CN116969270A - Superfine diamond wire production is with fracture recovery unit - Google Patents
Superfine diamond wire production is with fracture recovery unit Download PDFInfo
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- CN116969270A CN116969270A CN202311231717.2A CN202311231717A CN116969270A CN 116969270 A CN116969270 A CN 116969270A CN 202311231717 A CN202311231717 A CN 202311231717A CN 116969270 A CN116969270 A CN 116969270A
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- connecting shaft
- wire
- recovery
- steering frame
- piece
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- 238000011084 recovery Methods 0.000 title claims abstract description 109
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 40
- 239000010432 diamond Substances 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 230000001105 regulatory effect Effects 0.000 claims description 23
- 230000001276 controlling effect Effects 0.000 claims description 17
- 238000004140 cleaning Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000004804 winding Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
- B65H57/10—Annular guiding surfaces; Eyes, e.g. pigtails with flared apertures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/702—Arrangements for confining or removing dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
- B65H63/024—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Steering Control In Accordance With Driving Conditions (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention discloses a breakage recovery device for ultra-fine diamond wire production, which comprises a paying-off device, a working box and a wire collecting device, wherein the paying-off device is used for carrying a bus and simultaneously providing driving force required by paying off, the working box is used for carrying out subsequent treatment on the bus, the wire collecting device is used for collecting the bus after processing treatment, a plurality of groups of wire breakage recovery devices are arranged on the side wall of the paying-off device and the side wall of the wire collecting device and used for adjusting the height and angle of a wire outlet and recovering broken wires, the bus from the paying-off device passes through the wire outlet slot and then penetrates through the wire breakage recovery device to be arranged in the subsequent working box, and then enters the wire breakage recovery device and is recovered by the wire collecting device through the wire outlet slot. The invention belongs to the technical field of diamond wire manufacturing, and particularly relates to a breakage recovery device for ultra-fine diamond wire production, which can adjust the position of a wire outlet end or a wire collecting end, reduce bus damage and simultaneously can rapidly and conveniently recover broken buses.
Description
Technical Field
The invention belongs to the technical field of diamond wire manufacturing, and particularly relates to a fracture recovery device for ultra-fine diamond wire production.
Background
The diamond wire is a cutting tool which is made by firmly fixing diamond abrasive particles with high hardness and high wear resistance on a steel wire matrix through a certain process, and after the polyhedral diamond abrasive particles are fixedly arranged on the surface of a steel wire, the steel wire is not directly contacted with a workpiece under the protection of the diamond abrasive particles, so that the steel wire is not easy to damage, and the service life, the cutting efficiency and the precision of the steel wire can be greatly improved.
The main diamond wires in the current mainstream mainly comprise two types of electroplated diamond wires and resin diamond wires, the electroplated diamond wires have the advantages of high cutting efficiency, small sawing force, tidy saw kerfs, smooth section, high yield, small environmental pollution and the like, are widely applied to silicon block cutting, the diamond wires for cutting are hundreds of kilometers long, when the buses are processed, in order to save cost and improve efficiency, a plurality of groups of buses are generally required to be processed synchronously, the buses which are led out from a paying-off end are easily broken in the processing process before the recovery of a winding end, if workers cannot timely extract the broken buses, the broken buses are easily wound on the buses of adjacent groups to cause interference to other buses, so that the broken buses are broken, and huge economic loss is caused; the common treatment method is that a worker directly extracts the broken bus from the equipment, but the broken bus is particularly thin, so that the palm of the worker is easily cut in the extraction process, and the damage is brought; meanwhile, when the bus is processed, the wire outlet end of the wire releasing end and the recovery end of the wire collecting end are consistent with the ports of the middle working box, otherwise, the bus is easy to damage.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the breakage recovery device for the production of the ultra-fine diamond wire, which can adjust the position of a wire outlet end or a wire collecting end, reduce the damage of a bus and simultaneously can rapidly and conveniently recover the broken bus.
