CN116921607A - Intelligent clamping forging system - Google Patents
Intelligent clamping forging system Download PDFInfo
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- CN116921607A CN116921607A CN202310962412.2A CN202310962412A CN116921607A CN 116921607 A CN116921607 A CN 116921607A CN 202310962412 A CN202310962412 A CN 202310962412A CN 116921607 A CN116921607 A CN 116921607A
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- 238000005242 forging Methods 0.000 title claims abstract description 89
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 244000309464 bull Species 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 description 74
- 238000003825 pressing Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 210000003437 trachea Anatomy 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/085—Accessories for handling work or tools handling of tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention relates to the technical field of forging, in particular to an intelligent clamping forging system, which comprises a bottom plate, wherein fixing rods are fixedly connected to four corners of the upper end face of the bottom plate, a top plate is fixedly connected to the top end of each fixing rod, a hydraulic cylinder is fixedly connected to the center position of the upper end face of the top plate in a penetrating manner, a stamping disc is fixedly connected to the bottom end of each hydraulic cylinder, a forging table is fixedly connected to the center position of the upper end face of the bottom plate, fixing mechanisms are arranged at the positions, close to the left side and the right side of each forging table, of the upper end face of the bottom plate.
Description
Technical Field
The invention relates to the technical field of forging, in particular to an intelligent clamping forging system.
Background
Forging is a processing method for applying pressure to a metal blank by using forging machinery to plastically deform the metal blank to obtain a forging with certain mechanical properties, a certain shape and a certain size, and one of two components of forging (forging and stamping). The defects of cast loosening and the like generated in the smelting process of the metal can be eliminated through forging, the microstructure is optimized, and meanwhile, the mechanical properties of the forging are generally superior to those of the casting made of the same material because of the preservation of the complete metal streamline;
when forging and pressing a metal blank, a worker is often required to clamp and fix the metal blank through a clamp, so that the blank is prevented from being displaced in the forging and pressing process to influence forging and pressing quality, and meanwhile, the position of the metal blank can be adjusted, so that the metal blank is forged and pressed into different shapes;
but this kind of clamping instrument is inconvenient to adjust anchor clamps, and application scope is little, and when needs carry out the centre gripping to the metal blank of different shapes fixed, often need change different anchor clamps just can carry out effective centre gripping to the blank, and manual operation not only can great increase staff's intensity of labour simultaneously, still can produce certain potential safety hazard to the staff.
Therefore, an intelligent clamping forging system is provided.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an intelligent clamping forging system, which solves the problems that: the traditional forging clamping device cannot effectively clamp metal blanks with different shapes and sizes, is inconvenient to adjust, and has a small application range; the metal scraps on the upper end surface of the forging table need to be cleaned manually, a large amount of manpower and material resources are consumed, and the technical problem of certain potential safety hazard is solved;
in order to achieve the above purpose, the present invention is realized by the following technical scheme:
the invention provides an intelligent clamping forging system which comprises a bottom plate, wherein fixing rods are fixedly connected to four corners of the upper end face of the bottom plate, a top plate is fixedly connected to the top end of each fixing rod, and a hydraulic cylinder is fixedly connected to the central position of the upper end face of the top plate in a penetrating manner;
the bottom fixedly connected with punching press dish of pneumatic cylinder, the up end central point of bottom plate puts fixedly connected with and forges the platform, the up end of bottom plate is close to the position of forging the left and right sides of platform and is provided with fixed establishment.
Preferably, the fixing mechanism comprises a sliding rail, a first sliding chute, a screw, a first sliding block, a hydraulic push rod and a clamping assembly;
the upper end face of bottom plate is located the position fixedly connected with slide rail in center, and the slide rail runs through the forging platform, spout one has been seted up to the up end of slide rail, the internal surface left and right sides of spout one is connected with the screw rod through the bearing rotation, and the surface left and right sides screw thread opposite direction of screw rod, the surface left and right sides symmetry screw drive of screw rod is connected with slider one, slider one be square structural design and with spout one mutually support, slider one's up end fixedly connected with hydraulic push rod, hydraulic push rod's top fixedly connected with clamping assembly.
