CN117001068B - Cutting device and method for large-radius complex special-shaped template - Google Patents

Cutting device and method for large-radius complex special-shaped template Download PDF

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Publication number
CN117001068B
CN117001068B CN202311072177.8A CN202311072177A CN117001068B CN 117001068 B CN117001068 B CN 117001068B CN 202311072177 A CN202311072177 A CN 202311072177A CN 117001068 B CN117001068 B CN 117001068B
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China
Prior art keywords
connecting pieces
radius
shaped template
cutting
complex special
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CN202311072177.8A
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CN117001068A (en
Inventor
葛百兴
沙红军
邓徳洋
易辙
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Hunan Tiancheng Construction Co ltd
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Hunan Tiancheng Construction Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D57/00Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
    • B23D57/02Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 with chain saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting

Abstract

The invention discloses a cutting device and a method for a large-radius complex special-shaped template, wherein the cutting device comprises a plurality of connecting pieces, the adjacent connecting pieces are rotationally connected, the connecting pieces are connected end to form a whole, a limiting guide block is detachably arranged on each connecting piece, the limiting guide blocks form a variable limiting guide rail, a sliding substrate is slidably arranged on each variable limiting guide rail, and a cutting machine is arranged on each sliding substrate; when the sliding base plate slides in the limiting guide rail, the sliding base plate drives the cutting machine to cut the die plate. In the technical scheme, the cutting device and the method for the large-radius complex special-shaped template provided by the invention have the advantages that the angle between the connecting pieces can be adjusted through the connecting pieces which are rotatably connected, so that the whole formed by the connecting pieces is conveniently limited to the shape of the large-radius complex special-shaped template to be cut, the cutting machine can be driven to perform the same stroke movement, and the cutting precision is higher.

Description

Cutting device and method for large-radius complex special-shaped template
Technical Field
The invention relates to a template cutting technology, in particular to a cutting device and method for a large-radius complex special-shaped template.
Background
At present, a geometric ruler-ruler drawing method can be adopted to draw a template engineering construction lofting with small radius through a fixed circle center, a purlin bar or a steel ruler with fixed length and a drawing pen are used for lofting, an arc line meeting the precision requirement can be drawn, and then the cutting processing manufacturing of the template can be carried out. But construction lofting of complicated dysmorphism template engineering of major radius is difficult to release accurate cutting processing's pitch arc according to the geometric rule drawing method commonly used, and main difficult points are: 1. a large and smooth construction site is required, the length and width of the site are larger than the length of the required lofting radius, and the construction operation is limited; 2. the arc drawing process is difficult to control accurately, and a, when a long purlin bar is used for drawing a radius lofting line, the arc drawing process is heavy and difficult to operate; b. when a steel rule or a rope is used for radius lofting and scribing, the steel rule or the rope sags when the radius is large, or is bent laterally when the scribing moves, so that the lofting and scribing are inaccurate, and after construction, the arc is out of round and smooth, and the viewing is influenced by the special twist; c. the intersection points (transition points) of the arcs with different radiuses are difficult to accurately determine; 3. after a plurality of sections of splicing fixed points are subjected to similar lofting and scribing, namely a plurality of points on an arc line are determined, the determined points are sequentially connected by the arc line, but the arc template spliced according to the processing is inaccurate and commonly called as a North melon circle.
If the authorized bulletin number is CN113547587B and the authorized bulletin date is 2022, 05 and 03, the invention relates to the technical field of cutting board splicing production lines, and solves the problems that the prior cutting board splicing equipment has poor blocking and shielding effects on cutting die edges, and the cutting die edges are easy to be driven by a saw blade to scatter and splash to hurt people at a high speed, and the use safety is poor. The utility model provides an energy-conserving building templates cuts and pulls concatenation production line, includes material loading conveyer, cuts board device, splicing apparatus and unloading conveyer, its characterized in that: the feeding conveying device, the plate cutting device, the splicing device and the discharging conveying device are sequentially connected in sequence; wherein, each device is independently matched with a power component and a transmission component; the plate cutting device comprises a supporting frame, a conveying chain, a force transmission mechanism, a motor and a pressing mechanism. According to the invention, through the inclined plane guiding principle, the two guide blocks can push and guide the cut template to the middle of the conveying platform, so that the template can be conveyed in the middle after the cutting operation is performed by scraping, sliding and twisting.
In another example, the application publication number is CN110948580a, the authorized bulletin day is 2020, 04 and 03, and the name is an invention patent of a cutting device for building template production, which comprises a cutting table, the four corners of the outer wall of the bottom of the cutting table are all provided with supporting legs, the outer wall of the top of the cutting table is provided with a square groove, the outer wall of the bottom of the cutting table below the square groove is provided with a bottom frame, one side inner wall of the bottom frame is provided with a rotating shaft, one side of the bottom frame is provided with a driving mechanism, the side outer wall of the rotating shaft is slidably connected with two sliding shells, the side outer walls of the sliding shells are both provided with saw blades, a locking mechanism is arranged between the sliding shells and the rotating shaft, and the driving mechanism comprises a hanging plate arranged on one side of the outer wall of the bottom frame. The invention can adjust the distance between the two saw blades according to the ruler of the building template to be cut, improves the application range, facilitates the replacement of the saw blades and prevents the abrasion of the bottom of the building template
Obviously, in the prior art, the whole cutting of the special-shaped template can be realized by using a water knife or a numerical control cutting machine, etc., however, for the large-radius complex special-shaped template, the whole cutting is difficult to realize, mainly because the movement range of the cutting section of the water knife or the numerical control cutting machine is smaller, the whole large-radius complex special-shaped template cannot be covered, if the large-radius complex special-shaped template is cut by using the water knife or the numerical control cutting machine, the large-radius complex special-shaped template is also required to move to be matched with the cutting, and the cutting precision is also reduced when the operation is difficult in practice.