The technical scheme adopted by the invention is as follows: the utility model provides a hyperfine diamond wire production is with fracture recovery unit, is including being used for accepting the pay-off that provides the required drive power of unwrapping wire simultaneously, to the work box of busbar follow-up processing and be used for carrying out the take-up of retrieving to the busbar after the processing, pay-off lateral wall and take-up lateral wall all are provided with the multiunit and are used for adjusting wire height, angle and retrieve broken string's broken string recovery unit, multiunit broken string recovery unit respectively equidistant evenly arrange on pay-off lateral wall and take-up lateral wall, and the broken string recovery unit on the pay-off lateral wall is the same with the broken string recovery unit quantity on the take-up lateral wall, and the position is relative, pay-off lateral wall is equipped with out the wire casing, the take-up lateral wall is equipped with the wire casing, runs through broken string recovery unit after passing through the wire casing that comes out from the pay-off and locates follow-up in the work box, then enters into the broken string recovery unit and is retrieved by the take-up after the wire casing.
Further, broken wire recovery unit includes the supporting seat, the supporting seat is located on pay-off lateral wall and the take-up lateral wall respectively, install driving motor in the supporting seat, driving motor provides broken wire and retrieves and pay off high, the required driving force of angle adjustment, the drive shaft is installed to the supporting seat lateral wall, the drive shaft activity runs through the supporting seat lateral wall setting, and the one end of drive shaft links to each other with driving motor's output shaft end, and the other end of drive shaft is located outside the supporting seat, the steering frame that is used for adjusting out line height and angle is installed to the other end of drive shaft, gear one is installed to the supporting seat lateral wall, and drive shaft activity runs through gear one center setting, movable mounting has the broken wire recovery subassembly that is used for retrieving the broken wire on the relative both sides wall of steering frame.
Preferably, a chute with a reserved space is arranged in one side wall of the steering frame, a regulating and controlling component is arranged in the chute, a driving component for power transmission is movably arranged on one side wall of the steering frame, a clamping groove is formed in the steering frame, the driving component comprises a first connecting shaft, the first connecting shaft movably penetrates through the chute, one end of the first connecting shaft is movably arranged in the clamping groove, the other end of the first connecting shaft is movably arranged on the outer side of the steering frame, a bevel gear is arranged at one end of the first connecting shaft, the bevel gear and the first gear can be in meshed connection or not connected, and a driving roller is arranged at the other end of the first connecting shaft.
The connecting shaft II and the connecting shaft III are movably arranged on the two opposite side walls of the steering frame respectively, one end of the connecting shaft II is movably arranged in the steering frame, the other end of the connecting shaft II is movably arranged on the outer side of the steering frame, the connecting shaft III is movably arranged on the side wall of the steering frame, one end of the connecting shaft III is movably arranged in the steering frame, the other end of the connecting shaft III is movably arranged on the outer side of the steering frame, two ends of the broken wire recovery assembly are respectively connected with the connecting shaft II and the connecting shaft III, a connecting roller is arranged at the other end of the connecting shaft II, the positions of the connecting roller and the driving roller are oppositely arranged, a belt is sleeved on the connecting roller and the driving roller, and the driving roller transmits power to the connecting roller through the belt.
As a preferred mode of the invention, the first connecting shaft is provided with the slot hole I, the second connecting shaft is provided with the slot hole II, the slot hole I and the slot hole II are both arranged in the chute, the width of the slot hole I is the same as that of the slot hole II, the regulating and controlling component comprises a hydraulic rod, the fixed end of the hydraulic rod is arranged on the side wall of the steering frame, the movable end of the hydraulic rod is arranged in the chute, the steering frame provides support and fixation for the hydraulic rod, the movable end of the hydraulic rod is connected with a regulating and controlling plate, the first connecting shaft and the second connecting shaft respectively penetrate through the two ends of the regulating and controlling plate, and the end parts of the regulating and controlling plate are respectively clamped in the slot hole I and the slot hole II.
Further, broken string recovery unit includes the steering roller, steering roller both ends are connected with connecting axle two and connecting axle three respectively, be equipped with the fracture recovery piece on the steering roller, the fracture recovery piece is close to steering roller tip setting, the fracture recovery piece middle part is link up there is the wire hole, and wire hole both ends are loudspeaker form setting, and when steering roller adjustment direction back, the busbar gets into the wire hole through loudspeaker form tip in, can reduce the damage to the busbar.
Preferably, the fracture recovery piece is internally provided with an air bag filling cavity, the air bag filling cavities are provided with two groups, the two groups of air bag filling cavities are symmetrically placed through the wire holes, the air bag filling cavities are annularly arranged on the outer ring of the wire holes and are in through connection with the wire holes, the upper end of each air bag filling cavity is arranged through the upper wall of the fracture recovery piece, the upper end of each air bag filling cavity is provided with a control valve, an elastic piece is connected between the two walls of each air bag filling cavity, the elastic piece is of an annular structure and is arranged between the air bag filling cavity and the wire holes, and the elastic piece is provided with a flexible cleaning piece.