Preferably, a bevel gear I is fixedly connected to the annular outer surface of the screw near the middle, a through groove II is formed in the rear end face of the forging table corresponding to the bevel gear I, and the through groove II is communicated with the chute I;
the inner surface of the through groove II is rotationally connected with a rotating shaft through a bearing, the front end of the rotating shaft is fixedly connected with a bevel gear II, the bevel gear I is meshed with the bevel gear II, the upper end face of the bottom plate is fixedly connected with a motor I near the rear of the forging table, the front end of an output shaft of the motor I is fixedly connected with a U-shaped rod, and the front end of the U-shaped rod is fixedly connected with the rotating shaft.
Preferably, the clamping assembly comprises a fixed block, a rotating rod, a supporting block, a guide groove, a second sliding block, a spring and a first clamping block;
the top fixedly connected with fixed block of hydraulic push rod, left and right sides the relative one side surface of fixed block is connected with the bull stick through the bearing rotation, the bull stick is close to forging platform one end fixedly connected with supporting shoe, the supporting shoe is close to forging platform one side surface equidistance and has seted up three guide slots, the inside sliding connection of guide slot has slider two, and slider two keeps away from forging platform one end fixedly connected with spring, and the other end and the supporting shoe fixed connection of spring, is located central a set of slider two and is close to forging platform one end and pass through connecting rod fixedly connected with clamp splice one.
Preferably, the outer surfaces of the front side and the rear side of the clamping block I are hinged with a clamping block II, the positions, away from the clamping block I, of the outer surfaces of one side of the clamping block II, close to the supporting block I are hinged with connecting rods, and the other ends of the connecting rods are hinged with a sliding block II.
Preferably, the three groups of the guide grooves are formed in a penetrating manner at positions, close to the first clamping block, between every two of the guide grooves, the inner surface of the first through groove is rotationally connected with a circular gear through a bearing, and teeth are formed on the outer surface, close to one side of the circular gear, of the second sliding block and are meshed with the circular gear.
Preferably, the annular outer surface of the rotating rod positioned on the right side is fixedly connected with a toothed ring at a position close to the left side of the fixed block, and the left end surface of the fixed block positioned on the right side is fixedly connected with a fixed frame at a position close to the lower part of the rotating rod;
the inner surface of the fixed frame is rotationally connected with a worm, the worm is meshed with the toothed ring, a second motor is fixedly connected to the left outer surface of the fixed block, which is close to the rear of the worm, and an output shaft of the second motor is fixedly connected with the worm.
Preferably, a sleeve is fixedly connected to the position, close to the upper side, of the rear end face of the forging table, and a first check valve and a second check valve are symmetrically and fixedly connected to the front and rear of the upper end face of the sleeve in an embedded mode;
the inner surface of the sleeve is connected with a piston in a sliding manner, the bottom end surface of the piston is hinged with a first push rod, and the first push rod is hinged with the U-shaped rod.
Preferably, the first check valve only allows air to enter the sleeve from the outside of the sleeve, and the second check valve only allows air to exit from the inside of the sleeve.
Preferably, the upper end face of the bottom plate is fixedly connected with an air pipe through a connecting rod at the position behind the forging table, and the air pipe is positioned above the forging table;
the air pipe is close to the outer surface of one side of the forging table and is provided with a plurality of groups of air holes at equal intervals, the top end of the second check valve is fixedly connected with a connecting pipe, and the other end of the connecting pipe is communicated with the air pipe.
The beneficial effects of the invention are as follows:
1. by adding the fixing mechanism in the device, metal blanks in different shapes and sizes can be effectively clamped and fixed, the application range is wide, manual clamping of the metal blanks is not needed, and compared with the forging system of the traditional device, the clamping device is more convenient to adjust, higher in safety and stability, the safety of workers is effectively ensured, and the working efficiency is improved;
2. through adding a series of structural components such as sleeve, piston and trachea in the device, can be automatic clear up the metal piece that forges the bench up end and produce, need not artifical clearance, compare current clamping forging system, great reduction staff's intensity of labour, guaranteed to forge the clean and tidy of bench up end, reduced the influence of forging piece to metal forging.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is an overall structural view of the present invention;
FIG. 2 is an overall front cross-sectional view of the present invention;
FIG. 3 is a cross-sectional view A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is an enlarged view of the invention at B in FIG. 2;
FIG. 5 is a cross-sectional view of FIG. 4C-C in accordance with the present invention;
fig. 6 is an overall cross-sectional view of the clamping assembly of the present invention.