Disclosure of Invention
The invention aims to provide a cutting device and a method for a large-radius complex special-shaped template, which are used for solving the defects in the prior art.
In order to achieve the above object, the present invention provides the following technical solutions:
the cutting device of the large-radius complex special-shaped template comprises a plurality of connecting pieces, wherein the adjacent connecting pieces are rotationally connected, the connecting pieces are connected end to form a whole, a limiting guide block is detachably arranged on each connecting piece, a variable limiting guide rail is formed by the limiting guide blocks, a sliding substrate is slidably arranged in the variable limiting guide rail, and a cutting machine is arranged on the sliding substrate; when the sliding base plate slides in the limiting guide rail, the sliding base plate drives the cutting machine to cut the die plate.
The cutting device of the large-radius complex special-shaped template is characterized in that adjacent connecting pieces are connected in a rotating mode through the rotating limiting piece.
The cutting device of the large-radius complex special-shaped template comprises a cuboid shell, wherein one surface of the cuboid shell is in an open shape, a cavity is formed in the shell, a cylinder is fixedly arranged in the middle of the cavity, an arc-shaped limiting part is fixed on the outer wall of the cylinder, and two ends of the rotation limiting part are respectively and slidably connected into the arc-shaped limiting parts on two cylinders of two adjacent connecting parts.
According to the cutting device for the large-radius complex special-shaped template, the two ends of the rotation limiting piece are respectively provided with the groove, the trapezoidal clamping blocks are slidably arranged in the grooves through the clamping springs, one of the trapezoidal clamping blocks is slidably clamped in the arc limiting portion, and the other trapezoidal clamping block is slidably clamped in the adjacent arc limiting portion.
According to the cutting device for the large-radius complex special-shaped template, the movable shaft is movably installed in the rotation limiting piece, the movable shaft is connected with the tensioning rope, and the tensioning rope penetrates through the groove and is connected with the trapezoid clamping block.
According to the cutting device for the large-radius complex special-shaped template, the two annular storage tanks are arranged in the rotation limiting piece, and the annular storage tanks are located at the joint of the movable shaft and the tensioning rope.
According to the cutting device for the large-radius complex special-shaped template, the driving assembly is further arranged on the rotation limiting piece and used for driving the movable shaft to move.
The cutting device of the large-radius complex special-shaped template is characterized in that one end, away from each other, of the trapezoid clamping blocks on the same rotation limiting piece is an inclined plane.
According to the cutting device for the large-radius complex special-shaped template, the width of the sliding substrate is larger than the gap between two adjacent limit guide blocks.
The cutting method of the large-radius complex special-shaped template is used for cutting the large-radius complex special-shaped template and comprises the following steps of:
the overall shape formed by a plurality of connecting pieces is changed according to the shape of the large-radius complex special-shaped template to be cut, so that the shape of the large-radius complex special-shaped template is identical to the overall shape formed by the plurality of connecting pieces, the shape of the variable limiting guide rail is identical to the shape of the large-radius complex special-shaped template to be cut, and the sliding substrate is driven to slide in the variable limiting guide rail at a constant speed, so that the cutting machine cuts the required large-radius complex special-shaped template.
According to the cutting device and the method for the large-radius complex special-shaped template, provided by the invention, the angle between the connecting pieces can be adjusted through the connecting pieces which are rotatably connected, so that the whole formed by the connecting pieces is conveniently limited to the shape of the large-radius complex special-shaped template to be cut, when the whole formed by the connecting pieces is identical to the shape of the large-radius complex special-shaped template, the shape of the variable limiting guide rail formed by the limiting guide blocks is identical to the shape of the large-radius complex special-shaped template, and therefore, when the sliding substrate slides in the variable limiting guide rail, the cutting machine can be driven to perform the movement of the same stroke, the whole cutting of the large-radius complex special-shaped template is conveniently carried out, the movement range of the cutting machine is enlarged, the movement process is identical to the shape of the large-radius complex special-shaped template, the cutting precision is higher, the whole formed among the connecting pieces can also be changed in shape, and the large-radius complex special-shaped templates with various shapes can be conveniently cut.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is a partial cross-sectional view of a cutting device for a large-radius complex shaped formwork provided by an embodiment of the present invention.
Fig. 2 is a schematic perspective view of a connector according to an embodiment of the invention.
Fig. 3 is an abbreviated illustration of a variable spacing rail of a cutting device for large radius complex profiled forms provided in one embodiment of the present invention.
Fig. 4 is a schematic perspective view of a rotation limiter according to an embodiment of the present invention.
Fig. 5 is a cross-sectional view of a rotation limiter according to another embodiment of the present invention.
