CN116921549A - Stamping production equipment for water collecting disc - Google Patents

Stamping production equipment for water collecting disc Download PDF

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Publication number
CN116921549A
CN116921549A CN202311188535.1A CN202311188535A CN116921549A CN 116921549 A CN116921549 A CN 116921549A CN 202311188535 A CN202311188535 A CN 202311188535A CN 116921549 A CN116921549 A CN 116921549A
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CN
China
Prior art keywords
sheet
plate
feeding
die
block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311188535.1A
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Chinese (zh)
Inventor
蒋海龙
马良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changzhou Conlen Environmental Protection Technology Co ltd
Original Assignee
Changzhou Conlen Environmental Protection Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changzhou Conlen Environmental Protection Technology Co ltd filed Critical Changzhou Conlen Environmental Protection Technology Co ltd
Priority to CN202311188535.1A priority Critical patent/CN116921549A/en
Publication of CN116921549A publication Critical patent/CN116921549A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/16—Unwinding or uncoiling
    • B21C47/18—Unwinding or uncoiling from reels or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/14—Dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/24—Perforating, i.e. punching holes
    • B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/24—Perforating, i.e. punching holes
    • B21D28/34—Perforating tools; Die holders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001—Shaping combined with punching, e.g. stamping and perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a water collecting disc stamping production device, which comprises a frame, an unreeling mechanism, a stamping and cutting die and a waste treatment mechanism, wherein the frame is provided with a stamping groove; the stamping and cutting die comprises an upper die and a lower die, and the upper die and the lower die are connected in the stamping mechanism; the unreeling mechanism is used for installing a sheet roll, and continuous sheets released in the sheet roll extend between the upper die and the lower die; the stamping mechanism is connected to the frame and is used for driving the upper die and the lower die to be clamped so as to obtain a water collecting disc after stamping forming on the sheet material and punching the water collecting disc from the continuous sheet material; the waste sheet after being punched and molded by the upper die and the lower die extends into the waste disposal mechanism. The invention can improve the automation degree of producing the water collecting disc, can automatically feed and continuously produce, can improve the production efficiency, reduce the labor intensity of workers and reduce the labor cost.

Description

Stamping production equipment for water collecting disc
Technical Field
The invention relates to a stamping production device for a water collecting disc.
Background
At present, a water collecting tray is one of important parts of a cooling tower, is generally arranged at the bottom of the cooling tower and is used for receiving water flow cooled in the cooling tower, and a splash-proof cooling tower water collecting tray is disclosed in Chinese patent publication No. CN 203274585U. At present, a water collecting tray made of metal is mostly manufactured through a stamping forming process, when the water collecting tray is produced through stamping by existing equipment, sheets are required to be cut to a proper size in advance, and then the cut sheets are fed manually by workers. For example, chinese patent publication No. CN114871319B discloses a device for stamping a condensate water tray, which can also be used for stamping a water collecting tray, and the device needs to cut a sheet to a proper size in advance in the production process, and then the cut sheet is fed manually by a worker, so that the production efficiency is low, frequent operation is required, the labor intensity of the worker is high, the labor cost is high, and the degree of automation is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides the stamping production equipment for the water collecting disc, which can improve the automation degree of producing the water collecting disc, can automatically feed and continuously produce, can improve the production efficiency, reduce the labor intensity of workers and reduce the labor cost.
In order to solve the technical problems, the technical scheme of the invention is as follows: the stamping production equipment for the water collecting disc comprises a frame, an unreeling mechanism, a stamping and cutting die and a waste treatment mechanism; wherein,
the stamping and cutting die comprises an upper die and a lower die, and the upper die and the lower die are connected in the stamping mechanism;
the unreeling mechanism is used for installing a sheet roll, and continuous sheets released in the sheet roll extend between the upper die and the lower die;
the stamping mechanism is connected to the frame and is used for driving the upper die and the lower die to be clamped so as to obtain a water collecting disc after stamping forming on the sheet material and punching the water collecting disc from the continuous sheet material;
the waste sheets which are punched and molded by the upper die and the lower die extend into the waste treatment mechanism, and the waste treatment mechanism is used for driving the sheets to move forwards for feeding and collecting and treating the waste sheets.
Further, the water collecting disc stamping production equipment also comprises a material guide mechanism, an attitude adjusting mechanism and a material pressing mechanism; wherein,
the sheet released from the sheet roll is wound on the guide mechanism, passes through the gesture adjusting mechanism and the pressing mechanism and then extends between the upper die and the lower die;
The guide mechanism is connected to the frame and used for guiding the sheet to move;
the posture adjustment mechanism comprises an upper adjustment plate and a lower adjustment plate, wherein the sheet passes through the space between the upper adjustment plate and the lower adjustment plate so as to restrict the sheet through the upper adjustment plate and the lower adjustment plate and further adjust the conveying posture of the sheet;
the pressing mechanism is connected to the frame and used for clamping and fixing the sheet when the upper die and the lower die are clamped and pressed to form the sheet.
The guide mechanism comprises a mounting frame, a tensioning roller, a left sliding block, a right sliding block, a first spring, a second spring, a third spring, a fourth spring and at least one guide roller; wherein,
the guide roller is rotatably connected to the frame;
the mounting frame is connected to the frame, and an upper abutting fixing piece and a lower abutting fixing piece are arranged in the mounting frame;
the left sliding block and the right sliding block are respectively connected to the mounting frame in a vertical sliding manner and are respectively positioned between the upper abutting fixing piece and the lower abutting fixing piece;
one end part of the tension roller is rotatably connected to the left sliding block, and the other end part of the tension roller is rotatably connected to the right sliding block;
The first spring is arranged between the left sliding block and the upper abutting fixing piece, and two ends of the first spring respectively abut against the left sliding block and the upper abutting fixing piece;
the second spring is arranged between the left sliding block and the lower abutting fixing piece, and two end parts of the second spring are respectively abutted against the left sliding block and the lower abutting fixing piece;
the third spring is arranged between the right sliding block and the upper abutting fixing piece, and two end parts of the third spring are respectively abutted against the right sliding block and the upper abutting fixing piece;
the fourth spring is arranged between the right sliding block and the lower abutting fixing piece, and two end parts of the fourth spring are respectively abutted against the right sliding block and the lower abutting fixing piece;
the released sheet in the sheet roll is wound on the tension roller and then wound on the guide roller.
Further provided is a specific structure of the gesture adjusting mechanism, which further comprises a first support, a second support, a first adjusting screw and a second adjusting screw; wherein,
the lower adjusting plate is connected to the frame;
the first support and the second support are respectively connected to the lower adjusting plate;
The first adjusting screw is rotatably connected to the first support, and the second adjusting screw is rotatably connected to the second support;
one end part of the upper adjusting plate is connected to the first adjusting screw in a threaded fit manner, and the other end part of the upper adjusting plate is connected to the second adjusting screw in a threaded fit manner so as to adjust the height of the upper adjusting plate by rotating the first adjusting screw and the second adjusting screw.
The pressing mechanism comprises a fixed pressing plate, a movable pressing plate, a connecting plate and a pressing cylinder; wherein,
the fixed pressing plate is connected to the frame;
the connecting plate is connected to the fixed pressing plate;
the movable pressing plate is positioned between the fixed pressing plate and the connecting plate, and the sheet material passes through the space between the fixed pressing plate and the movable pressing plate;
the material pressing cylinder is connected to the connecting plate and connected with the movable pressing plate and used for driving the movable pressing plate to move to press and fix the sheet on the fixed pressing plate.
Further, the water collecting disc stamping production equipment further comprises a front limiting mechanism and a rear limiting mechanism; wherein,
The stamping mechanism is positioned between the front limiting mechanism and the rear limiting mechanism, and the sheet material passes through the front limiting mechanism, then stretches into the space between the upper die and the lower die and then passes through the rear limiting mechanism;
the front limiting mechanism and the rear limiting mechanism respectively comprise a left limiting block positioned on the left side of the sheet and a right limiting block positioned on the right side of the sheet, and the sheet passes through the space between the left limiting block and the right limiting block to limit the left position and the right position of the sheet.