Reference numerals illustrate:
1. a bottom plate; 11. a fixed rod; 12. a top plate; 13. a hydraulic cylinder; 14. punching a disc; 15. a forging stage; 2. a fixing mechanism; 21. a slide rail; 22. a first chute; 23. a screw; 24. a first sliding block; 25. a hydraulic push rod; 3. a clamping assembly; 31. a fixed block; 32. a rotating rod; 33. a support block; 34. a guide groove; 35. a second slide block; 36. a spring; 37. clamping block I; 4. clamping blocks II; 41. a connecting rod; 5. a first through groove; 51. a circular gear; 6. bevel gears I; 61. a second through groove; 62. a rotating shaft; 63. bevel gears II; 64. a first motor; 65. a U-shaped rod; 7. a toothed ring; 71. a fixed frame; 72. a worm; 73. a second motor; 8. a sleeve; 81. a first check valve; 82. a second check valve; 83. a piston; 84. a push rod I; 9. an air pipe; 91. and (5) connecting pipes.
Detailed Description
For the purpose of making the objects, technical means and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
According to the embodiment of the invention, by providing the intelligent clamping forging system, the technical problems that the traditional forging clamping device cannot effectively clamp metal blanks with different shapes and sizes, is inconvenient to adjust and has a small application range are solved; and need the manual work to clear up the metal clastic of forging platform up end, need consume a large amount of manpower and materials, and have the technical problem of certain potential safety hazard.
The technical scheme in the embodiment of the invention aims to solve the technical problems, and the overall thought is as follows: by adding the fixing mechanism in the device, metal blanks in different shapes and sizes can be effectively clamped and fixed without manually clamping the metal blanks, and compared with the forging system of the prior device, the clamping device is more convenient to adjust, wide in application range and higher in safety and stability, the safety of workers is effectively ensured, and the working efficiency is improved; through adding a series of structural components such as sleeve, piston and trachea in the device, can be automatic clear up the metal piece that forges the bench up end and produce, need not artifical clearance, compare current clamping forging system, great reduction staff's intensity of labour, guaranteed to forge the neat of bench up end, reduced the influence of piece to metal forging.
As shown in fig. 1 and fig. 2, the embodiment of the invention provides an intelligent clamping forging system, which comprises a bottom plate 1, wherein fixing rods 11 are fixedly connected to four corners of the upper end surface of the bottom plate 1, a top plate 12 is fixedly connected to the top end of each fixing rod 11, and a hydraulic cylinder 13 is fixedly connected to the central position of the upper end surface of the top plate 12 in a penetrating manner;
the bottom end of the hydraulic cylinder 13 is fixedly connected with a punching plate 14, the center of the upper end face of the bottom plate 1 is fixedly connected with a forging table 15, and the position, close to the left side and the right side of the forging table 15, of the upper end face of the bottom plate 1 is provided with a fixing mechanism 2.
Through adopting above-mentioned technical scheme, during operation, only need place the metal blank in forging platform 15 up end central point put, control fixed establishment 2 can be automatic carry out effectual centre gripping to the metal blank, and this fixed establishment 2 can carry out the centre gripping to the square arc metal blank of equidimension not fixed, need not to change anchor clamps, and it is convenient to adjust, and application scope is wider, great reduction staff's intensity of labour, control pneumatic cylinder 13 work can drive the punching press dish 14 and carry out forging and pressing to the metal blank.
