CN116944271A - Wire drawing machine of high strength wire - Google Patents
Wire drawing machine of high strength wire Download PDFInfo
- Publication number
- CN116944271A CN116944271A CN202310950973.0A CN202310950973A CN116944271A CN 116944271 A CN116944271 A CN 116944271A CN 202310950973 A CN202310950973 A CN 202310950973A CN 116944271 A CN116944271 A CN 116944271A
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- Prior art keywords
- wire
- frame
- supporting
- roller
- fixing
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 110
- 230000007246 mechanism Effects 0.000 claims abstract description 125
- 239000002184 metal Substances 0.000 claims abstract description 119
- 239000000843 powder Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 27
- 238000004140 cleaning Methods 0.000 claims description 23
- 239000000314 lubricant Substances 0.000 claims description 20
- 238000005461 lubrication Methods 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 19
- 230000009471 action Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/04—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums with two or more dies operating in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
The invention relates to the technical field of wire drawing machines, in particular to a wire drawing machine for high-strength metal wires, wherein wire drawing dies for processing the metal wires are arranged between a wire paying-off roller and a second steering roller and between a wire collecting roller and a first steering roller, and a pair of fixing mechanisms which are arranged left and right and respectively fix different wire drawing dies are also arranged at the top of a supporting frame; the supporting frame is provided with an adjusting mechanism for adjusting the position of the fixing mechanism, and the fixing mechanism is arranged on the adjusting mechanism so as to drive the fixing mechanism at one side to move to deviate from the moving track of the metal wire; the front side and the rear side of the fixing mechanism are provided with collecting mechanisms for collecting metal powder; the wire winding roller can apply tension to the metal wire in the anticlockwise rotating process, so that the wire paying-off roller performs wire paying-off treatment, and the metal wire is pulled to continuously pass through the wire drawing die, so that the wire is automatically subjected to wire drawing and thinning treatment.
Description
Technical Field
The invention relates to the technical field of wire drawing machines, in particular to a wire drawing machine for high-strength metal wires.
Background
The wire drawing machine is a metal wire production and processing device, and can process and reduce the diameter according to the requirement when processing the metal wire, is a mechanical device widely used in industrial application, and is applied to industries such as mechanical manufacturing, hardware processing, petrochemical engineering, plastics, bamboo and wood products, wires and cables and the like. However, the diameters of the wires of different types are different, and in order to process the wires of different diameters, a wire drawing device is available as follows:
the Chinese patent document with publication number of CN111299341A discloses a wire drawing device and a wire drawing method, and specifically discloses: the wire drawing machine comprises a machine body, a fixing rod fixed on one side of the machine body and perpendicular to the side face of the machine body, and a wire drawing disc, wherein a fixing hole for the fixing rod to pass through and rotationally matched with the fixing rod is formed in the center of the wire drawing disc, and a plurality of wire drawing holes are formed in the wire drawing disc around the fixing hole; the diameter of the wire drawing holes close to one end of the machine body is smaller than that of the wire drawing holes far away from the machine body, the diameters of the wire drawing holes close to one end of the machine body are different, the axes of the wire drawing holes are all on the same cylindrical surface, and the axis of the cylindrical surface is overlapped with the axis of the fixing hole; the machine body is provided with a wire through hole corresponding to the wire drawing hole, and the wire through hole has the effect of being capable of drawing out metal wires with various diameters.
From the above, the existing wire drawing device is to pass the end of the metal wire through the wire drawing hole corresponding to the wire drawing hole, then pass the end of the metal wire through the wire drawing hole, and then draw the end of the metal wire from one side of the machine body far away from the wire drawing hole, and the diameter of the metal wire is reduced under the action of the wire drawing hole, so that the processing of the diameter of the metal wire is completed; when wires with other diameters need to be processed, the angle of the wire drawing disc is adjusted, so that the other wire drawing hole on the wire drawing disc is aligned with the wire drawing hole, and then the wire to be drawn passes through the wire drawing hole and the wire drawing hole again, so that the wires with different diameters can be processed. However, the existing wire drawing device has complicated replacement steps of the wire drawing hole, and needs the self operation of a worker, thereby time and labor are wasted and the processing efficiency of the metal wire is affected; the existing wire drawing device has no paying-off and winding functions, so that the wire drawing device cannot automatically process the metal wire; secondly, the wire drawing hole can generate metal powder when the metal wire is thinned, however, the existing wire drawing device does not collect the metal powder, so that the metal powder is inconvenient to clean, and therefore, the wire drawing of the high-strength metal wire is provided at present to solve the technical problems.
