom plate for bearing the wire body, first guide rails are arranged on two sides of the bottom plate, wire body pushing plates are arranged on the first guide rails, the wire body pushing plates push the wire body to the middle position through driving of an air cylinder, wire clamping grooves are formed in the end parts of the wire body pushing plates, and the wire clamping grooves are used for fixing positions of the wire body to be folded; the wire body pushing plate is provided with a pushing block, vertical guide rails are arranged on two sides of the pushing block, a folding line plate is arranged on the vertical guide rails, the pushing block pushes the folding line plate forwards through a pushing cylinder, and the wire pushing plate is driven to bend a cable downwards through a wire pressing cylinder;
the wire pushing mechanism pushes the bent cable positioned on the broken line mechanism into the bag body of the bag supporting device through the pushing plate and continuously pushes the cable forwards into the bag sealing mechanism;
the bag sealing mechanism is provided with an up-and-down vacuumizing mechanism and a bag body vacuumizing mechanism, the up-and-down vacuumizing mechanism is used for sucking the upper side and the lower side of the bag body and opening the bag body, and the up-and-down vacuumizing mechanism can be moved up and down to be opened or closed; the bag body vacuumizing mechanism is driven by the air cylinder to extend out and enter the bag body forwards, and the upper and lower vacuumizing mechanisms are closed to enable the air suction nozzle of the bag body vacuumizing mechanism to be positioned in the bag body, so that the bag body with the bent cable is vacuumized.
Preferably, the chip riveting device further comprises a chip transmission device for providing a chip for the chip riveting device, and the chip riveting device comprises:
the fixing seat is provided with a bottom bearing part and a top bearing part;
the vertical lifting device comprises a vertical lifting guide rail and a tray; the vertical lifting guide rail is used for lifting the tray and moving the tray from the bottom bearing part to the top bearing part; the tray is used for bearing the chip material frame;
the bottom conveying double-speed chain rail is arranged on the bottom bearing part and extends to two sides of the tray so as to convey the chip material frame to the position above the tray at the bottom bearing height;
the top conveying double-speed chain track is arranged on the top bearing part and extends to the front part of the tray;
the pushing manipulator is arranged at the height of the top bearing part and is used for pushing the chip material frames on the tray at the height of the top bearing part onto the top conveying double-speed chain track.
The invention has the beneficial effects that: the electronic detonator production device provided by the invention can realize full-automatic production of the electronic detonator, and has high production efficiency.
Drawings
FIG. 1 is a schematic view showing the overall structure of an electronic detonator production apparatus;
Fig. 2 shows a schematic structural diagram of a front view of the wire stripping device;
fig. 3 shows a schematic diagram of a wire stripping device;
fig. 4 shows a schematic structural view of a side view of the wire stripping device;
fig. 5 shows a schematic structural view of the wire stripping device from the rear perspective;
FIG. 6 shows a schematic structural view of the upper blade and the lower blade;
FIG. 7 shows a schematic structural view of the rear side view of the twisting device;
FIG. 8 shows a schematic diagram of the structure of the front side view of the twisted wire apparatus;
FIG. 9 shows a schematic view of the structure of the front view of the twisting device;
fig. 10 shows a schematic structural view of the interior of the twisted wire unit;
FIG. 11 shows a schematic structural view of the wire clamping jaw;
fig. 12 shows a schematic of the construction of the twisting jaw;
FIG. 13 shows a schematic cross-sectional structure of a rotating shaft lever;
fig. 14 shows a schematic structural view of a conveyor device with a lower cover device;
fig. 15 is a schematic view showing a structure of a wire loading device of the lower cover device from a front view;
fig. 16 is a schematic view showing a structure of a rear view of the wire loading device for loading the lower cover device;
fig. 17 is a schematic view showing an internal structure of a front view of a wire loading device for loading a lower cover device and a partially enlarged view;
Fig. 18 shows a schematic structural view of a lower cover of the waterproof clip;
FIG. 19 is a schematic view showing the structure of the waterproof wire clip after the lower cover is fitted into the wire and the copper sheet is snapped into the core wire;
fig. 20 shows a schematic structural view of a chip riveting device;
FIG. 21 is a schematic view showing the structure of the chip riveting device after hiding the fixing jig;
fig. 22 shows a schematic structural view of a fixing jig (rear side view angle) of the chip riveting device;
fig. 23 is a schematic structural view showing a structure of a hidden portion of a fixing jig (rear side view angle) of the chip riveting device;
FIG. 24 shows a schematic structural view of a rivet head and a punch head of the chip riveting device;
fig. 25 shows a schematic structural view of a first view of the transmission device;
fig. 26 shows a schematic structural diagram of another view of the transfer device;
FIG. 27 is a schematic view showing a practical state of the assembling device;
FIG. 28 shows a schematic structural view from the front perspective of the mounting device;
fig. 29 shows a schematic view of the assembly device from a rear perspective;
FIG. 30 shows a schematic view of the structure of the assembly device with the rubber stopper and chip on the feed tray;
fig. 31 shows a schematic structural view of an electronic detonator fixing device of the assembly device;
FIG. 32 shows a schematic structural view of a base pipe conveying device of the fitting device;
FIG. 33 is a schematic view showing the structure of the base pipe press fixing device of the assembling device from the front view;
FIG. 34 shows a schematic structural view of the base pipe extrusion fixture of the fitting apparatus from a rear perspective;
FIG. 35 shows a schematic view of the structure of the collet and jacket of the fitting apparatus;
FIG. 36 is a schematic view showing the structure of the capping device from the front perspective;
FIG. 37 is a schematic view showing the structure of the back view of the capping device;
FIG. 38 is a schematic view showing the structure of a lower cover fixing device of the upper cover mounting device;
FIG. 39 is a schematic view showing the structure of the hidden part of the lower cover fixing means of the upper cover means;
FIG. 40 shows a schematic structural view of a gripper cylinder equipped with a capping device;
fig. 41 is a schematic view showing the structure of the waterproof clip of the upper cover device after the upper cover and the lower cover are mounted;
FIG. 42 shows a schematic view of the structure of the fold line and bagging apparatus;
FIG. 43 shows a schematic view of the fold line and a first view of the bagging and moving device of the bagging apparatus;
FIG. 44 shows a schematic view of the fold line and a second view of the bagging and moving device of the bagging apparatus;
FIG. 45 is a schematic view showing the construction of a fold line and a first view of the bag closure mechanism and the tucking mechanism of the bagging apparatus;
FIG. 46 is a schematic view showing the construction of the fold line and the second view of the bag closure mechanism and the tucking mechanism of the bagging apparatus;
FIG. 47 shows a schematic structural view of a line pushing mechanism of the folding line and bagging apparatus;
FIG. 48 shows a schematic view of the structure of the platen and bag evacuation mechanism of the bag loader;
fig. 49 shows a schematic structural view of a chip transfer device;
fig. 50 is a schematic structural view showing the structure of a hidden part of the chip transfer device;
fig. 51 shows a schematic structural view of a tray of the chip transfer device;
FIG. 52 is a schematic diagram showing the structure of a chip frame of the chip transfer device from a bottom view;
FIG. 53 is a schematic view showing the structure of a chip frame of the chip transfer apparatus;
fig. 54 shows a schematic structural view of a blocking cylinder of the chip transfer apparatus;
fig. 55 shows a schematic structural view of a front side view of a pushing manipulator of the chip transfer device;
fig. 56 shows a schematic structural view of a backside view of a pushing manipulator of the chip transfer device;
fig. 57 shows a schematic structural view of the tray lifting device.
Detailed Description
The invention is further described below with reference to the drawings and detailed description.
An electronic detonator production device, as shown in fig. 1, comprises:
The paying-off device 1, the winding device 2, the wire stripping device 3, the wire separating device 4, the wire twisting device 5 and the cover mounting device 6 are sequentially arranged on the first transmission belt 7; the paying-off device 1 is used for releasing wire materials to the winding device, which is similar to the prior art in the background art and is not repeated here, the winding device 2 is used for encircling the wires and extending out of two ends of the wires, the winding device 2 is used for placing the wires on a material tray through a manipulator and conveying the wires to the wire stripping device 3, the winding device 2 is similar to the prior art in the background art and is not repeated here, two ends of the wires extend out of the material tray, the wire stripping device 3 is used for stripping the wire outer skins of the extending ends of the wires, the wire splitting device 4 is used for separating the two core wires from which the outer skins are stripped, the wire splitting device 4 is similar to the prior art in the background art and is not repeated here, the wire twisting device 5 is used for stirring the separated two core wires and the root parts of the wires together, and the lower cover mounting device 6 is used for clamping the two core wires with one separated end into copper sheet bayonets of the lower cover;
the rubber plug injection molding device 9, the chip riveting device 10, the first isolation device 11, the base pipe assembling device 12, the upper cover mounting device 13, the second isolation device 14, the folding line and bagging device 15 are sequentially arranged on the second conveyor belt 8, and the upper cover mounting device 13 and the base pipe assembling device 12 are arranged in the explosion-proof room; the rubber plug injection molding device 9 is used for injecting rubber at the stranded wire positions of the two core wires separated from the other end of the wire and the root of the cable to form a rubber plug, and similar to the existing injection molding mode, the rubber plug injection molding device is not repeated here, the chip riveting device 10 is used for riveting a chip on the wire with the rubber plug, the first isolation device 11 and the second isolation device 14 are arranged at an inlet and an outlet of an explosion-proof room, the first isolation device 11 and the second isolation device 14 are arranged on the second transmission belt 8, the other end is closed when one ends of the inlet and the outlet of the first isolation device 11 and the second isolation device 14 are opened, the isolation room and the outside are closed, and safety is ensured; the base pipe assembling device 12 is used for fixing a base pipe on a chip, the upper cover mounting device 13 is used for mounting an upper cover on a lower cover at the other end of a lead, and the fold line and bagging device 15 is used for inwards bending two ends, which are positioned on a material tray and extend out, of the base pipe and provided with a cover body and the base pipe, and filling the two ends into a bag body;
The first conveying belt 7 and the second conveying belt 8 are arranged in parallel, and the first conveying belt 7 and the second conveying belt 8 are used for conveying the material trays; a tray lifting device 16 is arranged between the outlet of the first conveyor belt 7 and the inlet of the second conveyor belt 8, and a third conveyor belt 17 for connecting the outlet of the first conveyor belt 7 and the inlet of the second conveyor belt 8 is arranged at the ground bottom between them. The first conveying belt 7 at the high position is lowered onto the third conveying belt 17 positioned at the ground through the tray lifting device 16, and the tray is lifted onto the second conveying belt 8 through the tray lifting device 16, so that the third conveying belt 17 is positioned at the ground, and convenience in passing of personnel can be ensured.