Fig. 6 is an enlarged view of a portion at X of fig. 5 in accordance with the present invention.
FIG. 7 is a cross-sectional view taken at A-A of FIG. 5 in accordance with the present invention.
Fig. 8 is a cross-sectional view of a rotation limiter according to another embodiment of the present invention.
Fig. 9 is a cross-sectional view of a rotation limiter provided in yet another embodiment of the present invention.
Fig. 10 is a top view of a pressing portion according to another embodiment of the present invention.
Fig. 11 is an enlarged view of a portion at Y of fig. 9 in accordance with the present invention.
Fig. 12 is a cross-sectional view of a cylinder according to yet another embodiment of the present invention.
Fig. 13 is a schematic perspective view of a mounting shaft according to still another embodiment of the present invention.
Reference numerals illustrate:
1. a connecting piece; 11. a limit guide block; 12. a cavity; 13. a column; 14. an arc-shaped limit part; 2. rotating the limiting piece; 21. a groove; 22. a clamping spring; 23. a trapezoid clamping block; 24. a movable shaft; 25. tensioning the rope; 26. an annular storage tank; 27. a drive assembly; 271. a through groove; 272. a connecting gear; 273. a sealing frame; 274. a support spring; 275. a rack; 276. a working chamber; 277. a circular groove; 278. a compression spring; 279. an extrusion part; 280. a slide bar; 29. an adjusting unit; 291. a first bevel gear; 292. a mounting frame; 293. a screw rod; 294. a second bevel gear; 295. a movable cylinder; 296. limiting sliding grooves; 297. a guide rod; 3. a defining unit; 31. a column-shaped chamber; 311. a mounting shaft; 32. a pass through slot; 33. a friction plate; 34. a helical section; 35. a limiting section; 36. a connecting rod; 37. a supercharging part; 38. extruding a spring; 4. a rotary gear; 5. a variable spacing rail; 6. and sliding the substrate.
Detailed Description
In order to make the technical scheme of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
As shown in fig. 3, the large-radius complex shaped template is generally used for manufacturing large-scale components or structures, and therefore has larger size and radius, and is determined according to the size of the template used on site, the large-radius complex shaped template refers to the length range of the cut template being not less than 1500mm, particularly between 1830mm and 2440mm, the whole width range being not less than 800mm, particularly between 915mm and 1220mm, the large-radius complex shaped template is composed of 8 and more curve structures and is smoothly connected among a plurality of curve structures, and the radius of the largest curve structure is generally greater than 1000mm.
As shown in fig. 1-13, the cutting device for the large-radius complex special-shaped template provided by the embodiment of the invention comprises a plurality of connecting pieces 1, wherein two adjacent connecting pieces 1 are rotationally connected, the connecting pieces 1 are connected end to form a ring-shaped whole, a limit guide block 11 is also detachable on each connecting piece 1, the limit guide blocks 11 form a variable limit guide rail 5, a sliding substrate 6 is slidably arranged in the variable limit guide rail 5, and a cutting machine is arranged on the sliding substrate 6; when the sliding base plate 6 slides in the variable limiting guide rail, the sliding base plate 6 drives the cutting machine to cut the die plate.
In this embodiment, the connecting pieces 1 are in a frame-shaped structure with a shape like a Chinese character kou, and a plurality of connecting pieces 1 are connected in a detachable manner, so that the relative angle between two connecting pieces 1 can be adjusted, all the connecting pieces 1 can be assembled together one by one to form an annular whole by adjusting the relative angle between the two connecting pieces, or the plurality of connecting pieces 1 are uniformly adjusted, so that the plurality of connecting pieces 1 are positioned on the same curve structure, the rest connecting pieces 1 are adjusted to form different curve structures, and the curve structures can be connected together smoothly, so that the whole shape formed by all the connecting pieces 1 is the same as the shape of the large-radius complex special-shaped template to be cut; the limit guide blocks 11 are formed by two opposite L-shaped brackets and are detachably mounted on the connecting piece 1, so that when the overall shape of all the connecting pieces 1 is the same as the shape of the large-radius complex special-shaped template to be cut, the shape of the variable limit guide rail 5 formed by all the limit guide blocks 11 is the same as the shape of the large-radius complex special-shaped template to be cut, so that the motion track of the cutting machine is the same as a specific shape of the variable limit guide rail 5 as shown in fig. 3, and it is required to explain that the variable limit guide rail 5 is not limited to the example in the invention, if the large-radius complex special-shaped template with different shapes and lengths is to be cut, the overall shape of the connecting piece 1 can be cut off from a certain place, the number of the connecting pieces 1 can be adjusted in a suitable way, and then the shape of the variable limit guide rail 5 can be reshaped according to the method; the distance between the connecting pieces 1, that is, the distance between the limit guide blocks 11 is also provided, which is to facilitate the adjustment of the relative angle between the connecting pieces 1, and is also the basis of the adjustment between the limit guide blocks 11, the sliding base plate 6 is of a square structure, the width of the sliding base plate 6 is larger than the distance between the two limit guide blocks 11, so that the sliding base plate 6 is prevented from falling out of the distance between the two limit guide blocks 11, and particularly, it is noted that the sliding base plate 6 cannot be of a circular plate, an elliptic plate or other plate-shaped structures which can deviate in the sliding base plate 6, so that other movements except the sliding of the sliding