CN116920989A - Device and method for preparing inactivated collagen - Google Patents
Device and method for preparing inactivated collagen Download PDFInfo
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- CN116920989A CN116920989A CN202311173604.1A CN202311173604A CN116920989A CN 116920989 A CN116920989 A CN 116920989A CN 202311173604 A CN202311173604 A CN 202311173604A CN 116920989 A CN116920989 A CN 116920989A
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- cylinder
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- bone powder
- slag
- preparation
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- 102000008186 Collagen Human genes 0.000 title claims abstract description 32
- 108010035532 Collagen Proteins 0.000 title claims abstract description 32
- 229920001436 collagen Polymers 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 17
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 146
- 239000002893 slag Substances 0.000 claims abstract description 114
- 239000000843 powder Substances 0.000 claims abstract description 108
- 238000002360 preparation method Methods 0.000 claims abstract description 64
- 229940036811 bone meal Drugs 0.000 claims abstract description 29
- 239000002374 bone meal Substances 0.000 claims abstract description 29
- 238000010298 pulverizing process Methods 0.000 claims description 45
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 24
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 24
- 241001330002 Bambuseae Species 0.000 claims description 24
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 24
- 239000011425 bamboo Substances 0.000 claims description 24
- 230000002457 bidirectional effect Effects 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 18
- 238000000227 grinding Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 2
- 239000013049 sediment Substances 0.000 claims 6
- 241001465754 Metazoa Species 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 102000004169 proteins and genes Human genes 0.000 description 2
- 108090000623 proteins and genes Proteins 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241000124008 Mammalia Species 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 210000002808 connective tissue Anatomy 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/10—Crushing or disintegrating by gyratory or cone crushers concentrically moved; Bell crushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
- B02C23/32—Passing gas through crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
Abstract
The application relates to the technical field of preparation of inactivated collagen, in particular to an inactivated collagen preparation device and method, comprising a preparation cylinder, wherein the preparation cylinder is supported on the ground through a bearing frame, the upper end and the lower end of the preparation cylinder are respectively provided with a bone meal collector and a circulator, the inner axis of the preparation cylinder is provided with a crushing cylinder, and the inside of the crushing cylinder is provided with a crusher; according to the application, the bone is ground and crushed through the crusher, the bone powder flows into the bone powder collector by utilizing air flow, the left-over crushed slag falls into the circulating cylinder through the crushed slag discharge hole, and then the crushed slag enters the crushing cylinder again through the circulating pipeline by utilizing air flow to be repeatedly ground and crushed by utilizing the crusher, so that the bone powder is completely collected without omission, the crushed slag is repeatedly ground and crushed, and further the full utilization of the bone is realized.
Description
Technical Field
The application relates to the technical field of preparation of inactivated collagen, in particular to a device and a method for preparing inactivated collagen.
Background
Collagen is a biopolymer, the main component in animal connective tissue, and is also the most abundant and most widely distributed functional protein in mammals, accounting for 25% -30% of the total protein, and some organisms even reach more than 80%. Animal tissue of livestock and poultry is a main way for people to obtain natural collagen and collagen peptide, and the aquatic animals, especially the processing wastes such as skin, bones and scales, have abundant collagen which has the advantages not available for the collagen of many livestock because of the difference of amino acid composition, crosslinking degree and the like.
At present, collagen is extracted from bone powder by crushing bones to extract the bone powder therein, but the current bone crushing device generally cuts and crushes the bones through a cutting knife, and can not ensure the complete crushing of the bones, and bone fragments still exist, such as a patent with a publication number of CN217663805U, which discloses a collagen raw material rapid preparation device, comprising a box body, wherein a feeding hopper is arranged at the upper end of the box body, a first-stage crushing roller is symmetrically arranged in the box body through a rotating shaft, and a second-stage crushing roller is symmetrically arranged in the box body and below the first-stage crushing roller. The large pig bones or the hard pig bones can be effectively crushed through the coarse crushing of the first-stage crushing roller and the fine crushing of the second-stage crushing roller, so that the pig bones are cracked into small pieces, and the subsequent cutting knife is beneficial to crushing the pig bones; meanwhile, as the first-stage crushing roller and the second-stage crushing roller rotate through the cooperation of the external worm wheel and the worm sleeve, the worm wheel and the worm sleeve belong to a speed reduction transmission part, and the torque of the second motor can be effectively amplified, so that the extrusion acting force applied by the crushing rollers to pig bones is larger.
However, when the prior art is used for preparing the inactivated collagen raw material, in the first aspect, the first-stage crushing roller, the second-stage crushing roller and the cutting knife are used for crushing the pig bone, so that the pig bone cannot be crushed thoroughly, only the pig bone powder cannot be discharged when the pig bone powder is discharged by the leaf fan, and some tiny pig bone fragments may be mixed, so that the effective utilization of the pig bone cannot be improved; in the second aspect, in the process of discharging the pig bone powder out of the box body by utilizing the air flow, the pig bone powder can be splashed, and some pig bone powder can be splashed to places which are not easy to collect or can not be collected at all, so that the subsequent pig bone powder collecting process becomes complicated and the pig bone powder can not be completely collected.