Preferably, a fixed clamping cavity is arranged in the fracture recovery piece, the fixed clamping cavity is annularly arranged on the outer ring of the wire passing hole and is in through connection with the wire passing hole, the fixed clamping cavity is arranged between the gas filling cavities, an air pump is arranged on the upper wall of the fracture recovery piece, the output end of the air pump is in through connection with the fixed clamping cavity, a rubber piece is connected between the two walls of the fixed clamping cavity, the rubber piece has elasticity, the rubber piece is of an annular structure and is arranged between the fixed clamping cavity and the wire passing hole, and an exhaust valve is arranged on the rubber piece.
The other end of the connecting shaft III is provided with a limiting plate, the moving range of the connecting shaft III is limited, a controller is arranged on the production of the ultra-fine diamond wire, and the controller is electrically connected with the hydraulic rod, the driving motor, the air pump, the control valve and the exhaust valve.
After the structure is adopted, the invention has the following beneficial effects:
(1) The broken recovery device is respectively arranged on the paying-off device and the winding device, and can finely adjust the outlet angle and the height of the outlet end bus to be suitable for the inlet wire position of the working box, and meanwhile, the outlet angle and the height of the winding end bus can be finely adjusted, so that the winding device can use the outlet wire position of the working box.
(2) The middle part of the fracture recovery piece is communicated with a wire passing hole, two ends of the wire passing hole are arranged in a horn shape, and when the steering roller adjusts the direction, the bus enters the wire passing hole through the horn-shaped end part, so that the damage to the bus can be reduced.
(3) The change of the relation of connection of bevel gear and gear one can adjust the motion mode of fracture recovery spare, when bevel gear and gear one do not mesh and connect, fracture recovery spare only adjusts height and angle, and when bevel gear and gear one mesh and connect, fracture recovery spare is along with turning to the frame motion, self realization winding receipts line effect, under turning to the drive of frame simultaneously, fracture recovery spare exerts the pulling force of different directions, different dynamics to cracked generating line, can more swift realization fracture generating line retrieve.
(4) The elastic piece arranged between the gas filling cavities and the flexible cleaning piece arranged on the elastic piece can adjust the aperture of the wire passing hole so as to adapt to buses with different diameters, and meanwhile, the surfaces of the buses can be cleaned primarily.
(5) The rubber piece installed between the fixed clamping cavities can fix broken buses, and conditions are provided for quick wire collection.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
FIG. 1 is a schematic diagram of a broken recovery device for producing ultra-fine diamond wire;
FIG. 2 is a front view of a fracture recovery device of the fracture recovery device for producing ultra-fine diamond wires;
FIG. 3 is a schematic diagram of a fracture recovery device of the fracture recovery device for ultra-fine diamond wire production;
FIG. 4 is a diagram showing the position relationship between the chute and the steering frame of the breaking recovery device for ultra-fine diamond wire production;
FIG. 5 is a connection diagram of a bevel gear and a gear I of a fracture recovery device for ultra-fine diamond wire production, which is provided by the invention;
FIG. 6 is a right side view of a fracture recovery device for ultra-fine diamond wire production according to the present invention;
FIG. 7 is a cross-sectional view of a gas-filled chamber of a fracture recovery device for ultra-fine diamond wire production according to the present invention;
FIG. 8 is a cross-sectional view of a fixed clamping cavity of a fracture recovery device for ultra-fine diamond wire production;
fig. 9 is a cross-sectional view of a control assembly of a fracture recovery device for ultra-fine diamond wire production according to the present invention.