As shown in fig. 2 to 6, the wire stripping device 3 includes:
as shown in fig. 2 to 6, includes:
a base 3-1;
the wire fixing mechanism 3-2 is arranged on the base 3-1; the wire fixing mechanism 3-2 comprises a bottom wire pressing mechanism and a top wire pressing mechanism, a bottom guide plate 3-3 of the bottom wire pressing mechanism is vertically movably arranged on the base 3-1 through a vertically arranged guide rail 3-4 and drives the bottom guide plate 3-3 through a bottom wire pressing cylinder 3-5, specifically, the bottom guide plate is fixed on the base 3-1 through an L-shaped fixing plate, the guide rail 3-4 is vertically arranged on the L-shaped fixing plate, and a sliding block of the guide rail 3-4 is fixed with the bottom guide plate 3-3. A plurality of bottom V-shaped clamping jaws 3-6 are arranged on the bottom guide plate 3-3; the top line pressing mechanism is provided with a line pressing fixing frame 3-7, a top line pressing cylinder 3-8 is arranged on the line pressing fixing frame 3-7, the top line pressing cylinder 3-8 is connected with a top guide plate 3-9 to drive the top guide plate 3-9 to move up and down, and concretely, the line pressing fixing frame 3-7 is provided with a fixing plate 3-10 extending downwards, and the fixing plate 3-10 is connected and matched with the top guide plate 3-9 through a vertically arranged guide rail. The top guide plate 3-9 is provided with a plurality of top V-shaped clamping jaws 3-11 corresponding to the bottom V-shaped clamping jaws 3-6; the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11 are matched with a fixed lead; the bottom V-shaped jaw 3-6 and the top V-shaped jaw 3-11 are provided in a comb-like shape that can be inserted into each other, so that the wire can be firmly fixed. The wire pressing fixing frame 3-7 is fixed on the base 3-1 through a stand column (not shown in the figure), the bottom wire pressing cylinder 3-5 and the top wire pressing cylinder 3-8 of the wire fixing mechanism 3-2 can control the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11 to be completely opened, a feeding mechanism arranged on a track is allowed to send wires between the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11, and the relative positions of the wires are fixed through the bottom wire pressing cylinder 3-5 and the top wire pressing cylinder 3-8.
The peeling and cutting device comprises a base 3-12, wherein the base 3-12 is provided with a bottom fixing plate and a top fixing plate, and the two fixing plates are connected through two side plates. The bottom of the base 3-12 is fixed with a lower blade cylinder 3-13, the lower blade cylinder 3-13 is used for driving a lower blade seat 3-14 to move up and down, and a plurality of lower blades 3-15 corresponding to the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11 are arranged on the lower blade seat 3-14; the top of the base 3-12 is fixed with an upper blade cylinder 3-16, the upper blade cylinder 3-16 is used for driving an upper blade seat 3-17 to move up and down, and a plurality of upper blades 3-18 corresponding to the bottom V-shaped clamping jaw 3-6 and the top V-shaped clamping jaw 3-11 are arranged on the upper blade seat 3-17; the upper blade 3-18 and the lower blade 3-15 are identical in structure and are configured to have a blade opening 3-19 in the middle for peeling, and blade bodies on both sides 3-20 outside the blade opening 3-19 are used for cutting wires. The side plates on both sides of the base 3-12 may be provided with guide rails 3-21, and the lower blade holder 3-14 and the upper blade holder 3-17 are both provided on the guide rails 3-21. The bottom of the base 3-12 is provided with a supporting block 3-22, the supporting block 3-22 is driven by a supporting cylinder 3-23 to move to the bottom of the lower blade seat 3-14 and move out, specifically, the supporting cylinder 3-23 is fixed at the bottom of the base 3-12, the supporting block 3-22 is arranged on a guide rail, and when the supporting cylinder 3-23 stretches out, the supporting block 3-22 is positioned at the bottom of the lower blade seat 3-12 and supports the lower blade seat 3-12. The upper blade seat 3-17, the lower blade seat 3-17, the supporting block 3-22, the corresponding blades and the corresponding air cylinders are fixed on the base 3-12 and move together with the base, the base 3-12 can move back and forth to peel the wires and move in action, and the wire stripping machine is used for cutting off the inner core wires of the wires of which the outer skins are stripped on the cutting edges of the two sides 3-20 outside the blades once when the wires in the blade openings 3-19 are moved to the cutting edges of the two sides 3-20 outside the blades, and cutting the inner core wires by fixed length.
The base 3-12 is arranged on the base transverse guide rail 3-24, the bottom of the base transverse guide rail 3-24 is fixed on the longitudinal fixing plate 3-25, the bottom of the longitudinal fixing plate 3-25 is provided with the longitudinal guide rail 3-26, and the bottom of the longitudinal guide rail 3-26 is fixed on the base 3-1; the edge of the longitudinal fixing plate 3-25 is fixed with a transverse translation cylinder 3-27, and the transverse translation cylinder 3-27 is used for controlling the base 3-12 positioned on the longitudinal fixing plate 3-25 to transversely move; the base 3-1 is fixed with a peeling post-pulling cylinder 3-28 for pushing the longitudinal fixing plate 3-25 to move back and forth, and a fixed length cylinder 3-29 which can extend out and be abutted on the longitudinal fixing plate 3-25 for limiting the back and forth moving distance of the base main body. The base 3-12 is provided with a spring column 3-30, a spring 3-31 is arranged between the base 3-1 and the base 3-12, and the spring 3-31 is in a stretching state, so that the base 3-12 is continuously subjected to a pulling force far away from the wire fixing mechanism 3-2.
During operation, the relative positions of the wires are fixed through the wire fixing mechanism 3-2, at the moment, the peeling post-pulling air cylinder 3-28 stretches out to integrally push the base 3-12 to the front, the wires correspond to the openings 3-19 of the upper blade 3-18 and the lower blade 3-15, at the moment, the upper blade air cylinder 3-16 and the lower blade air cylinder 3-13 are controlled to enable the blades to cut the outer skins of the wires, at the moment, the spring 3-31 is in a stretching state, the air of the peeling post-pulling air cylinder 3-28 is discharged, the spring 3-31 is pulled back, the base 3-12 moves back together with the whole blades to peel the outer skins of the wires, and then the upper blade and the lower blade are retracted to the original positions. The fixed length cylinder 3-29 can be extended to position the base 3-12 at a set position, thus fixing the length of the inner core wire of the wire and the portion exposed to the outer sheath. The lateral translation cylinder 3-27 then operates to move the position of the base laterally so that the pair of notches 3-19 and wires from the blade initially become correspondingly aligned with the wires from the main cutting edge of the blade. At this time, the lower blade seat 3-14 is lifted to enable the internal core wire of the wire to be positioned on the blade, and the supporting block 3-22 is moved to the bottom of the lower blade seat 3-14, so that the cutting accuracy is ensured in a butt joint mode, and the situation that the wire cannot be cut in place due to the impact of the stress of the air cylinder is prevented. The upper blade cylinder 3-16 is controlled to enable the upper blade 3-18 to be pressed down, and the cutting of the core wire inside the lead is completed.
The wire twisting device 5, as shown in fig. 7 to 13, includes:
a base 5-1; the base 5-1 body is planar.
The wire clamping unit 5-2 is arranged at one side of the base 5-1; the wire clamping unit 5-2 comprises a wire clamping fixing seat 5-3, and the wire clamping fixing seat 5-3 is fixed on the base 5-1; the wire clamping fixing seat 5-3 is provided with a vertical guide rail 5-4, a sliding block of the vertical guide rail 5-4 is fixed with the fixing plate 5-5, and the fixing plate 5-5 controls the height through a vertical lifting air cylinder 5-6 fixed on the base 5-1; the fixing plate 5-5 is provided with a plurality of wire clamping cylinders 5-7, the wire clamping cylinders 5-7 are provided with wire clamping claws 5-8, the wire clamping cylinders 5-7 are used for controlling the opening or closing of the wire clamping claws 5-8, and the wire clamping claws 5-8 are used for fixing a main body of a wire. Especially on an automatic production line, wires are fixed by a feeding disc and are sent to a wire clamping unit 5-2, at the moment, a vertical lifting cylinder 5-6 controls the whole wire clamping claw 5-8 to be positioned at the bottom of the wires, the opened wire clamping claw 5-8 is lifted after the wire clamping claw reaches a position, and a wire clamping cylinder 5-7 controls the closed wire clamping claw 5-8 after the wire clamping claw reaches the position. The grip claw 5-8 is lifted to a height corresponding to the torsion grip claw. The two claw bodies of the wire clamping claw 5-8 are comb-shaped and can be mutually inserted, so that the bodies of the wires can be fixed more firmly.
The wire twisting unit 5-9 is arranged on the other side of the base 5-1; the wire twisting unit 5-9 comprises a base 5-10, the base 5-1 is provided with a horizontal guide rail 5-11, the base 5-10 is arranged on the horizontal guide rail 5-11, and the distance between the base 5-10 and the wire clamping unit 5-2 is controlled through a horizontal pushing cylinder 5-12; the base 5-10 is provided with a plurality of rotatable wire twisting cylinders 5-13, the tail parts of the wire twisting cylinders 5-13 are fixed with rotating shafts 5-14, the end parts of the wire twisting cylinders 5-13 are provided with wire twisting clamping claws 5-15, the wire twisting cylinders 5-13 are used for controlling the opening or closing of the wire twisting clamping claws 5-15, and the wire twisting clamping claws 5-15 are used for fixing two-core wires in the wire main body; the belt pulleys 5-16 are fixed on the rotating shaft rods 5-14, the belt pulleys 5-16 are fixed through key grooves of the rotating shaft rods 5-14, two belt pulleys 5-16 can be arranged, and the belt pulleys 5-16 of the rotating shaft rods 5-14 are connected in parallel through belts 5-17; the twisting cylinder 5-13 is rotatably arranged on the base 5-10 through a bearing, and in particular, a fixed cylinder can be arranged, the twisting cylinder 5-13 is fixed in the fixed cylinder, and the rotating shaft rod 5-14 can be fixed on the twisting cylinder 5-13 or the fixed cylinder. The base 5-10 is provided with a motor 5-18, and the motor 5-18 provides rotary power for the belt 5-17 so as to drive the main body of the wire twisting cylinder 5-13 to rotate; the rotating shaft rod 5-14 is provided with an inner cavity 5-19, the tail end of the rotating shaft rod 5-14 is connected with an air source through a rotating joint 5-20, an air source outlet 5-21 is arranged on the main body of the rotating shaft rod 5-14, and the air source outlet 5-21 is connected with the twisting cylinder 5-13. The rotary joint 5-20 is an existing joint which can follow the rotating shaft rod 5-14 while maintaining air tightness, so that the main body of the twisting cylinder 5-13 can rotate while continuously providing a power air source for the twisting clamp claws 5-15. For automated production, the two-core wires entering the wire ends of the twisting units 5-9 are already bifurcated, similar to the Y-shape, and twisting needs to be performed at the root of the Y-shape, i.e., at the bifurcation of the two-core wires, so that the twisting jaws 5-15 are provided with clamping grooves corresponding to the two-core wires, and at the same time, the two claw portions of the twisting jaws 5-15 are provided with comb teeth which can be inserted into each other, so that the bifurcated two-core wires can be fastened more firmly. After the wire clamping unit 5-2 fixes the position of the wire main body, the horizontal pushing cylinder 5-12 can push the torsion clamping claw 5-15 to clamp the two-core wires forwards, if the torsion clamping claw 5-15 is opened widely, the position of the two-core wires can be avoided, the two-core wires can be allowed to transversely enter between the two claw parts of the torsion clamping claw 5-15, and the horizontal pushing cylinder 5-12 can be used for finely adjusting the position of the torsion clamping claw 5-15.