Based on this, under the above stated viewpoints, the prior art still has room for improvement in the preparation of collagen.
Disclosure of Invention
In order to solve the technical problems, the application provides a device and a method for preparing inactivated collagen, which adopt the following technical scheme.
In a first aspect, the application provides an inactivated collagen preparation device, which comprises a preparation cylinder, wherein the preparation cylinder is supported on the ground through a bearing frame, bone meal collectors and circulators are respectively arranged at the upper end and the lower end of the preparation cylinder, a crushing cylinder is arranged on the inner axis of the preparation cylinder, and a crusher is arranged in the crushing cylinder;
the pulverizer comprises a pulverizing shaft, the pulverizing shaft is arranged on the inner axis of a pulverizing cylinder, the lower end of the pulverizing shaft is rotatably arranged on a mounting bracket arranged on the inner side wall of the pulverizing cylinder, the upper end of the pulverizing shaft penetrates through the pulverizing cylinder and is connected with a pulverizing motor arranged at the top of the pulverizing cylinder, a plurality of pulverizing cones which are gradually reduced in distance from the inner side wall of the pulverizing cylinder from top to bottom are sequentially arranged on the pulverizing shaft along the longitudinal direction, and a plurality of pulverizing thorns are uniformly arranged on the outer side wall of the pulverizing cones;
an inflator pump is arranged at the top of the preparation cylinder, one end of the inflator pump is communicated with the top of the crushing cylinder, and the other end of the inflator pump is communicated with the outside atmosphere; the side wall of the upper end of the crushing cylinder is provided with a feed inlet, and a detachable sealing door is arranged at the feed inlet.
Preferably, the circulator includes a circulation section of thick bamboo, the outside diameter of circulation section of thick bamboo reduces gradually from the middle part to both ends, a plurality of bone meal discharge holes have evenly been seted up towards the lateral wall of circulation section of thick bamboo one end to the crushing section of thick bamboo, the inside slidable mounting of crushing section of thick bamboo has the control inner ring, and is provided with the control hole along vertically crisscross distribution with the bone meal discharge hole on the control inner ring, be provided with the control inner ring in the circulation section of thick bamboo along vertically gliding control assembly.
Preferably, the control assembly comprises a control ring and a control plate, wherein a plurality of control plates are arranged at the bottom of the control inner ring, the bottoms of the control plates penetrate through the crushing cylinder into the circulating cylinder, the bottoms of the control plates are jointly provided with the control ring, a bidirectional screw rod is arranged below the control ring, and the bidirectional screw rod penetrates through the side wall of the circulating cylinder transversely and is connected with the side wall of the circulating cylinder in a rotating way;
the two ends of the bidirectional screw rod are penetrated to the outer side of the circulating cylinder and are provided with first control handles, two symmetrically distributed sliding blocks are connected to the bidirectional screw rod in a threaded mode, control strips are connected to the sliding blocks in a rotating mode, and one ends, deviating from the sliding blocks, of the control strips are installed at the bottom of the control ring in a rotating mode.
Preferably, a plurality of broken slag discharge holes distributed circumferentially are formed in the bottom of the preparation cylinder, a plurality of broken slag baffle plates are arranged below the broken slag discharge holes, the bottoms of the broken slag baffle plates are propped against the outer side edge of the control ring, and inclined planes for preventing broken slag from accumulating at the bottom of the crushing cylinder are formed in two sides of the broken slag discharge holes.
Preferably, the center of the bottom of the crushing cylinder is provided with an exhaust hole, square doors are symmetrically arranged below the exhaust hole and are in sealing arrangement with the exhaust hole through sealing gaskets, one ends of the two square doors, which are opposite, are installed on a rotating shaft, the rotating shaft is rotatably installed at the bottom of the crushing cylinder, and the lower end of the rotating shaft is provided with a linkage plate;
the two be provided with accommodate the lead screw between the linkage board, accommodate the lead screw runs through the circulation section of thick bamboo lateral wall along transversely and rotates with the circulation section of thick bamboo lateral wall and be connected, accommodate the lead screw one end runs through to the circulation section of thick bamboo outside and installs the second control handle, accommodate the lead screw threaded connection has the regulating block, the both sides of regulating block horizontal direction are all rotated and are connected with the regulating strip, just the one end that the regulating strip deviates from the sliding block rotates and installs on the linkage board.
Preferably, a plurality of longitudinally extending limit rods are uniformly arranged on the circumference of the circulating cylinder, the upper end and the lower end of each limit rod are respectively fixed on the bottom of the preparation cylinder and the inner side wall of the circulating cylinder, a plurality of limit rods are jointly and slidably provided with adjusting rings, the upper ends of the adjusting rings are provided with adjusting rods which are in one-to-one correspondence with the slag baffles, and the upper ends of the adjusting rods are in contact with the bottoms of the slag baffles;
one side of the linkage plate, which is away from the adjusting screw rod, is provided with an adjusting plate which is inclined upwards, and one side of the adjusting plate, which is away from the linkage plate, is abutted to the bottom of the adjusting ring.