The front limiting mechanism and the rear limiting mechanism further comprise a limiting bottom plate, a left locking bolt and a right locking bolt respectively;
the limiting bottom plate is connected to the frame;
the left end part of the limiting bottom plate is provided with at least two left threaded holes which are sequentially arranged along the width direction of the sheet;
the right end part of the limiting bottom plate is provided with at least two right threaded holes which are sequentially arranged along the width direction of the sheet;
the left limiting block is provided with a left waist-shaped hole, the right limiting block is provided with a right waist-shaped hole, and the length directions of the left waist-shaped hole and the right waist-shaped hole are both arranged along the width direction of the sheet;
The left locking bolt passes through the left waist-shaped hole and then is connected in any one of the left threaded holes in a threaded manner, and the left limiting block is locked and fixed on the limiting bottom plate;
the right locking bolt passes through the right waist-shaped hole and then is connected with any right threaded hole in a threaded manner, and the right limiting block is locked and fixed on the limiting bottom plate.
Further provided is a specific structure of the stamping mechanism, which comprises an upper sliding table, a supporting table and a stamping driving mechanism; wherein,
the support table is connected to the frame, and the lower die is connected to the support table;
the upper sliding table is connected to the frame in a sliding manner and is positioned above the supporting table, and the upper die is connected to the lower end part of the upper sliding table and is positioned above the lower die;
the stamping driving mechanism is connected to the frame and connected with the upper sliding table and used for driving the upper sliding table to slide downwards, so that the upper die is driven to slide downwards to be matched with the lower die.
Further, the water collecting disc stamping production equipment further comprises a punching mechanism which is connected to the frame and used for punching holes in the water collecting disc; wherein,
The punching mechanism comprises a lower sliding table, a cutter and a punching driving mechanism;
the lower sliding table is connected to the frame in a sliding manner and positioned below the supporting table, and the cutter is connected to the lower sliding table;
the supporting table is provided with a passage for the cutter to pass through;
an upper punching channel corresponding to the cutter is arranged in the upper die;
a lower punching channel corresponding to the cutter is arranged in the lower die;
the punching driving mechanism is connected to the frame and connected to the lower sliding table, and is used for driving the lower sliding table and the cutter to slide upwards when the upper die and the lower die are in a die-closing state so that the upper end of the cutter passes through the passage and the corresponding lower punching passage and then stretches into the corresponding upper punching passage to punch a hole on a water collecting disc between the upper die and the lower die; when the upper die and the lower die are in a die-separating state, the punching driving mechanism is used for continuously driving the lower sliding table and the cutter to slide upwards so that the cutter drives the water collecting disc to be ejected out of the lower die.
Further provided is a concrete structure of the waste treatment mechanism, which comprises a feeding mechanism, a cutting mechanism, a feeding mechanism and a receiving part;
The feeding mechanism, the blanking mechanism and the feeding mechanism are respectively connected to the frame and are sequentially arranged along the moving direction of the sheet, and a cutting channel is arranged in the blanking mechanism;
the waste sheet which is punched and molded by the upper die and the lower die extends into the feeding mechanism, and the feeding mechanism is used for clamping the sheet and driving the sheet to move forwards so as to enable the head of the sheet to move forwards to pass through the cutting channel;
the feeding mechanism is used for clamping the head of the sheet passing through the cutting channel and driving the sheet to move forwards so as to realize forward feeding of the sheet;
the cutting mechanism is used for cutting off the sheet in the cutting channel after the feeding mechanism drives the sheet to move forwards and feed the sheet in place;
the receiving component is positioned below the cutting mechanism and is used for receiving the sheet material cut by the cutting mechanism.
The feeding mechanism comprises a feeding sliding seat, a left adjusting block, a right adjusting block, a left locking component, a right locking component, a left supporting plate, a right supporting plate, a left action cylinder, a right action cylinder, a left clamping plate, a right clamping plate and a feeding cylinder; wherein,
The feeding sliding seat is connected to the frame in a sliding manner along the moving direction of the sheet;
the left adjusting block and the right adjusting block are respectively connected to the feeding sliding seat in a sliding manner along the width direction of the sheet;
the left locking component is used for locking and fixing the left regulating block on the feeding sliding seat when the left regulating block slides in place;
the right locking component is used for locking and fixing the right regulating block on the feeding sliding seat when the right regulating block slides in place;
the left supporting plate is connected to the left adjusting block, and the right supporting plate is connected to the right adjusting block;
the left action cylinder is connected to the left adjusting block, the left clamping plate is connected to the left action cylinder, and the left edge part of the sheet passes through the space between the left clamping plate and the left supporting plate so that the left action cylinder drives the left clamping plate to move to clamp the sheet on the left supporting plate;
the right action cylinder is connected to the right adjusting block, the right clamping plate is connected to the right action cylinder, and the right edge of the sheet passes through the space between the right clamping plate and the right supporting plate so that the right action cylinder drives the right clamping plate to move to clamp the sheet on the right supporting plate;
The feeding cylinder is arranged on the frame and connected with the feeding slide seat and used for driving the feeding slide seat to move.
Further, the feeding slide seat is connected with a cutting mechanism for cutting the sheet, and the cutting mechanism comprises a first slide bar, a second slide bar, a first slide block, a second slide block, a first stop block, a second stop block, a cross bar, a base plate, a cutting seat, a cutter and a pinch roller; wherein,
the first sliding rod and the second sliding rod are respectively connected to the feeding sliding seat;
the first sliding block is connected to the first sliding rod in a sliding manner;
the second sliding block is connected to the second sliding rod in a sliding way;
the first stop block is connected to the first sliding rod, and abuts against the lower end part of the first sliding block and is used for supporting the first sliding block;
the second stop block is connected to the second sliding rod, and abuts against the lower end part of the second sliding block and is used for supporting the second sliding block;
one end of the cross rod is connected to the first sliding block, and the other end of the cross rod is connected to the second sliding block;
the backing plate is connected to the feeding slide seat and used for propping against the lower end face of the sheet to support the sheet;
The cutting seat is connected to the cross bar, the cutter is connected to the cutting seat, and the cutter is aligned with the backing plate and used for cutting the sheet material in the sheet material moving process;
the pinch roller is rotatably connected to the cutting seat and used for abutting against the upper surface of the sheet material to press the sheet material.
The material cutting mechanism comprises a material cutting seat, a position locking mechanism, an upper cutter seat, a lower cutter seat, an upper plate shearing cutter, a lower plate shearing cutter, an upper driving part and a lower driving part; wherein,
the blanking seat is connected to the frame in a sliding manner along the moving direction of the sheet;
the position locking mechanism is connected to the blanking seat and used for locking the position of the blanking seat relative to the frame when the blanking seat slides in place;
the upper cutter holder and the lower cutter holder are respectively and slidably connected to the blanking seat;
the upper plate shearing knife is arranged on the upper knife holder, the lower plate shearing knife is arranged on the lower knife holder, the upper plate shearing knife and the lower plate shearing knife are arranged in a matched mode, and the cutting channel is arranged between the upper plate shearing knife and the lower plate shearing knife;
The upper driving part and the lower driving part are connected to the material cutting seat, the upper driving part is connected with the upper cutter seat and used for driving the upper cutter seat to move downwards, and the lower driving part is connected with the lower cutter seat and used for driving the lower cutter seat to move upwards so as to drive the upper shearing plate knife and the lower shearing plate knife to move oppositely and shear sheets in the cutting channel.
There is further provided a specific structure of the feeding mechanism, the feeding mechanism comprising:
a feeding slide carriage slidably connected to the frame in a moving direction of the sheet;
at least one clamping mechanism connected to the feed carriage and adapted to clamp the head of a sheet passing through the cutting path;
the feeding driving mechanism is connected to the frame and connected with the feeding sliding seat and used for driving the feeding sliding seat to move forward so as to drive the clamped sheet to move forward for feeding.
After the technical scheme is adopted, the sheet roll is firstly installed in the unreeling mechanism, the sheet released from the sheet roll is continuous, and the released sheet can extend between the upper die and the lower die. When the punching mechanism drives the upper die and the lower die to be clamped, on one hand, the sheet material can be punched and molded to obtain a water collecting disc, meanwhile, the molded water collecting disc can be punched from the sheet material, and then the punched water collecting disc is taken away. The sheet formed and punched by the upper die and the lower die becomes a waste sheet and extends into the scrap handling mechanism, which can clamp the sheet and drive the entire sheet to move forward to realize feeding. The waste treatment mechanism drives the sheet material to realize feeding, and the sheet material roll in the unreeling mechanism releases the sheet material when feeding, so that feeding and loading between an upper die and a lower die are automatically realized, manual operation is rarely required in the whole production process, the degree of automation of producing the water collecting tray is greatly improved, automatic feeding and continuous production are realized, the production efficiency is greatly improved, the labor intensity of workers is reduced, and the labor cost is reduced.