The capping device 6, as shown in fig. 14 to 19, comprises:
a delivery device and a wire loading device;
the conveying device comprises a vibration disc 6-1, copper sheets of a lower cover of a waterproof wire clamp of the vibration disc 6-1 are screened upwards, the lower cover 6-3 of the waterproof wire clamp is conveyed to the front part of a feeding track 6-4 through a conveying track 6-2, the lower cover 6-3 of the waterproof wire clamp is pushed into the feeding track 6-4 through a pushing mechanism, specifically, the pushing mechanism comprises a pushing cylinder 6-5, the pushing cylinder pushes a plurality of inserting blocks 6-6, and the inserting blocks 6-6 can be inserted into the conveying track 6-2 to push the lower cover 6-3 of the waterproof wire clamp into the feeding track 6-4. The feeding rail 6-4 can enable the lower cover 6-3 of the waterproof wire clamp positioned in the feeding rail to advance through the inserting block 6-6, or a conveying belt 6-7 can be arranged at the bottom of the feeding rail 6-4, and the conveying belt 6-7 drives the lower cover 6-3 of the waterproof wire clamp positioned in the feeding rail 6-4 to advance through a motor. The outlet of the feeding track 6-4 is provided with a blocking spring piece 6-8, and the lower cover 6-3 of the waterproof wire clamp is prevented from sliding into the bearing platform through the blocking piece 6-8, so that the working procedure cannot be controlled.
The wire loading device comprises a frame 6-9, a lifting cylinder 6-10 is fixed at the bottom of the frame 6-9, the lifting cylinder 6-10 is used for lifting a bearing platform 6-11, a bottom wire bayonet 6-12 is arranged at the front part of the bearing platform 6-11, and a baffle 6-13 used for carrying wires entering the frame 6-9 to position the height of the wires is fixed at the front part of the bottom wire bayonet 6-12 of the frame 6-9. The bearing platform 6-11 is used for bearing the lower cover of the waterproof wire clamp conveyed by the feeding track 6-4; the two sides of the bearing platform 6-11 are provided with extension arms 6-14, and the extension arms 6-14 are arranged on the stand 6-9 through vertical guide rails 6-17. The top of the extension arm 6-14 is provided with a fixed plate 6-15, a vertical movement cylinder 6-16 is fixed on the fixed plate 6-15, the vertical movement cylinder 6-16 is used for controlling a second fixed plate 18 to move in the vertical direction, specifically, the second fixed plate 6-18 can be movably arranged on the fixed plate 6-15 up and down through a vertical guide rail 6-19, the bottom of the second fixed plate 6-18 is fixed with a horizontal pushing cylinder 6-20, the horizontal pushing cylinder 6-20 is used for controlling feeding and wire guiding arms to move back and forth, specifically, a plurality of pairs of feeding and wire guiding arms are arranged, and the number of the pairs of feeding and wire guiding arms is consistent with that of the feeding rails 6-4; the feeding and wire guiding arm is provided with a clamping column 6-21, the clamping column 6-21 is used for pushing the lower cover 6-3 of the waterproof wire clamp from the feeding track 6-4 into the bearing platform 6-11 from the rear, the front part of the clamping column is provided with a vertical notch 6-22, the vertical notch 6-22 is used for limiting a wire, two separated core wires in the wire are guided to enter the lower cover 6-3 of the waterproof wire clamp from the upper side, and the vertical notch 6-22 is consistent with the clamping direction of the core wires.
The top of the frame 6-9 is fixed with a lower air cylinder 6-23, the lower air cylinder 6-23 is used for driving a top wire bayonet 6-24 corresponding to a bottom wire bayonet 6-12 and a wire punch 6-25 corresponding to a wire bayonet of a lower cover 6-3 of a waterproof wire clamp in a bearing platform to move downwards, the wire punch 6-25 can extend into the vertical notch 6-22, wires are fixed to a wire opening 6-26 of the lower cover of the waterproof wire clamp through the top wire bayonet 6-24, and simultaneously two core wires of the wires are clamped into copper sheet bayonets 6-27 in the lower cover 6-3 of the waterproof wire clamp through the wire punch 6-25. The wire-loading punch 6-25 is provided with a copper sheet clamping groove corresponding to the lower cover 6-3 of the waterproof wire clamp.
In operation, the wire entering the device in the patent is a wire with two core wires inside after the end part is peeled from the main body, the wire is positioned between the bearing platform 6-11 and the wire-mounting punch 6-25 through the baffle 6-13, the lower cover 6-3 of the waterproof wire clamp drives the feeding and wire guiding arm through the downward movement of the vertical movement cylinder 6-16, the clamping column 6-21 is positioned at the rear part of the lower cover 6-3 of the waterproof wire clamp, at the moment, the vertical notch 6-22 is aligned with the copper sheet of the lower cover 6-3 of the waterproof wire clamp, and then the horizontal pushing cylinder 6-20 pushes forward to move to drive the feeding and wire guiding arm, so that the lower cover 6-3 of the waterproof wire clamp is pushed forward into the bearing platform 6-11. At this time, the lifting cylinder 6-10 lifts the carrying platform 6-11 upwards, the carrying platform 6-11 and the feeding and wire guiding arm move upwards together, namely the feeding and wire guiding arm still presses the lower cover 6-3 of the waterproof wire clamp in the carrying platform 6-11 at this time, the wire bayonet 6-12 at the bottom aligns to the wire main body in the lifting process, and two core wires at the end of the wire correspond to the vertical opening 6-22 and enter the vertical opening. At the moment, the wire bayonet 6-12 at the bottom corresponds to the wire opening 6-26 on the lower cover 6-3 of the waterproof wire clamp, the core wire corresponds to the copper sheet bayonet 6-27, the pressing cylinder 6-23 is controlled at the moment, the wire bayonet 6-24 at the top and the wire-line punch 6-25 are pressed down, the wire is pressed into the wire opening 6-26, the wire-line punch 6-25 extends into the vertical notch 6-22, and meanwhile, the two core wires are pressed into the copper sheet bayonet 6-27 to realize electric connection. And then the feeding and wire guiding arm returns to the original position, the lower cover 6-3 of the waterproof wire clamp is loosened, the top wire bayonet 6-24 and the wire-mounting punch 6-25 return to the original position, and finally the bearing platform 6-11 falls down to the original position, and at the moment, the feeding and wire guiding arm is positioned at the outlet of the feeding track 6-4, so that the automatic operation is repeatedly realized.
The die attach apparatus 10, as shown in fig. 20 to 24, includes:
the seat body is provided with a bottom bearing part 10-1 and a top bearing part 10-2; the bottom carrier 10-1 and the top carrier 10-2 are connected by side walls on both sides. The front part of the side wall is provided with a avoiding part which allows the wire rubber head which moves transversely to enter. The wire rubber head is formed by electrically connecting a wire with a conductive sheet, and the combination part of the conductive sheet and the wire is protected by injection molding and fixes the relative position of the conductive sheet.
The riveting heads 10-3 are provided with two protruding tip parts corresponding to a pair of conductive sheets to be riveted, and the riveting heads 10-3 are provided with a plurality of riveting heads and are fixed on the bottom bearing part 10-1 through riveting head fixing plates 10-4;
the stamping head 10-5 is provided with a pair of grooves corresponding to the tip parts, and the stamping head 10-5 is provided with a plurality of stamping connecting plates 10-6 and is fixed on the stamping connecting plates; the top bearing part 10-2 is provided with a stamping cylinder 10-7, and a movable rod 10-8 of the stamping cylinder 10-7 is fixed with the stamping connecting plate 10-6 and drives the riveting head 10-3 to be close to or far from the riveting head 10-3; the pointed top of the riveting head 10-3 is used for corresponding to the two conductive sheets of the wire rubber head. The stamping connecting plate 10-6 is provided with a guide post 10-20, and the riveting head fixing plate is provided with a guide opening, so that the riveting head 10-3 and the stamping head 10-5 are ensured to be accurately combined.
The fixing clamp 10-9 is used for fixing materials conveyed from the conveying chain to the position between the riveting head 10-3 and the stamping head 10-5; the fixed clamp 10-9 comprises a guide rail 10-10 vertically arranged on the bottom bearing part 10-1, the guide rail 10-10 is arranged on two sides of the bottom bearing part 10-1, a clamp transverse plate 10-11 is arranged on the guide rail 10-10, a first height guide rail 10-12 and a second height guide rail 10-13 which are transversely movable are arranged on the clamp transverse plate 10-11, the first height guide rail 10-12 and the second height guide rail 10-13 are respectively connected with a first height chuck plate 10-14 and a second height chuck plate 10-15, a first chuck 10-16 and a second chuck 10-17 are respectively arranged on the first height chuck plate 10-14 and the second height chuck plate 10-15, a first air cylinder 10-18 and a second air cylinder 10-19 are respectively arranged on the clamp transverse plate 10-11, and the first air cylinder 10-18 and the second air cylinder 10-19 are respectively controlled to transversely move so as to control the first chuck 10-16 and the second chuck 10-17 to be opened or closed; the first clamping heads 10-16 and the second clamping heads 10-17 are provided with round openings in the middle after being closed, and the round openings are used for clamping and fixing the wire rubber heads. The lifting cylinder 10-21 is fixed on the bottom bearing part 10-1, and the lifting cylinder 10-21 is used for driving the clamp transverse plate 10-11 to move in the vertical direction so as to move the material between the riveting head 10-3 and the punching head 10-5 to the riveting head 10-3.
When the wire glue head is in operation, the wire glue head is conveyed between the riveting head 10-3 and the stamping head 10-5 through the feeding clamp on the conveying chain, at the moment, a chip PCB (printed Circuit Board) conveyed by the manipulator from the other side corresponding to the conveying chain is placed on the riveting head 10-3, the metal conducting strip of the chip PCB is positioned on the riveting head 10-3, at the moment, the fixing clamp 10-9 lifts and clamps the wire glue head through the first clamp head 10-16 and the second clamp head 10-17, then descends, the metal conducting strip of the wire glue head is overlapped on the metal conducting strip of the chip PCB from the other side, and then the riveting head 10-3 descends to rivet the two metal conducting strips together.
The base pipe assembly device 12 includes a transmission device and an assembly device, the transmission device including:
as shown in fig. 25 and 26, the base pipe gripping device is provided with a group of Y-axis guide rails 12a-1, an X-axis guide rail 12a-2 is provided on the Y-axis guide rail 12a-1, and the Y-axis guide rail and the X-axis guide rail are moved by motor control; the X-axis guide rail 12a-2 is provided with a gripper fixing plate 12a-3 which extends downwards, the gripper fixing plate 12a-3 is provided with a lifting cylinder 12a-4, a movable rod of the lifting cylinder 12a-4 is fixedly provided with a gripper cylinder 12a-5, the gripper cylinder 12a-5 is provided with a base pipe gripper 12a-6, and the base pipe gripper 12a-6 is used for gripping a base pipe box on a conveying track; the foundation tube box is generally placed in the foundation tube box, and the conveying track is integrally positioned below the foundation tube grabbing device.
