CN215966099U - Forging device is used in processing of titanium alloy ingot - Google Patents
Forging device is used in processing of titanium alloy ingot Download PDFInfo
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- CN215966099U CN215966099U CN202120977609.XU CN202120977609U CN215966099U CN 215966099 U CN215966099 U CN 215966099U CN 202120977609 U CN202120977609 U CN 202120977609U CN 215966099 U CN215966099 U CN 215966099U
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- 238000005242 forging Methods 0.000 title claims abstract description 66
- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 16
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 17
- 230000007306 turnover Effects 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 abstract 2
- 239000000463 material Substances 0.000 description 25
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of forging processing, in particular to a forging device for processing a titanium alloy ingot, which comprises a base, a lower hydraulic cylinder arranged at the top of the base, and a workbench arranged at the top of the lower hydraulic cylinder, wherein a vertical plate is arranged on the upper surface of the base, an installation frame is arranged at the top of the vertical plate, and a forging mechanism is arranged on the installation frame; supporting plates are arranged at two ends of the base, and a turnover mechanism and a clamping mechanism are respectively arranged on the supporting plates; the turnover mechanism comprises a rotating rod, a clamping plate is arranged at the bottom of the rotating rod, and a jacking bolt is in threaded connection with the clamping plate; the clamping mechanism comprises a [ -shaped mounting plate, a bidirectional screw rod is rotatably arranged on the inner side of the mounting plate, a clamping motor is arranged at one end of the mounting plate, an output shaft of the clamping motor and the bidirectional screw rod are coaxially arranged, moving blocks are respectively arranged on thread sections of the bidirectional screw rod, and clamping plates are arranged on the moving blocks. The utility model has the advantages of automatic turning, adjustable clamping range, accurate forging and pressing and convenient operation.
Description
Technical Field
The utility model relates to the technical field of forging processing, in particular to a forging device for processing a titanium alloy ingot.
Background
The titanium alloy can be processed by casting into an ingot, and the ingot-shaped titanium alloy can be forged into a forging piece with certain mechanical property, certain shape and size through a forging device so as to facilitate secondary processing, however, the existing forging device has some defects:
1. most of the existing forging devices are manually clamped and turned, so that the efficiency is low, the physical strength is consumed, and the labor intensity is increased; 2. the existing clamping device is generally used for clamping specific materials, can not clamp ingot-shaped titanium alloy materials with different sizes, has larger use limitation and lower applicability, and also costs extra cost when purchasing different clamping devices; 3. the suitable forging and pressing position can not be adjusted according to the size of the material by the conventional forging and pressing plate, so that the forging and pressing efficiency is low and the forging and pressing quality is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems that a forging device for processing a titanium alloy ingot in the prior art is high in labor intensity, limited in application range and low in forging efficiency.
The specific scheme of the utility model is as follows:
designing a forging device for processing a titanium alloy ingot, which comprises a base, wherein a lower hydraulic cylinder is arranged in the middle of the top of the base, a workbench is arranged at the top of the lower hydraulic cylinder, a vertical plate is arranged on the upper surface of the base and right behind the workbench, a transverse mounting frame is arranged at the top of the vertical plate, and a movable forging mechanism is arranged on the mounting frame;
the two ends of the base are provided with vertical supporting plates which are connected with the base in a sliding manner, and the two ends of the supporting plates, which are positioned on the workbench, are respectively provided with a turnover mechanism and a clamping mechanism positioned at the inner end of the turnover mechanism;
the turnover mechanism comprises a rotating rod which is rotatably sleeved on a supporting plate through a bearing, a clamping plate is arranged at the bottom of the rotating rod and positioned outside the supporting plate, a threaded hole is formed in the clamping plate, and a jacking bolt is connected in the threaded hole in a threaded manner;
the clamping mechanism comprises a [ -shaped mounting plate symmetrically arranged at the inner end of the rotating rod, a bidirectional screw rod is rotatably arranged on the inner side of the mounting plate, a clamping motor is arranged at one end of the mounting plate, an output shaft of the clamping motor and the bidirectional screw rod are coaxially arranged, moving blocks are respectively arranged on thread sections of the bidirectional screw rod, and clamping plates are arranged on the moving blocks.
Preferably, the upper surfaces of the two ends of the base are respectively provided with a groove, the bottom in the groove is provided with a slide rail, a slide block is arranged in the slide rail, the outer end of one end in the groove, which is positioned at the slide block, is fixedly provided with an electric telescopic rod, and the support plate is arranged at the top of the slide block.
