CN116995291B - New energy battery assembly quality - Google Patents
New energy battery assembly quality Download PDFInfo
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- CN116995291B CN116995291B CN202311273869.9A CN202311273869A CN116995291B CN 116995291 B CN116995291 B CN 116995291B CN 202311273869 A CN202311273869 A CN 202311273869A CN 116995291 B CN116995291 B CN 116995291B
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- 238000012545 processing Methods 0.000 claims abstract description 23
- 230000001105 regulatory effect Effects 0.000 claims description 11
- 239000011159 matrix material Substances 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 17
- 229910052744 lithium Inorganic materials 0.000 abstract description 17
- 230000007246 mechanism Effects 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention discloses a new energy battery assembling device which comprises a processing table, wherein one end of the top of the processing table is provided with a conveying belt, and the other end of the top of the processing table is provided with a second mounting frame; an assembling table is arranged below the second mounting frame and is arranged at the top of the processing table; when the clamp holder is installed in the installation groove, the air bin is matched with the installation groove to form a relatively sealed cavity, when the clamp holder is used, the air pump is controlled to adjust the internal air pressure of the top cover, when the inside of the top cover is in a positive pressure state, the adjusting valve is started, so that air is injected into the corresponding air bin through the corresponding connector matched with the adjusting valve and the air groove in a pressurizing manner, the corresponding expansion air bag can be driven to start to expand, the clamp holder has good elasticity, extrusion damage to the shell of the battery is avoided in the clamping process, and compared with a traditional manipulator clamping and transferring mechanism, a large number of lithium batteries can be transferred stably for one time, the transferring efficiency is improved, and the safety in use is improved.
Description
Technical Field
The invention relates to the technical field related to new energy battery assembly, in particular to a new energy battery assembly device.
Background
The new energy is various energy forms except the traditional energy, the battery is used as a mature new energy and is widely applied in the automobile industry, the new energy automobile is an advanced technology in the aspects of power control and driving of a comprehensive automobile by adopting unconventional automobile fuel as a power source (or adopting conventional automobile fuel and a novel automobile power device), and because the current single lithium battery can not meet the power requirement of the electric automobile, the power of the electric automobile is provided by a plurality of lithium batteries in a lithium battery box to form a lithium battery pack, and the lithium battery pack needs to use an assembling device during assembling, and the reference publication number: "CN219321414U", the disclosed "new forms of energy battery assembly equipment", it includes the workstation, the top of workstation rotates and is connected with the actuating lever, the top of actuating lever rotates and is connected with places the board, the left side at workstation top is connected with the drive case, rotate between the top and the bottom of drive case inner wall and be connected with drive screw. According to the new energy battery assembly equipment, the equipment can be adjusted according to different production requirements through the cooperation of the pneumatic push rod, the push plate, the fixing screw rod, the clamping plate, the mounting frame and the like, so that the equipment can adapt to new energy battery assembly work of different models and sizes, and the application range is enlarged; through the cooperation of drive semi-gear, transmission awl tooth, conveying motor and place the board, can be when not influencing the assembly of battery box, transport away the battery that the assembly was accomplished, wait to assemble the below of grip block with next battery that needs the assembly simultaneously, improved the production efficiency of equipment.
The size of the existing battery packs with different specifications is different, the volume of a single lithium battery is fixed, so that the number of lithium batteries required to be used for the battery packs with different specifications is different, the single battery pack is usually required to be used for a large number of lithium batteries, therefore, when the battery packs are assembled, a clamping mechanism is required to be used for transferring the batteries, the currently used assembling device is usually clamped and transferred by a mechanical arm, the single clamping number of the mechanical arm is limited, the required transferring time is long, the clamping mechanism is required to provide enough friction force, the pressure applied to the battery shell is easy to cause the battery shell to deform, the safety of the battery is easy to be influenced, and the batteries are required to be manually combined and placed when being stacked, so that the production efficiency is low.