The foundation pipe lifting device is provided with a foundation pipe lifting guide rail 12a-7 controlled by a motor, a foundation pipe fixing plate 12a-8 is arranged on the foundation pipe lifting guide rail 12a-7, and the foundation pipe fixing plate 12a-8 is used for bearing a foundation pipe box grabbed by the foundation pipe grabbing device; the base pipe lifting device is arranged between the Y-axis guide rails 12a-1 to ensure that the base pipe gripping device can place the base pipe cassette on the base pipe fixing plate 12 a-8.
A base pipe distributing device, which is provided with a transverse translation guide rail 12a-9 controlled by a motor, wherein a base pipe distributing device lifting cylinder 12a-10 is arranged on the transverse translation guide rail 12a-9, a base pipe box body clamping jaw cylinder 12a-11 is fixed on a movable rod of the base pipe distributing device lifting cylinder 12a-10, a base pipe box body clamping jaw 12a-12 is arranged on the base pipe box body clamping jaw cylinder 12a-11, and the base pipe lifting device lifts a base pipe fixing plate 12a-8 to the height of the base pipe box body clamping jaw 12a-12, and the base pipe box body clamping jaw is used for clamping a base pipe box; the foundation pipe lifting device is characterized in that foundation pipe conveying belts 12a-13 and empty box conveying belts 12a-14 are respectively arranged on two sides of the foundation pipe lifting device, foundation pipe box body clamping jaws 12a-12 move foundation pipe boxes on foundation pipe fixing plates 12a-8 onto the foundation pipe conveying belts 12a-13 or empty foundation pipe boxes on the empty box conveying belts 12a-14 onto the foundation pipe fixing plates 12a-8, and the empty foundation pipe boxes move downwards to the bottom through the foundation pipe lifting device and then move onto a conveying track through the foundation pipe grabbing device. The base pipe conveyor belts 12a-13 and the empty box conveyor belts 12a-14 are provided with a plurality of isolation plates controlled by the isolation cylinders 12a-15, and only one base pipe box is conveyed at a time through the isolation plates.
In operation, the base pipe grippers 12a-6 of the base pipe gripping apparatus are moved onto the base pipe cassette, then controlled downward, gripped, lifted by the air cylinders, and then moved onto the base pipe fixing plates 12a-8 of the base pipe lifting apparatus. The foundation tube fixing plate 12a-8 is moved up to the foundation tube dispensing apparatus, the foundation tube box body clamping jaw 12a-12 is moved down, grasped and lifted by the cylinder control, then moved to the position placed on the foundation tube conveying belt 12a-13, then the foundation tube box body clamping jaw 12a-12 is moved to the position of the empty box conveying belt 12a-14, the empty foundation tube box on the empty box conveying belt 12a-14 is moved to the foundation tube fixing plate 12a-8, at this time, the foundation tube grasping hand 12a-6 grasps the foundation tube box to be placed on the conveying track to be conveyed away, and thus a condition that the foundation tube box is conveyed to the raised foundation tube conveying belt 12a-13 and the empty foundation tube box on the empty box conveying belt 12a-14 is conveyed to the conveying track at the ground is formed.
The assembling apparatus, as shown in fig. 27 to 35, includes:
a base body having a bottom carrying portion 12b-1 and a top carrying portion 12b-2; the two are fixed together through two side walls.
The electronic detonator fixing device 12b-3, the electronic detonator fixing device 12b-3 comprises a bottom rubber plug cylinder 12b-4 and a bottom chip cylinder 12b-5 fixed on the bottom bearing part 12b-1, and a top rubber plug cylinder 12b-6 and a top chip cylinder 12b-7 fixed on the top bearing part 12b-2, wherein the bottom rubber plug cylinder 12b-4 and the bottom chip cylinder 12b-5 are respectively used for pushing the bottom rubber plug fixing clamping seat 12b-8 and the bottom chip clamping seat 12b-9 to lift, and the top rubber plug cylinder 12b-6 and the top chip cylinder 12b-7 are respectively used for pushing the top rubber plug fixing clamping seat 12b-10 and the top chip clamping seat 12b-11 to descend so as to fix the relative positions of the rubber plug 12b-12 and the chip 12b-13 which are connected in series; the rubber plugs 12b-12 and the chips 12b-13 are connected in series through metal conducting plates, so that the rubber plugs 12b-12 and the chips 12b-13 are required to be fixed respectively for accurately inserting the foundation pipe, and the two are horizontally aligned to the pipe orifice of the foundation pipe. The two sides of the bottom rubber plug fixing clamping seat 12b-8 and the bottom chip clamping seat 12b-9 and the two sides of the top rubber plug fixing clamping seat 12b-10 and the top chip clamping seat 12b-11 are connected through guide rails, and the two ends of the bottom rubber plug fixing clamping seat 12b-8 and the two ends of the top rubber plug fixing clamping seat 12b-10 can be connected on the side wall through guide rails, so that the two rubber plug fixing clamping seats can move in the vertical direction, and meanwhile, the space is saved and the movement is accurate.
The bottom moving platform is provided with a moving plate 12b-14, the moving plate 12b-14 is arranged on the bottom bearing part 12b-1 through a guide rail 12b-15, and the moving plate 12b-14 controls the moving plate 12b-14 to be close to or far away from the electronic detonator fixing device through a platform moving motor 12 b-16;
the foundation pipe conveying device is arranged on the moving plate 12b-14 of the bottom moving platform and comprises a foundation pipe bearing part 12b-17, a groove body of the foundation pipe bearing part 12b-17 for accommodating the foundation pipe 12b-18 is arranged as a through groove, and a furling cavity is arranged in the through groove so as to bear the foundation pipe 12b-18, namely, the tail part of the through groove is slightly smaller than the front part; the base pipe bearing part 12b-17 is arranged on the seat body 12b-19 through a rotating shaft, and the base pipe bearing part 12b-17 is controlled to rotate to the vertical direction or to the horizontal direction through the overturning cylinder 12 b-20; one end of the turning cylinder 12b-20 is fixed to the other end of the moving plate 12b-17 through a pin, and the other end of the bar is fixed to the rotating shaft, so that the base pipe carrying part 12b-17 is rotated in a manner similar to a rocker arm. So that the transport of the basic tube can be from above into the basic tube carriers 12b-17, after which the basic tube carriers 12b-17 are turned forward for the next action. The front part of the foundation pipe bearing part 12b-17 is provided with a foundation pipe auxiliary plate 12b-21, the foundation pipe auxiliary plate 12b-21 is provided with an auxiliary bearing groove 12b-22 and an inner cavity 12b-23 communicated with the auxiliary bearing groove 12b-22, the top of the auxiliary bearing groove 12b-22 allows the foundation pipe bearing part 12b-17 to rotate to the horizontal state, and then the foundation pipe 12b-18 is carried in the auxiliary bearing groove 12 b-22; a pushing cylinder 12b-24 is fixed on the moving plate 12b-14, and the pushing cylinder 12b-24 is used for driving a pushing rod 12b-25 to enter a through groove of a horizontal base pipe bearing part 12b-17, and pushing out the base pipe 12b-18 forward until the base pipe 12b-18 is inserted into a rubber plug 12b-12 and a chip 12b-13 fixed by an electronic detonator fixing device; specifically, the pushing rod 12b-25 is fixed on the fixing frame, two ends of the fixing frame are carried on the guide rails 12b-26 on two sides, and the pushing cylinder 12b-24 drives the fixing frame to move back and forth.
The base pipe extrusion fixing device is arranged on a moving plate 12b-14 of the bottom moving platform, the base pipe extrusion fixing device comprises a chuck device 12b-27, the chuck device 12b-27 is arranged between an inner cavity 12b-23 of the base pipe auxiliary plate and a bottom rubber plug fixing clamping seat 12b-8 and a bottom chip clamping seat 12b-9 or between electronic detonator fixing devices, and the base pipe 12b-18 is inserted into the rubber plug 12b-12 and a chip 12b-13 fixed by the electronic detonator fixing devices after passing through the chuck device, wherein the chip 12b-13 mainly refers to a PCB board of an ignition chip in the patent. The collet device comprises a collet 12b-27 and a collet 12b-28, the collet 12b-27 is fixed on a collet fixing plate 12b-29, the collet 12b-28 is provided with a conical head expanding outwards and is composed of a plurality of small strips with certain intervals, the collet 12b-27 is sleeved on the collet 12b-28 and can move backwards, the inside of the collet 12b-28 is used for passing through a basic tube, the collet 12b-28 is arranged on a collet fixing plate 12b-30, a spring 12b-31 is arranged between the collet fixing plate 12b-29 and the collet fixing plate 12b-30, and the inside of the collet 12b-28 is aligned with an inner cavity 12b-23 communicated with an auxiliary bearing groove 12 b-22. The clamping head fixing plate 12b-30 is fixed on the moving plate 12b-14, and the clamping head fixing plate 12b-29 pushes the clamping head 12b-27 forwards through the pressurizing cylinder 12b-32 to enable the clamping head 12b-28 to shrink, so that the base pipe sleeved on the rubber plug 12b-12 is extruded and deformed, and the base pipe is fixed on the rubber plug.
When the device works, the rubber plug 12b-12 and the chip 12b-13 move in place, the bottom rubber plug fixing clamping seat 12b-8 ascends the top rubber plug fixing clamping seat 12b-10 to clamp the rubber plug 12b-12 in a descending manner, then the bottom chip clamping seat 12b-9 ascends the top chip clamping seat 12b-11 to clamp the chip 12b-13 in a descending manner, and the rubber plug 12b-12 and the chip 12b-13 are concentric with the inside of the clamping head 12b-28 and the inner cavity 12b-23 of the base pipe auxiliary plate; the turning cylinder 12b-20 controls the base pipe carrying part 12b-17 to rotate to the horizontal, so that the base pipe 12b-18 horizontally aligns with the rubber stopper 12b-12 and the chip 12b-13, then the pushing cylinder 12b-24 drives the pushing rod 12b-25 to move forward into the through groove of the base pipe carrying part 12b-17 to push the base pipe into the base pipe auxiliary plate 12b-21 and extend from the inner cavity 12b-23 into the inside of the clamping head 12b-28 to be finally inserted into the chip 12b-13, the bottom chip card seat 12b-9 and the top chip card seat 12b-11 are loosened, the base pipe continues to move forward until the base pipe is plugged into the rubber stopper 12b-12, then the bottom moving platform controls the whole to move forward, even if the base pipe extrusion fixing device moves forward to move the clamping head 12b-28 forward to the position of the base pipe corresponding to the rubber stopper 12b-12, then the pressurizing cylinder pushes the clamping head 12b-27 to move forward rapidly, the clamping head 12b-27 to extrude the clamping head 12b-28, the clamping head contracts to extrude and shape the base pipe, and the base pipe is fixed on the rubber stopper 12 b-12.