base plate 6 in the variable limit guide rail 5 are prevented, the cutting precision is ensured, when the sliding base plate 6 slides in the variable limit guide rail 5, the sliding base plate 6 can slide in the other limit guide block 11 from one limit guide block 11 due to the different relative positions and angles between the two limit guide blocks 11, and the sliding base plate 6 can be driven to move in a curve at any time; the sliding substrate 6 is detachably provided with a cutting machine, so that the cutting machine is convenient to maintain and replace, the cutting machine is in the prior art, and the description is not repeated herein, and it is to be noted that, because the movement track of the cutting machine is in a certain horizontal plane, an initial cutting position is needed to facilitate the insertion of a cutting section of the cutting machine, the initial cutting position can be obtained manually or in other manners, and the cutting machine can be moved downwards to cut out the initial cutting position; before cutting, the cut template is required to be positioned, the cut template can be placed on the ground, and then a heavy object is placed in the middle of the cut template or the surface of the cut template is adsorbed and positioned through an adsorption component, which is easy to realize in the prior art; in order to ensure the accuracy of the movement track of the sliding base plate 6 and the movement track of the cutter, theoretically, the smaller the size of each of the connecting member 1 and the limit guide 11, the higher the accuracy of the movement track of the sliding base plate 6, but the connector 1 has the lowest size standard to facilitate the installation, disassembly and movement of the whole parts; when the template to be cut is positioned, the shape of the large-radius complex special-shaped template to be cut is drawn on the template to be cut, meanwhile, the number and the size of the connecting pieces 1 are determined according to the shape and the length of the large-radius complex special-shaped template to be obtained, the connecting pieces 1 are connected with each other and end to form a whole, the shape of the whole formed by the connecting pieces 1 is adjusted according to the shape of the large-radius complex special-shaped template to be obtained, so that the shape is the same, the limit guide block 11 moves along with the corresponding connecting pieces 1 to form a variable limit guide rail 5, the cutting machine is mounted on the sliding base plate 6, the cutting machine is required to have a plurality of mounting positions on the sliding base plate 6, the arrangement direction of the mounting positions is parallel to the length extending direction of the sliding base plate 6, so that an equal-proportion reduced or enlarged track curve (the cutting machine has a cutting section which moves continuously to realize cutting), a cutting chain is required to move continuously to realize cutting, the cutting machine can move along the corresponding to the connecting pieces 1 to form a variable limit guide rail 5, the cutting machine is required to be mounted on the sliding base plate 6 at the same position, the sliding base plate 6 is required to cut in the sliding base plate 6, the sliding guide rail is required to be cut into the sliding base plate 6, the sliding base plate 6 is required to have a certain position, the sliding track is required to be cut on the sliding base plate 6, and the sliding guide rail is required to be cut in the sliding position is reduced or the sliding base plate 6 to have a certain curve with a certain position with a certain track curve. Cutting a track curve with the same shape but reduced or enlarged in equal proportion, so that the large-radius complex special-shaped template is completely separated from the cut template, thereby realizing the integral cutting of the large-radius complex special-shaped template; the quality of the large-radius complex special-shaped template is ensured in the cutting process, assembly is avoided, the movement track of the cutting machine is identical to the shape of the large-radius complex special-shaped template, the cutting precision is high, the connecting piece 1 can be detached and recombined, the whole connecting piece 1 can be replaced in shape, the large-radius complex special-shaped templates with various shapes can be conveniently cut, and the utilization rate of resources is improved.
In a preferred embodiment, the limit guide blocks 11 are detachably connected to the connecting piece 1, the limit guide blocks 11 are arc-shaped limit structures, the limit guide blocks 11 are formed after decomposing large-radius complex special-shaped templates in the invention, the limit guide blocks 11 with different radians are numbered according to the sequence from smaller radians to larger radians, the numbers are 1 to 200, the limit guide blocks 11 with different numbers are selected for installation according to the required radians, the limit guide blocks 11 with corresponding radians are selected in a mode similar to the connecting building blocks, and the templates with any unexpected shapes can be spliced, so that the cutting precision can be further improved, meanwhile, when the large-radius complex special-shaped templates with different shapes are cut, only the connecting piece 1 is required to be disassembled and recombined, so that the large-radius complex special-shaped templates with different shapes are adapted, and then the limit guide blocks 11 with different numbers are selected for installation according to the radian requirements.
In still another embodiment of the present invention, the adjacent connecting members 1 are rotationally connected by a rotation limiting member 2, so that the adjacent connecting members 1 can maintain a rotational relationship, so as to facilitate the modification of the overall shape formed by the connecting members 1, and the rotation limiting member 2 has a rod-shaped structure and is detachably mounted between the adjacent two connecting members 1, so as to facilitate the disassembly and assembly between the two connecting members 1.