Disclosure of Invention
In view of the above, the present invention aims at overcoming the drawbacks of the prior art, and its primary objective is to provide a new energy battery assembly device, so as to solve the problems of easy deformation of the battery case, potential safety hazard and low assembly efficiency caused by the clamping mechanism mentioned in the background.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the new energy battery assembling device comprises a processing table, wherein a conveying belt is arranged at one end of the top of the processing table, and a second mounting frame is arranged at the other end of the top of the processing table;
further, an assembling table is arranged below the second mounting frame and is arranged at the top of the processing table;
further, two sliding rails are symmetrically arranged in the second mounting frame and are respectively connected with two sides of the sliding frame; two sides of the two sliding frames are respectively provided with two adjusting cylinders, and the extension ends of the two adjusting cylinders are respectively connected with the two ends of the top of the hanging bracket;
further, a top cover is arranged below the hanging bracket, and a bottom shell is arranged at the bottom of the top cover; the bottom of the bottom shell is provided with mounting grooves which are distributed in a matrix manner; a clamp is arranged in each mounting groove;
further, the top of assembly bench be equipped with first splint and second splint, and first splint and second splint all are the symmetry and are equipped with two.
Further, one end of the conveying belt penetrates through the first mounting frame to extend to the lower part of one end of the second mounting frame, and a limiting block is arranged on the surface of the conveying belt; the limiting blocks are distributed at equal intervals, and a plurality of grooves are formed in the top of each limiting block at equal intervals;
further, the first mounting frame is arranged at the top of the processing table, and the CCD image detection module is arranged at the top of the processing table.
Further, a third motor is installed at one end of the second installation frame, an output shaft of the third motor is connected with a third screw rod, and meanwhile the third screw rod is in threaded connection with the top of the sliding frame;
further, the third screw rod is matched with the sliding rail and the hanging bracket to form a sliding structure.
Further, the adjusting cylinder is matched with the hanging frame to form a lifting structure, four spring rods are symmetrically arranged at the bottom of the hanging frame, and the bottoms of the four spring rods are connected with the top of the top cover;
further, through holes are formed in the bottom of the top cover, the through holes are distributed in a matrix mode, and a flange is arranged at the top of the top cover; the through holes and the flanges are communicated with the inside of the top cover.
Further, the top of the bottom shell is provided with a plurality of regulating valves which are arranged in a matrix; each regulating valve penetrates through one through hole and extends to the inside of the top cover, the inside of the top cover is communicated with the flange, and meanwhile, the flange is matched with a hose to be connected with the control air pump;
further, the control air pump is arranged at the bottom of the carriage.
Further, a joint is arranged at the top of each clamp holder, and each joint is respectively connected with a regulating valve;
further, two air bins are arranged on the outer wall of the clamp holder, the two air bins are symmetrically distributed about the vertical axis of the clamp holder, and an expansion air bag is arranged in each air bin;
further, two air grooves are symmetrically formed in the top end of the clamp holder, the two air grooves are respectively communicated with the two air bins, and meanwhile, the two air grooves are communicated with one joint.
Further, a first chute and a second chute are formed in the top of the assembly table, and the first chute and the second chute are symmetrically arranged about the vertical axis of the assembly table;
further, two ends of the bottom of each first clamping plate penetrate through two first sliding grooves respectively to be connected with two ends of the top of one first connecting plate, and the first clamping plates are connected with the first sliding grooves in a sliding manner;
further, two ends of the bottom of each second clamping plate penetrate through two second sliding grooves respectively to be connected with two ends of the top of one second connecting plate, the second clamping plates are connected with the second sliding grooves in a sliding mode, and meanwhile the two second clamping plates penetrate through two first clamping plates respectively.
Further, a first motor is arranged on one side of the outer wall of the assembly table, and an output shaft of the first motor is connected with a first screw rod;
further, the first lead screw is installed in the assembly table, and the first lead screw is in threaded connection with the bottoms of the two first connecting plates simultaneously, and meanwhile, the first lead screw is matched with the first connecting plates and the first clamping plates to form a sliding structure.
Further, a second motor is arranged on one side of the outer wall of the assembly table, and an output shaft of the second motor is connected with a second screw rod;
further, the second lead screw is installed in the assembly table, and the second lead screw is simultaneously in threaded connection with the bottoms of the two second connecting plates, and meanwhile, the second lead screw is matched with the second connecting plates and the second clamping plates to form a sliding structure.