8. The electronic detonator production apparatus of claim 1, wherein:
the capping device 13, as shown in fig. 36 to 41, includes:
the base body is provided with a bottom bearing part 13-1 and a top bearing part 13-2, and the bottom bearing part 13-1 and the top bearing part 13-2 are connected through side walls 13-3 at two sides;
the upper cover lower pressure cylinder 13-4, the upper cover lower pressure cylinder 13-4 is arranged on the top bearing part 13-2, and the movable rod of the upper cover lower pressure cylinder 13-4 passes through the top bearing part 13-2;
the upper cover grabbing device is fixed on a movable rod of the upper cover pressing cylinder 13-4 and is driven by the upper cover pressing device to move up and down integrally; the two sides of the upper cover grabbing device are arranged on the inner sides of the two side walls 13-3 through vertical movable guide rails 13-5. The upper cover grabbing device comprises a top fixed plate 13-6 fixed with the movable rod, a horizontal pushing cylinder 13-7 is fixed at the bottom of the top fixed plate 13-6, a horizontal movable plate 13-8 is arranged at the bottom of the top fixed plate 13-6, a movable guide rail 13-9 is arranged between the horizontal movable plate 13-8 and the top fixed plate 13-6, and the horizontal pushing cylinder 13-7 is used for pushing the horizontal movable plate 13-8 to move back and forth so that the upper cover grabbing device can move above an upper cover of a waterproof wire clamp of the conveyor belt so as to grab the upper cover of the waterproof wire clamp; the bottom of the horizontal movable plate 13-8 is fixed with a vertical movable air cylinder 13-10, the vertical movable air cylinder 13-10 is used for driving the grab movable plate 13-11 to move up and down, two sides of the grab movable plate 13-11 are provided with guide posts 13-12 for assisting the up and down movement, and the guide posts 13-12 are fixed on the horizontal movable plate 13-8; a plurality of grip cylinders 13-13 are fixed on the grip movable plate 13-11, and the grip cylinders 13-13 are used for grabbing an upper cover of the waterproof wire clamp on the conveying track. The gripper part of the gripper cylinder 13-13 is provided with a side clamping arm 13-14 with fixed quantity and a movable clamping arm 13-15 which is driven by the gripper cylinder 13-13 and can move inwards and loosen, and the side clamping arm 13-14 and the movable clamping arm 13-15 form an upper cover of the approximately rectangular gripper gripping waterproof wire clamp.
The lower cover fixing device 13-16, the lower cover fixing device 13-16 comprises a lower cover accommodating groove 13-17, one side of the lower cover accommodating groove 13-17 is provided with an extrusion side wall 13-18, the extrusion side wall 13-18 is arranged on a transverse movable rod 13-19, the side part of the lower cover accommodating groove 13-17 is provided with an extrusion cylinder 13-20, and the extrusion cylinder 13-20 is used for controlling the extrusion side wall 13-18 to fix a lower cover of a waterproof wire clamp positioned in the lower cover accommodating groove 13-17; a transversely movable ejector rod 13-21 is arranged at a position corresponding to the rotating shaft of the lower cover of the waterproof wire clamp, the ejector rod 13-21 is L-shaped, a spring 13-22 or an elastic block is arranged between the ejector rod 13-21 and the outer wall of the lower cover accommodating groove 13-17 and used for enabling the ejector rod 13-21 to be at an ejecting position at any time, and when the outer side of the ejector rod 13-21 is extruded, the ejector rod 13-21 is inserted inwards to correspond to the rotating shaft position of the lower cover of the waterproof wire clamp; the bottom bearing part 13-1 is fixed with a fixing device cylinder 13-23 which is vertically arranged, and the fixing device cylinder 13-23 is used for controlling the lower cover containing groove 13-17 to move up and down; an extension plate 13-24 is fixed on the fixing device cylinder 13-23, and a base plate 13-26 which is driven by a base plate cylinder 13-25 to move to the bottom of the lower cover accommodating groove 13-17 and move out is arranged on the extension plate 13-24; when the base plate 13-26 moves to the lower cover containing groove 13-17, the base plate can prop against the lower cover containing groove 13-17, so that the upper cover pressing cylinder 13-4 can control the upper cover grabbing device to press down, and the action is accurate.
A fixed beam plate 13-27 is fixed between the side walls 3 at two sides, a movable shaft extrusion cylinder 13-28 is arranged on the fixed beam plate 13-27, and the movable shaft extrusion cylinder 13-28 is used for driving an extrusion piece 13-29 to extrude the ejector rod 13-21; the extrusions 13-29 are mounted to the fixed beam plates 13-27 by guide rails. After the upper cover and the lower cover of the waterproof wire clamp are extruded and buckled, the extrusion piece 13-29 pushes the push rod 13-21 to extrude the rotating shaft position of the upper cover and the lower cover of the waterproof wire clamp through extruding the outer side wall of the L-shaped push rod 13-21, so that the accurate installation of the rotating shaft position is ensured.
The outer side of the side wall 3 is provided with a lower cover pre-pressing cylinder 13-30, the end part of the lower cover pre-pressing cylinder 13-30 is arranged on the side wall 13-3 through a pin shaft, a movable rod of the lower cover pre-pressing cylinder 13-30 is arranged at one end of a strip-shaped piece through a pin shaft, and the other end of the strip-shaped piece 13-31 is fixed with a pre-pressing pin shaft 13-32; the pre-pressing pin shaft 13-32 is rotatably arranged on the side wall 13-3, the pre-pressing block 13-33 is arranged on the pre-pressing pin shaft 13-32, and the pre-pressing block 13-33 is driven to rotate through the lower cover pre-pressing cylinder 13-30 so as to pre-press the lower cover of the waterproof wire clamp positioned in the lower cover accommodating groove 13-17.
When the horizontal pushing cylinder 13-7 of the upper cover grabbing device pushes the horizontal movable plate 13-8 to move to the upper side of the upper cover of the waterproof wire clamp of the conveyor belt, the vertical movable cylinder 13-10 drives the gripper cylinder 13-13 to vertically downwards, the gripper cylinder 13-13 grabs the upper cover of the waterproof wire clamp, then the vertical movable cylinder 13-10 and the horizontal pushing cylinder 13-7 retract to the original positions, and the upper cover of the waterproof wire clamp is lifted to move to the upper side of the lower cover accommodating groove 13-17. The fixing device cylinder 13-23 lifts the lower cover containing groove 13-17, the lower cover of the waterproof wire clamp enters the lower cover containing groove 13-17 in the lifting process (the lower cover is completed by other conveying devices, the lower cover can enter in any mode), and after the waterproof wire clamp is lifted to a certain position, the pad cylinder 13-25 drives the pad 13-26 to extend into the bottom of the lower cover containing groove 13-17 so as to prop against the lower cover containing groove 13-17 when the upper cover and the lower cover are buckled. Then the lower cover pre-pressing cylinder 13-30 controls the pre-pressing pin shaft 13-32 to rotate, so that the pre-pressing block 13-33 is pressed on the lower cover positioned in the lower cover accommodating groove 13-17, the position of the pre-pressing block is accurate, then the transverse movable rod 13-19 drives the extrusion side wall 13-18 to extrude the lower cover of the waterproof wire clamp, the position of the lower cover is fixed, and then the lower cover pre-pressing cylinder 13-30 is loosened to return to the original position. At the moment, the upper cover pressing cylinder 13-4 drives the upper cover grabbing device to integrally press down, the upper cover and the lower cover of the waterproof wire clamp are buckled together, the movable shaft pressing cylinder 13-28 stretches out of the pressing piece 13-29 to press the ejector rod 13-21 after the pressing is completed, the rotating shafts of the upper cover and the lower cover are installed in place, then the upper cover pressing cylinder 13-4 releases the upper cover, and the upper cover pressing cylinder 13-4 and the movable shaft pressing cylinder 13-28 return to the original position to start the next cycle. This patent can install 13-10 upper covers simultaneously, and production efficiency is high.
The folding line and bagging apparatus 15, as shown in fig. 42 to 48, includes:
the bag placing and moving device 15-1 comprises a bag placing device 15-2, a bag making device 15-3, a bag pulling device 15-4 and a bag opening device 15-5; the bag releasing device 15-2 releases the coiled bag 15-7 positioned on the inflatable shaft 15-6 to the bag making device 15-3 through the unreeling motor; the coiled bag 15-7 is a plastic bag with both sides sealed, and the plastic bag enters the bag making device 15-3 after passing through a plurality of tensioning wheels. The bag making device 15-3 clamps the bag body through the roller 15-8 and moves forwards, a heating seal 15-9 is arranged at the rear of the roller 15-8, and the heating seal 15-9 is driven by the cylinder 15-10 to periodically press the bag body, so that the tail of the bag body is sealed. The cutter 15-11 is arranged in front of the roller 15-8, the bottom of the bag body is sealed by the heating seal 15-9, and the tail seal of the bag body passes through the cutter 15-11 forwards and then is cut off by the cutter 15-11, so that an independent packaging bag with an opening at the front end is formed; the bag pulling device 15-4 is arranged at the front part of the bag making device 15-3, the bag pulling device 15-4 is provided with a moving guide rail 15-12, an upper vacuum sucker 15-13 and a lower vacuum sucker 15-13 are arranged on the moving guide rail 15-12, the upper vacuum sucker 15-13 moves to the front end opening of the bag body through the moving guide rail 15-12, the upper vacuum sucker 15-13 and the lower vacuum sucker 15-13 are respectively arranged on an upper bag opening cylinder 15-14 and a lower bag opening cylinder 15-14, and the upper bag opening cylinder 15-14 controls the upper vacuum sucker 15-13 and the lower vacuum sucker to be opened or closed; the upper and lower vacuum chucks 15-13 move to the bag opening of the bag body to suck the bag body from the upper and lower directions, then the upper and lower vacuum chucks 15-13 move up and down respectively to open the bag opening, and then the opened bag opening is sleeved into the left and right supporting plates 15-16; the bag opening device 15-5 is provided with a transverse moving guide rail 15-15 and a left supporting plate 15-16, the left supporting plate 15-16 and the right supporting plate 15-16 move to the opened bag opening through the transverse moving guide rail 15-15 and enter the bag opening, the left supporting plate 15-16 is controlled to move left and right through a bag opening cylinder 15-17 to open so as to open the bag opening, at the moment, the upper vacuum sucker 15-13 and the lower vacuum sucker 13 are disconnected, the bag opening is opened, at the moment, the bag body is opened by the left supporting plate 15-16, the left supporting plate 15-16 moves the bag body to a second direction through the transverse moving guide rail 15-15, and the bag body is moved to the other direction so as to prepare to load the finished electronic detonator into the bag body.