Preferably, forging mechanism is including the fly leaf of horizontal setting be equipped with the movable plate between the top both ends of fly leaf and the mounting bracket respectively, the bottom sliding connection of movable plate and mounting bracket the below of mounting bracket is rotated and is equipped with the threaded rod, the one end of threaded rod is passed the mounting bracket and is connected with the forging motor, the movable plate is worn to establish on the threaded rod and with threaded rod screw-thread fit the intermediate position of fly leaf is equipped with the pneumatic cylinder, the flexible end of going up the pneumatic cylinder is connected with the forging head.
Preferably, anti-collision pads are respectively arranged between the upper surfaces of the two ends of the forging and pressing head and the movable plate.
Preferably, telescopic rods are respectively arranged on two sides of the lower hydraulic cylinder between the base and the workbench.
Preferably, a rotating handle is fixed at the outer end of the rotating rod.
The utility model has the beneficial effects that:
1. according to the utility model, by arranging the threaded rod, the forging motor and the moving plate, the forging head can forge and press along the length direction of the material to adjust a proper forging and pressing position, so that targeted forging and pressing are realized, and the forging and pressing quality and the forging and pressing efficiency are improved.
2. The distance between the clamping mechanism and the material can be automatically adjusted according to the size of the material by arranging the movable supporting plate, the clamping mechanism adopts a bidirectional screw rod and is driven by a clamping motor, the size of the material is automatically adjusted to be suitable, and the application range is enlarged.
3. Through setting up dwang and cardboard and bolt, unscrew the bolt when the upset, drive dwang and fixture and material through turning handle and realize the upset, avoid artifical centre gripping upset, reinforcing intensity of labour improves forging and pressing efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the right-hand side view of the present invention;
FIG. 3 is a schematic structural view of the clamping mechanism;
the reference numbers in the figures are: the automatic forging machine comprises a base, an electric telescopic rod, a groove, a sliding rail, a sliding block, a telescopic rod, a hydraulic cylinder, a workbench, a vertical plate, a rotating handle, 11 jacking bolts, a moving block, a clamping plate, 14 rotating rods, a supporting plate, a bearing, 17 mounting plates, 18 bidirectional lead screws, 19 forging motors, 20 mounting frames, 21 threaded rods, 22 moving plates, 23 upper hydraulic cylinders, 24 moving plates, 25 forging heads, 26 anti-collision pads, 27 clamping plates and 28 clamping motors, wherein the base is 1, the electric telescopic rod is 2, the groove is 3, the sliding rail is 4, the sliding block is 5, the telescopic rod is 6, the hydraulic cylinder is 7 lower, the workbench is 8, the vertical plate is 9, the rotating handle is 10, the jacking bolts are 12, the clamping plate is 13, the rotating rods are 14, the supporting plates, the bearings are 17 mounting plates, the bidirectional lead screws, the forging motors are 19, the mounting frames, the threaded rods are 21, the moving plates, the 23 upper hydraulic cylinders are 23 the forging heads, the anti-collision pads are 26 anti-collision pads, the clamping plates are 27 clamping motors.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example 1
A forging device for processing a titanium alloy ingot is shown in figures 1 to 3 and comprises a base 1, wherein a lower hydraulic cylinder 7 is arranged in the middle of the top of the base 1, a workbench 8 is arranged on the top of the lower hydraulic cylinder 7, a vertical plate 9 is arranged on the upper surface of the base 1 right behind the workbench 8, a transverse mounting frame 20 is arranged on the top of the vertical plate 9, and a movable forging mechanism is arranged on the mounting frame 20; the pneumatic cylinder can rise workstation 8 to fixture department, and stability when the material is forged of being convenient for also can make workstation 8 descend when the upset to influence the upset of material.
Two ends of the base 1 are provided with vertical supporting plates 15, the supporting plates 15 are connected with the base 1 in a sliding manner, and two ends of the supporting plates 15, which are positioned on the workbench 8, are respectively provided with a turnover mechanism and a clamping mechanism positioned at the inner end of the turnover mechanism;
the turnover mechanism comprises a rotating rod 14 which is rotatably sleeved on a supporting plate 15 through a bearing 16, a clamping plate 13 is arranged at the bottom of the rotating rod 14 and positioned on the outer side of the supporting plate 15, a threaded hole is formed in the clamping plate 13, and a puller bolt 11 is connected with the threaded hole in a threaded manner; during forging, the end part of the puller bolt 11 is tightly propped against the supporting plate 15, during overturning, the puller bolt 11 is unscrewed, and the rotating rod 14 is rotated to enable the clamping mechanism to drive the material to overturn.