Compared with the prior art, the invention has obvious advantages and beneficial effects, and in particular, the technical scheme can be as follows:
1. according to the invention, the top cover, the bottom shell and the clamp holder are arranged, when the clamp holder is arranged in the mounting groove, the air chambers are matched with the mounting groove to form a relatively sealed cavity, when the clamp holder is used, the air pump is controlled to adjust the internal air pressure of the top cover, when the top cover is in a positive pressure state, air is pressurized and injected into the corresponding air chambers through the corresponding connectors and the air grooves by starting the adjusting valves, the corresponding expansion air bags can be driven to start to expand, after the expansion air bags expand, the battery entering the clamp holder can be clamped, the expansion air bags are made of silica gel, the clamp holder has good elasticity, extrusion damage to the shell of the battery is not caused in the clamping process, and compared with the traditional manipulator clamping and transferring mechanism, a large number of lithium batteries can be transferred stably at a time, the transferring efficiency is improved, and the safety in use is improved.
2. According to the invention, the regulating valve is arranged, when the material is removed, the air pump is controlled to regulate the internal air pressure of the top cover to be in a negative pressure state, the regulating valve is started, the internal air of the air bin can be automatically matched with the corresponding air groove and the connector to be transferred into the top cover, at the moment, the corresponding expansion air bag contracts due to pressure loss, the battery losing clamping force naturally breaks away from the clamp holder under the action of gravity, and compared with a negative pressure type transfer mechanism, the negative pressure type transfer mechanism is more energy-saving in the transfer process, the air pump is controlled to not continuously operate, the internal diameter of the clamp holder is not required to be reduced for keeping the air pressure, a viscous effect is not generated when the material is removed, the material is removed more crisp, and each clamp holder can be independently disassembled and replaced according to loss, so that the use convenience is improved.
3. According to the invention, the batteries transported on the conveyor belt are integrally transferred to the top of the assembly table through the clamp holder by the device on the first clamp plate and the second clamp plate, the first motor and the second motor can be started to respectively drive the two first clamp plates and the two second clamp plates to be started simultaneously, and the first clamp plates and the second clamp plates are mutually matched to gather the batteries at the top of the assembly table, so that the interval between the battery packs is shortened rapidly, the battery packs can be kept in a rectangular array shape, assembly staff can conveniently install the battery frames at the top of the battery packs, and the assembly efficiency is improved.
In order to more clearly illustrate the structural features and efficacy of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a rear view of FIG. 1 of the present invention;
FIG. 3 is a top plan view of the present invention;
FIG. 4 is a schematic perspective view of a second mount according to the present invention;
FIG. 5 is a schematic perspective view of a sliding rail according to the present invention;
FIG. 6 is a bottom view of FIG. 5 in accordance with the present invention;
FIG. 7 is a top plan view of the top cover of the present invention;
FIG. 8 is a cross-sectional view taken along the direction A-A in FIG. 7 in accordance with the present invention;
FIG. 9 is a cross-sectional view taken along the direction B-B in FIG. 7 in accordance with the present invention;
FIG. 10 is a schematic view of a connection structure of the top cover and the bottom case according to the present invention;
FIG. 11 is a bottom view of FIG. 10 of the present invention;
FIG. 12 is an enlarged view of the invention at C in FIG. 4
FIG. 13 is an enlarged view of the invention at D in FIG. 9
Fig. 14 is an enlarged view of the invention at E in fig. 11.
The reference numerals are as follows:
1. the device comprises a processing table, a 2-conveying belt, a 3-limiting block, a 4-first mounting frame, a 5-CCD image detection module, a 6-second mounting frame, a 7-sliding rail, a 8-sliding frame, a 9-adjusting cylinder, a 10-hanging frame, a 11-spring rod, a 12-top cover, a 13-bottom shell, a 14-mounting groove, a 15-adjusting valve, a 16-through hole, a 17-flange, a 18-control air pump, a 19-clamp holder, a 20-expansion air bag, a 21-air bin, a 22-connector, a 23-air groove, a 24-assembling table, a 25-first sliding groove, a 26-second sliding groove, a 27-first clamping plate, a 28-first connecting plate, a 29-first lead screw, a 30-first motor, a 31-second clamping plate, a 32-second connecting plate, a 33-second lead screw, a 34-second motor, a 35-third motor and a 36-third lead screw.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
In order to better understand the embodiments of the present application, a clear and complete description of the technical solutions of the embodiments of the present application will be provided below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.