In the drawings: 1. paying-off device, 2, working box, 3, broken line recovery device, 4, supporting seat, 5, driving motor, 6, driving shaft, 7, steering frame, 8, gear one, 9, broken line recovery component, 10, chute, 11, clamping groove, 12, connecting shaft one, 13, bevel gear, 14, driving roller, 15, connecting shaft two, 16, connecting shaft three, 17, connecting roller, 18, belt, 19, slotted hole one, 20, slotted hole two, 21, hydraulic rod, 22, regulation and control board, 23, steering roller, 24, broken recovery piece, 25, wire passing hole, 26, air bag filling cavity, 27, elastic piece, 28, flexible cleaning piece, 29, fixed clamping cavity, 30, air pump, 31, rubber piece, 32, limiting plate, 33, wire collecting device, 34, gas filling cavity.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
As shown in fig. 1-9, a breakage recovery device for ultra-fine diamond wire production comprises a paying-off device 1 for carrying a bus and providing driving force required by paying off, a working box 2 for carrying out subsequent treatment on the bus, and a wire collecting device 33 for recovering the processed bus, wherein a plurality of groups of breakage recovery devices 3 for adjusting the wire outlet height, angle and recovering broken wires are arranged on the side wall of the paying-off device 1 and the side wall of the wire collecting device 33 at equal intervals, the breakage recovery devices 3 on the side wall of the paying-off device 1 are the same in number as the breakage recovery devices 3 on the side wall of the wire collecting device 33, the side wall of the paying-off device 1 is provided with a wire outlet groove, the side wall of the wire collecting device 33 is provided with a wire collecting groove, the bus coming out from the paying-off device 1 passes through the wire outlet groove, then penetrates through the breakage recovery devices 3 in the subsequent working box 2, and then enters the breakage recovery device 33 and is recovered by the wire collecting groove after passing through the wire collecting groove 33.
The broken wire recovery device 3 comprises a support seat 4, the support seat 4 is arranged on the side wall of the paying-off device 1 and the side wall of the taking-up device 33, a driving motor 5 is arranged in the support seat 4, the driving motor 5 provides driving force required by broken wire recovery, paying-off height and angle adjustment, a driving shaft 6 is arranged on the side wall of the support seat 4, the driving shaft 6 movably penetrates through the side wall of the support seat 4, one end of the driving shaft 6 is connected with the output shaft end of the driving motor 5, the other end of the driving shaft 6 is arranged outside the support seat 4, a steering frame 7 for adjusting the wire outlet height and angle is arranged at the other end of the driving shaft 6, a gear I8 is arranged on the side wall of the support seat 4, the driving shaft 6 movably penetrates through the center of the gear I8, and broken wire recovery components 9 for recovering broken wires are movably arranged on the two opposite side walls of the steering frame 7; the steering frame is characterized in that a chute 10 with a reserved space is arranged in one side wall of the steering frame 7, a regulating and controlling component is arranged in the chute 10, a driving component for power transmission is movably arranged on one side wall of the steering frame 7, a clamping groove 11 is formed in the steering frame 7, the driving component comprises a first connecting shaft 12, the first connecting shaft 12 movably penetrates through the chute 10, one end of the first connecting shaft 12 is movably arranged in the clamping groove 11, the other end of the first connecting shaft 12 is movably arranged on the outer side of the steering frame 7, a bevel gear 13 is arranged at one end of the first connecting shaft 12, the bevel gear 13 and a first gear 8 can be in meshed connection or not connected, and a driving roller 14 is arranged at the other end of the first connecting shaft 12.
The two opposite side walls of the steering frame 7 are respectively and movably provided with a second connecting shaft 15 and a third connecting shaft 16, one end of the second connecting shaft 15 is movably arranged in the steering frame 7 through a sliding chute 10, the other end of the second connecting shaft 15 is movably arranged outside the steering frame 7, the third connecting shaft 16 is movably arranged in the steering frame 7 through the side wall of the steering frame 7, one end of the third connecting shaft 16 is movably arranged inside the steering frame 7, the other end of the third connecting shaft 16 is movably arranged outside the steering frame 7, two ends of the broken wire recovery assembly 9 are respectively connected with the second connecting shaft 15 and the third connecting shaft 16, the other end of the second connecting shaft 15 is provided with a connecting roller 17, the positions of the connecting roller 17 and the driving roller 14 are oppositely arranged, the connecting roller 17 and the driving roller 14 are sleeved with a belt 18, the driving roller 14 transmits power to the connecting roller 17 through the belt 18, and the other end of the third connecting shaft 16 is provided with a limiting plate 32 which limits the moving range of the third connecting shaft 16;
specifically, when the driving motor 5 drives the driving shaft 6 to rotate, the driving shaft 6 drives the steering frame 7 to rotate, the steering frame 7 drives the driving component and the broken wire recovery component 9 on the steering frame 7 to rotate, and when the driving component rotates and the bevel gear 13 is meshed with the first gear 8, the bevel gear 13 on the steering frame rotates along the first gear 8, the bevel gear 13 rotates to drive the first connecting shaft 12 to rotate, the first connecting shaft 12 drives the driving roller 14 to rotate, the driving roller 14 drives the connecting roller 17 to rotate through the belt 18, the connecting roller 17 drives the second connecting shaft 15 to rotate, and the second connecting shaft 15 drives the broken wire recovery component 9 to rotate; when the bevel gear 13 is not connected with the first gear 8, the bevel gear 13 on the bevel gear does not rotate when rotating along the first gear 8, and the broken wire recovery assembly 9 does not rotate.