Preferably, the bone powder collector comprises a bone powder collecting frame with an annular structure, the bone powder collecting frame is arranged on the outer side wall of the preparation cylinder, a plurality of bone powder collecting holes are uniformly formed in the side wall of the preparation cylinder, the bone powder collecting holes penetrate into the bone powder collecting frame, a detachable cloth bag used for collecting bone powder is arranged on the outer side wall of the bone powder collecting frame, and a detachable annular plate is arranged at the bottom of the bone powder collecting frame.
Preferably, the center of the bottom of the circulating cylinder is provided with a slag collecting ring, the lower end of the slag collecting ring is communicated with a circulating pipeline, one end of the circulating pipeline, deviating from the slag collecting ring, penetrates through the upper end of the crushing cylinder and is communicated with the inside of the crushing cylinder, and the upper end of the circulating pipeline is provided with a second one-way valve.
Preferably, a plurality of first slag filter plates are uniformly arranged on the inner side wall of the preparation barrel along the axial direction, a plurality of second slag filter plates are uniformly arranged on the outer side wall of the crushing barrel along the axial direction, the first slag filter plates and the second slag filter plates are longitudinally distributed in a staggered mode, first guiding slopes are respectively arranged at the upper end and the lower end of the first slag filter plates, which face one side of the crushing barrel, of the preparation barrel, and second guiding slopes are respectively arranged at the upper end and the lower end of the second slag filter plates, which face one side of the preparation barrel, of the preparation barrel.
In a second aspect, the present application also provides a method for preparing an inactivated collagen, comprising the steps of:
s1: feeding and crushing, opening a closed door to pour bones into a crushing cylinder and closing the closed door again, then starting a crushing motor to drive a crushing shaft to rotate, driving a crushing cone to synchronously rotate so as to grind and crush the bones, and starting an inflator pump to inflate and pressurize the crushing cylinder to form a high-pressure environment;
s2: the bone powder is collected, the bidirectional screw rod drives the control assembly to open the bone powder discharge hole, and meanwhile, the broken slag discharge hole is closed, so that the bone powder in the crushing cylinder passes through the bone powder discharge hole through airflow circulation due to inflation and pressurization in the crushing cylinder, then enters the preparation cylinder and then reaches the cloth bag through the bone powder collection hole, and the bone powder is obtained after the gas is filtered by the cloth bag;
s3: the method comprises the steps of circulating the slag, closing a bone meal discharge hole by rotating a bidirectional screw rod again, opening the slag discharge hole, enabling the slag to fall into a circulating cylinder, closing the slag discharge hole again by rotating an adjusting screw rod, opening a square door, enabling high-pressure gas in the crushing cylinder to enter the circulating cylinder through an exhaust hole, enabling the slag to enter the crushing cylinder again through a circulating pipeline by utilizing air flow, and crushing and grinding again;
s4: steps S2 and S3 are repeated so as to obtain bone powder ground into powder.
In summary, the present application includes at least one of the following beneficial technical effects:
1. according to the application, the bone is ground and crushed through the crusher, the bone powder flows into the bone powder collector by utilizing air flow, the left-over crushed slag falls into the circulating cylinder through the crushed slag discharge hole, and then the crushed slag enters the crushing cylinder again through the circulating pipeline by utilizing air flow to be repeatedly ground and crushed by utilizing the crusher, so that the bone powder is completely collected without omission, the crushed slag is repeatedly ground and crushed, and further the full utilization of the bone is realized.
2. According to the application, the first slag filter plate and the second filter plate are used for filtering the mixed gas, then the gas is discharged through the cloth bag, the bone powder in the air flow is remained in the cloth bag and the bone powder collecting frame, the annular plate arranged at the bottom of the bone powder collecting frame is removed, and the thoroughly ground and crushed bone powder is taken out, so that pure bone powder is extracted and the bone powder is completely taken out.
3. According to the application, the bone meal discharge hole is closed and the slag discharge hole is opened by rotating the bidirectional screw rod, the slag falls into the circulating cylinder, and the slag discharge hole is closed again and the square door is opened by rotating the adjusting screw rod, so that high-pressure gas in the crushing cylinder enters the circulating cylinder through the exhaust hole, and slag is introduced into the crushing cylinder again through the circulating pipeline by utilizing air flow, so that the residual slag is crushed and ground again, the recycling of the residual slag is realized, and the effective utilization of bones is improved.
4. According to the application, the inflator pump is used for continuously inflating and pressurizing the crushing cylinder, so that a high-pressure environment is formed in the closed space, the bone brittleness is further enhanced, and the bone is thoroughly ground and crushed by the crusher.
Drawings
Fig. 1 is a schematic structural view of the present application.
Fig. 2 is a perspective cross-sectional view of a preparation cartridge of the present application.
Fig. 3 is a schematic view of the structure of the pulverizer of the present application.
Fig. 4 is a perspective cross-sectional view of the circulator of the application.
Fig. 5 is an enlarged view of a portion of fig. 4 a of the present application.
Fig. 6 is a perspective cross-sectional view of the bone meal collector of the present application.
Fig. 7 is a perspective sectional view of a second embodiment of the circulator of the application.
Fig. 8 is a bottom cross-sectional view of the circulator of the application.