Referring to fig. 1, 2, 3 and 4, the device comprises a processing table 1, wherein a conveyor belt 2 is installed at one end of the top of the processing table 1, and a second installation frame 6 is installed at the other end of the top of the processing table 1; an assembly table 24 is arranged below the second mounting frame 6, and the assembly table 24 is arranged at the top of the processing table 1; two sliding rails 7 are symmetrically arranged in the second mounting frame 6, and the two sliding rails 7 are respectively connected with two sides of the sliding frame 8; two sides of the two sliding frames 8 are respectively provided with two adjusting cylinders 9, and the extension ends of the two adjusting cylinders 9 are respectively connected with two ends of the top of the hanging frame 10; a top cover 12 is arranged below the hanging bracket 10, and a bottom shell 13 is arranged at the bottom of the top cover 12; the bottom of the bottom shell 13 is provided with mounting grooves 14, and the mounting grooves 14 are distributed in a matrix; a holder 19 is mounted inside each of the mounting slots 14; the top of the assembly table 24 is provided with a first clamping plate 27 and a second clamping plate 31, and the first clamping plate 27 and the second clamping plate 31 are symmetrically provided with two clamping plates.
Specifically, the length of the conveying belt 2 can be customized according to requirements, a station is conveniently additionally arranged on the side edge of the conveying belt 2, and lithium batteries are conveniently filled into the limiting block 3 by mechanical or manual means.
As a further explanation of the present embodiment, the top cover 12 and the bottom case 13 are fixedly connected by bolts, and the interior of the top cover 12 is a hollow structure.
Referring to fig. 1, 2, 3 and 4, in this embodiment, one end of the conveyor belt 2 passes through the first mounting frame 4 to extend below one end of the second mounting frame 6, and a stopper 3 is mounted on the surface of the conveyor belt 2; the limiting blocks 3 are distributed at equal intervals, and a plurality of grooves are formed in the top of each limiting block 3 at equal intervals; the first mounting frame 4 is mounted on the top of the processing table 1, and the CCD image detection module 5 is mounted on the top of the processing table 1.
Specifically, the CCD image detection module 5 is used for carrying out image searching surface detection on the lithium battery passing through below, so that the consistency of the positive electrode direction and the negative electrode direction of the transported battery is ensured.
As a further explanation of this embodiment, the top of each stopper 3 is provided with a plurality of cylindrical recesses for fixing lithium batteries in transportation.
Referring to fig. 1, 2 and 3, in this embodiment, a third motor 35 is mounted at one end of the second mounting frame 6, and an output shaft of the third motor 35 is connected to a third screw rod 36, and meanwhile, the third screw rod 36 is in threaded connection with the top of the carriage 8; the third screw rod 36 is matched with the sliding rail 7 and the hanging bracket 10 to form a sliding structure.
Specifically, the third motor 35 drives the third screw rod 36 to rotate, and the rotating third screw rod 36 drives the sliding frame 8 to horizontally slide along the sliding rail 7, so that the position of the sliding frame 8 is adjusted.
As a further explanation of the present embodiment, the slide rail 7 can reduce the resistance of the carriage 8 at the time of sliding while providing support to the carriage 8, and reduce the wear rate of the third screw 36.
Referring to fig. 5, 6 and 7, in this embodiment, the adjusting cylinder 9 cooperates with the hanger 10 to form a lifting structure, four spring rods 11 are symmetrically installed at the bottom of the hanger 10, and the bottoms of the four spring rods 11 are connected with the top of the top cover 12; the bottom of the top cover 12 is provided with through holes 16, the through holes 16 are distributed in a matrix, and the top of the top cover 12 is provided with a flange 17; the through hole 16 and the flange 17 are communicated with the inside of the top cover 12.
Specifically, the lifting frame 10 is driven to lift in the vertical direction by the adjusting cylinder 9, so that the heights of the bottom shell 13 and the clamp 19 are adjusted.
As a further explanation of the present embodiment, the spring rod 11 provides a cushioning effect by contracting itself, avoiding deformation of the lithium battery due to excessive extrusion.
Referring to fig. 10 and 11, in the present embodiment, a plurality of adjusting valves 15 are installed on top of the bottom shell 13, and the adjusting valves 15 are arranged in a matrix; each of the regulating valves 15 extends through a through hole 16 to the inside of the top cover 12, and the inside of the top cover 12 is communicated with a flange 17, and the flange 17 is connected with a control air pump 18 in cooperation with a hose.
