CN116998089A - Rotor for rotating electrical machine - Google Patents

Rotor for rotating electrical machine Download PDF

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Publication number
CN116998089A
CN116998089A CN202280022328.6A CN202280022328A CN116998089A CN 116998089 A CN116998089 A CN 116998089A CN 202280022328 A CN202280022328 A CN 202280022328A CN 116998089 A CN116998089 A CN 116998089A
Authority
CN
China
Prior art keywords
rotor
recess
end plate
rotating electrical
excitation winding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202280022328.6A
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Chinese (zh)
Inventor
A·德杰巴
M·卡迪里
A·阿登迪里耶
G·杜福尔
F·万登邦
N·D·戈马雷
C·蒙泰伊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Valeo Equipements Electriques Moteur SAS
Original Assignee
Valeo Equipements Electriques Moteur SAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Valeo Equipements Electriques Moteur SAS filed Critical Valeo Equipements Electriques Moteur SAS
Publication of CN116998089A publication Critical patent/CN116998089A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/24Rotor cores with salient poles ; Variable reluctance rotors
    • H02K1/243Rotor cores with salient poles ; Variable reluctance rotors of the claw-pole type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Synchronous Machinery (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

The invention relates to a rotor (1) for a rotating electrical machine, mounted for rotation about an axis of rotation (X-X'), and comprising: -two pole wheels (8 a, 8 b), each having an end plate (18) and a directional claw (9 a, 9 b) axially directed towards the end plate (18) of the other pole wheel (8 a, 8 b), -an excitation winding (10) comprising a plurality of turns (11), and being mounted on a cylindrical core (34) and provided with an insulator (20), said rotor (1) having a first recess (13) and a second recess (14) so as to axially expose at least one turn (11) of said excitation coil (10).