Disclosure of Invention
The invention aims to provide a wire drawing machine for high-strength metal wires, aiming at overcoming the defects of the prior art, and solving the technical problems that the existing wire drawing device has complicated replacement steps of wire drawing holes, has no functions of paying off and taking up wires and does not collect metal powder.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the wire drawing machine for the high-strength metal wires comprises a supporting frame, wherein a first driving motor is arranged on the left side wall inside the supporting frame through a supporting seat, and a lifting mechanism for driving the supporting seat to slide up and down is arranged inside the supporting frame; the right side wall inside the supporting frame is provided with a second driving motor, output shafts of the first driving motor and the second driving motor are vertically upwards arranged, and the output shafts of the first driving motor and the second driving motor are provided with rotating shafts penetrating through the top of the supporting frame; a detachable take-up roller is arranged on the rotating shaft of the first driving motor, and a detachable pay-off roller is arranged on the rotating shaft of the second driving motor;
the top of the supporting frame is provided with a rotatable first steering roller and a rotatable second steering roller which are sequentially arranged from left to right and are vertically arranged, the first steering roller and the second steering roller are both arranged at the front half part of the supporting frame, and the wire take-up roller and the wire pay-off roller are arranged at the rear half part of the supporting frame;
a wire drawing die for processing the metal wire is arranged between the paying-off roller and the second steering roller and between the taking-up roller and the first steering roller, and a pair of fixing mechanisms which are arranged left and right and respectively fix different wire drawing dies are also arranged at the top of the supporting frame;
the supporting frame is provided with an adjusting mechanism for adjusting the position of the fixing mechanism, and the fixing mechanism is arranged on the adjusting mechanism so as to drive the fixing mechanism at one side to move to deviate from the moving track of the metal wire;
the front side and the rear side of the fixing mechanism are provided with collecting mechanisms for collecting metal powder; lubrication mechanisms for smearing lubricant are arranged between the left side fixing mechanism and the first steering roller and between the right side fixing mechanism and the paying-off roller.
Further, a plurality of guide mechanisms which do not guide the metal wires are arranged on the supporting frame, so that the metal wires in the processing process are in the same horizontal state; the supporting frame is provided with a pair of cleaning mechanisms for cleaning the lubricant on the surface of the metal wire, and the cleaning mechanisms are respectively arranged at one sides of the left and right fixing mechanisms far away from the lubricating mechanism.
Further, the fixing mechanism comprises a supporting block with a placing groove, the wire-drawing die is placed in the placing groove, a pair of arc-shaped clamping blocks which are arranged left and right and used for clamping the wire-drawing die are arranged in the placing groove, and the arc-shaped clamping blocks are slidably arranged in the placing groove through sliding rods; the fixing mechanism also comprises a pair of pushing parts for pushing the sliding rod to slide, and the pushing parts are respectively arranged at one sides of the arc-shaped clamping blocks, which are far away from each other.
Further, the pushing component comprises a first bolt, wherein the nut part is arranged on the outer side of the supporting block, the screw rod part of the first bolt is arranged in the placing groove, the screw rod part is in threaded connection with the supporting block, the axial direction of the first bolt is consistent with the sliding direction of the sliding rod, and a jacking block used for jacking the sliding rod is fixedly arranged at the end part of the first bolt in the placing groove.
Further, the adjusting mechanism comprises a fixed seat with a pair of sliding grooves at the top, and support blocks arranged left and right are respectively arranged in different sliding grooves in a sliding manner; a first screw rod is arranged in each chute, a threaded part of the first screw rod is in threaded connection with the supporting block, and a shaft neck part of the first screw rod is rotationally arranged in the fixing seat; the two ends of the top of the fixed seat are respectively provided with a fixed frame, the top of each fixed frame is rotationally provided with a knob, each fixed frame is internally provided with a second bevel gear, and the second bevel gears are fixedly connected with the knobs; a first bevel gear meshed with the second bevel gear is fixedly arranged on the shaft neck part of the first screw rod.
Further, the collection mechanism comprises a material collecting frame arranged on the side edge of the length direction of the supporting block, and further comprises a pair of fixing blocks arranged on the supporting block and a collection frame used for collecting metal powder, the fixing blocks are arranged left and right, one sides of the fixing blocks, which are close to each other, are provided with caulking grooves, the collection frame is arranged between the fixing blocks and is located below the material collecting frame, and the left side and the right side of the collection frame are further provided with caulking blocks embedded in the caulking grooves.
Further, the lubrication mechanism comprises a material carrying frame fixedly arranged on the supporting frame and used for carrying lubricant, a pair of rotatable fixed wheels which are arranged front and back are arranged in the material carrying frame, and metal wires pass through the side wall of the material carrying frame and are arranged above the fixed wheels; an openable cover plate is arranged at the top of the material carrying frame, and an electric push rod which is vertically arranged is fixedly arranged at the top of the cover plate through a supporting rod; the lubrication mechanism further comprises a connecting frame, one end of the connecting frame is arranged above the cover plate and fixedly connected with the end part of the telescopic rod of the electric push rod, the other end of the connecting frame extends into the material carrying frame, a movable wheel is arranged on the end part of the connecting frame, and the movable wheel is arranged between the fixed wheels so as to press the metal wire to be in contact with the lubricant.
Further, the lifting mechanism comprises a supporting plate fixedly arranged on the side edge of the inner part of the supporting frame, a vertically arranged guide rod is fixedly arranged on one side, far away from the first driving motor, of the supporting plate, and a sliding plate fixedly connected with the supporting seat is slidingly arranged on the guide rod; the supporting plate is also provided with a stepping motor, and the output shaft of the stepping motor is provided with a second screw rod which is vertically arranged and is in threaded connection with the sliding plate.
Further, the guide mechanism comprises a support frame fixedly arranged on the support frame and a pair of guide wheels rotatably arranged on the support frame, and the guide wheels are arranged up and down.