The first connecting shaft 12 is provided with a first slot 19, the second connecting shaft 15 is provided with a second slot 20, the first slot 19 and the second slot 20 are both arranged in the chute 10, the widths of the first slot 19 and the second slot 20 are the same, the regulating and controlling component comprises a hydraulic rod 21, the fixed end of the hydraulic rod 21 is arranged on the side wall of the steering frame 7, the movable end of the hydraulic rod 21 is arranged in the chute 10, the steering frame 7 provides support and fixation for the hydraulic rod 21, the movable end of the hydraulic rod 21 is connected with a regulating and controlling plate 22, the first connecting shaft 12 and the second connecting shaft 15 respectively penetrate through two ends of the regulating and controlling plate 22, and the end parts of the regulating and controlling plate 22 are respectively clamped and arranged in the first slot 19 and the second slot 20;
it should be noted that, the hydraulic rod 21 works to push the regulating plate 22 to move, the regulating plate 22 pushes the first connecting shaft 12 and the second connecting shaft 15 to repeatedly move along the chute 10, when the first connecting shaft 12 and the second connecting shaft 15 move out of the steering frame 7, the first connecting shaft 12 drives the bevel gear 13 to move outwards, the bevel gear 13 is separated from the first gear 8, the bevel gear 13 and the first gear 8 are not connected, and the second connecting shaft 15 drives the broken wire recovery assembly 9 to move; when the first connecting shaft 12 and the second connecting shaft 15 move inwards into the steering frame 7, the first connecting shaft 12 drives the bevel gear 13 to move inwards, the bevel gear 13 is meshed with the first gear 8, and meanwhile, the second connecting shaft 15 drives the broken wire recovery assembly 9 to move.
The broken wire recovery assembly 9 comprises a steering roller 23, two end parts of the steering roller 23 are respectively connected with a second connecting shaft 15 and a third connecting shaft 16, a fracture recovery piece 24 is arranged on the steering roller 23, the fracture recovery piece 24 is arranged close to the end part of the steering roller 23, a wire passing hole 25 is penetrated through the middle part of the fracture recovery piece 24, two ends of the wire passing hole 25 are arranged in a horn shape, and when the steering roller 23 adjusts the direction, a bus enters the wire passing hole 25 through the horn-shaped end part, the damage to the bus can be reduced; the fracture recovery piece 24 is internally provided with an air bag filling cavity 26, the air bag filling cavity 26 is provided with two groups, the two groups of air bag filling cavities 26 are symmetrically placed by taking a wire passing hole 25, the air bag filling cavity 26 is annularly arranged on the outer ring of the wire passing hole 25 and is in through connection with the wire passing hole 25, the upper end of the air bag filling cavity 26 penetrates through the upper wall of the fracture recovery piece 24, the upper end of the air bag filling cavity 26 is provided with a control valve, an elastic piece 27 is connected between the two walls of the air bag filling cavity 26, the elastic piece 27 is of an annular structure and is arranged between the air bag filling cavity 26 and the wire passing hole 25, and the elastic piece 27 is provided with a flexible cleaning piece 28;
it should be noted that, the external air charging device charges air into the air filling cavity 34 through the control valve, along with the entering of air, the elastic member 27 bulges to drive the flexible cleaning member 28 to be arranged in the wire passing hole 25, and the volume of the air filling in the air bag filling member is adjusted according to the diameter of the bus, so that the flexible cleaning member 28 can clean the surface of the bus passing through the wire passing hole 25, and meanwhile, the movement of the bus is not hindered, and when the device is not needed, the control valve discharges the air in the air filling cavity 34.