Fig. 9 is a schematic view of the structure among the vent hole, the square door, the linkage plate, the adjusting plate and the adjusting screw rod.
Reference numerals illustrate: 1. preparing a cylinder; 11. an inflator pump; 12. a first slag filter plate; 121. a first guiding ramp; 13. a second slag filter plate; 131. a second guiding ramp; 2. a bone meal collector; 21. bone meal collection holes; 22. a bone meal collection frame; 23. a cloth bag; 24. an annular plate; 3. a circulator; 31. a circulation cylinder; 32. an exhaust hole; 33. a square door; 34. a linkage plate; 341. an adjusting plate; 35. a slag discharge hole; 36. a slag crushing baffle; 351. an inclined surface; 37. adjusting a screw rod; 38. a second control handle; 39. an adjusting block; 310. an adjustment bar; 311. a limit rod; 312. an adjusting ring; 313. an adjusting rod; 314. a slag collection ring; 315. a circulation pipe; 316. a second one-way valve; 4. a crushing cylinder; 41. a feed inlet; 42. closing the door; 43. a bone meal discharge hole; 44. a control inner ring; 45. a control hole; 46. a control assembly; 461. a control loop; 462. a control board; 463. a two-way screw rod; 464. a first control handle; 465. a sliding block; 466. a control bar; 5. a pulverizer; 51. a crushing shaft; 52. a crushing motor; 53. crushing cone; 54. crushing thorns; 6. and a bearing frame.
Detailed Description
The present application is described in further detail below with reference to fig. 1 to 9.
The embodiment of the application discloses an inactivated collagen preparation device and method, which can fully crush bones, collect crushed bone powder, screen out the slag mixed in the crushed bone powder, crush and grind the screened slag again, and ensure that the bone powder thoroughly ground is finally obtained.
Embodiment one:
referring to fig. 1 and 2, an inactivated collagen preparation device comprises a preparation cylinder 1, wherein the preparation cylinder 1 is supported on the ground through a bearing frame 6, a bone meal collector 2 and a circulator 3 are respectively arranged at the upper end and the lower end of the preparation cylinder 1, a crushing cylinder 4 is arranged on the inner axis of the preparation cylinder 1, and a crusher 5 is arranged in the crushing cylinder 4;
according to the application, bones are poured into the crushing cylinder 4, crushed and ground by the crusher 5, the ground bone powder is collected by the bone powder collector 2, meanwhile, the crushed slag mixed in the bone powder is screened out, and the bone powder returns into the crushing cylinder 4 again by the circulator 3 and is repeatedly crushed and ground by the crusher 5, so that the bone powder thoroughly ground can be finally obtained.
Referring to fig. 2 and 3, the pulverizer 5 includes a pulverizing shaft 51, the pulverizing shaft 51 is disposed on an inner axis of the pulverizing cylinder 4, a lower end of the pulverizing shaft 51 is rotatably mounted on a mounting bracket disposed on an inner side wall of the pulverizing cylinder 4, and an upper end of the pulverizing shaft 51 penetrates through the pulverizing cylinder 4 and is connected with a pulverizing motor 52 mounted on a top of the pulverizing cylinder 4, so as to facilitate driving the pulverizing shaft 51 to rotate; the crushing shaft 51 is sequentially provided with a plurality of crushing cones 53 which are gradually reduced from the inner side wall of the crushing cylinder 4 from top to bottom along the longitudinal direction, and the crushing cones 53 crush bones for a plurality of times so as to improve the crushing and grinding effects; a plurality of crushing thorns 54 are uniformly arranged on the outer side wall of the crushing cone 53, so that the effect of grinding and crushing bones into powder or smaller slag is further improved.
An inflator pump 11 is arranged at the top of the preparation barrel 1, one end of the inflator pump 11 is communicated with the top of the crushing barrel 4, and gas is continuously introduced into the crushing barrel 4, so that a high-pressure environment is formed in the crushing barrel 4 to enhance bone brittleness, bone is easier to crush, the other end of the inflator pump 11 is communicated with the outside atmosphere, and a first one-way valve is arranged at one end of the inflator pump 11 communicated with the outside atmosphere to prevent air from flowing out to reduce the air pressure in the crushing barrel 4; the side wall of the upper end of the crushing cylinder 4 is provided with a feed inlet 41, and a detachable sealing door 42 is arranged at the feed inlet 41, so that bones can be poured into the crushing cylinder 4 conveniently and air can not flow out.
In a specific implementation process, the sealing door 42 is opened first to pour the bone into the crushing cylinder 4 and the sealing door 42 is closed again, then the crushing motor 52 is started to drive the crushing shaft 51 to rotate, the crushing cone 53 is driven to synchronously rotate to carry out graded grinding crushing on the bone, and meanwhile, the inflator pump 11 is started to inflate and pressurize the crushing cylinder 4 to form a high-pressure environment, so that the bone brittleness is enhanced, and the grinding crushing of the bone by the crushing thorns 54 on the crushing cone 53 is more thorough.
Referring to fig. 3 and 4, since bone is not completely changed into bone powder by one grinding and pulverizing, the circulator 3 of the present application includes a circulation cylinder 31, the outer diameter of the circulation cylinder 31 is gradually reduced from the middle to the two ends, and a plurality of bone powder discharge holes 43 are uniformly formed in the sidewall of the pulverizing cylinder 4 facing one end of the circulation cylinder 31, so that bone powder reaches the preparation cylinder 1.