Further, the cleaning mechanism comprises a mounting frame fixedly arranged on the supporting frame, a fixing plate is fixedly arranged on the mounting frame, a second bolt and a movable plate arranged above the fixing plate are further included, a screw rod portion of the second bolt penetrates through the movable plate from top to bottom to be in threaded connection with the fixing plate, a nut portion of the second bolt is arranged above the movable plate, the screw rod portion is in sliding connection with the movable plate, and wiping sponge used for cleaning lubricant on the surface of the metal wire is arranged on one side, close to the movable plate and the fixing plate, of the movable plate.
The invention has the beneficial effects that: when the wire drawing treatment is required to be carried out on the metal wire on the paying-off roller, the counter-clockwise rotation paying-off roller firstly pays out the metal wire, so that the metal wire firstly passes through the wire drawing die on the right side fixing mechanism, then sequentially contacts with the surfaces of the second steering roller and the first steering roller to be steered, finally passes through the wire drawing die on the left side fixing mechanism, and the metal wire simultaneously passes through the pair of wire drawing dies; the wire winding roller can apply tension to the metal wire in the anticlockwise rotating process, so that the wire paying-off roller performs wire paying-off treatment, and the metal wire is pulled to continuously pass through the wire drawing die, so that the wire is automatically subjected to wire drawing and thinning treatment. When the wire is only required to be drawn once, the fixing mechanism at one side is driven to move by operating the adjusting mechanism, and the fixing mechanism moves to deviate from the moving track of the wire; similarly, when the wire needs to be drawn twice at one time, the adjusting mechanism is operated to drive the fixing mechanism to reset, the wire passes through the pair of wire drawing dies at the same time, and the wire drawing dies can be detached from the fixing mechanism to be replaced.
In addition, before the metal wire passes through the wire drawing die, the metal wire passes through the lubrication mechanism, so that the lubricant is smeared on the surface of the metal wire, then passes through the wire drawing die, so that the metal wire is processed once, and then is processed secondarily through the steering of the second steering roller and the first steering roller.
Secondly, all be equipped with the collection mechanism that is used for collecting metal powder on fixed establishment's front and back both sides, the wire drawing mould is carrying out the in-process of processing to the wire, collects the metal powder that produces through collection mechanism to improve the cleaning performance to the metal powder.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another view of the present invention.
Fig. 3 is a schematic view of a partial perspective structure of the present invention.
Fig. 4 is a schematic structural view of the fixing mechanism, the adjusting mechanism and the collecting mechanism of the present invention.
Fig. 5 is a schematic structural view of the guide mechanism and the tension mechanism of the present invention.
Fig. 6 is a schematic structural view of the lubrication mechanism of the present invention.
FIG. 7 is a schematic view of a cleaning mechanism according to the present invention.
Fig. 8 is a schematic structural view of the lifting mechanism of the present invention.
The reference numerals include:
1. a support frame; 101. a wire; 2. a first driving motor; 201. a support base; 202. a rotation shaft; 3. a second driving motor; 4. a wire winding roller; 5. paying-off roller; 6. a first steering roller; 7. a second steering roller; 8. a fixing mechanism; 801. a support block; 802. a placement groove; 803. a slide bar; 804. arc clamping blocks; 805. a first bolt; 806. a top block; 9. a wire drawing die; 10. an adjusting mechanism; 1001. a fixing seat; 1002. a chute; 1003. a first screw rod; 1004. a first bevel gear; 1005. a fixed frame; 1006. a knob; 1007. a second bevel gear; 11. a collection mechanism; 1101. a material collecting frame; 1102. a fixed block; 1103. a collection frame; 1104. an insert; 12. a guide mechanism; 1201. a support frame; 1202. a guide wheel; 13. a tension mechanism; 1301. a cylinder; 1302. a mounting base; 1303. a guide frame; 1304. a slide block; 1305. a roller; 14. a lubrication mechanism; 1401. a material carrying frame; 1402. a fixed wheel; 1403. a cover plate; 1404. a support rod; 1405. an electric push rod; 1406. a connecting frame; 1407. a movable wheel; 15. a cleaning mechanism; 1501. a mounting frame; 1502. a fixing plate; 1503. a movable plate; 1504. a second bolt; 1505. wiping the sponge; 16. a lifting mechanism; 1601. a support plate; 1602. a guide rod; 1603. a slide plate; 1604. a stepping motor; 1605. a second screw rod; 17. a protection plate; 18. and a control panel.
Detailed Description
The wire drawing machine for high-strength wire according to the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 to 3, an embodiment of a wire drawing machine for high-strength wire according to the present invention includes a supporting frame 1 for supporting the whole apparatus, wherein a first driving motor 2 is installed on a left side wall inside the supporting frame 1 through a supporting seat 201, and a second driving motor 3 is installed on a right side wall inside the supporting frame 1, output shafts of the first driving motor 2 and the second driving motor 3 are vertically and upwardly arranged, and a rotation shaft 202 penetrating through a top of the supporting frame 1 is installed on both output shafts; a detachable take-up roller 4 is arranged on the rotating shaft 202 of the first driving motor 2, a detachable pay-off roller 5 is arranged on the rotating shaft 202 of the second driving motor 3, and the take-up roller 4 and the pay-off roller 5 are detachably arranged for more convenient replacement; when the second driving motor 3 drives the paying-off roller 5 to rotate anticlockwise, the metal wire 101 to be processed can be paid out, and when the first driving motor 2 drives the wire-collecting roller 4 to rotate, the processed metal wire 101 can be subjected to wire-collecting treatment, and automatic paying-off and wire-collecting can be realized under the cooperation of the first driving motor 2 and the second driving motor 3. However, in order to make the coil on the winding roller 4 more symmetrical, the supporting seat 201 can slide up and down on the left side wall inside the supporting frame 1, and when the winding roller 4 performs winding, the supporting seat 201 slowly slides up and down at a constant speed, so as to move up and down together with the first driving motor 2 and the winding roller 4, so that the collected metal wires 101 are orderly and symmetrical, and the production quality is improved.