As an embodiment of the present invention, as shown in fig. 1, 2 and 3, the fixing mechanism 2 includes a slide rail 21, a slide groove one 22, a screw 23, a slide block one 24, a hydraulic push rod 25 and a clamping assembly 3, the slide rail 21 is fixedly connected to the upper end surface of the base plate 1 at the center, the slide rail 21 penetrates through the forging stage 15, the slide groove one 22 is opened on the upper end surface of the slide rail 21, the screw 23 is rotatably connected to the left and right sides of the inner surface of the slide groove one 22 through bearings, the threads on the left and right sides of the outer surface of the screw 23 are opposite, the slide block one 24 is symmetrically screwed on the left and right sides of the outer surface of the screw 23, the slide block one 24 is of a square structure design and is matched with the slide groove one 22, the upper end surface of the slide block one 24 is fixedly connected with the hydraulic push rod 25, the top end of the hydraulic push rod 25 is fixedly connected with the clamping assembly 3, the annular outer surface of the screw 23 is fixedly connected with the bevel gear one 6 near the middle, the rear end surface of the bevel gear one 6 is opened at the position corresponding to the first end surface of the bevel gear one 6, the through groove two 61 is rotatably connected with the screw 23 through bearings, the first end 62 is fixedly connected with the front end of the bevel gear 62, the front end 62 is fixedly connected with the front end 62 of the bevel gear 62 is fixedly connected with the front end 62, the front end 62 is fixedly connected with the front end 62, and the front end of the front end 62 is fixedly connected with the front end 62.
Through adopting above-mentioned technical scheme, when needing to carry out the centre gripping fixed to the metal blank that places at forging platform 15 up end, control motor one 64 rotates, drive U type pole 65 through the output shaft and rotate, thereby drive pivot 62 rotation, and then drive the bevel gear two 63 rotation of pivot 62 front end, thereby drive the bevel gear one 6 rotation of meshing connection with it, bevel gear one 6 rotates and can drive screw rod 23 rotation, because screw rod 23 surface left and right sides screw thread opposite direction, slider one 24 that can drive its surface left and right sides screw drive connection is along spout one 22 and is moved in opposite directions, thereby drive left and right sides slider one 24 top clamping assembly 3 is moved in opposite directions, carry out the centre gripping fixed to the metal blank, through control motor one 64 reversal can loosen the metal blank, need not artifical centre gripping fixed, great improvement clamping efficiency, staff's safety has been ensured.
As an embodiment of the present invention, as shown in fig. 2, 4 and 6, the clamping assembly 3 includes a fixed block 31, a rotating rod 32, a supporting block 33, a guiding groove 34, a second slider 35, a spring 36 and a first clamping block 37, the fixed block 31 is fixedly connected to the top end of the hydraulic push rod 25, the rotating rod 32 is rotatably connected to the outer surfaces of opposite sides of the fixed block 31 through bearings, the supporting block 33 is fixedly connected to one end of the rotating rod 32 close to the forging table 15, three groups of guiding grooves 34 are equidistantly formed on the outer surface of one side of the supporting block 33 close to the forging table 15, a second slider 35 is slidably connected inside the guiding groove 34, one end of the second slider 35, which is far away from the forging table 15, is fixedly connected with the spring 36, the other end of the spring 36 is fixedly connected with the supporting block 33, one end of the second slider 35, which is close to the forging table 15, is fixedly connected with the first clamping block 37 through a connecting rod, the outer surfaces of the two sides of the clamping block 37 are hinged with the second clamping block 4 through bearings, the outer surfaces of the second clamping block 4, the outer surfaces of one side, which are far from the first clamping block 37, are hinged with the first connecting rod 41, and the inner surfaces of the two groups of the two connecting rods are meshed with the first round teeth 51 through the two inner surfaces of the two connecting rods 5, and the two round teeth 51 are meshed with the inner surfaces of the two round grooves 51, and the two round grooves 51 are meshed with the two inner surfaces of the two grooves 51.