Referring to fig. 4 and 5, the inner control ring 44 is slidably mounted in the crushing cylinder 4, and the inner control ring 44 is provided with control holes 45 which are longitudinally staggered with the bone meal discharging holes 43, so that the bone meal discharging holes 43 are not always opened, the circulating cylinder 31 is internally provided with a control assembly 46 for longitudinally sliding the inner control ring 44, specifically, the control assembly 46 comprises a control ring 461 and a control plate 462, the bottom of the inner control ring 44 is provided with a plurality of control plates 462, the bottom of the control plate 462 penetrates through the crushing cylinder 4 into the circulating cylinder 31, the bottoms of the control plates 462 are jointly provided with the control ring 461, and the control rings 461 longitudinally move to drive the control plates 462 to synchronously move, so that the control rings 44 also synchronously move, so that the control holes 45 longitudinally move to control the opening and closing of the bone meal discharging holes 43.
A bidirectional screw rod 463 is arranged below the control ring 461, and the bidirectional screw rod 463 transversely penetrates through the side wall of the circulating cylinder 31 and is rotationally connected with the side wall of the circulating cylinder 31; the two ends of the bidirectional screw 463 penetrate through the outer side of the circulating cylinder 31 and are provided with first control handles 464, the bidirectional screw 463 is convenient to rotate, two symmetrically distributed sliding blocks 465 are connected to the bidirectional screw 463 in a threaded mode, control strips 466 are connected to the sliding blocks 465 in a rotating mode, and one ends of the control strips 466, deviating from the sliding blocks 465, are installed at the bottom of the control ring 461 in a rotating mode.
In a specific implementation process, the first control handle 464 is turned to drive the bidirectional screw 463 to synchronously rotate, so that the sliding block 465 is driven to slide under the threaded fit of the bidirectional screw 463, and the control bar 466 is turned to drive the control ring 461 to longitudinally move; when the control inner ring 44 moves upwards to enable the control hole 45 to be communicated with the bone powder discharge hole 43, the bone powder in the crushing cylinder 4 passes through the bone powder discharge hole 43 through airflow circulation due to inflation and pressurization in the crushing cylinder 4, enters the preparation cylinder 1 and further reaches the bone powder collector 2.
Referring to fig. 6, the bone powder-containing gas reaching the bone powder collector 2 is not bone powder, so that the bone powder collector 2 of the present application comprises a bone powder collecting frame 22 with an annular structure, the bone powder collecting frame 22 is mounted on the outer side wall of the preparation cylinder 1, a plurality of bone powder collecting holes 21 are uniformly formed in the side wall of the preparation cylinder 1, the bone powder collecting holes 21 penetrate into the bone powder collecting frame 22, so that the bone powder reaches the bone powder collecting frame 22 through the bone powder collecting holes 21, a detachable cloth bag 23 for collecting the bone powder is mounted on the outer side wall of the bone powder collecting frame 22, the gas is discharged through the cloth bag 23, and the bone powder in the air flow is left in the cloth bag 23 and the bone powder collecting frame 22, and a detachable annular plate 24 is arranged at the bottom of the bone powder collecting frame 22, so that the bone powder which is thoroughly ground and crushed is taken out can be conveniently.
Referring back to fig. 2, in the process that bone meal gas enters the cloth bag 23 through the preparation barrel 1, the bone meal gas is mixed with the slag, so that a plurality of first slag filter plates 12 are uniformly arranged on the inner side wall of the preparation barrel 1 along the axial direction, a plurality of second slag filter plates 13 are uniformly arranged on the outer side wall of the preparation barrel 4 along the axial direction, the first slag filter plates 12 and the second slag filter plates 13 are longitudinally staggered, the slag is screened from the gas by the two slag filter plates, only the gas of the bone meal moves into the cloth bag 23, the upper end and the lower end of the first slag filter plates 12, which face one side of the preparation barrel 4, are respectively provided with a first guiding slope 121, and the upper end and the lower end of the second slag filter plates 13, which face one side of the preparation barrel 1, are respectively provided with a second guiding slope 131, so that the slag cannot be accumulated on the first slag filter plates 12 and the second slag filter plates 13 and the gas containing the bone meal is guided into the cloth bag 23.
Embodiment two:
referring to fig. 7 and 8, on the basis of the first embodiment, although the bone powder is successfully collected in the bone powder collector 2, the screened slag is not utilized, so the bottom of the preparation cylinder 1 is provided with a plurality of slag discharge holes 35 distributed circumferentially, the slag is conveniently discharged into the circulation cylinder 31, slag baffles 36 are arranged below the slag discharge holes 35, in order to prevent gas from being discharged from the slag discharge holes 35 in the bone powder collecting process, the bottom of the slag baffles 36 is abutted against the outer side edge of the control ring 461, the slag baffles 36 are synchronously moved below the slag discharge holes 35 when the control ring 461 moves longitudinally, the slag discharge holes 35 are closed, and inclined surfaces 351 for preventing slag from being accumulated at the bottom of the crushing cylinder 4 are arranged on two sides of the slag discharge holes 35.