In addition, a first steering roller 6 and a second steering roller 7 which can rotate are arranged at the top of the supporting frame 1, the first steering roller 6 and the second steering roller 7 are sequentially arranged from left to right and are vertically arranged, the first steering roller 6 and the second steering roller 7 are both arranged at the front half part of the supporting frame 1, and the wire take-up roller 4 and the wire pay-off roller 5 are arranged at the rear half part of the supporting frame 1; the paying-off roller 5 rotates to pay out the metal wire 101, the paid-out metal wire 101 is firstly contacted with the surface of the second steering roller 7, so that the metal wire 101 is anticlockwise turned by 90 degrees, the turned metal wire 101 is contacted with the surface of the first steering roller 6 again, the metal wire 101 is anticlockwise turned by 90 degrees again, and finally the metal wire is wound by the winding roller 4, and under the action of the first steering roller 6 and the second steering roller 7, the metal wire 101 moves in an inverted U-shaped track when being processed.
In order to machine and thin the metal wire 101, a wire drawing die 9 for machining the metal wire 101 is arranged between the paying-off roller 5 and the second steering roller 7 and between the wire collecting roller 4 and the first steering roller 6, and the wire drawing die 9 is arranged to enable the metal wire 101 to be subjected to wire drawing treatment twice at one time, so that the surface of the machined metal wire 101 is smoother; specifically, the wire-drawing die 9 is a die for drawing metal wires, and the centers of all the wire-drawing dies are provided with holes with certain shapes, which can be round, square, octagonal or other special shapes; the wire is drawn through the orifice and becomes smaller in size and even changes in shape. Secondly, a pair of fixing mechanisms 8 which are arranged left and right and used for fixing the wire-drawing dies 9 are arranged at the top of the supporting frame 1, and the pair of fixing mechanisms 8 respectively fix different wire-drawing dies 9; when the metal wire 101 on the paying-off roller 5 is required to be processed, the metal wire 101 is paid out firstly, and then passes through the wire drawing dies 9 on the right fixing mechanism 8, then sequentially contacts with the surfaces of the second steering roller 7 and the first steering roller 6 to be steered, and finally passes through the wire drawing dies 9 on the left fixing mechanism 8, so that the metal wire 101 passes through the pair of wire drawing dies 9 at the same time; the wire winding roller 4 rotates anticlockwise to perform wire winding treatment, specifically, the wire winding roller 4 applies tension to the metal wire 101 in the wire winding process, so that the metal wire 101 is pulled to continuously pass through the wire drawing die 9, and automatic processing and thinning treatment on the metal wire 101 is realized.
Preferably, an adjusting mechanism 10 for adjusting the position of the fixing mechanism 8 is arranged on the supporting frame 1, the fixing mechanism 8 is arranged on the adjusting mechanism 10, and when the wire 101 is only required to be drawn once, the fixing mechanism 8 on one side is driven to move by operating the adjusting mechanism 10 so as to deviate from the moving track of the wire 101; similarly, when the wire 101 needs to be drawn twice at one time, the adjusting mechanism 10 is operated to drive the fixing mechanism 8 to reset, and then the wire 101 passes through the pair of drawing dies 9 at the same time. However, in order to make the wire 101 in the same horizontal state during processing, a plurality of guide mechanisms 12 which do not guide the wire 101 are arranged on the supporting frame 1, and under the action of the guide mechanisms 12, the wire 101 is always in the same horizontal state, so as to improve the processing effect of the wire 101.
Preferably, the wire drawing die 9 generates metal powder during processing of the wire 101, and when there is a large amount of metal powder, cleaning is inconvenient, and in order to improve cleaning effect of the metal powder, the collecting means 11 for collecting the metal powder are provided on both front and rear sides of the fixing means 8. However, a lubrication mechanism 14 for applying a lubricant is provided between the left-side fixing mechanism 8 and the first steering roller 6 and between the right-side fixing mechanism 8 and the payout roller 5; in the wire drawing process, a lubricant is smeared on the surface of the metal wire 101, and a layer of lubricant film is formed between the metal wire 101 and the die wall of the wire drawing die 9, so that friction between interfaces is reduced, adhesion of metal on the die wall due to heating is prevented, energy consumption and temperature rise during drawing are reduced, the service life of the wire drawing die 9 is prolonged, the surface quality of the metal wire 101 is ensured, and deformation is uniform. Secondly, after the processing of the metal wire 101 is completed, in order to clean the lubricant remained on the surface of the metal wire 101, a pair of cleaning mechanisms 15 are arranged on the supporting frame 1, and the cleaning mechanisms 15 are respectively arranged on the left and right sides of the fixing mechanism 8 far away from the lubrication mechanism 14; the metal wire 101 passes through the lubrication mechanism 14 to smear lubricant on the surface of the metal wire 101, then passes through the wire drawing die 9 to perform wire drawing treatment on the metal wire 101, and finally passes through the cleaning mechanism 15 to clean the lubricant remained on the surface of the metal wire 101, and after the cleaning, the processing of the metal wire 101 is completed once, and then the secondary processing can be performed through the steering of the second steering roller 7 and the first steering roller 6.