By adopting the technical scheme, when the first slide blocks 24 on the left side and the right side are opposite, the first hydraulic push rods 25 on the left side and the right side are driven to move in opposite directions, so that the left side fixing block 31, the right side fixing block 32, the supporting block 33 and other structural components are driven to move towards the metal blank, when the metal blank is square, the first clamping block 37 on the left side and the right side are tightly adhered to the outer surfaces of the metal blank on the second clamping block 4, the metal blank in the square shape can be clamped and fixed, when the side surface of the metal blank is of an arc-shaped structure, for example, when the metal bar is clamped, the first clamping block 37 firstly contacts the outer surface of the metal bar, when the supporting block 33 is continuously moved towards the metal bar, the first clamping block 37 is clamped on the outer surface of the metal bar and cannot be continuously moved, so that the second slide block 35 fixedly connected with the second clamping block is driven to move the extrusion spring 36 towards the inside the guide groove 34, the round gear 51 which is meshed and connected with the connecting rod is driven to rotate, the sliding blocks 35 on the front side and the rear side are driven to move towards the direction close to the metal bar, the connecting rod 41 is pushed to one side of the metal bar, the clamping blocks 4 on the front side and the rear side are pushed to be tightly attached to the outer surface of the metal bar, the contact area of the clamp and the metal bar is increased, the metal bars with different diameters can be clamped and fixed, the clamping is more stable, the application range is wide, the clamp is not required to be replaced frequently, the clamping efficiency is greatly improved, the stretching and the shrinking of the hydraulic push rod 25 are controlled, the part for clamping the metal bar can be adjusted, and when the clamping assembly 3 is controlled to loosen the metal bar, the clamping blocks 37 and the clamping blocks 4 can be driven to restore to the initial state under the action of the spring 36.
As an embodiment of the present invention, as shown in fig. 2, 4 and 5, the annular outer surface of the rotating rod 32 on the right side is fixedly connected with the toothed ring 7 near the left side of the fixed block 31, and the left end surface of the fixed block 31 on the right side is fixedly connected with the fixed frame 71 near the lower side of the rotating rod 32;
the inner surface of the fixed frame 71 is rotatably connected with a worm 72, the worm 72 is meshed with the toothed ring 7, a second motor 73 is fixedly connected to the left outer surface of the fixed block 31 at a position close to the rear of the worm 72, and an output shaft of the second motor 73 is fixedly connected with the worm 72.
Through adopting above-mentioned technical scheme, when the rotatory metal blank of needs, only need control motor two 73 rotate, drive worm 72 through the output shaft and rotate to can drive the ring gear 7 with worm 72 intermeshing and rotate, thereby can drive bull stick 32 and rotate, and then can adjust the angle of the fixed metal blank of centre gripping, overturn it, conveniently forge and press the metal blank to the multi-angle, improved the practicality of this clamping device.
As an embodiment of the present invention, as shown in fig. 2 and 3, the rear end surface of the forging stage 15 is fixedly connected with the sleeve 8 at a position close to the upper side, the first check valve 81 and the second check valve 82 are fixedly connected with the front and rear symmetrical embedded type of the upper end surface of the sleeve 8, the inner surface of the sleeve 8 is slidably connected with the piston 83, the bottom end surface of the piston 83 is hinged with the first push rod 84, the first push rod 84 is hinged with the U-shaped rod 65, the first check valve 81 only allows air to enter the sleeve 8 from the outside, the second check valve 82 only allows air to be discharged from the sleeve 8, the upper end surface of the bottom plate 1 is positioned at the rear of the forging stage 15 and is fixedly connected with the air pipe 9 through the connecting rod, the air pipe 9 is positioned above the forging stage 15, a plurality of groups of air holes are equidistantly formed in the outer surface of the air pipe 9 close to one side of the forging stage 15, the top end of the second check valve 82 is fixedly connected with the connecting pipe 91, and the other end of the connecting pipe 91 is mutually communicated with the air pipe 9.
Through adopting above-mentioned technical scheme, when the centre gripping of motor one 64 positive and negative rotation control to the metal blank is with loosen, can drive U type pole 65 rotation, thereby can drive articulated push rod one 84 reciprocates with it, thereby drive piston 83 at the inside reciprocates of sleeve 8, when piston 83 moves down, can inhale inside sleeve 8 through check valve one 81, when piston 83 moves up, can discharge the inside air of sleeve 8 through check valve two 82, thereby send the air into trachea 9 through connecting pipe 91, and then blow out the gas pocket on the trachea 9 with the air, because the gas pocket is located and is close to forging platform 15 one side, can blow away forging and pressing the metal piece that 15 up end produced, need not the manual cleaning, a large amount of manpower and materials have been saved, staff's safety has been ensured.