In still another embodiment of the present invention, the connecting piece 1 is a cuboid housing, one surface of the cuboid is provided with an opening, a cavity 12 is provided in the housing, a column 13 is fixedly provided in the middle of the cavity 12, an arc-shaped limiting portion 14 is fixed on the outer wall of the column 13, two ends of the rotation limiting piece 2 are respectively and slidably clamped in the arc-shaped limiting portions 14 on two columns 13 of two adjacent connecting pieces 1, and the arc-shaped limiting portions 14 are used for limiting the movement of the rotation limiting piece 2, so that the arc-shaped limiting portions 14 can rotate with the column 13 as a rotation center, and the angle between two adjacent connecting pieces 1 is convenient to adjust.
In still another embodiment of the present invention, two ends of the rotation limiting member 2 are respectively provided with a groove 21, a trapezoidal clamping block 23 is slidably mounted in the groove 21 through a clamping spring 22, one of the trapezoidal clamping blocks 23 is slidably clamped in an arc-shaped limiting portion 14 (a formed limiting space), the convex structure is clamped in one limiting space to realize connection as common knowledge, and not described in detail, the other trapezoidal clamping block 23 is slidably clamped in the arc-shaped limiting portion 14 of the adjacent rotation limiting member 2; the design is so in order to be convenient for install two adjacent connecting pieces 1, and can stabilize the state of two adjacent connecting pieces 1, when needs install another connecting piece 1 on a connecting piece 1, stretch into cavity 12 with the one end of a rotation locating part 2 and make trapezoidal joint 23 slip joint in rotating locating part 2, then insert another connecting piece 1 on the other end of this rotation locating part 2 to make the trapezoidal joint 23 slip joint of this rotation locating part 2 other end in the arc spacing portion 14 of another connecting piece 1, so, realize the quick installation between two adjacent connecting pieces 1.
In still another embodiment provided by the invention, the movable shaft 24 is movably mounted in the axial direction of the rotation limiting member 2, the movable mounting mode comprises rotation and axial sliding of the movable shaft 24, the movable shaft 24 is connected with the tensioning rope 25, the tensioning rope 25 passes through the groove 21 and is connected with the trapezoid clamping block 23, the initial state of the tensioning rope 25 is a tensioning state, when the movable shaft 24 rotates, the tensioning rope 25 is driven to wind on the movable shaft 24, and in this way, the trapezoid clamping block 23 is pulled to move into the groove 21 by the tensioning rope 25, so that the trapezoid clamping block 23 loses the clamping position to the arc limiting portion 14, and the rotation limiting member 2 is convenient to detach and separate the adjacent connecting members 1; two annular storage tanks 26 are arranged in the rotation limiting part 2, the annular storage tanks 26 are located at the joint of the movable shaft 24 and the tensioning rope 25, when the movable shaft 24 rotates, the tensioning rope 25 is wound on the movable shaft 24, and space is provided for the wound tensioning rope 25 through the annular storage tanks 26.
In yet another embodiment of the present invention, the rotation limiting member 2 is further provided with a driving assembly 27 for driving the movable shaft 24 to move.
In this embodiment, the driving assembly 27 includes a through groove 271 formed in the middle of the rotation limiting member 2, the through groove 271 is used for exposing the middle of the movable shaft 24, a connection gear 272 is fixedly disposed on the outer wall of the portion of the movable shaft 24 located in the through groove 271, a sealing frame 273 is further fixed on the rotation limiting member 2, the sealing frame 273 and the through groove 271 are correspondingly and cooperatively disposed, a rack 275 vertically disposed in the sealing frame 273 is mounted through a supporting spring 274, and the rack 275 and the connection gear 272 are meshed with each other; when the adjacent connecting piece 1 needs to be disassembled, the top end of the rack 275 is pressed to move into the through groove 271 and simultaneously squeeze the supporting spring 274, the rack 275 drives the connecting gear 272 to rotate and simultaneously drives the movable shaft 24 to rotate, and the movable shaft 24 drives the tensioning rope 25 to wind and the trapezoid clamping block 23 to shrink in the groove 21, so that the quick disassembly can be performed by pressing the rack 275.
In another embodiment, the driving assembly 27 includes a working chamber 276 formed on the rotation limiter 2, in this embodiment, the movable shaft 24 is divided into two sections (the segmented movable shaft 24 is renamed to be a sliding shaft to distinguish the previous embodiment), the sliding shaft is slidably mounted in the rotation limiter 2, two ends of the working chamber 276 in the moving direction of the sliding shaft are both formed with circular grooves 277, the sliding shaft is also slidably mounted in the circular grooves 277, a compression spring 278 is mounted in the circular grooves 277, the elastic coefficient of the compression spring 278 is greater than that of the clamping spring 22, the compression spring 278 is sleeved at one end of the sliding shaft located in the circular grooves 277, a sliding rod 280 is slidably mounted in the working chamber 276, one end of the sliding rod 280 located in the working chamber 276 is fixedly provided with a pressing portion 279, and the pressing portion 279 is used for pressing the two sliding shafts away from each other, when the two sliding shafts are pressed by the pressing portion 279, the compression spring 278 is in a compressed state, so that the sliding shaft is prevented from moving in a direction of approaching each other and the clamping block 23 is maintained; when the rotation limiting part 2 needs to be disassembled, the sliding rod 280 is lifted, the extruding part 279 is separated from the two sliding shafts, so that under the elastic action of the compression spring 278, the sliding shafts are driven to be close to each other, the tensioning rope 25 is driven to move, the trapezoid clamping block 23 is driven to be contracted in the groove 21, and the rotation limiting part 2 and the connecting part 1 can be rapidly disassembled.