Preferably, in order to make the wire 101 always in a tight state during the processing, a tension mechanism 13 is arranged between the first steering roller 6 and the second steering roller 7, and under the action of the tension mechanism 13, the wire 101 is prevented from bending during the processing, so that the processing effect is affected. The supporting seat 201 can slide up and down on the left side wall inside the supporting frame 1, and in order to realize that the supporting seat 201 can slide up and down automatically, a lifting mechanism 16 is disposed inside the supporting frame 1 to drive the supporting seat 201 to slide up and down. Additionally, protection plates 17 are arranged on the side edges of the periphery of the top of the supporting frame 1 so as to protect the metal wires 101 in the processing process; and a control panel 18 is arranged on the side of the support frame 1, and the operation of stopping, running and the like is controlled under the action of the control panel 18.
As shown in fig. 4, the fixing mechanism 8 includes a support block 801 with a placement groove 802, and the wire-drawing die 9 is placed in the placement groove 802, however, in order to fix the placed wire-drawing die 9, a pair of arc-shaped clamping blocks 804 which are arranged left and right and are used for clamping the wire-drawing die 9 are provided in the placement groove 802, and the arc-shaped clamping blocks 804 are slidably arranged in the placement groove 802 through slide bars 803; after the wire-drawing die 9 is placed in the placing groove 802, an opposite force is applied to the slide bar 803, thereby pushing the arc-shaped clamping block 804 to clamp the wire-drawing die 9, so as to fix the wire-drawing die 9. Further, the fixing mechanism 8 further comprises a pair of pushing components for pushing the sliding rod 803 to slide, and the pushing components are respectively arranged at one side of the arc-shaped clamping blocks 804 away from each other; the pushing component comprises a first bolt 805 with a nut part arranged on the outer side of the supporting block 801, a screw part of the first bolt 805 is arranged in the placing groove 802, the screw part is in threaded connection with the supporting block 801, the axial direction of the first bolt 805 is consistent with the sliding direction of the sliding rod 803, and a top block 806 for supporting the sliding rod 803 is fixedly arranged on the end part of the first bolt 805 arranged in the placing groove 802; when the wire-drawing die 9 needs to be replaced, the nut part arranged on the outer side of the supporting block 801 is rotated anticlockwise, so that the screw part of the first bolt 805 is screwed out of the placing groove 802, the first bolt 805 moves along the top block 806 in a direction away from each other, the arc-shaped clamping block 804 loosens the wire-drawing die 9 after the force application of the sliding rod 803 is stopped, and the wire-drawing die 9 can be taken out for replacement; after the replacement of the belt is completed, the nut part arranged on the outer side of the supporting block 801 is rotated clockwise, so that the screw part of the first bolt 805 is screwed into the placing groove 802, and the sliding rods 803 on two sides are pushed to move close to each other under the action of the jacking block 806, so that the wire drawing die 9 is clamped and fixed through the arc-shaped clamping block 804.
Secondly, the adjusting mechanism 10 comprises a fixed seat 1001 with a pair of sliding grooves 1002 at the top, and supporting blocks 801 arranged left and right are respectively arranged in different sliding grooves 1002 in a sliding manner; however, in order to drive the support block 801 to slide, a first screw 1003 is provided in each slide groove 1002, and a threaded portion of the first screw 1003 is screwed with the support block 801, and a journal portion of the first screw 1003 is rotatably provided inside the fixed seat 1001; when the first screw 1003 on one side is driven to rotate clockwise, the corresponding supporting block 801 can be driven to slide towards the middle part of the fixed seat 1001 so as to drive the wire drawing die 9 to deviate from the moving track of the metal wire 101, otherwise, when the first screw 1003 is driven to rotate clockwise, the corresponding supporting block 801 can be driven to reset. However, in order to drive the first screw rod 1003 to rotate, fixing frames 1005 are respectively arranged at two ends of the top of the fixing seat 1001, a knob 1006 is rotatably arranged at the top of each fixing frame 1005, a second bevel gear 1007 is arranged in each fixing frame 1005, the second bevel gear 1007 is fixedly connected with the knob 1006, and the second bevel gear 1007 can be driven to rotate together by twisting the knob 1006; further, a first bevel gear 1004 engaged with a second bevel gear 1007 is fixedly provided on a journal portion of the first screw 1003, and after the knob 1006 is screwed, the first screw 1003 is driven to rotate by the first bevel gear 1004 and the second bevel gear 1007, thereby adjusting the position of the wire drawing die 9.