Description

Rotor for rotating electrical machine
Technical Field
The present invention relates to a rotor for a rotating electrical machine, in particular for an alternator or starter-alternator. The invention is particularly advantageous, but not exclusively, in the field of rotating electrical machines for hybrid vehicles, in particular motor vehicles, and in particular in the field of high-power reversible electrical machines capable of operating in alternator mode and motor mode and coupled with gearboxes.
Background
In a manner known per se, a rotating electrical machine has a stator and a rotor fixed to a shaft. The rotor may be fixed to the drive shaft and/or the driven shaft and may belong to a rotating electrical machine in the form of an alternator, an electric motor or a reversible machine capable of operating in two modes.
In certain types of motor vehicle drive trains, a high-power reversible rotating electrical machine is coupled to the gearbox of the vehicle or to the axle system of the motor vehicle. Thus, the electric machine is operable in an alternator mode to provide energy, in particular, to the battery and/or to the on-board network of the vehicle, and in a motor mode to power the vehicle not only by starting the internal combustion engine, but also alone or in combination with the internal combustion engine.
The stator has a body formed by a stack of thin laminations forming a ring, the inner face of the body being provided with slots open towards the interior for receiving the phase windings. These windings pass through the slots of the stator body and form visible portions protruding on either side of the body of the stator. The windings may be obtained, for example, from continuous wires covered with enamel or from conductive elements in the form of pins, which are connected to each other by welding.
Furthermore, the rotor has two pole wheels, each with an end plate and a pole at its outer periphery, the claw being directed axially in the direction of the end plate of the other pole wheel. The claws of the pole wheel nest with one another. The core is axially interposed between the end plates of the pole wheel. The core carries on its outer periphery an excitation winding comprising a plurality of turns formed around an insulator interposed radially between the core and the winding.
Assemblies of this type are known in the prior art and are widely used in alternators for motor vehicles. One constant goal in this field is to reduce the temperature of the rotor during its operation.
The present invention therefore aims to provide a rotor for a rotating electrical machine with improved cooling.
Disclosure of Invention
The present invention aims at perfecting the existing devices by proposing a rotor for a rotating electrical machine, in particular an alternator or starter-alternator for a motor vehicle, said rotor being mounted to rotate about a rotation axis and comprising:
two pole wheels, each pole wheel having an end plate and a claw pointing axially in the direction of the end plate of the other pole wheel,
an excitation winding comprising a plurality of turns, the excitation winding being mounted on a cylindrical core and provided with an insulator,
wherein:
the rotor has a first recess and a second recess so as to axially expose at least one turn, preferably at least two turns,
the jaws of the same pole wheel are joined to the end plate by respective bases projecting radially from the end plate and separated from each other by an inter-jaw space having an inner diameter, the inter-jaw space forming the first recess, the jaws having a radially outer face and a radially outer face, the radially outer face being inscribed coaxial with the axis of rotation and defining the outer diameter of the rotorThe slope of the radially inner face forms with the respective base a plurality of points of intersection (ibg), said points of intersection (ibg) being inscribed in an inner diameter +.>Is arranged in the column body of the (c),
the rotor has a ratio R defined by the relationship:r is less than 90%.
Thanks to this structure, the axial flow of air in the direction of the excitation winding makes it possible to reduce the temperature of the rotor without changing the rotor/stator air gap, compared to a rotor of the prior art without such a ratio.
The rotor has at least one space between at least one turn of the winding and an axial end face of the pole wheel facing the turn, the at least one space being free of any components.
In the description and in the claims, the terms "outer (part)" and "inner (part)" and the orientations "axial" and "radial" will be used to denote elements of the rotor, stator and/or motor according to the definitions given in the description. Conventionally, the "radial" orientation is orthogonal to the axial orientation. Depending on the context, the axial orientation is related to the rotational axis of the rotor, stator and/or motor. The "circumferential" orientation is orthogonal to the axial direction and orthogonal to the radial direction. The terms "outer, outer" and "inner, inner" are used to define the relative position of one element with respect to another element with respect to a reference axis, as opposed to an outer element located radially at the outer periphery, an element near the axis thus being described as an inner element.
Preferably, the recess axially exposes two to six turns of the excitation winding. More preferably, the recess axially exposes two to four turns of the excitation winding.
According to one aspect of the invention, the first recess is formed on at least one pole wheel. Thus, the first recess may be formed on the front pole wheel, the rear pole wheel, or both pole wheels.
According to one aspect of the invention, the second recess is formed on an insulator of the excitation winding.
According to one aspect of the invention, the rotor has a rotor formed ofThe ratio R defined by the relation:less than 88%.
Preferably, the ratio R is less than 90%, preferably less than 88% and greater than or equal to 85%.