Working principle: when in operation, only the metal blank is placed at the center of the upper end surface of the forging table 15, the first motor 64 is controlled to rotate, the U-shaped rod 65 is driven to rotate through the output shaft, the rotating shaft 62 is driven to rotate, the bevel gear two 63 at the front end of the rotating shaft 62 is driven to rotate, the bevel gear one 6 which is meshed with the bevel gear two is driven to rotate, the screw 23 is driven to rotate by the rotation of the bevel gear one 6, the sliding blocks one 24 which are spirally connected with the left and right ends of the outer surface of the screw 23 can be driven to move along the first sliding groove 22 in opposite directions, the clamping assemblies 3 at the top ends of the sliding blocks one 24 on the left and right sides are driven to move in opposite directions, the metal blank is clamped and fixed, the metal blank can be loosened through the inversion of the control motor one 64, when the sliding blocks one 24 on the left and the right sides are moved in opposite directions, the hydraulic pushing rods 25 on the left and the right sides are driven to move in opposite directions, when the metal blank is square, the first clamping block 37 and the second clamping block 4 are tightly adhered to the outer surfaces of the metal blank, so that the metal blank with the square shape can be clamped and fixed, when the side surface of the metal blank is of an arc structure, for example, the metal bar is clamped, the first clamping block 37 firstly contacts the outer surface of the metal bar, when the supporting block 33 is continuously moved towards the metal bar, the first clamping block 37 is clamped on the outer surface of the metal bar and cannot continuously move, so that the second sliding block 35 fixedly connected with the second clamping block 35 is driven to move the extrusion spring 36 towards the inside of the guide groove 34, the circular gear 51 meshed with the second sliding block is driven to rotate, the second sliding block 35 at the front side and the rear side is driven to move towards the metal bar, and the connecting rod 41 is pushed towards the metal bar side, the clamping blocks II 4 on the front side and the rear side are pushed to be tightly attached to the outer surface of the metal bar, the contact area between the clamp and the metal bar is increased, so that the metal bar with different diameters can be clamped and fixed, the clamping is more stable, the application range is wide, the clamp is not required to be replaced frequently, the clamping efficiency is greatly improved, the parts for clamping the metal bar can be regulated by controlling the extension and contraction of the hydraulic push rod 25, the hydraulic cylinder 13 is controlled to work, the stamping disc 14 can be driven to forge the metal bar, when the clamping assembly 3 is controlled to loosen the metal bar, the clamping block I37 and the clamping block II 4 can be driven to restore to the original state under the action of the spring 36, when the metal bar is required to be rotated, the worm 72 is driven to rotate through the output shaft, the toothed ring 7 meshed with the worm 72 is driven to rotate, and the rotating rod 32 is driven to rotate, the angle of the clamped and fixed metal blank can be adjusted, the metal blank can be turned over, the metal blank can be conveniently forged and pressed at multiple angles, the practicability of the clamping device is improved, when the motor I64 rotates positively and negatively to control the clamping and loosening of the metal blank, the U-shaped rod 65 can be driven to rotate, the push rod I84 hinged with the U-shaped rod can be driven to move up and down, the piston 83 can be driven to move up and down in the sleeve 8, when the piston 83 moves down, air can be sucked into the sleeve 8 through the one-way valve I81, when the piston 83 moves up, air in the sleeve 8 can be discharged through the one-way valve II 82, so that the air is sent into the air pipe 9 through the connecting pipe 91, and then the air is blown out from the air hole on the air pipe 9, and metal scraps generated by forging and pressing on the upper end face of the forging table 15 can be blown away because the air hole is positioned on the side close to the forging table 15, the manual cleaning is not needed, a large amount of manpower and material resources are saved, and the safety of staff is ensured.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (10)
1. An intelligent clamping forging system comprises a bottom plate (1), and is characterized in that: fixing rods (11) are fixedly connected to four corners of the upper end face of the bottom plate (1), a top plate (12) is fixedly connected to the top end of each fixing rod (11), and a hydraulic cylinder (13) is fixedly connected to the central position of the upper end face of each top plate (12) in a penetrating mode;
the bottom end fixedly connected with punching press dish (14) of pneumatic cylinder (13), the up end central point of bottom plate (1) puts fixedly connected with and forges platform (15), the up end of bottom plate (1) is close to the position of forging platform (15) left and right sides and is provided with fixed establishment (2).