Secondly, the collecting mechanism 11 comprises a material collecting frame 1101 arranged on the lateral side of the length direction of the supporting block 801, when the metal wire 101 passes through the wire drawing die 9, the metal wire also passes through the material collecting frame 1101, and metal powder generated during processing of the metal wire 101 is collected together under the action of the material collecting frame 1101; the collecting mechanism 11 further comprises a pair of fixing blocks 1102 arranged on the supporting blocks 801 and a collecting frame 1103 for collecting metal powder, wherein the fixing blocks 1102 are arranged left and right, the sides close to each other are provided with caulking grooves, the collecting frame 1103 is arranged between the fixing blocks 1102 and is positioned below the collecting frame 1101, the left and right sides of the collecting frame 1103 are also provided with caulking blocks 1104 embedded in the caulking grooves, and the collecting frame 1103 is supported under the action of the fixing blocks 1102; the metal powder collected by the collecting frame 1103 falls into the collecting frame 1103, and after the metal powder in the collecting frame 1103 is accumulated to a certain amount, the collecting frame 1103 can be removed from the fixing block 1102 for replacement, and the metal powder is collected by the collecting frame 1103, so that the cleaning effect of the invention is improved.
As shown in fig. 5, the guiding mechanism 12 includes a supporting frame 1201 fixedly arranged on the supporting frame 1 and a pair of guiding wheels 1202 rotatably arranged on the supporting frame 1201, wherein the guiding wheels 1202 are arranged up and down, and the wire 101 passes through the pair of guiding wheels 1202 before passing through the wire drawing die 9, so that the wire 101 is always at the same level when the wire 101 is paid out and wound, so that the surface of the processed wire 101 is smoother, and the production quality is improved.
In addition, the tension mechanism 13 includes a guide frame 1303 fixedly disposed on the support frame 1 and disposed between the first steering roller 6 and the second steering roller 7, wherein a slide block 1304 is slidably disposed on the guide frame 1303, and an air cylinder 1301 for driving the slide block 1304 to slide back and forth on the guide frame 1303 is further disposed on the support frame 1, the air cylinder 1301 is fixedly connected with the bottom of the support frame 1, when the air cylinder 1301 is started, a telescopic rod stretches out to push the slide block 1304 to slide forward on the guide frame 1303, and a telescopic rod contracts to push the slide block 1304 to slide backward on the guide frame 1303, so as to realize automatic back and forth movement of the slide block 1304; in addition, a roller 1305 contacting with the metal wire 101 is arranged on the top of the slide block 1304, the metal wire 101 arranged between the first steering roller 6 and the second steering roller 7 is contacted with the surface of the roller 1305, when the metal wire 101 is in a loose state in the process of processing the metal wire 101, the cylinder 1301 is started, and the telescopic rod stretches out to push the slide block 1304 and the roller 1305 to move forward so as to tighten the loosened metal wire 101, so that the processed metal wire 101 is always in a tightening state.
As shown in fig. 6, the lubrication mechanism 14 includes a material loading frame 1401 fixedly arranged on the supporting frame 1, the material loading frame 1401 is loaded with lubricant, a pair of rotatable fixed wheels 1402 are arranged inside the material loading frame 1401, the fixed wheels 1402 are arranged back and forth, the metal wires 101 pass through the side wall of the material loading frame 1401, and the metal wire 101 section arranged inside the material loading frame 1401 is arranged above the fixed wheels 1402; wherein, an openable cover plate 1403 is arranged at the top of the material carrying frame 1401, an electric push rod 1405 vertically arranged is fixedly arranged at the top of the cover plate 1403 through a supporting rod 1404, the lubrication mechanism 14 further comprises a connecting frame 1406, one end of the connecting frame 1406 is arranged above the cover plate 1403 and fixedly connected with the end part of a telescopic rod of the electric push rod 1405, the other end of the connecting frame 1406 extends into the material carrying frame 1401, a movable wheel 1407 is arranged at the end part arranged in the material carrying frame 1401, and the movable wheel 1407 is arranged between the fixed wheels 1402 so as to press the metal wire 101 into contact with a lubricant; however, when a new wire 101 needs to be reinserted into the loading frame 1401, the electric push rod 1405 is started, and the telescopic rod drives the connecting frame 1406 and the movable wheel 1407 to move upwards, so that the wire 101 can be conveniently penetrated from the upper side of the fixed wheel 1402, and the new wire 101 can be conveniently replaced.
As shown in fig. 7, the cleaning mechanism 15 includes a mounting frame 1501 fixedly disposed on the supporting frame 1, a fixing plate 1502 is fixedly disposed on the mounting frame 1501, wherein the cleaning mechanism 15 further includes a second bolt 1504 and a movable plate 1503 disposed above the fixing plate 1502, a screw portion of the second bolt 1504 passes through the movable plate 1503 from top to bottom to be in threaded connection with the fixing plate 1502, a nut portion of the second bolt 1504 is disposed above the movable plate 1503, the screw portion is in sliding connection with the movable plate 1503, and wiping sponge 1505 for cleaning the wire 101 is disposed on each side of the movable plate 1503 and the fixing plate 1502 close to each other; after the metal wire 10 is placed between the wiping sponges 1505, the second bolt 1504 is rotated clockwise, and the second bolt 1504 moves downwards to bring the movable plate 1503 to move downwards together, so that the wiping sponges 1505 compress the metal wire 10, and the lubricant on the surface of the metal wire 10 can be cleaned in the continuous passing process of the metal wire 10.