According to one aspect of the invention, the inter-jaw space has first and second surfaces that are generally triangular in shape, wherein:
for said first surface, the base is tangent to a cylinder coaxial with the rotation axis and defining the outer diameter of the rotor, for said second surface, the base is tangent to a cylinder coaxial with the rotation axis and defining the inner diameter of the pawl,
the lateral surface is defined by two consecutive jaws of the same pole wheel, in particular by two lateral surfaces of the two jaws facing each other,
the apex is coaxial with the axis of rotation and defines an inner diameterIs defined by a tangent to the cylinder tangent,
wherein the ratio of the second surface area to the first surface area is greater than 15%, preferably greater than 17%.
According to one aspect of the invention, the rotor comprises 8 pairs of poles. As a variant, the rotor may comprise 6 or 7 pairs of poles.
The invention also relates to a rotating electrical machine equipped with the rotor.
According to one aspect of the invention, the rotating electrical machine includes an alternator, a starter-alternator, a reversible machine or an electric motor.
Drawings
The invention will be better understood upon reading the following description and studying the drawings. These drawings are given by way of a complete non-limiting illustration of the invention.
Fig. 1 shows a perspective view of a rotor according to the invention.
Fig. 2 shows a front view of a rotor according to the invention, which shows a first and a second recess axially exposing at least one turn of the excitation winding.
Fig. 3 shows a view of a longitudinal section of the rotor in fig. 1.
FIG. 4 shows a front view of a pole wheel of a rotor according to the invention, showing the inner diameter of the inter-claw spaceOuter diameter of rotor->And inner diameter of jaw->
Fig. 5 shows a view of a partial longitudinal section of the pole wheel of fig. 3.
Fig. 6 shows areas S1 and S2 in a partial front view of the pole wheel in fig. 4.
The same, similar or analogous elements retain the same reference numbers from one figure to another.
Detailed Description
Fig. 1 shows a rotor 1 for a rotating electrical machine for an alternator, starter-alternator, reversible machine or electric motor, which is mounted for rotation about an axis of rotation X-X'. The rotor 1 is force fitted to a shaft 2 extending along an axis X-X 'and rotated about the axis X-X' by means of splines carried by the shaft 2, which are fitted with grooves formed in the rotor 1.
The rotor 1 is a claw-pole rotor with two pole wheels 8a, 8b. As shown in fig. 3, each pole wheel 8a, 8b comprises a cylindrical half-core 34, which cylindrical half-core 34 carries on its outer periphery an excitation winding 10 comprising a plurality of turns 11. The winding 10 is insulated from the core 34 by an insulator 20 interposed radially between these elements. The insulator is made of an electrically insulating material, advantageously a plastic material.
Each pole wheel 8a, 8b further comprises a disc-shaped end plate 18 and a claw 9a, 9b, the end plate 18 being centred on and substantially perpendicular to the axis X-X', the claw 9a, 9 being directed axially in the direction of the end plate 18 of the other pole wheel 8a, 8b. The end plate is pierced by a central hole receiving the shaft 2. Throughout the description and the claims, "substantially radial" is understood to mean a direction forming an angle between 80 ° and 100 ° with respect to the axis X-X'.
In the embodiment considered, the core consists of half-cores 34, each of which is integrally formed with one of the two pole wheels 8a, 8b. The half core 34 has a smaller outer diameter than the end plate 18 and extends from a large axial face thereof, which faces the opposite pole wheel. When the two pole wheels 8a, 8b are assembled as shown in fig. 3, the two half cores 34 are placed axially continuous with each other. The core is pierced by a hole that receives the shaft 2, in a variant embodiment the two half-cores 34 may be a single piece and may be independent of the pole wheels 8a, 8b.
As shown in fig. 3, the insulator 20 comprises a bottom 31 and two rings 32, the bottom 31 radially surrounding the core 34 and interposed between the winding 10 and the core 34, the two rings 32 being substantially perpendicular to the axis X-X'. The bottom 31 is itself cylindrical and coaxial with the rotation axis X-X'. The ring 32 is joined to and projects radially outwardly from two opposite axial ends of the base. These rings 32 are interposed axially on either side of the excitation winding 10, between the excitation winding 10 and the end plates 18 of the two pole wheels 8a, 8b.
Each ring 32 comprises petals (not visible in the figures) regularly spaced along the radially outer edge of the ring and bent axially between the windings 10 and the jaws 9a, 9 b.
The rotor 1 has a first recess 13 and a second recess 14 in order to axially expose at least one turn 11 of the excitation winding 10, as is visible in fig. 2.
Thus, when the rotor 1 of the present invention is viewed axially along the axis X-X', at least one turn 11 of the winding 10 can be seen by the presence of the recesses 13, 14. In other words, the pole wheels 8a, 8b do not extend radially on the outside of the entire circumference of the winding 10 or beyond the entire circumference. Thus, at least a portion of the axial ends of the winding 10 do not face the pole wheels 8a, 8b or the insulator 20. This portion therefore consists of turns 11 of the winding 10 that are axially visible.
As shown in fig. 1 to 3, the rotor 1 has at least one space between at least one turn 11 of the winding 10 and the axial end faces of the pole wheels 8a, 8b facing the turn, which is free of any components.
The term "recess" may also be understood to mean "opening". Thus, there may be, for example, a case in which the insulator 20, in particular the ring 32, is of the type in the form of a grid and extends radially at least at the same height as the turns 11 positioned radially on the outside, while at least one turn 11 is exposed axially.