Drawings
FIG. 1 is a front view of a water collection tray press production apparatus of the present invention;
FIG. 2 is a schematic structural view of the water collecting tray stamping production equipment of the present invention;
FIG. 3 is a schematic diagram of the unreeling mechanism, the material guiding mechanism, the posture adjusting mechanism, the material pressing mechanism, the front limiting mechanism and the rear limiting mechanism of the present invention;
FIG. 4 is a schematic structural view of a material guiding mechanism according to the present invention;
FIG. 5 is a schematic view of the structure of the posture adjustment mechanism, the pressing mechanism, the front limit mechanism and the rear limit mechanism of the present invention;
FIG. 6 is a schematic view of the press and die cutting mechanisms of the present invention;
FIG. 7 is a schematic view of the waste disposal mechanism of the present invention;
FIG. 8 is a schematic view of a feeding mechanism according to the present invention;
FIG. 9 is a schematic view of a blanking mechanism according to the present invention;
FIG. 10 is a schematic view of a position locking mechanism of the present invention;
fig. 11 is a schematic structural view of the feeding mechanism of the present invention.
Detailed Description
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1 to 11, a water collecting disc stamping production device comprises a frame, an unreeling mechanism 200, a stamping mechanism 300, a stamping and cutting die and a waste treatment mechanism 400; wherein,
The punching and cutting die comprises an upper die 1 and a lower die 2, wherein the upper die 1 and the lower die 2 are connected in the punching mechanism 300;
the unreeling mechanism 200 is used for installing a sheet roll 3, and the continuous sheet 4 released from the sheet roll 3 extends between the upper die 1 and the lower die 2;
the stamping mechanism 300 is connected to the frame, and the stamping mechanism 300 is used for driving the upper die 1 and the lower die 2 to be matched so as to obtain a water collecting disc after stamping forming on the sheet 4 and punching the water collecting disc from the continuous sheet 4;
the waste sheet 4 punched and formed by the upper die 1 and the lower die 2 is extended into the waste disposal mechanism 400, and the waste disposal mechanism 400 is used for driving the sheet 4 to move forward for feeding and collecting and disposing of the waste sheet 4. Specifically, the sheet roll 3 is first mounted in the unreeling mechanism 200, the sheet 4 released from the sheet roll 3 is continuous, and the released sheet 4 extends between the upper die 1 and the lower die 2. When the punching mechanism 300 drives the upper die 1 and the lower die 2 to be clamped, on one hand, the sheet 4 can be punched and molded to obtain a water collecting disc, meanwhile, the molded water collecting disc can be punched from the sheet 4, and then the punched water collecting disc is taken away. The sheet 4 punched and formed by the upper die 1 and the lower die 2 becomes a waste sheet 4 and extends into the scrap handling mechanism 400, and the scrap handling mechanism 400 is capable of sandwiching the sheet 4 and moving the entire sheet 4 forward to achieve feeding. The waste treatment mechanism 400 drives the sheet 4 to realize feeding, and the sheet roll 3 in the unreeling mechanism 200 releases the sheet 4 while feeding, so that feeding and feeding between the upper die 1 and the lower die 2 are automatically realized, manual operation is rarely required in the whole production process, the degree of automation of a production water collecting tray is greatly improved, automatic feeding and continuous production are realized, the production efficiency is greatly improved, the labor intensity of workers is reduced, and the labor cost is reduced.
Specifically, the upper die 1 is a male die, the lower die 2 is a female die, the specific structures of the upper die 1 and the lower die 2 are not important points to be protected in this patent, and the specific structures of the upper die 1 and the lower die 2 are well known in the art by those skilled in the art, which is not specifically described in this embodiment.
In this embodiment, the sheet 4 may be a metal sheet, in particular a steel strip.
As shown in fig. 1-3, the unreeling mechanism 200 is, for example, but not limited to, a structure including an unreeling roller 5 and an unreeling driving mechanism; wherein,
the unreeling roller 5 is rotatably connected to the frame, and the sheet roll 3 is arranged on the unreeling roller 5;
the unreeling driving mechanism is connected with the unreeling roller 5 and is used for driving the unreeling roller 5 to rotate so as to drive the sheet roll 3 to rotate, so that the sheet roll 3 releases the sheet 4.
In this embodiment, the unreeling driving mechanism is configured to provide a certain power for unreeling, and the unreeling driving mechanism may include an unreeling motor 6 connected to the frame, where the unreeling motor 6 is in transmission connection with the unreeling roller 5 through a synchronous belt mechanism.
As shown in fig. 1 to 3, the water collecting disc stamping production device may further include a material guiding mechanism 500, an attitude adjusting mechanism 600 and a material pressing mechanism 700; wherein,
The sheet 4 released from the sheet roll 3 is wound on the guide mechanism 500 and passes through the posture adjustment mechanism 600 and the pressing mechanism 700 and then extends between the upper die 1 and the lower die 2;
the guide mechanism 500 is connected to the frame and is used for guiding the sheet 4 to move; specifically, the guide mechanism 500 can change the moving path of the sheet 4, so that the sheet 4 can be moved forward along the set path for conveying;
the posture adjustment mechanism 600 includes an upper adjustment plate 7 and a lower adjustment plate 8, and the sheet 4 passes between the upper adjustment plate 7 and the lower adjustment plate 8 so as to restrict the sheet 4 by the upper adjustment plate 7 and the lower adjustment plate 8 to thereby adjust the conveyance posture of the sheet 4; specifically, the sheet 4 is restrained by the upper adjusting plate 7 and the lower adjusting plate 8, so that the movement direction and the angle of the sheet 4 tend to be consistent, and the movement posture of the sheet 4 is adjusted;
the pressing mechanism 700 is connected to the frame and is used for clamping and fixing the sheet 4 when the upper die 1 and the lower die 2 are clamped and pressed to form the sheet 4, so that the sheet 4 is kept flat, and the sheet 4 is prevented from being distorted in the pressing process.
As shown in fig. 1 to 4, the material guiding mechanism 500 includes, for example, but not limited to, a mounting frame, a tension roller 9, a left slider 10, a right slider 11, a first spring 12, a second spring 13, a third spring 14, a fourth spring 15, and at least one guiding roller 16; wherein,
the guide roller 16 is rotatably connected to the frame;
the mounting frame is connected to the frame and is provided with an upper abutting fixing piece 17 and a lower abutting fixing piece 18;
the left slider 10 and the right slider 11 are respectively connected to the mounting frame in a vertical sliding manner and are respectively positioned between the upper abutting fixing piece 17 and the lower abutting fixing piece 18;
one end of the tension roller 9 is rotatably connected to the left slider 10, and the other end of the tension roller 9 is rotatably connected to the right slider 11;
the first spring 12 is installed between the left slider 10 and the upper abutting fixing piece 17, and two end parts of the first spring 12 respectively abut against the left slider 10 and the upper abutting fixing piece 17;
the second spring 13 is installed between the left slider 10 and the lower abutting fixing piece 18, and two end parts of the second spring 13 respectively abut against the left slider 10 and the lower abutting fixing piece 18;
The third spring 14 is installed between the right slider 11 and the upper abutting fixing piece 17, and two end parts of the third spring 14 respectively abut against the right slider 11 and the upper abutting fixing piece 17;
the fourth spring 15 is installed between the right slider 11 and the lower abutment fixing member 18, and two end portions of the fourth spring 15 respectively abut against the right slider 11 and the lower abutment fixing member 18;
the sheet 4 released from the sheet roll 3 is wound around the tension roller 9 and then wound around the guide roller 16, and the sheet 4 can be guided to move by the tension roller 9 and the guide roller 16, so that the sheet 4 is moved and conveyed along a set path.
Specifically, the mounting frame may further include a left rod 19 and a right rod 20;
the left rod body 19 and the right rod body 20 are both connected to the frame and are both vertically arranged;
one end of the upper abutting fixing piece 17 is connected to the left rod body 19, and the other end of the upper abutting fixing piece 17 is connected to the right rod body 20;
one end of the lower abutting fixing member 18 is connected to the left rod body 19, and the other end of the lower abutting fixing member 18 is connected to the right rod body 20;
The left slider 10 is slidably connected to the left rod 19 and is located between the upper abutting fixing member 17 and the lower abutting fixing member 18;
the right slider 11 is slidably connected to the right rod 20 and is located between the upper abutting fixing member 17 and the lower abutting fixing member 18;
the first spring 12 and the second spring 13 are respectively sleeved on the left rod body 19, and the third spring 14 and the fourth spring 15 are respectively sleeved on the right rod body 20. Further specifically, when the sheet 4 is tensioned, the tension in the sheet 4 increases, and at this time, the sheet 4 moves the tension roller 9 upward and compresses the first spring 12 and the third spring 14, and the tension roller 9 moves upward to loosen the sheet 4. When the sheet 4 becomes loose, the tension in the sheet 4 becomes smaller, and at this time, the left slider 10 and the right slider 11 are driven by the first spring 12 and the third spring 14 to slide downward and drive the tension roller 9 to move downward, so that the loose sheet 4 can be tensioned again. The tension of the sheet 4 can be adjusted by the tension roller 9, so that the sheet 4 is always tensioned against the tension roller 9 and the guide roller 16.