As shown in fig. 8, the lifting mechanism 16 includes a supporting plate 1601 fixedly disposed on an inner side of the supporting frame 1, wherein a guiding rod 1602 disposed vertically is fixedly disposed on a side of the supporting plate 1601 away from the first driving motor 2, a sliding plate 1603 fixedly connected with the supporting seat 201 is slidingly disposed on the guiding rod 1602, the sliding plate 1603 can slide up and down on the guiding rod 1602 after the sliding plate 1603 is forced, and the sliding plate 1603 moves up and down together with the supporting seat 201 and the first driving motor 2 to adjust the height of the wire winding roller 4; in addition, a stepping motor 1604 is further arranged on the supporting plate 1601, a second screw rod 1605 vertically arranged is arranged on an output shaft of the stepping motor 1604, the second screw rod 1605 is in threaded connection with the sliding plate 1603, and the sliding plate 1603 can automatically move up and down under the action of the second screw rod 1605. In the process of winding the processed metal wire 101, the winding roller 4 rotates forwards and backwards, so that the winding roller 4 is driven to move up and down at a constant speed, and the winding roller 4 can be more symmetrical in coil when winding the metal wire 101.
In view of the above, the present invention has the above-mentioned excellent characteristics, so that it can be used to improve the performance and practicality of the prior art, and is a product with great practical value.
The foregoing is merely exemplary of the present invention, and those skilled in the art should not be considered as limiting the invention, since modifications may be made in the specific embodiments and application scope of the invention in light of the teachings of the present invention.
Claims (10)
1. A wire drawing machine of high strength wire, its characterized in that: the device comprises a supporting frame (1), wherein a first driving motor (2) is arranged on the left side wall of the inside of the supporting frame (1) through a supporting seat (201), and a lifting mechanism (16) for driving the supporting seat (201) to slide up and down is arranged in the supporting frame (1); the right side wall inside the supporting frame (1) is provided with a second driving motor (3), output shafts of the first driving motor (2) and the second driving motor (3) are vertically upwards arranged, and the output shafts of the first driving motor and the second driving motor are respectively provided with a rotating shaft (202) penetrating through the top of the supporting frame (1); a detachable take-up roller (4) is arranged on a rotating shaft (202) of the first driving motor (2), and a detachable pay-off roller (5) is arranged on the rotating shaft (202) of the second driving motor (3);
the top of the supporting frame (1) is provided with a rotatable first steering roller (6) and a rotatable second steering roller (7), the first steering roller (6) and the second steering roller (7) are sequentially arranged from left to right and are vertically arranged, the first steering roller and the second steering roller are both arranged at the front half part of the supporting frame (1), and the wire collecting roller (4) and the wire releasing roller (5) are arranged at the rear half part of the supporting frame (1);
a wire drawing die (9) for processing the metal wire (101) is arranged between the paying-off roller (5) and the second steering roller (7) and between the taking-up roller (4) and the first steering roller (6), and a pair of fixing mechanisms (8) which are arranged left and right and respectively fix different wire drawing dies (9) are also arranged at the top of the supporting frame (1);
an adjusting mechanism (10) for adjusting the position of the fixing mechanism (8) is arranged on the supporting frame (1), and the fixing mechanism (8) is arranged on the adjusting mechanism (10) so as to drive the fixing mechanism (8) at one side to move to deviate from the moving track of the metal wire (101);
the front side and the rear side of the fixing mechanism (8) are respectively provided with a collecting mechanism (11) for collecting metal powder; lubrication mechanisms (14) for smearing lubricant are arranged between the left side fixing mechanism (8) and the first steering roller (6) and between the right side fixing mechanism (8) and the paying-off roller (5).
2. A wire drawing machine for high strength wire as defined in claim 1, wherein: a plurality of guide mechanisms (12) which do not guide the metal wires (101) are arranged on the supporting frame (1), so that the metal wires (101) in the processing process are in the same horizontal state; a pair of cleaning mechanisms (15) for cleaning the lubricant on the surface of the metal wire (101) are arranged on the supporting frame (1), and the cleaning mechanisms (15) are respectively arranged on one side, far away from the lubrication mechanism (14), of the left and right fixing mechanisms (8).
3. A wire drawing machine for high strength wire as defined in claim 1, wherein: the fixing mechanism (8) comprises a supporting block (801) with a placing groove (802), the wire-drawing die (9) is placed in the placing groove (802), a pair of arc-shaped clamping blocks (804) which are arranged left and right and used for clamping the wire-drawing die (9) are arranged in the placing groove (802), and the arc-shaped clamping blocks (804) are slidably arranged in the placing groove (802) through sliding rods (803); the fixing mechanism (8) also comprises a pair of pushing parts for pushing the sliding rod (803) to slide, and the pushing parts are respectively arranged at one sides of the arc-shaped clamping blocks (804) which are far away from each other.
4. A wire drawing machine for high strength wire as defined in claim 3, wherein: the pushing component comprises a first bolt (805) with a nut part arranged on the outer side of the supporting block (801), a screw rod part of the first bolt (805) is arranged in the placing groove (802), the screw rod part is in threaded connection with the supporting block (801), the axial direction of the first bolt (805) is consistent with the sliding direction of the sliding rod (803), and a jacking block (806) used for jacking the sliding rod (803) is fixedly arranged on the end part of the first bolt (805) arranged in the placing groove (802).