The outlet of the folding line mechanism 15-18 is positioned in the second direction of the bag supporting device 15-5; the folding line mechanism 15-18 comprises a bottom plate 15-19 for bearing the wire body, first guide rails 15-20 are arranged on two sides of the bottom plate 15-19, a wire body pushing plate 15-21 is arranged on the first guide rails 15-20, the wire body pushing plate 15-21 drives the lightning tube body to be pushed to the middle position corresponding to the position of the bag mouth of the bag body through an air cylinder 15-22, a wire clamping groove 15-23 is arranged at the end part of the wire body pushing plate 15-20, and the wire clamping groove 15-23 is used for fixing the position where the wire needs to be bent; the wire body pushing plate 15-20 is provided with a pushing block 15-24, two sides of the pushing block 15-24 are provided with vertical guide rails 15-25, the vertical guide rails 15-25 are provided with folding line plates 15-26, the pushing block 15-24 pushes the folding line plates forwards through a pushing cylinder 15-27, and meanwhile the wire pushing plate 15-26 is driven to downwards complete bending of the wire through a wire pressing cylinder 15-28; the wire pushing plate 15-26 is provided with a bayonet corresponding to the bayonet of the wire clamping groove 15-23, meanwhile, the wire pushing plate 15-26 is higher than the wire clamping groove 15-23, when a wire is placed on the wire folding mechanism 15-18, the stretched wire is upwards supported on the wire folding plate 15-26 through the wire clamping groove 15-23, so that the wire folding plate 15-26 pushes forward to bend the wire inwards from the wire clamping groove 15-23, meanwhile, the wire folding plate 15-26 is fixed on the pushing block 24 through the vertical guide rail 15-25, and therefore the wire pushing plate 26 can be driven to move forwards and then move downwards through the wire pressing cylinder 28 fixed at the bottom of the pushing block 24, and the wire is bent. The wire clamping groove 23 is driven to move transversely by the wire clamping cylinder 33 so that the wire is aligned with the wire clamping groove 23.
The wire pushing mechanism 15-28 pushes the bent cable positioned on the broken line mechanism 15-18 into the bag body of the bag supporting device 15-5 through the pushing plate 15-29 and continuously pushes the cable forwards into the bag sealing mechanism 15-30; the push plate 15-29 is driven by a long guide rail, and after pushing the bent cable into the bag body, the cable continuously enters the bag sealing mechanism 15-30 forwards. Meanwhile, in order to compress the lightning pipeline again, an auxiliary line pressing device is arranged at the top of the line pushing mechanism 15-28, which corresponds to the line folding mechanism 15-18, and the auxiliary line pressing device drives the pressure arm 15-32 downwards through the air cylinder 15-31 to press the cable which is folded by the line folding mechanism 15-18 again.
The bag mouth for loading the electronic detonator with the fold line in the second direction of the bag supporting device 15-5 is provided with a bag mouth bottom fixing device, the bag mouth bottom fixing device is provided with a pressing plate 15-34, the pressing plate 15-34 is arranged on a transition bridge 15-35 between the fold line mechanism 15-18 and the bag sealing mechanism 15-30, the pressing plate 15-34 is controlled to move back and forth through a transverse cylinder 15-36, the front end of the transverse cylinder 15-36 is fixedly provided with a vertical moving cylinder 15-37, the vertical moving cylinder 15-37 is connected with the pressing plate 15-34, so that the cylinder control pressing plate 15-34 extends upwards out of the transition bridge 15-35 or is retracted, and extends forwards to the edge in the bag mouth of the bag body through the cylinder control pressing plate 15-34, and finally presses the bag mouth downwards, thereby the electronic detonator cable with the fold line being completed can enter the bag body to prevent the bag mouth from being scratched.
The bag sealing mechanism 15-30 is provided with an up-and-down vacuumizing mechanism 15-37 and a bag body vacuumizing mechanism, the up-and-down vacuumizing mechanism 15-37 is used for sucking the upper side and the lower side of the bag body and opening the bag body, the up-and-down vacuumizing mechanism 15-37 can be opened or closed in an up-and-down moving way, and the structure of the bag sealing mechanism is similar to that of the bag pulling device 15-4 through an air cylinder; the upper and lower vacuum-pumping mechanisms 15-37 are provided with avoiding openings, the bag body vacuum-pumping mechanism is provided with an air suction nozzle 15-38 which is matched with the avoiding openings, and when the air suction nozzle 15-38 enters the avoiding openings, the upper and lower vacuum-pumping mechanisms 15-37 are closed to vacuumize the bag body. The transverse air cylinder 15-39 of the bag body vacuumizing mechanism controls the front and back movement, the front end of the transverse air cylinder 15-39 is fixedly provided with the vertical moving air cylinder 15-40, the vertical moving air cylinder 15-40 is connected with the air suction nozzle 15-38, the control of the structure of the air suction nozzle is similar to that of the pressing plate 15-34, the air suction nozzle 15-38 can be driven to extend out and enter the bag body forwards through the air cylinder when the air suction is not needed, the upper and lower vacuumizing mechanism 37 is closed, the air suction nozzle of the bag body vacuumizing mechanism is positioned in the bag body to vacuumize the bag body provided with the folded cable, and then the bag body is sealed through a cutter and a seal similar to the bag manufacturing device 15-3.
Further included is a chip transfer device 18, as shown in fig. 49 to 56, the chip transfer device 18 for providing chips to the chip riveting device, comprising:
the fixing seat is provided with a bottom bearing part 18-1 and a top bearing part 18-2;
a vertical lifting device comprising a vertical lifting rail 18-3 and a tray 18-4; the vertical lift rail 18-3 is controlled by a motor for moving the tray 18-4 from the bottom carrier 18-1 to the top carrier 18-2; the tray 18-4 is used for bearing the chip material frame 18-5; the bottom of the tray 18-4 is provided with a fixed cylinder 18-6, a movable rod 18-7 of the fixed cylinder 18-6 can pass through the tray 18-4, the bottom of the chip material frame 18-5 is provided with a bayonet 18-8, and the movable rod 18-7 is used for being inserted into the bottom of the chip material frame 18-5.
A bottom conveying double speed chain rail 18-9 arranged on the bottom bearing part 18-1, wherein the bottom conveying double speed chain rail 18-9 extends to two sides of the tray 18-4 so as to convey the chip material frame 18-5 to rest above the tray 18-4 at the bottom bearing height; i.e. when the pallet 18-4 falls to the bottom, the bottom conveyor double chain rails 18-9 are located on both sides of the pallet 18-4 so that the chip frame 18-5 can be moved directly over the pallet 18-4 so that the vertical lifting device lifts the chip frame 18-5 located on the bottom conveyor double chain rails 18-9 to the level of the top carrier 18-2.
A top conveying double speed chain rail 18-10 provided on the top carrying portion 18-2, the top conveying double speed chain rail 18-10 extending to the front of the tray 18-4; since it is impossible to directly place the chip frame 18-5 on the top conveying double-speed chain rail 18-10 after the tray 18-4 is lifted, the top conveying double-speed chain rail 18-10 can only extend to the front of the tray 18-4 and the chip frame 18-5 on the tray 18-4 is slidably pushed onto the top conveying double-speed chain rail 18-10 by the pushing robot.
The bottom conveying double-speed chain rail 18-9 and the top conveying double-speed chain rail 18-10 are provided with blocking cylinders 18-11 for blocking the chip material frames 18-5 at positions close to the tray 18-4, when the blocking cylinders 18-11 block, one chip material frame 18-5 which is positioned on the bottom conveying double-speed chain rail 18-9 and close to the tray 18-4 can continue to advance, and other chip material frames 18-5 are blocked at the outer side, so that each time the tray 18-4 can accurately enter one chip material frame 18-5, after the tray 18-4 is lifted to a second height, the chip material frames 18-5 are pushed to the top conveying double-speed chain rail 18-10 by a pushing manipulator, and the blocking cylinders 18-11 on the top conveying double-speed chain rail 18-10 prevent the top conveying double-speed chain rail 18-10 from being unsmooth due to external interference.
The pushing manipulator is arranged at the height of the top bearing part 18-2 and is used for pushing the chip material frame 18-5 positioned on the tray 18-4 at the height of the top bearing part 18-2 onto the top transmission double-speed chain track 18-10. The pushing manipulator is provided with pushing rails 18-12 and a cross beam 18-13, the cross beam 18-13 is arranged between the two pushing rails 18-12, one side of the rail 18-12 is a sliding rail which is controlled by a motor to move forwards and backwards, and the other side is an auxiliary guide rail. Two pushing arms 18-14 are fixed at the front end of the cross beam 18-13, and the pushing arms 18-14 are used for pushing the chip material frame 18-5 located at the height of the top bearing part 18-2. The chip material frame further comprises a mechanical gripper, wherein the mechanical gripper is provided with clamping jaws 18-15, and the clamping jaws 18-15 are used for clamping a tray 18-16 positioned in a chip material frame 18-5 at the height of the top bearing part 18-2; the clamping jaw 18-15 is arranged on the pushing rod 18-20, and the pushing rod 18-20 is used for moving the clamping jaw 18-15 back and forth, so that the tray 18-16 can be pulled out, and the tray 18-16 is pushed back after the chip manipulator grabs the chip. The mechanical gripper as a whole can be arranged on a vertical guide rail to control the trays 18-16 of different heights corresponding to the gripping jaws 18-15 in one pass. The tray 18-16 can be partially pulled out from the inside of the material frame 18-5, a chip is fixed on the tray 18-16 and can be grasped by a chip manipulator, the chip manipulator is arranged on the back of the cross beam 18-13 and comprises a vertical guide rail 18-17 and a grasping cylinder 18-18, a traversing guide rail 18-19 controlled by a motor is arranged on the back of the cross beam 18-13, so that the specific position of grasping the whole chip manipulator can be controlled, the chip can be grasped, and then the chip can be conveyed to a welding position through the rail 18-12.
The tray lifting device 16, as shown in fig. 57, includes: the vertical lifting guide rail 16-1, the vertical lifting guide rail 16-1 is arranged at the outer side of the third conveying belt 17, a fixed plate 16-2 is arranged on a sliding block of the vertical lifting guide rail 16-1, a tray clamping cylinder 16-3 is arranged on the fixed plate 16-2, two parallel objects are arranged on the tray clamping cylinder 16-3, and the tray clamping cylinder 16-3 is used for controlling the tray clamp 16-4 which extends downwards to retract inwards or open so as to grasp or release a tray; a plurality of flying saucer guide wheels 16-5 for carrying the trays are arranged at the bottoms corresponding to the fixing plates 16-2, the flying saucer guide wheels 16-5 are guide wheels similar to a universal wheel, a guide wheel which slides unidirectionally to two sides can be adopted, a pushing cylinder 16-6 is arranged at the side part of the flying saucer guide wheels 16-5, and the pushing cylinder 16-6 is used for pushing the trays onto the third conveying belt 17.