Advantageously, at least one pole wheel 8a, 8b and the insulator 20 are shaped so as to axially expose at least one turn 11. Advantageously, the structure and/or shape of at least one pole wheel 8a, 8b and/or of the insulator 20 is defined so as to axially expose at least one turn 11.
In the embodiment considered, the first recess 13 is formed on at least one pole wheel 8a, 8b. The second recess 14 is formed on the insulator 20 of the excitation winding 10, in particular on the ring 32.
The claws 9a, 9b, also called teeth, have a trapezoidal shape. The claws 9a, 9b of the same pole wheel 8a, 8b are connected to the end plate 18 by respective bases 19 protruding radially from the outer edge of the end plate 18 and extend axially from the bases 19. The pole wheels 8a, 8b are angularly offset relative to each other such that each jaw 9a, 9b of a pole wheel 8a, 8b is interposed between two adjacent jaws of the other pole wheel 8a, 8b. Thus, the jaws 8a, 8b nest with each other.
The claws 9a, 9b of the same pole wheel are formed by having an inner diameterIs separated from each other by the inter-paw space 15. Diameter->As well as to define the outer periphery of the end plate 18. Thus, as shown in FIG. 4, diameter +.>Defining an inner diameter of each inter-jaw space 15 and an outer diameter of the end plate 18. Thus, by traveling along the perimeter of end plate 18, the inter-paw spaces are alternately encountered15 and a base 19. The inter-claw space 15 is thus delimited by two consecutive claws of the pole wheel, in particular two lateral faces facing each other, belonging to two consecutive claws 9a or 9b of one and the other of the pole wheels 8a, 8b, respectively. In other words, and as can be seen in particular in fig. 2 and 4, each inter-jaw space 15 is delimited by an arcuate bottom at the periphery of the end plate 18, two lateral solid sides 5 of the base 19 bounding the space 15, and a radially outer open side. In the example considered, the inter-jaw space 15 forms a first recess 13.
As shown in fig. 5, the jaws 9a, 9b have a radially external face 38 inscribed coaxially with the rotation axis and defining the external diameter of the rotorIs provided. These faces 138 considered in a plane perpendicular to the rotation axis X-X' have respective widths tapering from the base 19 towards the opposite pole wheel.
The jaws 9a, 9b also have a radially internal face 39, the slope of the radially internal face 39 forming an intersection ibg with the respective base 19, the intersection ibg being inscribed coaxially with the rotation axis and defining the internal diameter of the jawIs provided.
A comparative example between a rotor (R1) according to the invention, i.e. with recesses axially exposing at least one turn of the excitation winding (as shown in fig. 1 to 6), and a reference Rotor (RF) without recesses axially exposing at least one turn of the excitation winding will now be presented. In rotor R1, inter-jaw diameterReduced RF relative to the rotor.
The characteristics of the two rotors are given in table 1 below.
[ Table 1 ]
The temperatures of these two rotors during operation according to the rotational speed are shown in table 2 below.
[ Table 2 ]
Rotational speed (rpm) 1800 2400 3000 4000 5000 6000
T℃RF 184 191 192 183 177 169
T℃R1 182 188 190 181 175 166
Thus, when the inter-jaw diameter 15 is reduced to have a recess exposing at least one turn of the excitation winding, the temperature of the rotor R1 according to the invention is reduced by about 3 ℃ relative to the reference rotor RF.
Preferably, the rotor according to the invention has a ratio R defined by the following relationship:r is less than 90%, preferably less than 88%.
Preferably, the ratio R is greater than or equal to 85%. Specifically, beyond this ratio, the protruding amount (overlap) of the holding claw becomes excessively large.
As shown in fig. 6, the inter-jaw space 15 has a first surface S1 and a second surface S2 that are triangular in shape as a whole, in which:
for the first surface S1, the base is coaxial with the rotation axis X-X' and defines the outer diameter of the rotorFor the second surface S2, the base is coaxial with the rotation axis X-X' and defines the inner diameter of the pawl +.>Is tangent to the main body of the (c),
the lateral surfaces are defined by two consecutive claws 9a, 9b of the same pole wheel 8a, 8b, in particular by two lateral surfaces of the two claws 9a, 9b facing each other,
the apex is defined by an inner diameter coaxial with the axis of rotation X-XIs defined as the tangent to the cylinder.
Rotor R1 has a ratio S2/S1 of 17.75%.
The claws 9a, 9b are configured for mounting a polar magnet 40. In the embodiment considered, each jaw 9a, 9b comprises two channels having a U-shaped profile and made in the lateral faces of the jaw. The channel is a channel for receiving the permanent magnet 40, the permanent magnet 40 being of, for example, rare earth type or made of iron. The choice of the type of magnet depends on the desired power of the motor comprising the rotor 1. The magnet may be manufactured by moulding, in particular by sintering. As a variant, the magnet 40 is a component made of a magnetic elastic ferrite material.
In this case, the permanent magnet 40 is generally parallelepiped-shaped and is mounted in a channel, the dimensions of which are set according to the channel so as to enter the channel.
The rotor 1 may comprise two fans, each pressed and welded to the axial face of the end plate 18 of one of the pole wheels 8a, 8b, said face facing away from the other wheel. The fan makes it possible to generate an air flow inside the rotor 1 to cool it.
Of course, the above description is given by way of example only and does not limit the scope of the invention, which does not deviate by substituting various elements with any other equivalent.
Furthermore, various features, modifications, and/or embodiments of the invention may be combined into various combinations as long as they are not incompatible with or exclusive of each other.