After the slag is collected into the circulation cylinder 31 through the slag discharge hole 35, the slag still cannot be utilized, so that the slag collecting ring 314 is arranged at the center of the bottom of the circulation cylinder 31, the lower end of the slag collecting ring 314 is communicated with the circulation pipeline 315, one end of the circulation pipeline 315, which is away from the slag collecting ring 314, penetrates through the upper end of the crushing cylinder 4 and is communicated with the interior of the crushing cylinder 4, so that the slag is repeatedly crushed and ground into the crushing cylinder 4 through the circulation pipeline 315 by utilizing air flow, and a second one-way valve 316 (shown in fig. 6) is arranged at the upper end of the circulation pipeline 315 so as to prevent air from flowing into the circulation cylinder 31 from the circulation pipeline 315 and prevent the air containing the slag from flowing back into the crushing cylinder 4 when the air is filled into the crushing cylinder 4 by the air pump 11.
Referring to fig. 9, the slag is moved into the pulverizing cylinder 4 through the circulation pipe 315 with the help of air flow, so that the center of the bottom of the pulverizing cylinder 4 is provided with the air outlet 32, so that air in the pulverizing cylinder 4 flows into the circulation cylinder 31, square doors 33 are symmetrically arranged below the air outlet 32, the square doors 33 are convenient for controlling the opening and closing of the air outlet 32, the square doors 33 are sealed with the air outlet 32 through a sealing gasket (not shown in the figure), the air is prevented from flowing out from the air outlet 32 in the bone meal pulverizing process, one end of each of the two opposite square doors 33 is arranged on a rotating shaft, and the rotating shaft is rotatably arranged at the bottom of the pulverizing cylinder 4, so that the square doors 33 are convenient for rotating and opening and closing.
With continued reference to fig. 9, the lower end of the rotating shaft is provided with a linkage plate 34, an adjusting screw 37 is disposed between two linkage plates 34, so that the linkage plate 34 can be rotated conveniently, the adjusting screw 37 transversely penetrates through the side wall of the circulating cylinder 31 and is rotationally connected with the side wall of the circulating cylinder 31, one end of the adjusting screw 37 penetrates through the outer side of the circulating cylinder 31 and is provided with a second control handle 38, so that the adjusting screw 37 can be rotated conveniently, the adjusting screw 37 is in threaded connection with an adjusting block 39, two sides of the horizontal direction of the adjusting block 39 are rotationally connected with an adjusting bar 310, and one end of the adjusting bar 310, deviating from the sliding block 465, is rotationally mounted on the linkage plate 34.
In a specific implementation process, the first control handle 464 is turned to control the assembly 46 to move the control inner ring 44 downwards so that the control hole 45 and the bone meal discharge hole 43 are staggered, and therefore the bone meal discharge hole 43 is closed, and the residue discharge hole 35 is opened, so that the residue falls into the circulation barrel 31 from the preparation barrel 1; the second control handle 38 is rotated to drive the adjusting screw rod 37 to synchronously rotate, and then the adjusting block 39 is driven to slide under the threaded fit of the adjusting screw rod 37, so that the linkage plate 34 is driven to rotate through the rotation of the adjusting bar 310; when the linkage plate 34 rotates, the square door 33 is opened, and the bone meal discharge hole 43 is closed, so that the air flow only flows into the circulation cylinder 31 from the air discharge hole 32, and the slag is driven to flow into the crushing cylinder 4 from the circulation pipeline 315 for repeated grinding and crushing.
Referring back to fig. 7 and 8, because the bone meal discharge hole 43 is closed and the slag discharge hole 35 is opened while the inner ring 44 is controlled to move downward, based on the above steps, when the airflow flows to the circulation drum 31, it is possible to drive the slag into the preparation drum 1, therefore, a plurality of longitudinally extending limiting rods 311 are uniformly arranged in the circumferential direction of the circulation drum 31, the upper and lower ends of the limiting rods 311 are respectively fixed on the bottom of the preparation drum 1 and the inner side wall of the circulation drum 31, a plurality of limiting rods 311 are slidably mounted with adjusting rings 312 together, so that the limiting rods 311 limit the longitudinal movement range of the adjusting rings 312, the upper ends of the adjusting rings 312 are provided with adjusting rods 313 in one-to-one correspondence with the slag baffles 36, and when the adjusting rods 313 move longitudinally, the adjusting rods 313 are driven to move synchronously to rotate the slag baffles 36 to the lower side of the slag discharge holes 35, and the slag discharge holes 35 are closed again, so as to prevent the airflow from flowing the slag into the preparation drum 1 from the slag discharge holes 35.
Because the adjusting ring 312 cannot spontaneously longitudinally move, an adjusting plate 341 which is inclined upwards is arranged on one side of the linkage plate 34, which is away from the adjusting screw rod 37, and one side of the adjusting plate 341, which is away from the linkage plate 34, is in contact with the bottom of the adjusting ring 312, so that when the linkage plate 34 rotates, the adjusting plate 341 drives the adjusting ring 312 to move upwards by driving the adjusting plate 341 cylinder to synchronously rotate, and then the adjusting rod 313 synchronously moves to drive the slag baffle 36 to rotate upwards below the slag discharge hole 35, the slag discharge hole 35 is closed again, and the slag can be ensured to smoothly enter the crushing cylinder 4 through the circulating pipeline 315.