Specifically, the flange 17 is connected with the control air pump 18 by a rubber hose, and the rubber hose has a longer initial length, so that distance compensation can be conveniently provided when the top cover 12 is lifted.
As a further explanation of the present embodiment, the internal air pressure of the top cover 12 is adjusted in real time according to the use requirement by controlling the air pump 18.
Referring to fig. 8, 9, 10, 11, 13 and 14, in this embodiment, a joint 22 is installed on the top of each gripper 19, and each joint 22 is connected to one regulating valve 15 respectively; two air chambers 21 are formed in the outer wall of the clamp 19, the two air chambers 21 are symmetrically distributed about the vertical axis of the clamp 19, and an expansion air bag 20 is arranged in each air chamber 21; two air grooves 23 are symmetrically formed in the top end of the clamp 19, the two air grooves 23 are respectively communicated with the two air bins 21, and meanwhile, the two air grooves 23 are communicated with one joint 22.
Specifically, the connector 22 is made of rubber, and is in interference fit with the adjusting valve 15 in butt joint, so that the assembly and disassembly are more portable.
As a further explanation of the present embodiment, after the holder 19 is mounted inside the mounting groove 14, the air tanks 21 and the mounting groove 14 are combined with each other to form a relatively airtight space, so that the expansion or contraction of the corresponding expansion airbag 20 can be controlled by adjusting the air pressure in the space.
Referring to fig. 1, 2, 3, 4 and 12, a first chute 25 and a second chute 26 are provided on the top of the assembly table 24, and the first chute 25 and the second chute 26 are symmetrically provided with two chutes about the vertical axis of the assembly table 24; the bottom two ends of each first clamping plate 27 respectively penetrate through the two first sliding grooves 25 and are connected with the top two ends of one first connecting plate 28, and the first clamping plates 27 are connected with the first sliding grooves 25 in a sliding manner; the bottom two ends of each second clamping plate 31 respectively penetrate through the two second sliding grooves 26 and are connected with the top two ends of one second connecting plate 32, the second clamping plates 31 are connected with the second sliding grooves 26 in a sliding manner, and meanwhile, the two second clamping plates 31 respectively penetrate through the two first clamping plates 27.
Specifically, the angle between each first connecting plate 28 and the second clamping plate 31 is a right angle.
As a further illustration of this embodiment, the length of the first runner 25 is less than the spacing between the two second runners 26.
Referring to fig. 1, 2 and 4, a first motor 30 is mounted on one side of the outer wall of the assembly table 24, and an output shaft of the first motor 30 is connected to a first screw rod 29; the first screw rod 29 is installed in the assembly table 24, the first screw rod 29 is in threaded connection with the bottoms of the two first connecting plates 28, and meanwhile, the first screw rod 29 is matched with the first connecting plates 28 and the first clamping plates 27 to form a sliding structure.
Specifically, the first motor 30 drives the first screw rod 29 to rotate, and the rotation of the first screw rod 29 drives the corresponding two first connecting plates 28 and the first clamping plate 27 to synchronously slide relatively.
As a further explanation of the present embodiment, the second clamping plate 31 is not hindered when the first clamping plate 27 slides.
Referring to fig. 1, 2 and 4, a second motor 34 is mounted on one side of the outer wall of the assembly table 24, and an output shaft of the second motor 34 is connected to a second screw 33; the second screw rod 33 is installed in the assembly table 24, the second screw rod 33 is in threaded connection with the bottoms of the two second connecting plates 32, and the second screw rod 33 is matched with the second connecting plates 32 and the second clamping plates 31 to form a sliding structure.
Specifically, the second motor 34 drives the second screw rod 33 to rotate, and the corresponding two second connecting plates 32 and the second clamping plate 31 are driven to synchronously slide relatively through the rotation of the second screw rod 33.
As a further explanation of this embodiment, the first clamping plate 27 and the second clamping plate 31 are matched to clamp and gather the lithium batteries placed at the top end of the assembly table 24, so as to quickly reduce the interval between the batteries and improve the assembly efficiency.