The inside of the fracture recycling piece 24 is provided with a fixed clamping cavity 29, the fixed clamping cavity 29 is annularly arranged on the outer ring of the wire passing hole 25 and is in through connection with the wire passing hole 25, the fixed clamping cavity 29 is arranged between the gas filling cavities 34, the upper wall of the fracture recycling piece 24 is provided with an air pump 30, the output end of the air pump 30 is in through connection with the fixed clamping cavity 29, a rubber piece 31 is connected between the two walls of the fixed clamping cavity 29, the rubber piece 31 has elasticity, the rubber piece 31 is of an annular structure and is arranged between the fixed clamping cavity 29 and the wire passing hole 25, and an exhaust valve is arranged on the rubber piece 31;
when the broken bus bar needs to be extracted, the air pump 30 fills the fixing and clamping chamber 29 with air, the rubber member 31 bulges and is provided in the wire passing hole 25 along with the air, the bus bar in the wire passing hole 25 is clamped and fixed, and when the device is not needed, the air in the fixing and clamping chamber 29 is discharged through the air outlet valve.
The specific use is as follows: if a certain height difference exists between the wire from the paying-off device 1 and the subsequent working box 2, when the direction or the wire outlet angle of a bus needs to be finely adjusted, the hydraulic rod 21 works to push the regulating and controlling plate 22 to move, the regulating and controlling plate 22 pushes the connecting shaft I12 and the connecting shaft II 15 to move out of the steering frame 7 along the sliding groove 10, the connecting shaft I12 drives the bevel gear 13 to move outwards, the bevel gear 13 is separated from the gear I8, the bevel gear 13 and the gear I are not connected, the connecting shaft II 15 drives the wire breakage recovery assembly 9 to move, the driving motor 5 drives the driving shaft 6 to rotate, the driving shaft 6 drives the steering frame 7 to rotate, the driving assembly and the wire breakage recovery assembly 9 on the steering frame 7 are driven to rotate, the bevel gear 13 and the gear I8 are not connected when the bevel gear 13 on the steering frame rotates along the gear I8, the broken wire recovery assembly 9 cannot rotate, but can be subjected to fine adjustment of the position along with the movement of the steering frame 7, then the hydraulic rod 21 works to push the regulating plate 22 to move, when the regulating plate 22 pushes the first connecting shaft 12 and the second connecting shaft 15 to move inwards along the sliding groove 10 into the steering frame 7, the first connecting shaft 12 drives the bevel gear 13 to move inwards, the bevel gear 13 is meshed with the first gear 8, meanwhile, the second connecting shaft 15 drives the broken wire recovery assembly 9 to move, the wire outlet direction or angle of a bus is changed, two ends of the wire through hole 25 are arranged in a horn shape, when the steering roller 23 adjusts the direction, the bus enters the wire through the horn-shaped end part into the wire through hole 25, the damage to the bus can be reduced, the subsequent treatment is facilitated, and meanwhile, the bus at the position of the wire collecting device 33 is processed from the working box 2, and if the wire outlet direction needs to be adjusted, fine adjustment can be performed in the manner as described above;
after the wire outlet direction is regulated, the bus coming out of the paying-off device 1 passes through the wire outlet groove and then penetrates through the broken wire recovery device 3, the external charging device charges gas into the gas filling cavity 34 through the control valve, the elastic piece 27 bulges to drive the flexible cleaning piece 28 to be arranged in the wire passing hole 25 along with the entering of the gas, and the volume of the filling gas in the air bag filling piece is regulated according to the diameter of the bus, so that the flexible cleaning piece 28 can clean the surface of the bus passing through the wire passing hole 25 without obstructing the movement of the bus, then the bus enters the subsequent working box 2 to process the bus, and the processed diamond wire enters the broken wire recovery device connected with the wire recovery device 33 and is recovered by the wire recovery device 33;
if in the handling process, when the accident of bus fracture occurs, the diamond wire production equipment gives an alarm, staff finds the corresponding broken bus, the bus is sheared from the outlet end port and the collecting end port respectively, simultaneously, the corresponding motors of the collecting end and the discharging end are stopped, corresponding keys are controlled, corresponding fracture recovery devices work, the fracture recovery devices arranged on the collecting end and the discharging end recover the broken bus, the air pump 30 charges air into the fixed clamping cavity 29, the rubber piece 31 bulges in the wire passing hole 25 along with the entering of the air, the bus in the wire passing hole 25 is clamped and fixed, the driving motor 5 drives the driving shaft 6 to rotate, the driving shaft 6 drives the steering frame 7 to rotate, the steering frame 7 drives the driving component and the broken wire recovery component 9 to rotate, simultaneously, when the driving component rotates, the bevel gear 13 and the gear 8 are meshed, the bevel gear 13 rotates along the gear 8, the bevel gear 13 drives the connecting shaft 12 to rotate, the driving roller 14 drives the driving roller 14 to rotate, the connecting roller 17 is driven by the belt 18, the connecting roller 17 drives the connecting shaft 15 to rotate, the broken wire 15 is wound on the connecting shaft 15 to rotate, the broken bus is recovered, the tension of the broken bus is recovered, and the bus is more slowly and the tension of the bus is changed, and the recovery process is realized.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.