In addition, the application also provides a preparation method of the inactivated collagen, which comprises the following steps:
s1: the feeding crushing, firstly opening the sealing door 42 to pour the bone into the crushing cylinder 4 and closing the sealing door 42 again, then starting the crushing motor 52 to drive the crushing shaft 51 to rotate, driving the crushing cone 53 to synchronously rotate to carry out graded grinding crushing on the bone, and simultaneously starting the inflator pump 11 to charge air and pressurize the crushing cylinder 4 to form a high-pressure environment, so that the bone brittleness is enhanced, and the grinding crushing of the bone by the crushing thorns 54 on the crushing cone 53 is more thorough.
S2: the bone powder is collected, first control handle 464 is rotated to drive bi-directional screw 463 to rotate synchronously, and then sliding block 465 is driven to slide under the threaded fit of bi-directional screw 463, control strip 466 is rotated to drive control ring 461 to move longitudinally, control ring 461 moves upwards and simultaneously control inner ring 44 moves upwards to enable control hole 45 to be communicated with bone powder discharging hole 43, bone powder discharging hole 43 is opened, and bone powder discharging hole 35 is closed, so that bone powder in grinding cylinder 4 passes through bone powder discharging hole 43 through air current flowing in grinding cylinder 4 due to inflation pressurization in grinding cylinder 4, enters preparation cylinder 1 and then reaches bone powder collector 2, then enters preparation cylinder 1 and then reaches cloth bag 23 through bone powder collecting hole 21, air is discharged through cloth bag 23, bone powder in the air current is left in cloth bag 23 and bone powder collecting frame 22, annular bone powder plate 24 arranged at the bottom of collecting frame 22 is removed, and thoroughly ground and crushed bone powder is taken out.
S3: the slag circulation, first turning the first control handle 464, moving the control inner ring 44 downwards through the control assembly 46 to cause the control hole 45 to be staggered with the bone meal discharge hole 43, so that the bone meal discharge hole 43 is closed, the slag discharge hole 35 is opened, and the slag falls into the circulation drum 31 from the preparation drum 1; then, the second control handle 38 is rotated to drive the adjusting screw rod 37 to synchronously rotate, and then the adjusting block 39 is driven to slide under the threaded fit of the adjusting screw rod 37, so that the adjusting strip 310 rotates to drive the linkage plate 34 to rotate, when the linkage plate 34 rotates, the square door 33 is opened, meanwhile, the adjusting plate 341 moves upwards along with the synchronous rotation of the linkage plate 34 to drive the adjusting ring 312, the adjusting ring 312 moves upwards to drive the adjusting rod 313 to synchronously move upwards to rotate the slag baffle 36 to the position below the slag discharge hole 35, the slag discharge hole 35 is closed again, and because the bone powder discharge hole 43 is closed, air flow only flows into the circulation cylinder 31 from the air outlet 32, and the slag is driven to flow into the crushing cylinder 4 from the circulation pipeline 315 for repeated grinding and crushing.
S4: steps S2 and S3 are repeated so as to obtain bone powder ground into powder.
The embodiments of the present application are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in this way, therefore: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (10)
1. An inactivated collagen preparation device comprises a preparation cylinder (1), and is characterized in that: the preparation cylinder (1) is supported on the ground through a bearing frame, the upper end and the lower end of the preparation cylinder (1) are respectively provided with a bone powder collector (2) and a circulator (3), a crushing cylinder (4) is arranged on the inner axis of the preparation cylinder (1), and a crusher (5) is arranged in the crushing cylinder (4); the pulverizer (5) comprises a pulverizing shaft (51), the pulverizing shaft (51) is arranged on the inner axis of the pulverizing cylinder (4), the lower end of the pulverizing shaft (51) is rotatably arranged on a mounting bracket arranged on the inner side wall of the pulverizing cylinder (4), the upper end of the pulverizing shaft (51) penetrates through the pulverizing cylinder (4) and is connected with a pulverizing motor (52) arranged at the top of the pulverizing cylinder (4), a plurality of pulverizing cones (53) with gradually reduced intervals with the inner side wall of the pulverizing cylinder (4) are sequentially arranged on the pulverizing shaft (51) from top to bottom in the longitudinal direction, and a plurality of pulverizing thorns (54) are uniformly arranged on the outer side wall of the pulverizing cones (53); an inflator pump (11) is arranged at the top of the preparation cylinder (1), one end of the inflator pump (11) is communicated with the top of the crushing cylinder (4), and the other end of the inflator pump is communicated with the outside atmosphere; the side wall of the upper end of the crushing cylinder (4) is provided with a feed inlet (41), and a detachable sealing door (42) is arranged at the feed inlet (41).
