CN116968189A - Automatic aerated concrete breaking-off device - Google Patents
Automatic aerated concrete breaking-off device Download PDFInfo
- Publication number
- CN116968189A CN116968189A CN202310977907.2A CN202310977907A CN116968189A CN 116968189 A CN116968189 A CN 116968189A CN 202310977907 A CN202310977907 A CN 202310977907A CN 116968189 A CN116968189 A CN 116968189A
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- CN
- China
- Prior art keywords
- aerated concrete
- clamping
- unstacking
- fixedly connected
- lifting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000011456 concrete brick Substances 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 230000000712 assembly Effects 0.000 claims description 15
- 238000000429 assembly Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 description 11
- 239000011449 brick Substances 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 6
- 230000003028 elevating effect Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention relates to the technical field of aerated concrete, and provides automatic aerated concrete breaking equipment which comprises a unstacking chain line, wherein four corners outside the unstacking chain line are fixedly connected with conveying line supporting legs, the bottoms of the four conveying line supporting legs are contacted with the ground, the tops of the unstacking chain line are fixedly connected with a plurality of groups of bearing components, the tops of the plurality of groups of bearing components are provided with aerated concrete bricks, the number of layers of the plurality of groups of aerated concrete bricks is six, the bottoms of the aerated concrete bricks are contacted with the tops of the bearing components, one side outside the unstacking chain line is provided with a bearing base bracket, the tops of the bearing base brackets are rotationally connected with a movable mechanical arm, and one end of the bottoms of the movable mechanical arm is rotationally connected with a clamping mechanism assembly. Through the technical scheme, the problems that the aerated concrete bricks adhered together are difficult to break off and the labor cost of enterprises is difficult to reduce in the prior art are solved.
Description
Technical Field
The invention relates to the technical field of aerated concrete, in particular to an automatic aerated concrete breaking device.
Background
The aerated concrete is a lightweight porous silicate product prepared by taking siliceous materials and calcareous materials as main raw materials, adding an air generating agent, and carrying out the technological processes of batching, stirring, pouring, pre-curing, cutting, autoclaving, curing and the like. Post-kettle packaging equipment for aerated block bricks in building material industry. The original old-fashioned wire does not need to be separated from each other in each layer, and only needs to be placed on an iron tray for segmented packaging; due to the cost problem, two layers are needed to be added on the basis of the original stack type. The bricks of the type are adhered to each other in the steam curing process, and the adhesion degree is different according to different processes; then, a brick machine manufacturer is added with a plate breaker to realize the pre-separation of brick layers; the equipment is too large and too expensive. The method has different influences and restrictions on the site and the cost of enterprises. Today market changing enterprises are quickly replaced by existing palletless packaging techniques for compression cost old packaging. The palletless packaging must be pre-separated for each layer, otherwise the robot can take bricks to break down when the robot breaks down for bottoming. The tray-free production line without the board breaking machine and the brick carrying preventing device cannot be realized. The old line reconstruction site of the old factory is not allowed to be provided with the trigger, and the system can only occupy limited sites and meet the requirement of the palletless products with the height of the palletless packaging original stack.
At present, the aerated concrete is usually taken out of the warehouse together after being processed, but the work of separation is needed in the process of taking out of the warehouse or putting in the warehouse so as to facilitate the follow-up work, the existing mode is to separate by manpower, the efficiency is low, a large amount of manpower is wasted, the labor cost of enterprises is high, and meanwhile, because a large amount of effort is needed in the process of moving away by manpower, the injury of workers and the damage of concrete bricks can be caused if the workers are not protected, so that the improvement is needed.
Disclosure of Invention
The invention provides an automatic aerated concrete breaking device, which solves the problems that the aerated concrete bricks adhered together are difficult to break and the cost of workers is difficult to reduce in the related technology.
The technical scheme of the invention is as follows:
the automatic aerated concrete breaking equipment comprises a breaking chain line, wherein four conveying line supporting legs are fixedly connected to four corners outside the breaking chain line, the bottoms of the conveying line supporting legs are contacted with the ground, a plurality of groups of bearing components are fixedly connected to the tops of the breaking chain line, the tops of the bearing components are provided with aerated concrete bricks, a plurality of groups of the aerated concrete bricks are provided with six layers, the bottoms of the aerated concrete bricks are contacted with the tops of the bearing components, a bearing base support is arranged on one side outside the breaking chain line, a movable mechanical arm is rotationally connected to the top of the bearing base support, a clamping mechanism assembly is rotationally connected to one end of the bottom of the movable mechanical arm, two fixing supports are arranged outside the breaking chain line, and a connecting bottom plate is fixedly connected to the bottoms of the fixing supports.