As shown in fig. 5, the posture adjustment mechanism 600 is, for example and not limited to, a structure that further includes a first support 21, a second support 22, a first adjustment screw 23, and a second adjustment screw 24; wherein,
the lower adjusting plate 8 is connected to the frame;
the first support 21 and the second support 22 are respectively connected to the lower adjustment plate 8;
the first adjusting screw 23 is rotatably connected to the first support 21, and the second adjusting screw 24 is rotatably connected to the second support 22;
one end of the upper adjusting plate 7 is screw-coupled to the first adjusting screw 23, and the other end of the upper adjusting plate 7 is screw-coupled to the second adjusting screw 24, so that the height of the upper adjusting plate 7 is adjusted by rotating the first adjusting screw 23 and the second adjusting screw 24, thereby adjusting the size of the gap between the upper adjusting plate 7 and the lower adjusting plate 8. Specifically, when the sheet 4 passes through the space between the upper adjusting plate 7 and the lower adjusting plate 8, the sheet 4 can be restrained by the upper adjusting plate 7 and the lower adjusting plate 8, so that the movement direction and the movement angle of the sheet 4 tend to be consistent, and the purpose of adjusting the movement posture of the sheet 4 is achieved.
In this embodiment, there are 4 guide rollers 16, the posture adjustment mechanism 600 is located between two of the guide rollers 16, and the sheet 4 is wound on the tension roller 9 after being released from the sheet roll 3 and then sequentially wound on the 4 guide rollers 16 while passing between the upper adjustment plate 7 and the lower adjustment plate 8.
As shown in fig. 5, the pressing mechanism 700 is, for example and without limitation, a structure including a fixed pressing plate 25, a movable pressing plate 26, a connecting plate 27 and a pressing cylinder 28; wherein,
the fixed pressing plate 25 is connected to the frame;
the connecting plate 27 is connected to the fixed pressing plate 25;
the movable pressing plate 26 is positioned between the fixed pressing plate 25 and the connecting plate 27, and the sheet 4 passes through between the fixed pressing plate 25 and the movable pressing plate 26;
the material pressing cylinder 28 is connected to the connecting plate 27, and the material pressing cylinder 28 is connected to the movable pressing plate 26 and is used for driving the movable pressing plate 26 to move to press and fix the sheet 4 on the fixed pressing plate 25; in this embodiment, the fixed pressing plate 25 is connected to the frame through two first vertical plates 29, the connecting plate 27 is connected to the fixed pressing plate 25 through a plurality of connecting columns 30, the connecting plate 27 is located above the fixed pressing plate 25, the movable pressing plate 26 is slidably connected to the connecting plate 27, the cylinder body of the pressing cylinder 28 is connected to the connecting plate 27, and the piston rod of the pressing cylinder 28 is connected to the movable pressing plate 26. Specifically, the sheet 4 is pressed and fixed by the movable platen 26 and the fixed platen 25, so that the sheet 4 is prevented from being distorted at the time of punching.
As shown in fig. 1, 2, 3 and 5, the water collecting disc stamping production equipment can further comprise a front limit mechanism 800 and a rear limit mechanism 900; wherein,
the stamping mechanism 300 is positioned between the front limiting mechanism 800 and the rear limiting mechanism 900, and the sheet 4 passes through the front limiting mechanism 800, then extends between the upper die 1 and the lower die 2, and then passes through the rear limiting mechanism 900;
the front limit mechanism 800 and the rear limit mechanism 900 respectively include a left limit block 31 positioned on the left side of the sheet 4 and a right limit block 32 positioned on the right side of the sheet 4, and the sheet 4 passes between the left limit block 31 and the right limit block 32 to define the left-right position of the sheet 4; specifically, the left stopper 31 is configured to abut against a left edge portion of the sheet 4, the right stopper 32 is configured to abut against a right edge portion of the sheet 4, so as to define a left-right position of the sheet 4, prevent the sheet 4 from being deviated left-right, and further enable the upper die 1 and the lower die 2 to accurately punch the sheet 4 to obtain the water collecting tray.
Further specifically, the sheet 4 is wound around the tension roller 9 after being released from the sheet roll 3, then wound around the guide roller 16 while passing through the posture adjustment mechanism 600, then the sheet 4 passes through the pressing mechanism 700, the front limit mechanism 800, between the upper die 1 and the lower die 2, and the rear limit mechanism 900, and then extends into the scrap handling mechanism 400.
As shown in fig. 5, the front limit mechanism 800 and the rear limit mechanism 900 further include a limit base 33, a left lock bolt 34, and a right lock bolt 35, respectively;
the limiting bottom plate 33 is connected to the frame;
the left end part of the limiting bottom plate 33 is provided with at least two left threaded holes 36 which are sequentially arranged along the width direction of the sheet 4;
the right end part of the limiting bottom plate 33 is provided with at least two right threaded holes 37 which are sequentially arranged along the width direction of the sheet 4;
the left limiting block 31 is provided with a left waist-shaped hole 38, the right limiting block 32 is provided with a right waist-shaped hole 39, and the length directions of the left waist-shaped hole 38 and the right waist-shaped hole 39 are both along the width direction of the sheet 4;
the left locking bolt 34 passes through the left waist-shaped hole 38 and is then screwed in any one of the left threaded holes 36 to lock and fix the left limiting block 31 on the limiting bottom plate 33;
the right locking bolt 35 is threaded into any one of the right threaded holes 37 after passing through the right waist-shaped hole 39, and locks and fixes the right limiting block 32 on the limiting bottom plate 33.
Specifically, the left lock bolt 34 is connected to different left screw holes 36, so that the position of the left stopper 31 can be adjusted to a large extent, and the position of the left stopper 31 can be adjusted to a small extent through the left waist hole 38. Similarly, the right locking bolt 35 is connected to different right threaded holes 37 to adjust the position of the right stopper 32 to a larger extent, and the right waist-shaped hole 39 is used to adjust the position of the right stopper 32 to a smaller extent, so that the distance between the left stopper 31 and the right stopper 32 can be adjusted to adapt to sheets 4 with different widths. In this embodiment, the limiting base plate 33 is connected to the frame through two second vertical plates 40.
As shown in fig. 1, 2, 6, the punching mechanism 300 is, for example and without limitation, a structure including an upper slide table 41, a support table 42, and a punching drive mechanism 43; wherein,
the support table 42 is connected to the frame, and the lower die 2 is connected to the support table 42;
the upper sliding table 41 is slidably connected to the frame and is located above the supporting table 42, and the upper die 1 is connected to the lower end of the upper sliding table 41 and is located above the lower die 2;
the stamping driving mechanism 43 is connected to the frame, and the stamping driving mechanism 43 is connected to the upper sliding table 41 and is used for driving the upper sliding table 41 to slide downwards, so as to drive the upper die 1 to slide downwards to be matched with the lower die 2.
As shown in fig. 6, the water collecting tray stamping production apparatus may further include a punching mechanism connected to the frame and for punching holes in the water collecting tray; wherein,
the punching mechanism comprises a lower sliding table 44, a cutter 45 and a punching driving mechanism 46;
the lower sliding table 44 is slidably connected to the frame and is located below the supporting table 42, and the cutter 45 is connected to the lower sliding table 44;
the supporting table 42 is provided with a passage 47 for the cutter 45 to pass through;
An upper punching passage 48 corresponding to the cutter 45 is arranged in the upper die 1;
a lower punching passage 49 corresponding to the cutter 45 is arranged in the lower die 2;
the punching driving mechanism 46 is connected to the frame and connected to the lower sliding table 44, and when the upper die 1 and the lower die 2 are in a die-closing state, the punching driving mechanism 46 is used for driving the lower sliding table 44 and the cutter 45 to slide upwards so that the upper end of the cutter 45 passes through the passing channel 47 and the corresponding lower punching channel 49 and then stretches into the corresponding upper punching channel 48 to punch a hole on a water collecting disc between the upper die 1 and the lower die 2; when the upper die 1 and the lower die 2 are in the die-separating state, the punching driving mechanism 46 is used for continuously driving the lower sliding table 44 and the cutter 45 to slide upwards so that the cutter 45 drives the water collecting tray to be ejected out of the lower die 2.