5. A wire drawing machine for high strength wire as defined in claim 3, wherein: the adjusting mechanism (10) comprises a fixed seat (1001) with a pair of sliding grooves (1002) at the top, and supporting blocks (801) arranged left and right are respectively arranged in different sliding grooves (1002) in a sliding manner; a first screw rod (1003) is arranged in each sliding groove (1002), a threaded part of the first screw rod (1003) is in threaded connection with the supporting block (801), and a shaft neck part of the first screw rod (1003) is rotationally arranged in the fixed seat (1001); fixing frames (1005) are arranged at two ends of the top of the fixing seat (1001), a knob (1006) is rotatably arranged at the top of each fixing frame (1005), a second bevel gear (1007) is arranged in each fixing frame (1005), and the second bevel gears (1007) are fixedly connected with the knob (1006); a first bevel gear (1004) meshed with a second bevel gear (1007) is fixedly arranged on the journal part of the first screw rod (1003).
6. A wire drawing machine for high strength wire as defined in claim 3, wherein: the collecting mechanism (11) comprises a material collecting frame (1101) arranged on the side edge of the length direction of the supporting block (801), and further comprises a pair of fixing blocks (1102) arranged on the supporting block (801) and a collecting frame (1103) used for collecting metal powder, caulking grooves are formed in the left side and the right side of the fixing blocks (1102) which are arranged and close to each other, the collecting frame (1103) is arranged between the fixing blocks (1102) and is located below the material collecting frame (1101), and the left side and the right side of the collecting frame (1103) are further provided with the caulking blocks (1104) embedded in the caulking grooves.
7. A wire drawing machine for high strength wire as defined in claim 1, wherein: the lubrication mechanism (14) comprises a material carrying frame (1401) fixedly arranged on the supporting frame (1) and used for carrying lubricant, a pair of rotatable fixed wheels (1402) which are arranged front and back are arranged inside the material carrying frame (1401), and the metal wires (101) penetrate through the side wall of the material carrying frame (1401) and are arranged above the fixed wheels (1402); an openable cover plate (1403) is arranged at the top of the material carrying frame (1401), and an electric push rod (1405) which is vertically arranged is fixedly arranged at the top of the cover plate (1403) through a supporting rod (1404); the lubrication mechanism (14) further comprises a connecting frame (1406), one end of the connecting frame (1406) is arranged above the cover plate (1403) and fixedly connected with the end part of the telescopic rod of the electric push rod (1405), the other end of the connecting frame extends into the material carrying frame (1401), a movable wheel (1407) is arranged on the end part of the connecting frame (1401), and the movable wheel (1407) is arranged between the fixed wheels (1402) so as to press the metal wire (101) into contact with the lubricant.
8. A wire drawing machine for high strength wire as defined in claim 1, wherein: the lifting mechanism (16) comprises a supporting plate (1601) fixedly arranged on the side edge inside the supporting frame (1), a guide rod (1602) which is vertically arranged is fixedly arranged on one side, far away from the first driving motor (2), of the supporting plate (1601), and a sliding plate (1603) fixedly connected with the supporting seat (201) is slidingly arranged on the guide rod (1602); the supporting plate (1601) is further provided with a stepping motor (1604), and an output shaft of the stepping motor (1604) is provided with a second screw rod (1605) which is vertically arranged, and the second screw rod (1605) is in threaded connection with the sliding plate (1603).
9. A wire drawing machine for high strength wire as defined in claim 2, wherein: the guide mechanism (12) comprises a supporting frame (1201) fixedly arranged on the supporting frame (1) and a pair of guide wheels (1202) rotatably arranged on the supporting frame (1201), wherein the guide wheels (1202) are arranged up and down.
10. A wire drawing machine for high strength wire as defined in claim 2, wherein: the cleaning mechanism (15) comprises a mounting frame (1501) fixedly arranged on a supporting frame (1), a fixed plate (1502) is fixedly arranged on the mounting frame (1501), a second bolt (1504) and a movable plate (1503) arranged above the fixed plate (1502) are further included, a screw rod part of the second bolt (1504) penetrates through the movable plate (1503) from top to bottom to be in threaded connection with the fixed plate (1502), a nut part of the second bolt (1504) is arranged above the movable plate (1503), the screw rod part is in sliding connection with the movable plate (1503), and wiping sponge (1505) for cleaning lubricant on the surface of the metal wire (101) is arranged on one side, close to each other, of the movable plate (1503) and the fixed plate (1502).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310950973.0A CN116944271B (en) | 2023-07-31 | 2023-07-31 | Wire drawing machine of high strength wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310950973.0A CN116944271B (en) | 2023-07-31 | 2023-07-31 | Wire drawing machine of high strength wire |
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| CN116944271A true CN116944271A (en) | 2023-10-27 |
| CN116944271B CN116944271B (en) | 2024-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310950973.0A Active CN116944271B (en) | 2023-07-31 | 2023-07-31 | Wire drawing machine of high strength wire |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259470A (en) * | 2023-11-20 | 2023-12-22 | 江苏兴海特钢有限公司 | Automatic wire drawing machine of metal |
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| CN117259470A (en) * | 2023-11-20 | 2023-12-22 | 江苏兴海特钢有限公司 | Automatic wire drawing machine of metal |
| CN117259470B (en) * | 2023-11-20 | 2024-02-09 | 江苏兴海特钢有限公司 | Automatic wire drawing machine of metal |
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| CN116944271B (en) | 2024-03-26 |
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