The clamping mechanism comprises a [ -shaped mounting plate 17 symmetrically arranged at the inner end of the rotating rod 14, a bidirectional screw 18 is rotatably arranged on the inner side of the mounting plate 17, a clamping motor 28 is arranged at one end of the mounting plate 17, an output shaft of the clamping motor 28 and the bidirectional screw 18 are coaxially arranged, moving blocks 12 are respectively arranged on thread sections of the bidirectional screw 18, clamping plates 27 are arranged on the moving blocks 12, the bidirectional screw 18 can rotate to drive the moving blocks 12 to move through the clamping motor 28 according to materials with different sizes, and therefore the distance between the two clamping plates 27 on the moving blocks 12 is adjusted.
The upper surfaces of the two ends of the base 1 are respectively provided with a groove 3, the bottom in the groove 3 is provided with a slide rail 4, a slide block 5 is arranged in the slide rail 4, the outer end of one end in the groove 3, which is located on the slide block 5, is fixedly provided with an electric telescopic rod 2, and a support plate 15 is arranged at the top of the slide block 5. But 2 promotion sliders 5 of electric telescopic handle can make backup pad 15 to 8 departments of workstation remove to according to the distance of the material of equidimension not 15 distance materials of backup pad, make fixture can press from both sides the material tight fixedly during forging, realize pressing from both sides the material tight fixedly automatically, alleviate intensity of labour, improve work efficiency.
Forging mechanism is equipped with movable plate 22 respectively including the fly leaf 24 of horizontal setting between the top both ends of fly leaf 24 and mounting bracket 20, movable plate 22 and the bottom sliding connection of mounting bracket 20, and the below of mounting bracket 20 is rotated and is equipped with threaded rod 21, and the one end of threaded rod 21 is passed mounting bracket 20 and is connected with forging motor 19, and movable plate 22 wears to establish on threaded rod 21 and with threaded rod 21 screw-thread fit, is equipped with last hydraulic cylinder 23 at the intermediate position of fly leaf 24, and the flexible end of going up hydraulic cylinder 23 is connected with forging head 25. According to the position of the clamping mechanism for clamping the material, the threaded rod 21 can be rotated by the forging motor 19, so that the moving plate 22 is driven to move along the threaded rod 21, the forging head 25 can move along the length direction of the material for forging, and the forging efficiency and the forging quality of the material are improved.
And telescopic rods 6 are respectively arranged at two sides of the lower hydraulic cylinder 7 between the base 1 and the workbench 8. Be used for supporting workstation 8, more stable when making workstation 8 go up and down.
A swing handle 10 is fixed to an outer end of the swing lever 14. It is convenient to rotate the rotating lever 14 by rotating the handle 10.
The working mode of the utility model is as follows: when in use, firstly, a material is placed on the workbench 8, the hydraulic cylinder is started to lift the workbench 8 to the clamping mechanism, then the electric telescopic rod 2 is started to push the sliding block 5 to enable the supporting plate 15 to drive the turnover mechanism and the clamping mechanism to move to the workbench 8 and move to a proper position, the clamping motor 28 is started, the bidirectional screw 18 is rotated through the forward and reverse rotation of the clamping motor 28 to drive the two moving blocks 12 and the clamping plates 27 to move, so that the distance between the clamping plates 27 can be adjusted according to the size of the material to clamp the material, then the forging motor 19 is started, the threaded rod 21 is rotated to drive the moving plate 22 and the moving plate 24 as well as the upper hydraulic cylinder 23 and the forging head 25 to move to forge and press the head 25 according to the length of the material, the bolt 11 is screwed down and abutted against the supporting plate 15 to clamp the rotating rod 14 to prevent the material from rotating during forging and pressing, when one surface is forged and pressed, the hydraulic cylinder is started to enable the workbench 8 to descend so as to avoid influencing the overturning of the materials, then the bolt 11 is unscrewed, and the rotating rod 14 is rotated by rotating the handle 10 to drive the clamping mechanism and the materials to rotate so as to realize the overturning of the other surface.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or that certain features may be replaced by equivalents thereof; any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The forging device for processing the titanium alloy ingot is characterized by comprising a base (1), wherein a lower hydraulic cylinder (7) is arranged in the middle of the top of the base (1), a workbench (8) is arranged on the top of the lower hydraulic cylinder (7), a vertical plate (9) is arranged on the upper surface of the base (1) and right behind the workbench (8), a transverse mounting frame (20) is arranged on the top of the vertical plate (9), and a movable forging and pressing mechanism is arranged on the mounting frame (20);
vertical supporting plates (15) are arranged at two ends of the base (1), the supporting plates (15) are connected with the base (1) in a sliding mode, and a turnover mechanism and a clamping mechanism located at the inner end of the turnover mechanism are respectively arranged at two ends, located on the workbench (8), of the supporting plates (15);
the turnover mechanism comprises a rotating rod (14) which is rotatably sleeved on a supporting plate (15) through a bearing (16), a clamping plate (13) is arranged at the bottom of the rotating rod (14) and positioned on the outer side of the supporting plate (15), a threaded hole is formed in the clamping plate (13), and a jacking bolt (11) is connected with the threaded hole in a threaded manner;
the clamping mechanism comprises a [ -shaped mounting plate (17) symmetrically arranged at the inner end of a rotating rod (14), a bidirectional screw rod (18) is arranged on the inner side of the mounting plate (17) in a rotating mode, a clamping motor (28) is arranged at one end of the mounting plate (17), an output shaft of the clamping motor (28) is coaxially arranged with the bidirectional screw rod (18), moving blocks (12) are respectively arranged on thread sections of the bidirectional screw rod (18), and clamping plates (27) are arranged on the moving blocks (12).