The working principle of the invention is as follows: when in use, firstly, an external power supply is connected, the conveyer belt 2 is started, lithium batteries to be used are conveyed to one end close to the assembly table 24 by matching with the limiting block 3, the CCD image detection module 5 is synchronously started, optical image scanning detection is carried out on the lithium batteries passing below, then the third motor 35 is started, the third screw rod 36 is driven to rotate, the carriage 8 and the components arranged at the bottom are driven to synchronously start translation towards the direction of the conveyer belt 2, after the third motor 35 is closed after the conveyer belt is moved to a set position, then the two adjusting cylinders 9 are simultaneously started, the whole hanger 10 is pushed to start to move downwards until the upper part of the batteries transported at the top of the conveyer belt 2 correspondingly enter the inside of the clamp holder 19, then the control air pump 18 is started, the inside of the top cover 12 is restarted and pressurized, the inside of the top cover 12 is in a positive pressure state, then all the adjusting valves 15 are simultaneously started, at this time, the air in the top cover 12 is injected into the corresponding air bin 21 through the adjusting valve 15, the joint 22 and the air groove 23, at this time, after the expanding air bag 20 in the air bin 21 expands, the battery in the clamp 19 is clamped, then the adjusting valve 15 is closed, then the two adjusting air cylinders 9 are restarted, the hanging bracket 10 is driven to shrink to the initial position, then the third motor 35 is restarted, the third screw rod 36 is driven to rotate, the carriage 8 and the bottom-mounted component are driven to synchronously translate to the top end of the assembly table 24, then the third motor 35 is closed, the adjusting air cylinder 9 is restarted, the hanging bracket 10 is pushed to integrally start to move downwards until the bottom of the battery is closely attached to the top of the assembly table 24, then the air pump 18 is restarted, the air in the top cover 12 is pumped out, the inside of the top cover 12 is in a negative pressure state, then all the adjusting valves 15 are started simultaneously, at this time, the air in the air bin 21 is reflowed to the inside the top cover 12, after the corresponding expansion air bag 20 contracts, the clamp 19 loses the clamping effect on the battery, the adjusting cylinder 9 is restarted, the hanging frame 10 is driven to be recovered to the initial position, the battery is stably placed at the top end of the assembly table 24, then the first motor 30 and the second motor 34 are started simultaneously, the first screw rod 29 and the second screw rod 33 are driven to start rotating respectively, the two first clamping plates 27 and the second clamping plates 31 can be driven to slide synchronously, the batteries prevented at the top of the assembly table 24 are further assisted to be mutually gathered, and the assembly personnel can conveniently install the subsequent battery frame.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention are still within the scope of the technical solutions of the present invention.
Claims (7)
1. The utility model provides a new forms of energy battery assembly quality which characterized in that: the device comprises a processing table (1), wherein a conveyer belt (2) is arranged at one end of the top of the processing table (1), and a second mounting frame (6) is arranged at the other end of the top of the processing table (1); an assembling table (24) is arranged below the second mounting frame (6), and the assembling table (24) is arranged at the top of the processing table (1); two sliding rails (7) are symmetrically arranged in the second mounting frame (6), and the two sliding rails (7) are respectively connected with two sides of the sliding frame (8); two sides of the two sliding frames (8) are respectively provided with two adjusting cylinders (9), and the extension ends of the two adjusting cylinders (9) are respectively connected with the two ends of the top of the hanging frame (10); a top cover (12) is arranged below the hanging bracket (10), and a bottom shell (13) is arranged at the bottom of the top cover (12); the bottom of the bottom shell (13) is provided with mounting grooves (14), and the mounting grooves (14) are distributed in a matrix manner; a clamp holder (19) is arranged in each mounting groove (14); the top of the assembly table (24) is provided with a first clamping plate (27) and a second clamping plate (31), and the first clamping plate (27) and the second clamping plate (31) are symmetrically provided with two clamping plates; the top of the bottom shell (13) is provided with a plurality of regulating valves (15), and the regulating valves (15) are arranged in a matrix; each regulating valve (15) penetrates through a through hole (16) to extend into the top cover (12), the inside of the top cover (12) is communicated with a flange (17), and the flange (17) is connected with a control air pump (18) in cooperation with a hose; the control air pump (18) is arranged at the bottom of the carriage (8); a joint (22) is arranged at the top of each clamp holder (19), and each joint (22) is respectively connected with one regulating valve (15); two air bins (21) are formed in the outer wall of the clamp holder (19), the two air bins (21) are symmetrically distributed about the vertical axis of the clamp holder (19), and an expansion air bag (20) is arranged in each air bin (21); two air grooves (23) are symmetrically formed in the top end of the clamp holder (19), the two air grooves (23) are respectively communicated with the two air bins (21), and meanwhile, the two air grooves (23) are communicated with one joint (22).