2. The intelligent clamping forging system as recited in claim 1, wherein: the fixing mechanism (2) comprises a sliding rail (21), a first sliding chute (22), a screw (23), a first sliding block (24), a hydraulic push rod (25) and a clamping assembly (3);
the upper end face of bottom plate (1) is located the position fixedly connected with slide rail (21) at center, and slide rail (21) runs through forging platform (15), spout one (22) has been seted up to the up end of slide rail (21), the internal surface left and right sides of spout one (22) is connected with screw rod (23) through the bearing rotation, and the surface left and right sides screw thread opposite direction of screw rod (23), the surface left and right sides symmetry screw drive of screw rod (23) is connected with slider one (24), slider one (24) be square structural design and with spout one (22) mutually support, the up end fixedly connected with hydraulic push rod (25) of slider one (24), the top fixedly connected with clamping assembly (3) of hydraulic push rod (25).
3. The intelligent clamping forging system as recited in claim 2, wherein: the annular outer surface of the screw rod (23) is fixedly connected with a first bevel gear (6) at a position close to the middle, a second through groove (61) is formed in the rear end surface of the forging table (15) corresponding to the first bevel gear (6), and the second through groove (61) is communicated with the first chute (22);
the inner surface of the through groove II (61) is rotationally connected with a rotating shaft (62) through a bearing, the front end of the rotating shaft (62) is fixedly connected with a bevel gear II (63), the bevel gear I (6) is meshed with the bevel gear II (63), the upper end face of the bottom plate (1) is fixedly connected with a motor I (64) near the rear of the forging table (15), the front end of an output shaft of the motor I (64) is fixedly connected with a U-shaped rod (65), and the front end of the U-shaped rod (65) is fixedly connected with the rotating shaft (62).
4. The intelligent clamping forging system as recited in claim 2, wherein: the clamping assembly (3) comprises a fixed block (31), a rotating rod (32), a supporting block (33), a guide groove (34), a second sliding block (35), a spring (36) and a first clamping block (37);
the top fixedly connected with fixed block (31) of hydraulic push rod (25), left and right sides fixed block (31) are relative one side surface and are connected with bull stick (32) through the bearing rotation, bull stick (32) are close to forging platform (15) one end fixedly connected with supporting shoe (33), three guide slot (34) have been seted up to supporting shoe (33) are close to forging platform (15) one side surface equidistance, the inside sliding connection of guide slot (34) has slider two (35), and slider two (35) keep away from forging platform (15) one end fixedly connected with spring (36), and the other end and the supporting shoe (33) fixedly connected with of spring (36), are located a set of slider two (35) in the center and are close to forging platform (15) one end and pass through connecting rod fixedly connected with clamp splice one (37).
5. The intelligent clamped forging system of claim 4, wherein: the outer surfaces of the front side and the rear side of the clamping block I (37) are hinged with a clamping block II (4), the positions, away from the clamping block I (37), of the outer surfaces of one side, close to the supporting block (33), of the clamping block II (4) are hinged with connecting rods (41), and the other ends of the connecting rods (41) are hinged with a sliding block II (35).
6. The intelligent clamped forging system of claim 4, wherein: the three groups of the guide grooves (34) are formed in a penetrating mode in positions, close to the clamping blocks (37), of the inner surfaces of the guide grooves, the first through grooves (5) are formed in the positions, close to the clamping blocks, of the first through grooves, the inner surfaces of the first through grooves (5) are connected with round gears (51) through bearings in a rotating mode, teeth are formed in the outer surfaces, close to one sides of the round gears (51), of the second sliding blocks (35), and the teeth are meshed with the round gears (51).
7. The intelligent clamped forging system of claim 4, wherein: the annular outer surface of the rotating rod (32) positioned on the right side is fixedly connected with a toothed ring (7) at a position close to the left side of the fixed block (31), and the left end surface of the fixed block (31) positioned on the right side is fixedly connected with a fixed frame (71) at a position close to the lower part of the rotating rod (32);
the inner surface of the fixed frame (71) is rotationally connected with a worm (72), the worm (72) is meshed with the toothed ring (7), a second motor (73) is fixedly connected to the left outer surface of the fixed block (31) at a position close to the rear of the worm (72), and an output shaft of the second motor (73) is fixedly connected with the worm (72).