Specifically, the punching driving mechanism 43 drives the upper sliding table 41 to slide downwards, so as to drive the upper die 1 to slide downwards to be matched with the lower die 2, and at this time, the sheet 4 is punched and formed by the upper die 1 and the lower die 2 to obtain a water collecting tray. Then, the upper die 1 and the lower die 2 are kept in a die-closing state, and the die-cutting driving mechanism 46 drives the lower sliding table 44 to move upwards, so that the upper end of the cutter 45 passes through the passing channel 47 and the corresponding lower punching channel 49 and then stretches into the corresponding upper punching channel 48, and then the cutter 45 completes punching on a water collecting disc positioned between the upper die 1 and the lower die 2. Then the upper die 1 and the lower die 2 are separated, and then the punching driving mechanism 46 continues to drive the lower sliding table 44 and the cutter 45 to move upwards, so that the cutter 45 drives the water collecting tray to be ejected out of the lower die 2, and then the water collecting tray is taken away.
As shown in fig. 6, the rack may include a rack body 50, a main mounting table 51, an upper mounting table 52, a lower mounting table 53, a plurality of upper columns 54, and a plurality of lower columns 55; wherein,
the main mounting table 51 is connected to the frame 50, the lower end of the upper upright 54 is connected to the main mounting table 51, and the upper mounting table 52 is connected to the upper end of the upper upright 54;
the support table 42 is directly or indirectly connected to the main mounting table 51;
the upper sliding table 41 is slidably connected to the upper upright post 54;
the punching driving mechanism 43 is connected to the upper mounting table 52 and connected to the upper slide table 41;
the main mounting table 51 is provided with a through hole for the cutter 45 to pass through;
the upper end of the lower upright post 55 is connected to the main mounting table 51;
the lower mounting table 53 is connected to the lower end of the lower column 55;
the lower slipway 44 is slidably connected to the lower upright 55 and is located between the main mounting table 51 and the lower mounting table 53;
the lower end of the cutter 45 is connected to the lower slide table 44 and the cutter 45 extends to above the main mounting table 51 after passing through the passing hole;
the die-cutting driving mechanism 46 is connected to the lower mounting table 53 and connected to the lower slide table 44 to drive the lower slide table 44 and the cutter 45 on the lower slide table 44 to move upward or downward.
Specifically, the press driving mechanism 43 may be a hydraulic cylinder, and the support table 42 is connected to the main mounting table 51 through two third vertical plates 56;
the die-cutting driving mechanism 46 may include a motor base 57, a driving motor 58, a driving screw 59, a driving nut 60, a driving plate 61, a driving rod 62 and a connecting rod 63; wherein,
the upper end of the connecting rod 63 is connected to the lower mounting table 53;
the motor base 57 is connected to the lower end of the connecting rod 63;
the upper end part of the transmission screw rod 59 is rotatably connected to the lower mounting table 53, and the lower end part of the transmission screw rod 59 is rotatably connected to the motor base 57;
the transmission plate 61 is positioned below the lower mounting table 53, and the transmission rod 62 is connected with the transmission plate 61 and connected with the lower sliding table 44 after passing through the lower mounting table 53;
the transmission nut 60 is connected to the transmission plate 61 and is in fit connection with the transmission screw 59;
the driving motor 58 is connected to the motor base 57 and connected to the driving screw 59, and the driving motor 58 is configured to drive the driving screw 59 to rotate and further drive the driving nut 60 and the driving plate 61 to move upwards, and further drive the lower sliding table 44 to move upwards through the driving rod 62, and further drive the cutter 45 on the lower sliding table 44 to move upwards.
In this embodiment, a bracket is further connected between the main mounting table 51 and the lower mounting table 53, and a first position sensor 64 for detecting the position of the lower slide table 44 is connected to the bracket.
As shown in fig. 1, 2, 7-11, the waste treatment mechanism 400 may include a feeding mechanism 410, a blanking mechanism 420, a feeding mechanism 430, and a receiving component 440;
the feeding mechanism 410, the blanking mechanism 420 and the feeding mechanism 430 are respectively connected to the frame and are sequentially arranged along the moving direction of the sheet 4, and a cutting channel 65 is arranged in the blanking mechanism 420;
the waste sheet 4 which is punched and formed by the upper die 1 and the lower die 2 and punched is extended into the feeding mechanism 410, and the feeding mechanism 410 is used for clamping the sheet 4 and driving the sheet 4 to move forward so that the head of the sheet 4 moves forward to pass through the cutting channel 65;
the feeding mechanism 430 is configured to clamp a head of the sheet 4 passing through the cutting path 65 and to move the sheet 4 forward to achieve forward feeding of the sheet 4;
the material cutting mechanism 420 is used for cutting the sheet material 4 in the cutting channel 65 after the feeding mechanism 430 drives the sheet material 4 to move forward and feed into place;
The receiving member 440 is located below the blanking mechanism 420 and is configured to receive the sheet 4 cut by the blanking mechanism 420.
As shown in fig. 8, the feeding mechanism 410 may include a feeding slide 66, a left adjustment block 67, a right adjustment block 68, a left locking member, a right locking member, a left tray 69, a right tray 70, a left actuating cylinder 71, a right actuating cylinder 72, a left clamping plate 73, a right clamping plate 74, and a feeding cylinder 75; wherein,
the feeding slide 66 is slidingly connected to the frame along the moving direction of the sheet 4;
the left regulating block 67 and the right regulating block 68 are respectively slidably connected to the feed slider 66 in the width direction of the sheet 4;
the left locking component is used for locking and fixing the left regulating block 67 on the feeding sliding seat 66 when the left regulating block 67 slides in place;
the right locking component is used for locking and fixing the right adjusting block 68 on the feeding sliding seat 66 when the right adjusting block 68 slides into place;
the left supporting plate 69 is connected to the left adjusting block 67, and the right supporting plate 70 is connected to the right adjusting block 68;
the left actuating cylinder 71 is connected to the left regulating block 67, the left clamping plate 73 is connected to the left actuating cylinder 71, and the left edge portion of the sheet 4 passes between the left clamping plate 73 and the left supporting plate 69 so that the left actuating cylinder 71 drives the left clamping plate 73 to move to clamp the sheet 4 on the left supporting plate 69;
The right actuating cylinder 72 is connected to the right adjusting block 68, the right clamp plate 74 is connected to the right actuating cylinder 72, and the right edge portion of the sheet 4 passes between the right clamp plate 74 and the right support plate 70 so that the right actuating cylinder 72 drives the right clamp plate 74 to move to clamp the sheet 4 to the right support plate 70;
the feeding cylinder 75 is mounted on the frame, and the feeding cylinder 75 is connected with the feeding slide 66 and is used for driving the feeding slide 66 to move.
Specifically, after the sheet 4 extends into the feeding mechanism 410, the left edge portion of the sheet 4 passes between the left clamping plate 73 and the left supporting plate 69, the right edge portion of the sheet 4 passes between the right clamping plate 74 and the right supporting plate 70, the left actuating cylinder 71 drives the left clamping plate 73 to clamp the sheet 4 on the left supporting plate 69, the right actuating cylinder 72 drives the right clamping plate 74 to clamp the sheet 4 on the right supporting plate 70, and then the feeding cylinder 75 drives the feeding slide 66 to move forward, thereby driving the clamped sheet 4 to move forward, so that the head portion of the sheet 4 moves forward to pass through the cutting passage 65. Then the feeding mechanism 430 clamps the head of the sheet 4 passing through the cutting path 65, then the left clamp plate 73 and the left blade 69 unclamp the sheet 4 and the right clamp plate 74 and the right blade 70 unclamp the sheet 4, then the feeding cylinder 75 drives the feeding slide 66 to slide backward to reset, the feeding mechanism 430 drives the sheet 4 to move forward to realize forward feeding of the sheet 4, then the blanking mechanism 420 cuts the sheet 4 in the cutting path 65, and the cut sheet 4 falls into the receiving member 440; the steps are repeated, so that the sheet 4 can be continuously driven to move forwards for feeding, and the waste sheet 4 is cut off and collected.