Preferably, the two fixing brackets are respectively arranged at two sides of the outer part of the unstacking chain line and are oppositely distributed, lifting speed reducer assemblies are respectively arranged at the inner sides of the two fixing brackets, and the two lifting speed reducer assemblies are respectively and fixedly arranged at the inner sides of the two fixing brackets.
Preferably, the two lifting speed reducer assemblies are both rotationally connected with a rotational connecting handle, and the two rotational connecting handles respectively extend to the outside of the two lifting speed reducer assemblies.
Preferably, two lifting speed reducer assemblies are internally provided with threaded rod lifting mechanisms, two threaded rod lifting mechanisms are externally and fixedly connected with the inner sides of two fixing brackets respectively, two clamping parallel guide rods are arranged on two sides of the outer part of each threaded rod lifting mechanism, and four clamping parallel guide rods are oppositely distributed in a pairwise mode.
Preferably, one side of each of the four clamping parallel guide rods is provided with a clamping telescopic cylinder, and sliding rods are slidably connected inside each of the four clamping telescopic cylinders.
Preferably, two of the sliding rods are fixedly connected with one clamping fixture outside, and the other two of the sliding rods are fixedly connected with the other clamping fixture outside.
Preferably, one side of each of the two clamping parallel guide rods is fixedly connected with one side of the outer part of the clamping fixture, and two sides of the outer part of the fixing support are fixedly connected with fixed lifting guide rails.
Preferably, the two fixed lifting guide rails are internally provided with lifting sliding blocks, and the two lifting sliding blocks respectively extend into the two fixed lifting guide rails and are in sliding connection with the fixed lifting guide rails.
Preferably, the two clamping clamps are both arranged in a long strip shape, and the outer surfaces of the two clamping clamps are respectively contacted with two sides of the outer part of the aerated concrete brick.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, through the design of the clamping mechanism assembly, the clamping telescopic cylinder, the clamping clamp and other structures, the aerated concrete bricks can be rotated to be broken in the process of separating, the whole work is smoother, a great deal of manpower resources are saved, and the problems that the aerated concrete bricks adhered together are difficult to be broken and the cost of workers is difficult to be reduced are solved.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a part of the structure of the present invention;
FIG. 3 is a schematic view showing the overall structure of the internal structure of the fixing bracket according to the present invention;
FIG. 4 is an enlarged view of the invention at A in FIG. 3;
fig. 5 is an enlarged view of the invention at B in fig. 3.
In the figure: 1. unstacking chain lines; 2. conveyor line support legs; 3. aerated concrete bricks; 4. a bearing base bracket; 5. a movable mechanical arm; 6. a clamping mechanism assembly; 7. a fixed bracket; 8. a connecting bottom plate; 9. the connecting handle is rotated; 10. a lifting speed reducer assembly; 11. a threaded rod lifting mechanism; 12. clamping the parallel guide rod; 13. clamping a telescopic cylinder; 14. fixing a lifting guide rail; 15. lifting the sliding block; 16. clamping the clamp.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1 to 3, this embodiment provides an aerated concrete automatic breaking device, including unstacking chain line 1, the equal fixedly connected with transfer chain supporting leg 2 in the outside four corners of unstacking chain line 1, four transfer chain supporting leg 2 bottoms all contact with the ground, unstacking chain line 1 top fixedly connected with multiunit carrier assembly, multiunit carrier assembly top all is equipped with aerated concrete brick 3, the number of piles of multiunit aerated concrete brick 3 all sets up to six, aerated concrete brick 3 bottom contacts with carrier assembly top, unstacking chain line 1 outside one side is equipped with bearing base support 4, bearing base support 4 top rotates and is connected with movable mechanical arm 5, movable mechanical arm 5 bottom one end rotates and is connected with clamping mechanism assembly 6, unstacking chain line 1 outside is equipped with two fixed bolster 7, two fixed bolster 7 bottom fixedly connected with connecting bottom plate 8.
When the pneumatic concrete brick 3 is required to be broken off, firstly, a worker needs to predict according to the brick-shaped height dimension of the pneumatic concrete brick 3, then the worker opens the rotary connecting handle 9 and rotates, at the moment, the threaded rod lifting mechanism 11 can drive the internal threaded rod to rotate, after the threaded rod lifting mechanism 11 moves to a designated position, the worker stops rotating the rotary connecting handle 9 and keeps the horizontal state, in the process, the clamping telescopic cylinder 13 and the sliding rod can drive the clamping fixture 16 to synchronously move, the lifting sliding block 15 can slide in the fixed lifting guide rail 14, so that the clamping work of the pneumatic concrete brick 3 is conveniently carried out, then the worker controls the system to carry out clamping work, after the clamping instruction is obtained, the four clamping telescopic cylinders 13 at the left side and the right side can simultaneously work, at the moment, the clamping telescopic cylinders 13 can push out the internal sliding rod, and the sliding rod can synchronously drive the clamping fixture 16 to clamp the first layer in the whole pneumatic concrete brick 3.