Claims (10)
1. An electronic detonator production device which is characterized in that:
comprising the following steps:
the paying-off device, the winding device, the wire stripping device, the wire separating device, the wire twisting device and the cover mounting and dismounting device are sequentially arranged on the first conveying belt; the wire releasing device is used for releasing wire materials to the wire winding device, the wire winding device is used for encircling the wires, two ends of the wires extend out, the wire winding device is used for placing the wires on the material tray through the mechanical arm and conveying the wires to the wire stripping device, two ends of the wires extend out of the material tray, the wire stripping device is used for stripping the wire outer skins of the end parts of the wires extending out of the wire stripping device, the wire separating device is used for separating two core wires of which the outer skins are stripped, the wire twisting device is used for stirring the separated two core wires and the root parts of the cables together, and the lower cover mounting device is used for clamping the two core wires with one separated end into copper sheet bayonets of the lower cover;
The rubber plug injection molding device, the chip riveting device, the first isolating device, the basic pipe assembling device, the upper cover mounting device, the second isolating device, the folding line and the bagging device are sequentially arranged on the second conveying belt, and the upper cover mounting device and the basic pipe assembling device are arranged in the explosion-proof room; the rubber plug injection molding device is used for injecting rubber at the stranded wire positions of the two core wires separated from the other end of the wire and the root part of the cable to form a rubber plug, the chip riveting device is used for riveting the chip on the wire with the rubber plug, the first isolation device and the second isolation device are arranged at the inlet and the outlet of the explosion-proof room, the first isolation device and the second isolation device are arranged on the second transmission belt, and the other ends of the inlet and the outlet of the first isolation device and the second isolation device are closed when one ends of the first isolation device and the second isolation device are opened; the base pipe assembling device is used for fixing the base pipe on the chip, the upper cover mounting device is used for mounting the upper cover on the lower cover at the other end of the lead, and the fold line and bagging device is used for inwards bending the two ends, which are positioned on the material tray and extend out, of the base pipe and provided with the cover body and the base pipe and placing the two ends into the bag body;
the first conveying belt and the second conveying belt are arranged in parallel and are used for conveying the material tray; a tray lifting device is arranged between the outlet of the first conveying belt and the inlet of the second conveying belt, and a third conveying belt used for connecting the outlet of the first conveying belt and the inlet of the second conveying belt is arranged at the ground bottom between the outlet of the first conveying belt and the inlet of the second conveying belt.
2. The electronic detonator production apparatus of claim 1, wherein:
the tray elevating gear includes: the vertical lifting guide rail is arranged at the outer side of the third conveying belt, a fixed plate is arranged on a sliding block of the vertical lifting guide rail, a tray clamping cylinder is arranged on the fixed plate and used for controlling the tray clamp which extends downwards to shrink inwards or open so as to grab or release the tray; the bottom corresponding to the fixed plate is provided with a plurality of flying saucer guide wheels for bearing the trays, the side part of the flying saucer guide wheels is provided with a pushing cylinder, and the pushing cylinder is used for pushing the trays onto the third conveying belt.
3. The electronic detonator production apparatus of claim 1, wherein:
the wire stripping device includes:
a base;
the wire fixing mechanism is arranged on the base; the wire fixing mechanism comprises a bottom wire pressing mechanism and a top wire pressing mechanism, a bottom guide plate of the bottom wire pressing mechanism is arranged on the base in a vertically movable manner through a vertically arranged guide rail and is driven by a bottom wire pressing cylinder, and a plurality of bottom V-shaped clamping jaws are arranged on the bottom guide plate; the top wire pressing mechanism is provided with a wire pressing fixing frame, a top wire pressing cylinder is arranged on the wire pressing fixing frame, the top wire pressing cylinder is connected with a top guide plate to drive the top guide plate to move up and down, and a plurality of top V-shaped clamping jaws corresponding to the bottom V-shaped clamping jaws are arranged on the top guide plate; the bottom V-shaped clamping jaw and the top V-shaped clamping jaw are matched with a fixed lead;
The peeling and cutting device comprises a base, wherein a lower blade cylinder is fixed at the bottom of the base and used for driving a lower blade seat to move up and down, and a plurality of lower blades corresponding to a bottom V-shaped clamping jaw and a top V-shaped clamping jaw are arranged on the lower blade seat; an upper blade cylinder is fixed at the top of the base and is used for driving an upper blade seat to move up and down, and a plurality of upper blades corresponding to the bottom V-shaped clamping jaw and the top V-shaped clamping jaw are arranged on the upper blade seat; the upper blade and the lower blade are configured to have a blade opening in the middle for peeling, and two sides of the outer part of the blade opening are used for cutting wires; the bottom of the base is provided with a supporting block, and the supporting block is driven by a supporting cylinder to move to the bottom of the lower blade seat and move out; the base is arranged on a base transverse guide rail, the bottom of the base transverse guide rail is fixed on a longitudinal fixing plate, the bottom of the longitudinal fixing plate is provided with a longitudinal guide rail, and the bottom of the longitudinal guide rail is fixed on the base; the edge of the longitudinal fixing plate is fixed with a transverse translation cylinder which is used for controlling the base on the longitudinal fixing plate to transversely move; the base is fixed with a peeling back-pulling cylinder for pushing the longitudinal fixing plate to move back and forth and a fixed-length cylinder which can extend out and be abutted on the longitudinal fixing plate and used for limiting the back-and-forth moving distance of the base main body.
4. The electronic detonator production apparatus of claim 1, wherein:
the wire twisting device comprises:
a base;
the wire clamping unit is arranged on one side of the base; the wire clamping unit comprises a wire clamping fixing seat which is fixed on the base; the wire clamping fixing seat is provided with a vertical guide rail, a sliding block of the vertical guide rail is fixed with the fixing plate, and the fixing plate controls the height through a vertical lifting cylinder fixed on the base; the wire clamping device comprises a fixing plate, a wire clamping cylinder, a wire clamping claw, a wire clamping cylinder and a wire clamping cylinder, wherein the fixing plate is provided with a plurality of wire clamping cylinders;
the wire twisting unit is arranged on the other side of the base; the wire twisting unit comprises a base, the base is provided with a horizontal guide rail, the base is arranged on the horizontal guide rail, and the distance between the base and the wire clamping unit is controlled through a horizontal pushing cylinder; the base is provided with a plurality of rotatable wire twisting cylinders, the tail parts of the wire twisting cylinders are fixedly provided with rotating shafts, the end parts of the wire twisting cylinders are provided with wire twisting clamping claws, the wire twisting cylinders are used for controlling the opening or closing of the wire twisting clamping claws, and the wire twisting clamping claws are used for fixing two-core wires in the wire main body; the belt pulleys are fixed on the rotating shaft rods and are connected in parallel through the belt; the base is provided with a motor, and the motor provides rotating power for the belt so as to drive the twisting cylinder main body to rotate; the rotating shaft rod is provided with an inner cavity, the tail end of the rotating shaft rod is connected with an air source through a rotary joint, an air source outlet is arranged on the main body of the rotating shaft rod, and the air source outlet is connected with the twisting air cylinder.
5. The electronic detonator production apparatus of claim 1, wherein:
the lower cover mounting device comprises:
a delivery device and a wire loading device;
the conveying device comprises a vibration disc, wherein the vibration disc is used for conveying the lower cover of the waterproof wire clamp to the front part of the feeding track and pushing the lower cover of the waterproof wire clamp into the feeding track through the pushing mechanism;
the wire loading device comprises a frame, wherein a lifting cylinder is fixed at the bottom of the frame and used for lifting a bearing platform, a bottom wire bayonet is arranged at the front part of the bearing platform, and the bearing platform is used for bearing a lower cover of a waterproof wire clamp conveyed by a feeding track; the two sides of the bearing platform are provided with extension arms, the top of each extension arm is provided with a fixing plate, a vertical movement cylinder is fixed on each fixing plate and used for controlling the second fixing plate to move in the vertical direction, and a horizontal pushing cylinder is fixed at the bottom of each second fixing plate and used for controlling feeding and the wire guiding arms to move back and forth; the feeding and wire guiding arm is provided with a clamping column which is used for pushing the lower cover of the waterproof wire clamp into the bearing platform from the feeding track from the rear, and the front part of the clamping column is provided with a vertical opening which is used for limiting the wire; the top of frame is fixed with down the air cylinder, and the air cylinder is used for driving the top wire bayonet that corresponds with bottom wire bayonet and the wiring drift that corresponds with the wire bayonet of the lower cover of the waterproof fastener that is located in the loading platform down, and the wiring drift can stretch into in the vertical opening, is fixed the wire to the wire mouth of the lower cover of waterproof fastener through the top wire bayonet, and on the copper sheet bayonet in the lower cover of waterproof fastener was gone into to two heart yearns card of wire through the wiring drift simultaneously.
6. The electronic detonator production apparatus of claim 1, wherein:
the chip riveting device includes:
the seat body is provided with a bottom bearing part and a top bearing part;
the riveting heads are provided with two protruding pointed tops corresponding to a pair of conductive sheets to be riveted, and are fixed on the bottom bearing part through riveting head fixing plates;
the punching head is provided with a pair of grooves corresponding to the tip parts, and a plurality of riveting heads are arranged and fixed on the punching connecting plate; the top bearing part is provided with a stamping cylinder, and a movable rod of the stamping cylinder is fixed with the stamping connecting plate and drives the riveting head to be close to or far away from the riveting head;
the fixing clamp is used for fixing materials conveyed from the conveying chain to the position between the riveting head and the stamping head; the fixed clamp comprises a guide rail vertically arranged at the bottom bearing part, a clamp transverse plate is arranged on the guide rail, a first height guide rail and a second height guide rail which move transversely are arranged on the clamp transverse plate, the first height guide rail and the second height guide rail are respectively connected with a first height chuck plate and a second height chuck plate, a first chuck and a second chuck are respectively arranged on the first height chuck plate and the second height chuck plate, a first cylinder and a second cylinder are arranged on the clamp transverse plate, and the first cylinder and the second cylinder respectively control the first height chuck plate and the second height chuck plate to move transversely so as to control the first chuck and the second chuck to be opened or closed; the bottom bearing part is fixedly provided with a lifting cylinder, and the lifting cylinder is used for driving the clamp transverse plate to move in the vertical direction so as to move the material positioned between the riveting head and the punching head to the riveting head.