8. The intelligent clamping forging system as recited in claim 1, wherein: a sleeve (8) is fixedly connected to the position, close to the upper side, of the rear end face of the forging table (15), and a first check valve (81) and a second check valve (82) are symmetrically and fixedly connected to the front and the rear of the upper end face of the sleeve (8);
the inner surface of the sleeve (8) is connected with a piston (83) in a sliding manner, a first push rod (84) is hinged to the bottom end surface of the piston (83), and the first push rod (84) is hinged to the U-shaped rod (65).
9. The intelligent clamping forging system as recited in claim 1, wherein: the first check valve (81) can only allow air to enter the sleeve (8) from the outside, and the second check valve (82) can only allow air to be discharged from the sleeve (8) from the inside.
10. The intelligent clamping forging system as recited in claim 1, wherein: the upper end face of the bottom plate (1) is fixedly connected with an air pipe (9) through a connecting rod at the position behind the forging table (15), and the air pipe (9) is positioned above the forging table (15);
a plurality of groups of air holes are formed in the outer surface of one side of the air pipe (9) close to the forging table (15) at equal intervals, a connecting pipe (91) is fixedly connected to the top end of the second check valve (82), and the other end of the connecting pipe (91) is communicated with the air pipe (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310962412.2A CN116921607A (en) | 2023-07-31 | 2023-07-31 | Intelligent clamping forging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310962412.2A CN116921607A (en) | 2023-07-31 | 2023-07-31 | Intelligent clamping forging system |
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| Publication Number | Publication Date |
|---|---|
| CN116921607A true CN116921607A (en) | 2023-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310962412.2A Pending CN116921607A (en) | 2023-07-31 | 2023-07-31 | Intelligent clamping forging system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399555A (en) * | 2023-12-14 | 2024-01-16 | 山西东泰重工锻压有限公司 | Shaft forging and forging equipment and forging method thereof |
| CN117483628A (en) * | 2023-11-13 | 2024-02-02 | 徐州鸿业仪器仪表有限公司 | Forging device is made to governing valve accessory |
| CN117531947A (en) * | 2024-01-09 | 2024-02-09 | 江苏捷凯电力器材有限公司 | Forging die for bowl head hanging plate |
| CN117548608A (en) * | 2024-01-10 | 2024-02-13 | 无锡东海锻造有限公司 | Forging equipment based on heavy machinery steel construction production |
| CN117772979A (en) * | 2024-02-26 | 2024-03-29 | 溧阳市金昆锻压有限公司 | Anti-offset axle bridge forging method and equipment |
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2023
- 2023-07-31 CN CN202310962412.2A patent/CN116921607A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117483628A (en) * | 2023-11-13 | 2024-02-02 | 徐州鸿业仪器仪表有限公司 | Forging device is made to governing valve accessory |
| CN117399555A (en) * | 2023-12-14 | 2024-01-16 | 山西东泰重工锻压有限公司 | Shaft forging and forging equipment and forging method thereof |
| CN117399555B (en) * | 2023-12-14 | 2024-03-19 | 山西东泰重工锻压有限公司 | Shaft forging and forging equipment and forging method thereof |
| CN117531947A (en) * | 2024-01-09 | 2024-02-09 | 江苏捷凯电力器材有限公司 | Forging die for bowl head hanging plate |
| CN117548608A (en) * | 2024-01-10 | 2024-02-13 | 无锡东海锻造有限公司 | Forging equipment based on heavy machinery steel construction production |
| CN117548608B (en) * | 2024-01-10 | 2024-03-22 | 无锡东海锻造有限公司 | Forging equipment based on heavy machinery steel construction production |
| CN117772979A (en) * | 2024-02-26 | 2024-03-29 | 溧阳市金昆锻压有限公司 | Anti-offset axle bridge forging method and equipment |
| CN117772979B (en) * | 2024-02-26 | 2024-05-28 | 溧阳市金昆锻压有限公司 | Anti-offset axle bridge forging method and equipment |
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