More specifically, the left adjustment block 67 is slid on the feed slide 66 in the width direction of the sheet 4 to adjust the left and right positions of the left clamp plate 73 and the left support plate 69, and the right adjustment block 68 is slid on the feed slide 66 in the width direction of the sheet 4 to adjust the left and right positions of the right clamp plate 74 and the right support plate 70, so that sheets 4 of different widths can be accommodated and clamped. After the left and right adjustment blocks 67 and 68 are slid into place, the left locking member locks the left adjustment block 67 to the feed slide 66 and the right locking member locks the right adjustment block 68 to the feed slide 66.
The left locking component is a left locking bolt which is connected with the left adjusting block 67 in a threaded manner, and the left locking bolt is used for being screwed to the position of abutting against the feeding sliding seat 66 so as to lock the left adjusting block 67;
the right locking member is a right locking bolt threadedly coupled to the right adjustment block 68 for screwing into position against the feed slide 66 to thereby lock the right adjustment block 68.
As shown in fig. 8, the feeding slide 66 may have attached thereto a cutting mechanism for cutting the sheet 4, such as, but not limited to, a structure including a first slide bar 76, a second slide bar 77, a first slide bar 78, a second slide bar 79, a first stopper 80, a second stopper 81, a cross bar 82, a backing plate 83, a cutting seat 84, a cutter 85, and a pinch roller 86; wherein,
The first slide bar 76 and the second slide bar 77 are respectively connected to the feed slide 66;
the first slider 78 is slidably coupled to the first slider bar 76;
the second slider 79 is slidably connected to the second slide bar 77;
the first stopper 80 is connected to the first slide bar 76, and the first stopper 80 abuts against the lower end portion of the first slider 78 and is used for supporting the first slider 78;
the second block 81 is connected to the second slide bar 77, and the second block 81 abuts against the lower end portion of the second slider 79 and is used for supporting the second slider 79;
one end of the cross bar 82 is connected to the first slider 78, and the other end of the cross bar 82 is connected to the second slider 79;
the pad 83 is connected to the feeding slide 66 and is used for propping against the lower end face of the sheet 4 to hold the sheet 4;
the cutting block 84 is connected to the cross bar 82, the cutter 85 is connected to the cutting block 84, the cutter 85 is aligned with the pad 83 and is used to cut the sheet 4 during the movement of the sheet 4;
the pressing wheel 86 is rotatably connected to the cutting seat 84 and is used for pressing the sheet 4 against the upper surface of the sheet 4; specifically, the first sliding rod 76 and the second sliding rod 77 are both disposed vertically, the first sliding block 78 abuts against the first stop block 80 under the action of gravity, the second sliding block 79 abuts against the second stop block 81 under the action of gravity, the cutter 85 is used for cutting the sheet 4 into left and right parts along the middle when the sheet 4 moves, and the pinch roller 86 is used for pressing the sheet 4 so as to prevent the sheet 4 from jumping.
As shown in fig. 9 and 10, the blanking mechanism 420 includes, for example, but is not limited to, a blanking seat, a position locking mechanism, an upper seat 87, a lower seat 88, an upper plate cutter 89, a lower plate cutter 90, an upper driving member 91, and a lower driving member 92; wherein,
the blanking seat is connected to the frame in a sliding manner along the moving direction of the sheet 4;
the position locking mechanism is connected to the blanking seat and used for locking the position of the blanking seat relative to the frame when the blanking seat slides in place;
the upper cutter seat 87 and the lower cutter seat 88 are respectively connected to the blanking seat in a sliding manner;
the upper plate shearing blade 89 is arranged on the upper blade holder 87, the lower plate shearing blade 90 is arranged on the lower blade holder 88, the upper plate shearing blade 89 and the lower plate shearing blade 90 are arranged in a matched manner, and the cutting channel 65 is arranged between the upper plate shearing blade 89 and the lower plate shearing blade 90;
the upper driving part 91 and the lower driving part 92 are connected to the cutting seat, the upper driving part 91 is connected to the upper cutter seat 87 and is used for driving the upper cutter seat 87 to move downwards, the lower driving part 92 is connected to the lower cutter seat 88 and is used for driving the lower cutter seat 88 to move upwards, and further driving the upper shearing plate cutter 89 and the lower shearing plate cutter 90 to move towards each other and shear the sheet 4 in the cutting channel 65; specifically, the upper tool holder 87 and the lower tool holder 88 slide in the vertical direction.
As shown in fig. 9 and 10, the blanking base may include an upper base 93, a lower base 94, a first guide post 95, and a second guide post 96, where the upper driving part 91 is an upper driving cylinder, and the lower driving part 92 is a lower driving cylinder; wherein,
the lower seat 94 is slidably connected to the frame along the moving direction of the sheet 4;
the lower end of the first guide post 95 and the lower end of the second guide post 96 are connected to the lower base 94;
the upper base 93 is connected to the upper end of the first guide post 95 and the upper end of the second guide post 96;
one end of the upper tool holder 87 is slidably connected to the first guide post 95, and the other end of the upper tool holder 87 is slidably connected to the second guide post 96;
one end of the lower cutter holder 88 is slidably connected to the first guide post 95, and the other end of the lower cutter holder 88 is slidably connected to the second guide post 96;
the upper driving cylinder is connected to the upper seat 93 and connected to the upper tool holder 87, and the lower driving cylinder is connected to the lower seat 94 and connected to the lower tool holder 88; specifically, when the upper driving cylinder and the lower driving cylinder extend, the upper cutter holder 87 and the lower cutter holder 88 are driven to move in opposite directions, so as to drive the upper plate shearing blade 89 and the lower plate shearing blade 90 to move in opposite directions and shear the sheet 4;
The position locking mechanism may include a locking block 97, a locking bolt 98, and at least two locking holes 99 provided on the frame and sequentially arranged along the sliding direction of the lower housing 94;
the locking block 97 is connected to the lower base 94, and a locking waist-shaped hole 100 is formed in the locking block 97;
the locking bolt 98 is used for penetrating through the locking waist-shaped hole 100 and then being in threaded connection with any locking hole 99 and locking and fixing the locking block 97 on the frame, so that the position of the lower base 94 and even the whole blanking base relative to the frame is locked. Specifically, a guide plate for guiding the cut sheet 4 to fall into the receiving member 440 is connected to the lower blade holder 88, and is disposed obliquely. Specifically, the front and rear positions of the blanking seat can be adjusted to a large extent by connecting the locking bolts 98 to different locking holes 99, and the front and rear positions of the blanking seat can be adjusted to a small extent by the locking waist-shaped holes 100; adjusting the front-rear position of the blanking seat can change the length of the sheet 4 to be cut.
As shown in fig. 11, the feeding mechanism 430 may include:
a feeding slider 101, the feeding slider 101 being slidably connected to the frame in a moving direction of the sheet 4; the moving direction of the sheet 4 is the feeding direction of the sheet 4;
At least one gripping mechanism 102, said gripping mechanism 102 being connected to said feeding carriage 101 and adapted to grip the head of a sheet 4 passing through said cutting channel 65;
and the feeding driving mechanism 103 is connected to the frame, and the feeding driving mechanism 103 is connected with the feeding slide 101 and is used for driving the feeding slide 101 to move forwards so as to drive the clamped sheet 4 to move forwards for feeding.
Specifically, the clamping mechanism 102 may be two pneumatic clamping jaws, and the specific structure of the pneumatic clamping jaws is the prior art. The feed driving mechanism 103 comprises a feed motor 104, a feed screw 105, a feed nut 106 and a driving plate 107; the driving plate 107 is connected with the feeding slide 101, the feeding nut 106 is connected to the driving plate 107, the feeding screw 105 is rotatably connected to the frame and is cooperatively connected with the feeding nut 106, the feeding motor 104 is connected with the feeding screw 105, and the feeding motor 104 is used for driving the feeding screw 105 to rotate so as to drive the feeding nut 106 and the driving plate 107 to move, and then drive the feeding slide 101 to move.
In this embodiment, a second position sensor for sensing the position of the feed carriage 101 is also connected to the frame.
In this embodiment, the material receiving unit 440 includes a left side plate, a right side plate, and an inclined bottom plate, wherein a left side portion of the inclined bottom plate is connected to a lower side portion of the left side plate, and a right side portion of the inclined bottom plate is connected to a lower side portion of the right side plate.