Example 2
As shown in FIGS. 2 to 5, the present embodiment also proposes, based on the same concept as that of embodiment 1 described above
In this embodiment, two fixed brackets 7 are respectively disposed on two external sides of the unstacking chain line 1 and are oppositely distributed, the inner sides of the two fixed brackets 7 are respectively provided with a lifting speed reducer assembly 10, and the two lifting speed reducer assemblies 10 are respectively and fixedly mounted on the inner sides of the two fixed brackets 7, so that the lifting speed reducer assemblies 10 are fixedly connected.
In this embodiment, the inside of the two lifting speed reducer assemblies 10 is rotatably connected with the rotation connection handles 9, and the two rotation connection handles 9 respectively extend to the outside of the two lifting speed reducer assemblies 10, so that the rotation connection handles 9 can be controlled.
In this embodiment, the inside threaded rod elevating mechanism 11 that all is equipped with of two lift speed reducer assemblies 10, two threaded rod elevating mechanism 11 outsides respectively with two fixed bolster 7 inboard fixed connection, threaded rod elevating mechanism 11 outside both sides all are equipped with two and press from both sides tight parallel guide arm 12, and four press from both sides tight parallel guide arm 12 are two-to-two opposite distribution, can make threaded rod elevating mechanism 11 obtain connecting.
In this embodiment, all be equipped with the flexible cylinder 13 of clamp tightly to four clamp parallel guide arm 12 one sides, the inside sliding connection of four clamp flexible cylinder 13 has the slide bar, can make the inside slide bar of clamp flexible cylinder 13 carry out sliding operation.
In this embodiment, two sliding rods are fixedly connected with one clamping fixture 16, and the other two sliding rods are fixedly connected with the other clamping fixture 16, so that the sliding rods drive the clamping fixture 16 to move.
In this embodiment, one side of each of the two clamping parallel guide rods 12 is fixedly connected with one side of the outer portion of the clamping fixture 16, and two sides of the outer portion of each of the two fixing brackets 7 are fixedly connected with the fixed lifting guide rails 14, so that the fixed lifting guide rails 14 are fixedly connected.
In this embodiment, the two fixed lifting rails 14 are provided with lifting sliding blocks 15, and the two lifting sliding blocks 15 respectively extend into the two fixed lifting rails 14 and are slidably connected with the fixed lifting rails 14, so that the lifting sliding blocks 15 can slide in the fixed lifting rails 14.
In this embodiment, the two clamping jigs 16 are both set to be long strips, and the outer surfaces of the two clamping jigs 16 are respectively contacted with two sides of the exterior of the aerated concrete brick 3, so that the clamping jigs 16 can clamp the aerated concrete brick 3.
In the working process, a worker opens the movable mechanical arm 5, the movable mechanical arm 5 can control the clamping mechanism assembly 6 to rotate and move up and down after opening, when the clamping mechanism assembly 6 receives a signal, the clamping mechanism assembly 3 at the top of the unstacking chain line 1 can be clamped at the moment, after the clamping work is completed, the clamping mechanism assembly 6 can transversely rotate for ten degrees, and the rest aerated concrete bricks 3 can be prevented from moving due to the connection between the clamping fixture 16 and the aerated concrete bricks 3, so that the aerated concrete bricks 3 can be separated due to the rotation of the clamping mechanism assembly 6, and the situation that the upper connecting surface and the lower connecting surface of the aerated concrete bricks 3 are adhered together is prevented;
after the work is finished, namely after the aerated concrete brick 3 of the first layer is clamped by the clamping mechanism assembly 6, the system can give an opening instruction, the clamping telescopic cylinders 13 on the left side and the right side of the aerated concrete brick 3 of the second layer can simultaneously control the sliding rods in the clamping telescopic cylinders 13 to retract, at the moment, the clamping telescopic cylinders 13 can control the sliding rods to drive the clamping clamps 16 to leave the outer surface of the aerated concrete brick 3, namely, the clamping clamps 16 are separated from the aerated concrete brick 3, and when the clamping mechanism assembly 6 clamps and breaks off again, the aerated concrete brick 3 of the second layer is fixed by the clamping clamps 16 of the third layer, so that the whole aerated concrete brick 3 can continue to achieve the anti-adhesion and automatic effects when the clamping clamps 16 clamp back again;
after the above work is completed, the aerated concrete bricks 3 at the top of the unstacking chain line 1 are gradually broken according to the control of the system, so that the unstacking chain line 1 receives a system command at this time, the unstacking chain line 1 rotates and transmits the work, the unstacking chain line 1 synchronously drives the next stack of aerated concrete bricks 3 to move forward in the working process, so that the separation of the plurality of layers of aerated concrete bricks 3 can be achieved by the reciprocation, and if the stacking amount of the aerated concrete bricks 3 is changed, namely, the whole height of the aerated concrete bricks 3 is lower than or higher than six layers, a worker can drive the clamping telescopic cylinder 13 and the clamping clamp 16 to move up and down by adjusting the threaded rod lifting mechanism 11, so that the accurate separation of the brick amount of the aerated concrete bricks 3 can be achieved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (9)