Claims (9)
1. The utility model provides a hyperfine diamond wire production is with fracture recovery unit, is including being used for accepting the pay-off that provides the required drive power of unwrapping wire simultaneously, to the work box of busbar follow-up processing and be used for carrying out the take-up of retrieving to the busbar after the processing, its characterized in that, pay-off lateral wall and take-up lateral wall all are provided with the multiunit and are used for adjusting wire height, angle and retrieve broken string's broken string recovery unit, multiunit broken string recovery unit respectively equidistant evenly arrange on pay-off lateral wall and take-up lateral wall, and the broken string recovery unit on the pay-off lateral wall is the same with the broken string recovery unit quantity on the take-up lateral wall, and the position is relative, pay-off lateral wall is equipped with out groove, take-up lateral wall is equipped with the take-up groove, runs through broken string recovery unit after going out the play groove from the busbar that comes out in the pay-off is located follow-up in the work box, then enters into the broken string recovery unit and is retrieved by take-up after the wire recovery unit.
2. The breakage recovery device for ultra-fine diamond wire production according to claim 1, wherein the breakage recovery device comprises a supporting seat, the supporting seat is arranged on the side wall of the paying-off device and the side wall of the taking-up device, a driving motor is arranged in the supporting seat, the driving motor provides driving force required by breakage recovery, paying-off height and angle adjustment, a driving shaft is arranged on the side wall of the supporting seat, the driving shaft movably penetrates through the side wall of the supporting seat, one end of the driving shaft is connected with the output shaft end of the driving motor, the other end of the driving shaft is arranged outside the supporting seat, a steering frame for adjusting the wire outlet height and angle is arranged at the other end of the driving shaft, a first gear is arranged on the side wall of the supporting seat, the driving shaft movably penetrates through a center of the first gear, and broken wire recovery components for recovering broken wires are movably arranged on the two opposite side walls of the steering frame.
3. The breaking recovery device for ultra-fine diamond wire production according to claim 2, wherein a chute with a reserved space is arranged in one side wall of the steering frame, a regulating and controlling component is arranged in the chute, a driving component for power transmission is movably arranged on one side wall of the steering frame, a clamping groove is arranged on the steering frame, the driving component comprises a first connecting shaft, the first connecting shaft movably penetrates through the chute, one end of the first connecting shaft is movably arranged in the clamping groove, the other end of the first connecting shaft is movably arranged outside the steering frame, a bevel gear is arranged at one end of the first connecting shaft, and a driving roller is arranged at the other end of the first connecting shaft.
4. The breaking recovery device for ultra-fine diamond wire production according to claim 3, wherein a second connecting shaft and a third connecting shaft are movably installed on two opposite side walls of the steering frame respectively, the second connecting shaft movably penetrates through the sliding groove, one end of the second connecting shaft is movably arranged in the steering frame, the other end of the second connecting shaft is movably arranged on the outer side of the steering frame, the third connecting shaft movably penetrates through the side wall of the steering frame, one end of the third connecting shaft is movably arranged in the steering frame, the other end of the third connecting shaft is movably arranged on the outer side of the steering frame, two ends of the broken wire recovery assembly are respectively connected with the second connecting shaft and the third connecting shaft, a connecting roller is arranged at the other end of the second connecting shaft, the connecting roller and the driving roller are oppositely placed, and a belt is sleeved on the connecting roller and the driving roller.