In a further embodiment, it is obvious that the number of the connecting pieces 1 and the rotation limiting pieces 2 determines the length of the integral structure which can be formed, however, the number of the connecting pieces 1 and the rotation limiting pieces 2 is difficult to form a positive integer multiple relation with the length of the large-radius complex profiled template, that is, the length of the variable limiting guide rail 5 formed by combining the connecting pieces 1 and the rotation limiting pieces 2 is difficult to be consistent with the length of the large-radius complex profiled template, and errors and even deformation can occur, therefore, the embodiment is further improved on the basis of the previous embodiment to adjust the length of the integral structure formed by the connecting pieces 1 and the rotation limiting pieces 2, and it is required to be explained that the number of the rotation limiting pieces 2 in the embodiment is only required as a special case, if the integral structure formed by the connecting pieces 1 and the rotation limiting pieces 2 is insufficient, or the number of the connecting pieces 1 and the rotation limiting pieces 2 is mainly changed; in this embodiment, the rotation limiting member 2 is divided into two sections that are oppositely disposed, each section is designated as a limiting section 28, the limiting sections 28 are correspondingly matched with the sliding shafts in the above embodiments, an adjusting unit 29 is further mounted between the two limiting sections 28, the adjusting unit 29 includes a first bevel gear 291 fixedly disposed on the sliding rod 280, a mounting frame 292 is further rotatably sleeved on the sliding rod 280, the first bevel gear 291 is disposed in the mounting frame 292, a lead screw 293 is relatively rotatably mounted on the mounting frame 292, a second bevel gear 294 is fixedly disposed at one end of the lead screw 293 close to the sliding rod 280, the first bevel gear 291 and the second bevel gear 294 are meshed with each other, a movable barrel 295 is further connected to the lead screw 293 in a threaded manner, the movable barrel 295 is slidably connected to the mounting frame 292, a connecting groove is formed at one end of the limiting section 28 close to each other, a limiting chute 296 is further formed in the connecting groove, the extending direction of the limiting chute 296 is perpendicular to the moving direction of the sliding shaft, a second bevel gear 294 is further disposed at one end of the movable barrel 295 far from the second bevel gear 294 and is disposed between the two guide rails 28; when the distance between the two limiting segments 28 needs to be adjusted, the default premise is that the two adjacent connecting pieces 1 are installed, at the moment, the extrusion part 279 extrudes the two sliding shafts to be far away from each other, at the moment, the sliding rod 280 is rotated to synchronously drive the first bevel gear 291 to rotate and drive the second bevel gear 294 to rotate, and the rotation of the second bevel gear 294 drives the lead screw 293 to rotate and drives the lead screw 293 to drive the limiting segments 28 to move towards each other or away from each other, so that the distance between the two limiting segments 28 is adjusted; it should be noted that, in this embodiment, the pressing portion 279 is formed by two partially overlapped cams (similar to an ellipse), so that the pressing of the sliding shaft can be maintained when the sliding rod 280 rotates, and the trapezoidal clamping block 23 is prevented from shrinking in the groove 21 when the sliding rod 280 rotates; in addition, the adjusting unit 29 can be used for detaching two adjacent connecting pieces 1, when the trapezoidal clamping blocks 23 are required to be retracted into the grooves 21 to detach two adjacent connecting pieces 1, only the sliding rod 280 is required to be pulled outwards, at this time, the extruding part 279 leaves between two sliding shafts, under the elastic action of the compression spring 278, the trapezoidal clamping blocks 23 are contracted in the grooves 21, meanwhile, the mounting frame 292 moves along with the movement of the sliding rod 280, and synchronously drives the screw rod 293 and the movable barrel 295 to move along with the movement, and at this time, the movable barrel 295 slides in the limiting sliding groove 296, that is, the first bevel gear 291, the mounting frame 292, the screw rod 293, the second bevel gear 294 and the movable barrel 295 can synchronously move in the direction perpendicular to the rotating limiting piece 2, so that the first bevel gear 291 and the second bevel gear 294 are kept in an engaged state, and the switching and independent working of two working states are facilitated; the sliding rod 280 is pulled outwards to realize quick disassembly of two adjacent connecting pieces 1, the sliding rod 280 is rotated to adjust the length of the rotation limiting piece 2, so that two kinds of work are mutually matched and independent, meanwhile, the screw rod 293 also has a self-locking function, if the sliding rod 280 is rotated by no external force, the screw rod 293 cannot rotate, even if the two sliding shafts extrude the extruding part 279, the screw rod 293 cannot be driven to rotate, and the accuracy can be further improved by adjusting the interval between the limiting sections 28 through the screw rod 293; the adjusting unit 29 can not only meet the requirement of quick disassembly of the rotation limiting piece 2 and the connecting piece 1, but also adjust the length of the rotation limiting piece 2, so that the length of the variable limiting guide rail 5 is changed, and the precision of the cut large-radius complex special-shaped template is improved.