1. The automatic aerated concrete breaking equipment comprises a unstacking chain line (1), and is characterized in that four conveying line supporting legs (2) are fixedly connected to four corners outside the unstacking chain line (1), the bottoms of the conveying line supporting legs (2) are in contact with the ground, a plurality of groups of bearing components are fixedly connected to the tops of the unstacking chain line (1), the tops of the bearing components are provided with aerated concrete bricks (3), the layers of the aerated concrete bricks (3) are six layers, the bottoms of the aerated concrete bricks (3) are in contact with the tops of the bearing components, a bearing base support (4) is arranged on one side outside the unstacking chain line (1), a movable mechanical arm (5) is rotationally connected to the tops of the bearing base support (4), a clamping mechanism assembly (6) is rotationally connected to one end of the bottoms of the movable mechanical arm (5), two fixing supports (7) are arranged outside the unstacking chain line (1), and a connecting bottom plate (8) is fixedly connected to the bottoms of the fixing supports (7).
2. The automatic aerated concrete breaking-off device according to claim 1, wherein two fixing brackets (7) are respectively arranged at two sides outside the unstacking chain line (1) and are oppositely distributed, lifting speed reducer assemblies (10) are respectively arranged at the inner sides of the two fixing brackets (7), and the two lifting speed reducer assemblies (10) are respectively fixedly arranged at the inner sides of the two fixing brackets (7).
3. The automatic aerated concrete breaking-off device according to claim 2, wherein a rotary connecting handle (9) is rotatably connected inside each of the two lifting speed reducer assemblies (10), and the two rotary connecting handles (9) extend to the outside of each of the two lifting speed reducer assemblies (10).
4. The automatic aerated concrete breaking-off device according to claim 3, wherein threaded rod lifting mechanisms (11) are arranged in the two lifting speed reducer assemblies (10), the outer parts of the two threaded rod lifting mechanisms (11) are fixedly connected with the inner sides of the two fixing brackets (7) respectively, two clamping parallel guide rods (12) are arranged on two outer sides of the threaded rod lifting mechanisms (11), and the four clamping parallel guide rods (12) are oppositely distributed in a pairwise mode.
5. The automatic aerated concrete breaking-off device according to claim 4, wherein one side of each of the four clamping parallel guide rods (12) is provided with a clamping telescopic cylinder (13), and sliding rods are slidably connected inside each of the four clamping telescopic cylinders (13).
6. The automatic aerated concrete breaking-off device according to claim 5, wherein two of the sliding rods are fixedly connected with one clamping fixture (16) at the outer part, and the other two of the sliding rods are fixedly connected with the other clamping fixture (16) at the outer part.
7. The automatic aerated concrete breaking-off device according to claim 6, wherein one side of each of the two clamping parallel guide rods (12) is fixedly connected with one side of the outer part of the clamping fixture (16), and two sides of the outer part of each of the two fixing brackets (7) are fixedly connected with a fixed lifting guide rail (14).
8. The automatic aerated concrete breaking-off device according to claim 7, wherein lifting sliding blocks (15) are arranged inside the two fixed lifting guide rails (14), and the two lifting sliding blocks (15) respectively extend into the two fixed lifting guide rails (14) and are in sliding connection with the fixed lifting guide rails (14).
9. The automatic aerated concrete breaking-off device according to claim 6, wherein both clamping jigs (16) are arranged in a long strip shape, and the outer surfaces of both clamping jigs (16) are respectively contacted with two sides of the outer part of the aerated concrete brick (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310977907.2A CN116968189A (en) | 2023-08-04 | 2023-08-04 | Automatic aerated concrete breaking-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310977907.2A CN116968189A (en) | 2023-08-04 | 2023-08-04 | Automatic aerated concrete breaking-off device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116968189A true CN116968189A (en) | 2023-10-31 |
Family
ID=88476485
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310977907.2A Pending CN116968189A (en) | 2023-08-04 | 2023-08-04 | Automatic aerated concrete breaking-off device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116968189A (en) |
-
2023
- 2023-08-04 CN CN202310977907.2A patent/CN116968189A/en active Pending
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