5. The breaking recovery device for ultra-fine diamond wire production according to claim 4, wherein the first connecting shaft is provided with a first slot hole, the second connecting shaft is provided with a second slot hole, the first slot hole and the second slot hole are both arranged in the sliding groove, the width of the first slot hole is the same as that of the second slot hole, the regulating and controlling component comprises a hydraulic rod, the fixed end of the hydraulic rod is arranged on the side wall of the steering frame, the movable end of the hydraulic rod is arranged in the sliding groove, the movable end of the hydraulic rod is connected with a regulating and controlling plate, the first connecting shaft and the second connecting shaft respectively penetrate through two ends of the regulating and controlling plate, and the end parts of the regulating and controlling plate are respectively clamped in the first slot hole and the second slot hole.
6. The breaking recovery device for ultra-fine diamond wire production according to claim 5, wherein the breaking recovery assembly comprises a steering roller, two ends of the steering roller are respectively connected with a second connecting shaft and a third connecting shaft, a breaking recovery piece is arranged on the steering roller, a wire passing hole penetrates through the middle of the breaking recovery piece, and two ends of the wire passing hole are arranged in a horn shape.
7. The breaking recovery device for ultra-fine diamond wire production according to claim 6, wherein the breaking recovery piece is internally provided with two groups of air bag filling cavities, the two groups of air bag filling cavities are symmetrically placed by using wire passing holes, the air bag filling cavities are annularly arranged on the outer ring of the wire passing holes and are communicated with the wire passing holes, the upper ends of the air bag filling cavities are arranged through the upper wall of the breaking recovery piece, the upper ends of the air bag filling cavities are provided with control valves, an elastic piece is connected between the two walls of the air bag filling cavities, the elastic piece is of an annular structure and is arranged between the air bag filling cavities and the wire passing holes, and the elastic piece is provided with a flexible cleaning piece.
8. The breaking recovery device for ultra-fine diamond wire production according to claim 7, wherein a fixed clamping cavity is arranged in the breaking recovery piece, the fixed clamping cavity is annularly arranged on the outer ring of the wire passing hole and is in through connection with the wire passing hole, the fixed clamping cavity is arranged between the gas filling cavities, an air pump is arranged on the upper wall of the breaking recovery piece, the output end of the air pump is in through connection with the fixed clamping cavity, a rubber piece is connected between the two walls of the fixed clamping cavity, the rubber piece is of an annular structure, the rubber piece is arranged between the fixed clamping cavity and the wire passing hole, and an exhaust valve is arranged on the rubber piece.
9. The breaking recovery device for ultra-fine diamond wire production according to claim 8, wherein a limiting plate is arranged at the other end of the connecting shaft III.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311231717.2A CN116969270B (en) | 2023-09-22 | 2023-09-22 | Superfine diamond wire production is with fracture recovery unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311231717.2A CN116969270B (en) | 2023-09-22 | 2023-09-22 | Superfine diamond wire production is with fracture recovery unit |
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| CN116969270A true CN116969270A (en) | 2023-10-31 |
| CN116969270B CN116969270B (en) | 2023-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311231717.2A Active CN116969270B (en) | 2023-09-22 | 2023-09-22 | Superfine diamond wire production is with fracture recovery unit |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202572672U (en) * | 2012-05-06 | 2012-12-05 | 江西金葵能源科技有限公司 | Wire management device of multi-wire sawing machine of diamond wire |
| CN105523437A (en) * | 2016-01-13 | 2016-04-27 | 青岛科技大学 | Diamond wire backwinding machine |
| CN210679211U (en) * | 2019-06-28 | 2020-06-05 | 扬州续笙新能源科技有限公司 | Wire cutting and breaking cleaning device suitable for diamond wire |
| CN113858455A (en) * | 2020-06-30 | 2021-12-31 | 宁波新宁菱机械制造有限公司 | Winding structure and method of single-line slicer roller |
-
2023
- 2023-09-22 CN CN202311231717.2A patent/CN116969270B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202572672U (en) * | 2012-05-06 | 2012-12-05 | 江西金葵能源科技有限公司 | Wire management device of multi-wire sawing machine of diamond wire |
| CN105523437A (en) * | 2016-01-13 | 2016-04-27 | 青岛科技大学 | Diamond wire backwinding machine |
| CN210679211U (en) * | 2019-06-28 | 2020-06-05 | 扬州续笙新能源科技有限公司 | Wire cutting and breaking cleaning device suitable for diamond wire |
| CN113858455A (en) * | 2020-06-30 | 2021-12-31 | 宁波新宁菱机械制造有限公司 | Winding structure and method of single-line slicer roller |
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| CN116969270B (en) | 2023-12-12 |
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