Claims (10)

1. A rotor (1) for a rotating electrical machine, mounted for rotation about an axis of rotation (X-X'), and comprising:
two pole wheels (8 a, 8 b), each having an end plate (18) and a claw (9 a, 9 b) which is axially directed in the direction of the end plate (18) of the other pole wheel (8 a, 8 b),
an excitation winding (10) comprising a plurality of turns (11), said excitation winding being mounted on a cylindrical core (34) and provided with an insulator (20),
the rotor (1) has a first recess (13) and a second recess (14) for axially exposing at least one turn (11) of the excitation winding (10),
characterized in that the jaws (9 a, 9 b) of the same pole wheel (8 a, 8 b) are joined to the end plate (18) by respective bases (19) radially protruding from the end plate (18) and are formed of a material having an inner diameterIs separated from each other, the inter-jaw space (15) forming the first recess (13), the jaws (9 a, 9 b) having a radially outer face (38) and a radially inner face (39), the radially outer face being inscribed coaxially with the rotation axis (X-X') and defining an outer diameter of the rotorThe slope of the radially inner face (39) forms with the respective base (19) a plurality of points of intersection (ibg), the points of intersection (ibg) being inscribed coaxially with the rotation axis (X-X') and defining the inner diameter of the jaw>Is arranged in the column body of the (c),
the rotor has a ratio R defined by the relationship:r is less than 90%.
2. Rotor (1) according to claim 1, characterized in that the recesses (13, 14) axially expose two to six turns (11) of the excitation winding (10).
3. The rotor (1) according to any one of the preceding claims, characterized in that the first recess (13) is formed on at least one pole wheel (8 a, 8 b).
4. The rotor (1) according to any one of the preceding claims, characterized in that the second recess (14) is formed on the insulator (20) of the excitation winding (10).
5. The rotor (1) according to claim 4, characterized in that it has a ratio R defined by the following relation:r is less than 88%.
6. Rotor (1) according to claim 5, characterized in that said ratio R is greater than or equal to 85%.
7. The rotor (1) according to any one of claims 5 and 6, characterized in that the inter-jaw space (15) has a first and a second surface (S1, S2) that are triangular in shape as a whole, wherein:
for the first surface (S1), a base is tangential to an outer diameter coaxial with the rotation axis (X-X') and defining the rotorFor said second surface (S2), the base is tangential to a cylinder coaxial with said rotation axis (X-X') and defining an inner diameter of said jaw>Is provided with a column body of the steel plate,
the sides are defined by two consecutive claws (9 a, 9 b) of the same pole wheel (8 a, 8 b), in particular by two lateral faces of the two claws (9 a, 9 b) facing each other,
the apex is coaxial with the rotation axis (X-X') and defines the inner diameterThe tangent line of the column is defined,
the ratio S2/S1 is greater than 15%, preferably greater than 17%.
8. A rotor (1) according to any one of the preceding claims, characterized in that it comprises 8 pairs of poles.
9. A rotating electrical machine, characterized in that it is equipped with a rotor according to any of the preceding claims.
10. The rotating electrical machine of claim 9, wherein the rotating electrical machine comprises an alternator, a starter-alternator, a reversible machine, or an electric motor.
CN202280022328.6A 2021-03-19 2022-03-14 Rotor for rotating electrical machine Pending CN116998089A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR2102778A FR3120999B1 (en) 2021-03-19 2021-03-19 Rotor of rotating electric machine
FRFR2102778 2021-03-19
PCT/EP2022/056461 WO2022194740A1 (en) 2021-03-19 2022-03-14 Rotor for a rotary electric machine

Publications (1)

Publication Number Publication Date
CN116998089A true CN116998089A (en) 2023-11-03

Family

ID=75539636

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202280022328.6A Pending CN116998089A (en) 2021-03-19 2022-03-14 Rotor for rotating electrical machine

Country Status (4)

Country Link
EP (1) EP4309265A1 (en)
CN (1) CN116998089A (en)
FR (1) FR3120999B1 (en)
WO (1) WO2022194740A1 (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130097663A (en) * 2012-02-24 2013-09-03 레미 테크놀러지스 엘엘씨 Alternator ratios
FR3036236B1 (en) * 2015-05-15 2019-11-01 Denso Corporation ROTARY ELECTRIC MACHINE FOR VEHICLES
JP6656338B1 (en) * 2018-10-29 2020-03-04 三菱電機株式会社 Method for manufacturing rotor of rotating electric machine

Also Published As

Publication number Publication date
EP4309265A1 (en) 2024-01-24
WO2022194740A1 (en) 2022-09-22
FR3120999A1 (en) 2022-09-23
FR3120999B1 (en) 2023-12-08

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