Still further, after the overall shape adjustment of the plurality of connecting pieces 1 is completed, the shape of the variable spacing rail 5 is limited, however, when the sliding base plate 6 slides in the variable spacing rail 5, the shape of the variable spacing rail 5 is very easy to push to change, for this purpose, the shape of the variable spacing rail 5 needs to be limited, this embodiment proposes a further scheme, which comprises a limiting unit 3, the limiting unit 3 comprises a column-shaped cavity 31 opened in a column 13, a through groove 32 is relatively opened on the outer wall of the column 13, the through groove 32 is correspondingly matched with the arc-shaped limiting part 14, in addition, friction plates 33 are relatively fixed at two ends of the rotation limiting piece 2, when the rotation limiting piece 2 is inserted into the arc-shaped limiting part 14, the friction plates 33 enter the column-shaped cavity 31 through the through groove 32, the column-shaped cavity 31 is rotationally provided with a mounting shaft 311, the mounting shaft 311 is overlapped with the axis of the cylinder 13, the mounting shaft 311 is provided with two pressure driving part groups which are arranged up and down oppositely, each pressure driving part group also comprises two pressure driving parts which are arranged oppositely, each pressure driving part is composed of a spiral section 34 and a limit section 35, the limit section 35 is positioned on a plane perpendicular to the axis of the mounting shaft 311, the limit section 35 is fixed on one end of the spiral section 34 far away from the geometric center of the mounting shaft 311, the inner wall of the cylinder chamber 31 is provided with a connecting rod group which is arranged up and down oppositely, each connecting rod group comprises two connecting rods 36 which are arranged oppositely, each connecting rod 36 is arranged corresponding to the pressure driving part, a pressurizing part 37 is arranged on each connecting rod 36 in a sliding way, an extrusion spring 38 is connected between each pressurizing part 37 and each connecting rod 36, the compression spring 38 is in a compressed state, a square lug is fixed on the pressurizing part 37, and the square lug abuts against the corresponding limiting section 35; when the angle between a certain rotation limiting piece 2 and a cylinder 13 needs to be limited, the mounting shaft 311 is driven to rotate, at the moment, the limiting section 35 moves simultaneously and gradually leaves the square lug (the rotating direction is that the square lug is far away from the corresponding spiral section 34), when the limiting section 35 is completely separated from the square lug, under the elastic action of the extrusion spring 38, the pressurizing part 37 moves rapidly and is attached to the friction plate 33, and the friction plate 33 is limited by the upper pressurizing part 37 and the lower pressurizing part 37, so that the relative position between the rotation limiting piece 2 and the cylinder 13 is limited, and the shape of the variable limiting guide rail 5 is limited; when the rotation limiting member 2 needs to be restored to an adjustable state, the mounting shaft 311 is reversely rotated, so that the spiral section 34 contacts with the square bump and gradually presses the square bump to return, and the pressurizing portion 37 is driven to return.
In all the above embodiments, the rotation limiting member 2 provides a plurality of functions, one of which is that the rotation limiting member 2 can be used for installing the adjacent connecting members 1 and enabling the angle between the adjacent connecting members 1 to be adjustable, the other of which is that the rotation limiting member 2 can be used for fixing the relative position of the connecting members 1 after the adjustment is completed, stabilizing the state of the variable limiting guide 5, and the third of which is that the distance between the adjacent connecting members 1 can be adjusted, so that the length of the variable limiting guide 5 is the same as the length of the large-radius complex profiled template.
In a further embodiment, to drive the mounting shaft 311 to rotate, after each connector 1 is mounted, a certain mounting shaft 311 may be separately driven to rotate, however, a plurality of mounting shafts 311 may be synchronously driven to rotate simultaneously, the present embodiment only provides a solution that can be referred to, the mounting shaft 311 penetrates through the column-shaped chamber 31 and extends to the outside, and the rotating gear 4 is detachably mounted on the end of the mounting shaft 311 far away from the column-shaped chamber 31, because the mounting shaft 311 is located in the middle of the connector 1, each rotating gear 4 may be meshed with each other, so that by rotating one of the rotating gears 4, the plurality of rotating gears 4 may be driven to rotate simultaneously; in this way, it is not necessary to install all the connectors 1, and after a certain number of connectors 1 are installed, the plurality of connectors 1 of the section may be defined first, and it should be noted that, at this time, the plurality of rotary gears 4 of the section may be separated from the plurality of rotary gears 4 of the other sections, and only the rotary gears 4 at the intervals may be removed.
In still another embodiment of the present invention, the end of the same rotation limiting member 2, where the ends of the trapezoid clamping blocks 23 are far away from each other, is an inclined plane, and the end of the same rotation limiting member 2, where the ends of the trapezoid clamping blocks 23 are close to each other, is a vertical plane, so that the trapezoid clamping blocks 23 are convenient to enter the arc-shaped limiting portion 14, and meanwhile, the trapezoid clamping blocks 23 are prevented from directly exiting the arc-shaped limiting portion 14.
In still another embodiment of the present invention, the width of the sliding base plate 6 is larger than the gap between two adjacent limit guide blocks 11, so as to prevent the sliding base plate 6 from falling out of the gap between two adjacent limit guide blocks 11.