In summary, the sheet roll 3 is first mounted in the unreeling mechanism 200, the sheet 4 released from the sheet roll 3 is continuous, and the released sheet 4 extends between the upper die 1 and the lower die 2. When the punching mechanism 300 drives the upper die 1 and the lower die 2 to be clamped, on one hand, the sheet 4 can be punched and molded to obtain a water collecting disc, meanwhile, the molded water collecting disc can be punched from the sheet 4, and then the punched water collecting disc is taken away. The sheet 4 punched and formed by the upper die 1 and the lower die 2 becomes a waste sheet 4 and extends into the scrap handling mechanism 400, and the scrap handling mechanism 400 is capable of sandwiching the sheet 4 and moving the entire sheet 4 forward to achieve feeding. The waste treatment mechanism 400 drives the sheet 4 to realize feeding, and the sheet roll 3 in the unreeling mechanism 200 releases the sheet 4 while feeding, so that feeding and feeding between the upper die 1 and the lower die 2 are automatically realized, manual operation is rarely required in the whole production process, the degree of automation of a production water collecting tray is greatly improved, automatic feeding and continuous production are realized, the production efficiency is greatly improved, the labor intensity of workers is reduced, and the labor cost is reduced.
The technical problems, technical solutions and advantageous effects solved by the present invention have been further described in detail in the above-described embodiments, and it should be understood that the above-described embodiments are only illustrative of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the scope of protection of the present invention.

Claims (10)

1. The stamping production equipment for the water collecting disc is characterized by comprising a frame, an unreeling mechanism (200), a stamping mechanism (300), a stamping and cutting die and a waste treatment mechanism (400);
the stamping and cutting die comprises an upper die (1) and a lower die (2), wherein the upper die (1) and the lower die (2) are connected in the stamping mechanism (300);
-in the unreeling mechanism (200) for mounting a roll (3) of sheet material, the continuous sheet material (4) released in the roll (3) extending between the upper die (1) and the lower die (2);
the stamping mechanism (300) is connected to the frame, and the stamping mechanism (300) is used for driving the upper die (1) and the lower die (2) to be clamped so as to obtain a water collecting disc after stamping forming on the sheet (4) and punching the water collecting disc from the continuous sheet (4);
The waste sheet (4) which is punched and formed by the upper die (1) and the lower die (2) and punched is extended into the waste treatment mechanism (400), and the waste treatment mechanism (400) is used for driving the sheet (4) to move forwards for feeding and collecting and treating the waste sheet (4);
wherein the waste treatment mechanism (400) comprises a feeding mechanism (410), a blanking mechanism (420), a feeding mechanism (430) and a receiving component (440);
the feeding mechanism (410), the blanking mechanism (420) and the feeding mechanism (430) are respectively connected to the frame and are sequentially arranged along the moving direction of the sheet (4), and a cutting channel (65) is arranged in the blanking mechanism (420);
the waste sheet (4) which is punched and formed by the upper die (1) and the lower die (2) and punched is extended into the feeding mechanism (410), and the feeding mechanism (410) is used for clamping the sheet (4) and driving the sheet (4) to move forwards so that the head of the sheet (4) moves forwards to pass through the cutting channel (65);
the feeding mechanism (430) is used for clamping the head of the sheet (4) passing through the cutting channel (65) and driving the sheet (4) to move forward so as to realize forward feeding of the sheet (4);
The cutting mechanism (420) is used for cutting off the sheet (4) in the cutting channel (65) after the feeding mechanism (430) drives the sheet (4) to move forwards and feed the sheet into place;
the receiving member (440) is located below the blanking mechanism (420) and is used for receiving the sheet (4) cut by the blanking mechanism (420).
2. The water collecting tray stamping production device according to claim 1, further comprising a material guiding mechanism (500), an attitude adjusting mechanism (600) and a material pressing mechanism (700); wherein,
the sheet (4) released from the sheet roll (3) is wound on the guide mechanism (500) and passes through the gesture adjusting mechanism (600) and the pressing mechanism (700) and then extends between the upper die (1) and the lower die (2);
the guide mechanism (500) is connected to the frame and used for guiding the sheet (4) to move;
the posture adjustment mechanism (600) comprises an upper adjustment plate (7) and a lower adjustment plate (8), wherein the sheet (4) passes through between the upper adjustment plate (7) and the lower adjustment plate (8) so as to restrict the sheet (4) through the upper adjustment plate (7) and the lower adjustment plate (8) and further adjust the conveying posture of the sheet (4);
The pressing mechanism (700) is connected to the frame and used for clamping and fixing the sheet (4) when the upper die (1) and the lower die (2) are clamped and pressed to form the sheet (4).
3. The water-collecting tray punching production apparatus according to claim 2, characterized in that,
the material guide mechanism (500) comprises a mounting frame, a tensioning roller (9), a left sliding block (10), a right sliding block (11), a first spring (12), a second spring (13), a third spring (14), a fourth spring (15) and at least one guide roller (16); wherein,
the guide roller (16) is rotatably connected to the frame;
the mounting frame is connected to the frame, and an upper abutting fixing piece (17) and a lower abutting fixing piece (18) are arranged in the mounting frame;
the left sliding block (10) and the right sliding block (11) are respectively connected to the mounting frame in a vertical sliding manner and are respectively positioned between the upper abutting fixing piece (17) and the lower abutting fixing piece (18);
one end part of the tension roller (9) is rotatably connected to the left sliding block (10), and the other end part of the tension roller (9) is rotatably connected to the right sliding block (11);
The first spring (12) is arranged between the left sliding block (10) and the upper abutting fixing piece (17), and two ends of the first spring (12) are respectively abutted against the left sliding block (10) and the upper abutting fixing piece (17);
the second spring (13) is arranged between the left sliding block (10) and the lower abutting fixing piece (18), and two ends of the second spring (13) are respectively abutted against the left sliding block (10) and the lower abutting fixing piece (18);
the third spring (14) is arranged between the right sliding block (11) and the upper abutting fixing piece (17), and two end parts of the third spring (14) are respectively abutted against the right sliding block (11) and the upper abutting fixing piece (17);
the fourth spring (15) is arranged between the right sliding block (11) and the lower abutting fixing piece (18), and two ends of the fourth spring (15) are respectively abutted against the right sliding block (11) and the lower abutting fixing piece (18);
the sheet (4) released in the sheet roll (3) is wound on the tensioning roller (9) and then wound on the guide roller (16);
the gesture adjusting mechanism (600) further comprises a first support (21), a second support (22), a first adjusting screw (23) and a second adjusting screw (24); wherein,
The lower adjusting plate (8) is connected to the frame;
the first support (21) and the second support (22) are respectively connected to the lower adjusting plate (8);
the first adjusting screw (23) is rotatably connected to the first support (21), and the second adjusting screw (24) is rotatably connected to the second support (22);
one end of the upper adjusting plate (7) is connected to the first adjusting screw (23) in a threaded fit manner, and the other end of the upper adjusting plate (7) is connected to the second adjusting screw (24) in a threaded fit manner so as to adjust the height of the upper adjusting plate (7) by rotating the first adjusting screw (23) and the second adjusting screw (24);
the material pressing mechanism (700) comprises a fixed pressing plate (25), a movable pressing plate (26), a connecting plate (27) and a material pressing cylinder (28); wherein,
the fixed pressing plate (25) is connected to the frame;
the connecting plate (27) is connected to the fixed pressing plate (25);
the movable pressing plate (26) is positioned between the fixed pressing plate (25) and the connecting plate (27), and the sheet (4) passes through the space between the fixed pressing plate (25) and the movable pressing plate (26);
The material pressing cylinder (28) is connected to the connecting plate (27), and the material pressing cylinder (28) is connected with the movable pressing plate (26) and used for driving the movable pressing plate (26) to move to press and fix the sheet (4) on the fixed pressing plate (25).
4. The water collection tray stamping production device according to claim 1, further comprising a front limit mechanism (800) and a rear limit mechanism (900);
the stamping mechanism (300) is positioned between the front limiting mechanism (800) and the rear limiting mechanism (900), and the sheet (4) passes through the front limiting mechanism (800), then stretches into the space between the upper die (1) and the lower die (2) and then passes through the rear limiting mechanism (900);
the front limiting mechanism (800) and the rear limiting mechanism (900) respectively comprise a left limiting block (31) positioned on the left side of the sheet (4) and a right limiting block (32) positioned on the right side of the sheet (4), and the sheet (4) passes between the left limiting block (31) and the right limiting block (32) to limit the left position and the right position of the sheet (4);
wherein, the front limit mechanism (800) and the rear limit mechanism (900) also respectively comprise a limit bottom plate (33), a left locking bolt (34) and a right locking bolt (35);
The limiting bottom plate (33) is connected to the frame;
the left end part of the limiting bottom plate (33) is provided with at least two left threaded holes (36) which are sequentially arranged along the width direction of the sheet (4);
the right end part of the limiting bottom plate (33) is provided with at least two right threaded holes (37) which are sequentially arranged along the width direction of the sheet (4);
a left waist-shaped hole (38) is formed in the left limiting block (31), a right waist-shaped hole (39) is formed in the right limiting block (32), and the length directions of the left waist-shaped hole (38) and the right waist-shaped hole (39) are both arranged along the width direction of the sheet (4);
the left locking bolt (34) passes through the left waist-shaped hole (38) and is connected in any left threaded hole (36) in a threaded manner, and the left limiting block (31) is locked and fixed on the limiting bottom plate (33);
the right locking bolt (35) passes through the right waist-shaped hole (39) and is connected in any right threaded hole (37) in a threaded mode, and the right limiting block (32) is locked and fixed on the limiting bottom plate (33).