2. The forging apparatus for processing a titanium alloy ingot as recited in claim 1, wherein: the upper surfaces of two ends of the base (1) are respectively provided with a groove (3), the bottom in the groove (3) is provided with a sliding rail (4), a sliding block (5) is arranged in the sliding rail (4), the outer end of one end in the groove (3) which is positioned on the sliding block (5) is fixedly provided with an electric telescopic rod (2), and the supporting plate (15) is arranged at the top of the sliding block (5).
3. The forging apparatus for processing a titanium alloy ingot as recited in claim 1, wherein: forging mechanism is including horizontal fly leaf (24) that sets up be equipped with movable plate (22) between the top both ends of fly leaf (24) and mounting bracket (20) respectively, the bottom sliding connection of movable plate (22) and mounting bracket (20) the below of mounting bracket (20) is rotated and is equipped with threaded rod (21), the one end of threaded rod (21) is passed mounting bracket (20) and is connected with forging motor (19), movable plate (22) wear to establish on threaded rod (21) and with threaded rod (21) screw-thread fit the intermediate position of fly leaf (24) is equipped with pneumatic cylinder (23), the flexible end of going up pneumatic cylinder (23) is connected with forging head (25).
4. The forging apparatus for processing a titanium alloy ingot as recited in claim 3, wherein: anti-collision pads (26) are respectively arranged between the upper surfaces of the two ends of the forging head (25) and the movable plate (24).
5. The forging apparatus for processing a titanium alloy ingot as recited in claim 1, wherein: and telescopic rods (6) are respectively arranged on two sides of the lower hydraulic cylinder (7) between the base (1) and the workbench (8).
6. The forging apparatus for processing a titanium alloy ingot as recited in claim 1, wherein: a rotating handle (10) is fixed at the outer end of the rotating rod (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120977609.XU CN215966099U (en) | 2021-05-10 | 2021-05-10 | Forging device is used in processing of titanium alloy ingot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120977609.XU CN215966099U (en) | 2021-05-10 | 2021-05-10 | Forging device is used in processing of titanium alloy ingot |
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| Publication Number | Publication Date |
|---|---|
| CN215966099U true CN215966099U (en) | 2022-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120977609.XU Active CN215966099U (en) | 2021-05-10 | 2021-05-10 | Forging device is used in processing of titanium alloy ingot |
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| CN (1) | CN215966099U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115383027A (en) * | 2022-09-15 | 2022-11-25 | 岳西县顺达机械有限公司 | Full-automatic upset forging and pressing workstation |
| CN117340181A (en) * | 2023-10-26 | 2024-01-05 | 东台市海邦电气有限公司 | Multi-station forging robot for continuous forging |
| CN117463934A (en) * | 2023-12-27 | 2024-01-30 | 泰州市科立机械制造有限公司 | Clamping equipment for forging press |
| CN117483619A (en) * | 2023-10-27 | 2024-02-02 | 山东宝鼎重工实业有限公司 | A forging forming device for steel ingots |
| CN117884557A (en) * | 2024-03-14 | 2024-04-16 | 陕西天成航空材料股份有限公司 | Forging device and forging method for titanium alloy rod |
-
2021
- 2021-05-10 CN CN202120977609.XU patent/CN215966099U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115383027A (en) * | 2022-09-15 | 2022-11-25 | 岳西县顺达机械有限公司 | Full-automatic upset forging and pressing workstation |
| CN117340181A (en) * | 2023-10-26 | 2024-01-05 | 东台市海邦电气有限公司 | Multi-station forging robot for continuous forging |
| CN117483619A (en) * | 2023-10-27 | 2024-02-02 | 山东宝鼎重工实业有限公司 | A forging forming device for steel ingots |
| CN117463934A (en) * | 2023-12-27 | 2024-01-30 | 泰州市科立机械制造有限公司 | Clamping equipment for forging press |
| CN117884557A (en) * | 2024-03-14 | 2024-04-16 | 陕西天成航空材料股份有限公司 | Forging device and forging method for titanium alloy rod |
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