7. The electronic detonator production apparatus of claim 1, wherein:
the basic pipe assembly device includes, transmission device and assembly device, and transmission device includes: the foundation pipe grabbing device is provided with a group of Y-axis guide rails, an X-axis guide rail is arranged on the Y-axis guide rails, and the Y-axis guide rails and the X-axis guide rails are controlled to move through a motor; the X-axis guide rail is provided with a gripper fixing plate extending downwards, the gripper fixing plate is provided with a lifting cylinder, a movable rod of the lifting cylinder is fixedly provided with a gripper cylinder, the gripper cylinder is provided with a foundation pipe gripper, and the foundation pipe gripper is used for grabbing a foundation pipe box positioned on the conveying track;
the foundation pipe lifting device is provided with a foundation pipe lifting guide rail controlled by a motor, a foundation pipe fixing plate is arranged on the foundation pipe lifting guide rail, and the foundation pipe fixing plate is used for bearing a foundation pipe box grabbed by the foundation pipe grabbing device;
the foundation pipe distributing device is provided with a transverse translation guide rail controlled by a motor, a foundation pipe distributing device lifting cylinder is arranged on the transverse translation guide rail, a foundation pipe box body clamping jaw cylinder is fixed on a movable rod of the foundation pipe distributing device lifting cylinder, a foundation pipe box body clamping jaw is arranged on the foundation pipe box body clamping jaw cylinder, a foundation pipe fixing plate is lifted to the height of the foundation pipe box body clamping jaw by the foundation pipe lifting device, and the foundation pipe box body clamping jaw is used for clamping a foundation pipe box; the foundation pipe clamping device comprises a foundation pipe lifting device, a foundation pipe fixing plate, foundation pipe clamping jaws, a foundation pipe clamping jaw, a foundation pipe fixing plate, a foundation pipe clamping jaw and a foundation pipe clamping jaw, wherein the foundation pipe conveying belt and the foundation pipe clamping jaw are respectively arranged at two sides of the foundation pipe lifting device;
The assembly device comprises:
the seat body is provided with a bottom bearing part and a top bearing part;
the electronic detonator fixing device comprises a bottom rubber plug cylinder and a bottom chip cylinder which are fixed on the bottom bearing part, and a top rubber plug cylinder and a top chip cylinder which are fixed on the top bearing part, wherein the bottom rubber plug cylinder and the bottom chip cylinder are respectively used for pushing a bottom rubber plug fixing clamping seat and a bottom chip clamping seat to lift, and the top rubber plug cylinder and the top chip cylinder are respectively used for pushing a top rubber plug fixing clamping seat and a top chip clamping seat to descend so as to fix the relative positions of the rubber plug and the chip which are connected in series;
the bottom moving platform is provided with a moving plate, the moving plate is arranged on the bottom bearing part through a guide rail, and the moving plate is controlled by a platform moving motor to be close to or far away from the electronic detonator fixing device;
the base pipe conveying device is arranged on the bottom moving platform and comprises a base pipe bearing part, a groove body of the base pipe bearing part for accommodating the base pipe is arranged as a through groove, and a furling cavity is formed in the through groove so as to bear the base pipe; the base pipe bearing part is arranged on the seat body through a rotating shaft and is controlled to rotate to the vertical direction or to the horizontal direction through the overturning cylinder; the front part of the foundation pipe bearing part is provided with a foundation pipe auxiliary plate, the foundation pipe auxiliary plate is provided with an auxiliary bearing groove and an inner cavity communicated with the auxiliary bearing groove, and the top of the auxiliary bearing groove allows the foundation pipe bearing part to rotate to be horizontal and then the foundation pipe is carried in the auxiliary bearing groove; a pushing cylinder is fixed on the moving plate and is used for driving a pushing rod to enter a through groove of the horizontal foundation tube bearing part, and the foundation tube is pushed out forwards until the foundation tube is inserted into a rubber plug and a chip which are fixed by the electronic detonator fixing device;
The base pipe extrusion fixing device is arranged on the bottom moving platform and comprises a chuck device, the chuck device is arranged between an inner cavity of the base pipe auxiliary plate and the bottom rubber plug fixing clamping seat and the bottom chip clamping seat, and the base pipe is inserted into the rubber plug and the chip fixed by the electronic detonator fixing device after passing through the chuck device; the clamping head device comprises a clamping head and a clamping head, wherein the clamping head is fixed on a clamping head fixing plate, the clamping head is provided with a conical head part expanding outwards, the clamping head is sleeved on the clamping head, the inside of the clamping head is used for passing through a base pipe, the clamping head is arranged on the clamping head fixing plate, a spring is arranged between the clamping head fixing plate and the clamping head fixing plate, and the clamping head fixing plate pushes the clamping head forwards through a pressurizing cylinder to enable the clamping head to shrink, so that the base pipe sleeved on the rubber plug is fixed on the rubber plug through extrusion deformation.
8. The electronic detonator production apparatus of claim 1, wherein:
the capping device includes:
the base body is provided with a bottom bearing part and a top bearing part, and the bottom bearing part and the top bearing part are connected through side walls at two sides;
the upper cover pressing cylinder is arranged on the top bearing part, and a movable rod of the upper cover pressing cylinder penetrates through the top bearing part;
The upper cover grabbing device is fixed on the movable rod of the upper cover pressing cylinder and is driven by the upper cover pressing device to move up and down integrally; the upper cover grabbing device comprises a top fixed plate fixed with the movable rod, a horizontal pushing cylinder is fixed at the bottom of the top fixed plate, a horizontal movable plate is arranged at the bottom of the top fixed plate, a movable guide rail is arranged between the horizontal movable plate and the top fixed plate, and the horizontal pushing cylinder is used for pushing the horizontal movable plate to move back and forth; the bottom of the horizontal movable plate is fixedly provided with a vertical movable air cylinder, the vertical movable air cylinder is used for driving the gripper movable plate to move up and down, the gripper movable plate is fixedly provided with a plurality of gripper air cylinders, and the gripper air cylinders are used for grabbing an upper cover of a waterproof wire clamp positioned on the conveying track;
the lower cover fixing device comprises a lower cover accommodating groove, one side of the lower cover accommodating groove is provided with an extrusion side wall, the extrusion side wall is arranged on the transverse movable rod, the side part of the lower cover accommodating groove is provided with an extrusion cylinder, and the extrusion cylinder is used for controlling the extrusion side wall to fix a lower cover of the waterproof wire clamp in the lower cover accommodating groove; a transversely movable ejector rod is arranged at a position corresponding to the rotating shaft of the lower cover of the waterproof wire clamp, the ejector rod is L-shaped, and a spring is arranged between the ejector rod and the outer wall of the lower cover accommodating groove and used for enabling the ejector rod to be in an ejecting position; the bottom bearing part is fixedly provided with a fixing device cylinder which is vertically arranged and is used for controlling the lower cover containing groove to move up and down; an extension plate is fixed on the cylinder of the fixing device, and a base plate which can move to the bottom of the lower cover containing groove and move out is arranged on the extension plate through the base plate cylinder;
A fixed beam plate is fixed between the side walls of the two sides, and a movable shaft extrusion cylinder is arranged on the fixed beam plate and is used for driving an extrusion piece to extrude the ejector rod; an upper cover pre-pressing cylinder is arranged on the outer side of the side wall, the end part of the upper cover pre-pressing cylinder is arranged on the side wall through a pin shaft, a movable rod of the upper cover pre-pressing cylinder is arranged at one end of a strip-shaped piece through a pin shaft, and the other end of the strip-shaped piece is fixed with the pre-pressing pin shaft; the pre-pressing pin shaft is rotatably arranged on the side wall, a pre-pressing block is arranged on the pre-pressing pin shaft, and the pre-pressing block is driven to rotate through the upper cover pre-pressing cylinder so as to pre-press the lower cover of the waterproof wire clamp in the lower cover accommodating groove.
9. The electronic detonator production apparatus of claim 1, wherein:
the folding line and bagging device comprises:
the bag placing and moving device comprises a bag placing device, a bag making device, a bag pulling device and a bag supporting device; the bag releasing device releases the coiled bags positioned on the inflatable shaft to the bag making device through the unreeling motor; the bag making device clamps the bag body through a roller and moves forwards, a heating seal is arranged at the rear of the roller, a cutter is arranged at the front of the roller, the bottom of the bag body is sealed by the heating seal, and the bag body is cut off through the cutter after passing through the cutter forwards; the bag pulling device is positioned at the front part of the bag making device and is provided with a movable guide rail, an upper vacuum chuck and a lower vacuum chuck are arranged on the movable guide rail, the upper vacuum chuck and the lower vacuum chuck are respectively arranged on an upper bag opening cylinder and a lower bag opening cylinder, and the upper vacuum chuck and the lower vacuum chuck can be opened or closed; the upper and lower vacuum chucks move to the bag opening of the bag body to suck the bag body from the upper and lower directions and then move up and down respectively to open the bag opening; the bag opening device is provided with a transverse moving guide rail, a left supporting plate and a right supporting plate, the left supporting plate and the right supporting plate move to the opened bag opening through the transverse moving guide rail and enter the bag opening, the left supporting plate and the right supporting plate move leftwards and rightwards through a bag opening cylinder to open the bag opening, and then the bag body is moved to a second direction through the transverse moving guide rail;
The outlet of the folding line mechanism is positioned in the second direction of the bag supporting device; the wire folding mechanism comprises a bottom plate for bearing the wire body, first guide rails are arranged on two sides of the bottom plate, wire body pushing plates are arranged on the first guide rails, the wire body pushing plates push the wire body to the middle position through driving of an air cylinder, wire clamping grooves are formed in the end parts of the wire body pushing plates, and the wire clamping grooves are used for fixing positions of the wire body to be folded; the wire body pushing plate is provided with a pushing block, vertical guide rails are arranged on two sides of the pushing block, a folding line plate is arranged on the vertical guide rails, the pushing block pushes the folding line plate forwards through a pushing cylinder, and the wire pushing plate is driven to bend a cable downwards through a wire pressing cylinder;
the wire pushing mechanism pushes the bent cable positioned on the broken line mechanism into the bag body of the bag supporting device through the pushing plate and continuously pushes the cable forwards into the bag sealing mechanism;
the bag sealing mechanism is provided with an up-and-down vacuumizing mechanism and a bag body vacuumizing mechanism, the up-and-down vacuumizing mechanism is used for sucking the upper side and the lower side of the bag body and opening the bag body, and the up-and-down vacuumizing mechanism can be moved up and down to be opened or closed; the bag body vacuumizing mechanism is driven by the air cylinder to extend out and enter the bag body forwards, and the upper and lower vacuumizing mechanisms are closed to enable the air suction nozzle of the bag body vacuumizing mechanism to be positioned in the bag body, so that the bag body with the bent cable is vacuumized.
10. The electronic detonator production apparatus of claim 1, wherein:
still include chip transmission device for chip riveting device provides the chip, include:
the fixing seat is provided with a bottom bearing part and a top bearing part;
the vertical lifting device comprises a vertical lifting guide rail and a tray; the vertical lifting guide rail is used for lifting the tray and moving the tray from the bottom bearing part to the top bearing part; the tray is used for bearing the chip material frame;
the bottom conveying double-speed chain rail is arranged on the bottom bearing part and extends to two sides of the tray so as to convey the chip material frame to the position above the tray at the bottom bearing height;
the top conveying double-speed chain track is arranged on the top bearing part and extends to the front part of the tray;
the pushing manipulator is arranged at the height of the top bearing part and is used for pushing the chip material frames on the tray at the height of the top bearing part onto the top conveying double-speed chain track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310768287.1A CN117006901A (en) | 2023-06-27 | 2023-06-27 | Electronic detonator production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310768287.1A CN117006901A (en) | 2023-06-27 | 2023-06-27 | Electronic detonator production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117006901A true CN117006901A (en) | 2023-11-07 |
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ID=88560990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310768287.1A Pending CN117006901A (en) | 2023-06-27 | 2023-06-27 | Electronic detonator production device |
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| Country | Link |
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| CN (1) | CN117006901A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117548891A (en) * | 2024-01-12 | 2024-02-13 | 四川省宜宾威力化工有限责任公司 | Based on electron detonator processing welding set |
-
2023
- 2023-06-27 CN CN202310768287.1A patent/CN117006901A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117548891A (en) * | 2024-01-12 | 2024-02-13 | 四川省宜宾威力化工有限责任公司 | Based on electron detonator processing welding set |
| CN117548891B (en) * | 2024-01-12 | 2024-03-22 | 四川省宜宾威力化工有限责任公司 | Based on electron detonator processing welding set |
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