5. The water collection tray stamping production device according to claim 1, wherein the stamping mechanism (300) comprises an upper sliding table (41), a supporting table (42) and a stamping driving mechanism (43); wherein,
The support table (42) is connected to the frame, and the lower die (2) is connected to the support table (42);
the upper sliding table (41) is connected to the frame in a sliding manner and is positioned above the supporting table (42), and the upper die (1) is connected to the lower end part of the upper sliding table (41) and is positioned above the lower die (2);
the stamping driving mechanism (43) is connected to the frame, and the stamping driving mechanism (43) is connected with the upper sliding table (41) and used for driving the upper sliding table (41) to slide downwards so as to drive the upper die (1) to slide downwards to be matched with the lower die (2).
6. The water collection tray stamping production device of claim 5, further comprising a die cutting mechanism connected to the frame for punching holes in the water collection tray; wherein,
the punching mechanism comprises a lower sliding table (44), a cutter (45) and a punching driving mechanism (46);
the lower sliding table (44) is connected to the frame in a sliding manner and is positioned below the supporting table (42), and the cutter (45) is connected to the lower sliding table (44);
a passage (47) for the cutter (45) to pass through is arranged on the supporting table (42);
An upper punching channel (48) corresponding to the cutter (45) is arranged in the upper die (1);
a lower punching channel (49) corresponding to the cutter (45) is arranged in the lower die (2);
the punching driving mechanism (46) is connected to the frame and connected to the lower sliding table (44), and when the upper die (1) and the lower die (2) are in a die-closing state, the punching driving mechanism (46) is used for driving the lower sliding table (44) and the cutter (45) to slide upwards so that the upper end of the cutter (45) passes through the passing channel (47) and the corresponding lower punching channel (49) and then stretches into the corresponding upper punching channel (48) to punch a hole on a water collecting disc between the upper die (1) and the lower die (2); when the upper die (1) and the lower die (2) are in a die-separating state, the punching driving mechanism (46) is used for continuously driving the lower sliding table (44) and the cutter (45) to slide upwards so that the cutter (45) drives the water collecting disc to be ejected out of the lower die (2).
7. The water collecting tray stamping production device according to claim 1, wherein the feeding mechanism (410) comprises a feeding slide seat (66), a left adjusting block (67), a right adjusting block (68), a left locking component, a right locking component, a left supporting plate (69), a right supporting plate (70), a left actuating cylinder (71), a right actuating cylinder (72), a left clamping plate (73), a right clamping plate (74) and a feeding cylinder (75);
The feeding slide seat (66) is connected to the frame in a sliding manner along the moving direction of the sheet (4);
the left adjusting block (67) and the right adjusting block (68) are respectively connected to the feeding slide seat (66) in a sliding manner along the width direction of the sheet (4);
the left locking component is used for locking and fixing the left regulating block (67) on the feeding sliding seat (66) when the left regulating block (67) slides to the position;
the right locking component is used for locking and fixing the right regulating block (68) on the feeding sliding seat (66) when the right regulating block (68) slides to the position;
the left supporting plate (69) is connected to the left adjusting block (67), and the right supporting plate (70) is connected to the right adjusting block (68);
the left action cylinder (71) is connected to the left adjusting block (67), the left clamping plate (73) is connected to the left action cylinder (71), and the left edge part of the sheet (4) passes through between the left clamping plate (73) and the left supporting plate (69) so that the left action cylinder (71) drives the left clamping plate (73) to move to clamp the sheet (4) on the left supporting plate (69);
The right actuating cylinder (72) is connected to the right adjusting block (68), the right clamping plate (74) is connected to the right actuating cylinder (72), and the right part of the sheet (4) passes between the right clamping plate (74) and the right supporting plate (70) so that the right actuating cylinder (72) drives the right clamping plate (74) to clamp the sheet (4) on the right supporting plate (70);
the feeding cylinder (75) is arranged on the frame, and the feeding cylinder (75) is connected with the feeding sliding seat (66) and used for driving the feeding sliding seat (66) to move.
8. The water collection tray stamping production device according to claim 7, wherein a cutting mechanism for cutting the sheet (4) is connected to the feeding slide (66), and comprises a first slide bar (76), a second slide bar (77), a first slide block (78), a second slide block (79), a first stop block (80), a second stop block (81), a cross bar (82), a base plate (83), a cutting seat (84), a cutter (85) and a pinch roller (86); wherein,
the first slide bar (76) and the second slide bar (77) are respectively connected to the feeding slide seat (66);
The first sliding block (78) is connected to the first sliding rod (76) in a sliding manner;
the second sliding block (79) is connected to the second sliding rod (77) in a sliding way;
the first stop block (80) is connected to the first sliding rod (76), and the first stop block (80) is propped against the lower end part of the first sliding block (78) and used for supporting the first sliding block (78);
the second stop block (81) is connected to the second sliding rod (77), and the second stop block (81) is propped against the lower end part of the second sliding block (79) and used for supporting the second sliding block (79);
one end of the cross rod (82) is connected to the first sliding block (78), and the other end of the cross rod (82) is connected to the second sliding block (79);
the backing plate (83) is connected to the feeding slide seat (66) and is used for propping against the lower end face of the sheet (4) to support the sheet (4);
the cutting seat (84) is connected to the cross bar (82), the cutter (85) is connected to the cutting seat (84), the cutter (85) is aligned with the backing plate (83) and is used for cutting the sheet (4) during the movement of the sheet (4);
The pinch roller (86) is rotatably connected to the cutting seat (84) and is used for abutting against the upper surface of the sheet (4) to press the sheet (4).
9. The water collecting tray stamping production device according to claim 1, wherein the blanking mechanism (420) comprises a blanking seat, a position locking mechanism, an upper cutter seat (87), a lower cutter seat (88), an upper plate shearing cutter (89), a lower plate shearing cutter (90), an upper driving part (91) and a lower driving part (92); wherein,
the blanking seat is connected to the frame in a sliding manner along the moving direction of the sheet (4);
the position locking mechanism is connected to the blanking seat and used for locking the position of the blanking seat relative to the frame when the blanking seat slides in place;
the upper cutter holder (87) and the lower cutter holder (88) are respectively and slidably connected to the cutting seat;
the upper plate shearing knife (89) is arranged on the upper knife holder (87), the lower plate shearing knife (90) is arranged on the lower knife holder (88), the upper plate shearing knife (89) is arranged in a matched mode with the lower plate shearing knife (90), and the cutting channel (65) is arranged between the upper plate shearing knife (89) and the lower plate shearing knife (90);
The upper driving part (91) and the lower driving part (92) are connected to the material cutting seat, the upper driving part (91) is connected with the upper cutter seat (87) and used for driving the upper cutter seat (87) to move downwards, the lower driving part (92) is connected with the lower cutter seat (88) and used for driving the lower cutter seat (88) to move upwards, and then the upper plate shearing cutter (89) and the lower plate shearing cutter (90) are driven to move in opposite directions and shear sheets (4) in the cutting channel (65).
10. The water collection tray press production device according to claim 1, wherein the feeding mechanism (430) comprises:
a feeding slide (101), the feeding slide (101) being slidingly connected to the frame along the direction of movement of the sheet (4);
-at least one gripping mechanism (102), said gripping mechanism (102) being connected to said feeding carriage (101) and being adapted to grip the head of a sheet (4) passing through said cutting channel (65);
the feeding driving mechanism (103), the feeding driving mechanism (103) is connected to the frame, and the feeding driving mechanism (103) is connected with the feeding sliding seat (101) and is used for driving the feeding sliding seat (101) to move forwards so as to drive the clamped sheet (4) to move forwards for feeding.
CN202311188535.1A 2023-09-15 2023-09-15 Stamping production equipment for water collecting disc Pending CN116921549A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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