2. The new energy battery assembly device of claim 1, wherein: one end of the conveying belt (2) passes through the first mounting frame (4) to extend to the lower part of one end of the second mounting frame (6), and a limiting block (3) is arranged on the surface of the conveying belt (2); the limiting blocks (3) are distributed at equal intervals, and a plurality of grooves are formed in the top of each limiting block (3) at equal intervals; the first mounting frame (4) is mounted at the top of the processing table (1), and the CCD image detection module (5) is mounted at the top of the processing table (1).
3. The new energy battery assembly device of claim 1, wherein: a third motor (35) is arranged at one end of the second mounting frame (6), an output shaft of the third motor (35) is connected with a third screw rod (36), and the third screw rod (36) is in threaded connection with the top of the sliding frame (8); the third screw rod (36) is matched with the sliding rail (7) and the hanging bracket (10) to form a sliding structure.
4. The new energy battery assembly device of claim 1, wherein: the adjusting cylinder (9) is matched with the hanging frame (10) to form a lifting structure, four spring rods (11) are symmetrically arranged at the bottom of the hanging frame (10), and the bottoms of the four spring rods (11) are connected with the top of the top cover (12); the bottom of the top cover (12) is provided with through holes (16), the through holes (16) are distributed in a matrix mode, and the top of the top cover (12) is provided with a flange (17); the through hole (16) and the flange (17) are communicated with the inside of the top cover (12).
5. The new energy battery assembly device of claim 1, wherein: a first chute (25) and a second chute (26) are formed in the top of the assembly table (24), and the first chute (25) and the second chute (26) are symmetrically arranged about the vertical axis of the assembly table (24); the two ends of the bottom of each first clamping plate (27) penetrate through the two first sliding grooves (25) respectively and are connected with the two ends of the top of one first connecting plate (28), and the first clamping plates (27) are connected with the first sliding grooves (25) in a sliding manner; the two ends of the bottom of each second clamping plate (31) penetrate through the two second sliding grooves (26) respectively to be connected with the two ends of the top of one second connecting plate (32), the second clamping plates (31) are connected with the second sliding grooves (26) in a sliding mode, and meanwhile the two second clamping plates (31) penetrate through the two first clamping plates (27) respectively.
6. The new energy battery assembly device of claim 1, wherein: a first motor (30) is arranged on one side of the outer wall of the assembly table (24), and an output shaft of the first motor (30) is connected with a first screw rod (29); the first screw rod (29) is arranged in the assembly table (24), the first screw rod (29) is simultaneously connected with the bottoms of the two first connecting plates (28) in a threaded mode, and meanwhile, the first screw rod (29) is matched with the first connecting plates (28) and the first clamping plates (27) to form a sliding structure.
7. The new energy battery assembly device of claim 1, wherein: a second motor (34) is arranged on one side of the outer wall of the assembly table (24), and an output shaft of the second motor (34) is connected with a second screw rod (33); the second lead screw (33) is arranged in the assembly table (24), the second lead screw (33) is simultaneously connected with the bottoms of the two second connecting plates (32) in a threaded mode, and meanwhile, the second lead screw (33) is matched with the second connecting plates (32) and the second clamping plates (31) to form a sliding structure.
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| CN202311273869.9A CN116995291B (en) | 2023-09-28 | 2023-09-28 | New energy battery assembly quality |
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| CN202311273869.9A CN116995291B (en) | 2023-09-28 | 2023-09-28 | New energy battery assembly quality |
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| CN116995291B true CN116995291B (en) | 2024-01-02 |
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| CN117451278B (en) * | 2023-12-21 | 2024-03-08 | 常州智朗电子设备有限公司 | Battery tightness detection equipment |
| CN117485889B (en) * | 2023-12-29 | 2024-03-19 | 深圳市汇鼎智能制造技术有限公司 | Synchronous variable-pitch clamping device for energy storage battery |
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