In still another embodiment of the present invention, a method for cutting a large-radius complex shaped template is provided, which is used for cutting a large-radius complex shaped template, and the specific method includes:
the overall shape formed by a plurality of connecting pieces 1 is changed according to the shape of the large-radius complex special-shaped template to be cut, so that the shape of the large-radius complex special-shaped template is the same as the overall shape formed by a plurality of connecting pieces 1, the shape of the variable limiting guide rail 5 is the same as that of the large-radius complex special-shaped template to be cut, and the sliding substrate 6 is driven to slide in the variable limiting guide rail 5 at a constant speed, so that the cutting machine cuts the required large-radius complex special-shaped template.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.

Claims (8)

1. The cutting device of the large-radius complex special-shaped template comprises a plurality of connecting pieces and is characterized in that the adjacent connecting pieces are rotationally connected, the connecting pieces are connected end to form an annular whole, a limiting guide block is detachably arranged on each connecting piece, the limiting guide blocks form an annular variable limiting guide rail, a sliding substrate is slidably arranged in the variable limiting guide rail, and a cutting machine is arranged on the sliding substrate;
when the sliding base plate slides in the variable limiting guide rail, the sliding base plate drives the cutting machine to cut the die plate;
the adjacent connecting pieces are rotationally connected through a rotation limiting piece;
the connecting piece is the casing of a cuboid, and one of them face of cuboid sets up to uncovered form, and the cavity has been seted up to the inside of casing, the cylinder has been set firmly at the cavity middle part, be fixed with arc spacing portion on the cylinder outer wall, rotate in the arc spacing portion of two cylinders of locating piece both ends slip joint on two adjacent connecting pieces respectively.
2. The cutting device of the large-radius complex special-shaped template according to claim 1, wherein two ends of the rotation limiting piece are respectively provided with a groove, a trapezoid clamping block is slidably arranged in each groove through a clamping spring, one trapezoid clamping block is slidably clamped in one arc limiting part, and the other trapezoid clamping block is slidably clamped in the adjacent arc limiting part.
3. The cutting device of the large-radius complex special-shaped template according to claim 2, wherein a movable shaft is movably installed in the rotation limiting piece, a tensioning rope is connected to the movable shaft, and the tensioning rope penetrates through the groove and is connected with the trapezoid clamping block.
4. A cutting device for large-radius complex shaped templates according to claim 3, wherein two annular storage tanks are arranged in the rotation limiting part, and the annular storage tanks are positioned at the joint of the movable shaft and the tensioning rope.
5. A large radius complex shaped form cutting apparatus as defined in claim 3 wherein the rotation limiter is further provided with a drive assembly for driving the movable shaft.
6. The cutting device of the large-radius complex special-shaped template according to claim 2, wherein the end, far away from each other, of the trapezoid clamping blocks on the same rotation limiting piece is an inclined plane.
7. The apparatus of claim 1, wherein the width of the sliding base plate is greater than the gap between two adjacent limit guide blocks.
8. A method for cutting a large-radius complex shaped template, characterized in that the method is based on the cutting device of the large-radius complex shaped template according to any one of claims 1 to 7, and comprises the following steps:
the overall shape formed by a plurality of connecting pieces is changed according to the shape of the large-radius complex special-shaped template to be cut, so that the shape of the large-radius complex special-shaped template is identical to the overall shape formed by the plurality of connecting pieces, the shape of the variable limiting guide rail is identical to the shape of the large-radius complex special-shaped template to be cut, and the sliding substrate is driven to slide in the variable limiting guide rail at a constant speed, so that the cutting machine cuts the required large-radius complex special-shaped template.
CN202311072177.8A 2023-08-24 2023-08-24 Cutting device and method for large-radius complex special-shaped template Active CN117001068B (en)

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CN217530981U (en) * 2022-07-05 2022-10-04 江苏格来美塑胶科技有限公司 Automatic cutting device of UPVC pipe
CN116117905A (en) * 2023-02-07 2023-05-16 绍兴佳立管业有限公司 Special-shaped tube cutting clamp
CN219130981U (en) * 2022-12-21 2023-06-06 江苏三钢热力管道有限公司 Novel variable-axial-spacing multi-wire cutting mechanism

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3601114A (en) * 1969-01-21 1971-08-24 Norton Co Method and apparatus for cutting complex shapes
EP0229668A2 (en) * 1986-01-17 1987-07-22 Hans Schreiber Cutting machine for work pieces in the shape of a plate
WO2004096511A2 (en) * 2003-04-30 2004-11-11 Odoardo Buressiniani Tool and apparatus for cutting hard materials
DE102005010948A1 (en) * 2005-03-10 2006-09-14 Koenig & Bauer Ag Device for separating sheet material has at least two adjustable cutting units, each with at least one axial drive that is mechanically independent of the other cutting unit
JP2009220255A (en) * 2008-03-18 2009-10-01 Oji Nepia Co Ltd Work cutting device and work cutting method
WO2020077417A1 (en) * 2018-10-18 2020-04-23 Nathan Bowie A cut-off saw guide
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CN113001634A (en) * 2021-02-06 2021-06-22 李春霞 Special-shaped plate cutting device and method
CN114905090A (en) * 2022-04-19 2022-08-16 福建祥鑫新能源汽车配件制造有限公司 Novel be used for battery tray dysmorphism aluminium alloy to saw cut equipment
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CN116117905A (en) * 2023-02-07 2023-05-16 绍兴佳立管业有限公司 Special-shaped tube cutting clamp

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