2. The apparatus for preparing inactivated collagen according to claim 1, wherein: the circulator (3) comprises a circulation cylinder (31), the outer diameter of the circulation cylinder (31) gradually reduces from the middle part to two ends, a plurality of bone meal discharging holes (43) are uniformly formed in the side wall of the crushing cylinder (4) at one end of the circulation cylinder (31), a control inner ring (44) is arranged in the crushing cylinder (4) in a sliding mode, control holes (45) which are distributed with the bone meal discharging holes (43) in a longitudinally staggered mode are formed in the control inner ring (44), and a control assembly (46) which is capable of controlling the inner ring (44) to longitudinally slide is arranged in the circulation cylinder (31).
3. The apparatus for preparing inactive collagen according to claim 2, wherein: the control assembly (46) comprises a control ring (461) and a control plate (462), wherein a plurality of control plates (462) are arranged at the bottom of the control inner ring (44), the bottoms of the control plates (462) penetrate through the crushing cylinder (4) into the circulating cylinder (31), the bottoms of the control plates (462) are jointly provided with the control ring (461), a bidirectional screw rod (463) is arranged below the control ring (461), and the bidirectional screw rod (463) transversely penetrates through the side wall of the circulating cylinder (31) and is rotationally connected with the side wall of the circulating cylinder (31); the two-way lead screw (463) both ends all run through to the circulation section of thick bamboo (31) outside and all install first control handle (464), threaded connection has two symmetric distribution's sliding block (465) on two-way lead screw (463), rotate on sliding block (465) and be connected with control strip (466), and one end that control strip (466) deviates from sliding block (465) rotates and installs in control ring (461) bottom.
4. An inactivated collagen preparation device according to claim 3, wherein: a plurality of broken sediment discharge holes (35) that circumference distributes have been seted up to preparation section of thick bamboo (1) bottom, a plurality of broken sediment baffle (36) are all installed to the below of broken sediment discharge hole (35), the bottom of broken sediment baffle (36) supports and leans on the lateral margin of control ring (461), a plurality of inclined plane (351) that prevent broken sediment to pile up in crushing section of thick bamboo (4) bottom have been seted up to the both sides of broken sediment discharge hole (35).
5. The apparatus for preparing inactivated collagen according to claim 4, wherein: an exhaust hole (32) is formed in the center of the bottom of the crushing cylinder (4), square doors (33) are symmetrically arranged below the exhaust hole (32), the square doors (33) are arranged in a sealing mode with the exhaust hole (32) through sealing gaskets, one ends of the two square doors (33) which are opposite are installed on a rotating shaft, the rotating shaft is rotatably installed at the bottom of the crushing cylinder (4), and a linkage plate (34) is installed at the lower end of the rotating shaft; two be provided with accommodate the lead screw (37) between linkage board (34), accommodate the lead screw (37) along transversely running through circulation section of thick bamboo (31) lateral wall and with circulation section of thick bamboo (31) lateral wall rotation connection, accommodate the lead screw (37) one end and run through to circulation section of thick bamboo (31) outside and install second control handle (38), accommodate lead screw (37) threaded connection has regulating block (39), both sides of regulating block (39) horizontal direction are all rotated and are connected with regulating strip (310), just one end that regulating strip (310) deviate from sliding block (465) is rotated and is installed on linkage board (34).
6. The apparatus for preparing inactivated collagen according to claim 5, wherein: a plurality of longitudinally extending limiting rods (311) are uniformly arranged on the circumference of the circulating cylinder (31), the upper end and the lower end of each limiting rod (311) are respectively fixed on the bottom of the preparation cylinder (1) and the inner side wall of the circulating cylinder (31), a plurality of limiting rods (311) are slidably provided with adjusting rings (312) together, the upper ends of the adjusting rings (312) are provided with adjusting rods (313) which are in one-to-one correspondence with the slag baffles (36), and the upper ends of the adjusting rods (313) are in contact with the bottoms of the slag baffles (36); one side of the linkage plate (34) deviating from the adjusting screw rod (37) is provided with an upward-inclined adjusting plate (341), and one side of the adjusting plate (341) deviating from the linkage plate (34) is in contact with the bottom of the adjusting ring (312).
7. The apparatus for preparing inactivated collagen according to claim 1, wherein: the bone powder collector (2) comprises a bone powder collecting frame (22) with an annular structure, the bone powder collecting frame (22) is arranged on the outer side wall of the preparation barrel (1), a plurality of bone powder collecting holes (21) are uniformly formed in the side wall of the preparation barrel (1), the bone powder collecting holes (21) penetrate into the bone powder collecting frame (22), a detachable cloth bag (23) for collecting bone powder is arranged on the outer side wall of the bone powder collecting frame (22), and a detachable annular plate (24) is arranged at the bottom of the bone powder collecting frame (22).
8. The apparatus for preparing inactive collagen according to claim 2, wherein: the utility model discloses a crushing device, including a crushing section of thick bamboo (31), a circulating pipe (315), a crushing section of thick bamboo (4) is just inside intercommunication with the crushing section of thick bamboo (4), a crushing section of thick bamboo (31) bottom center is provided with a crushing collection ring (314), a circulating pipe (315) lower extreme intercommunication has, a circulating pipe (315) deviates from the upper end of crushing section of thick bamboo (4) and just is provided with second check valve (316) on a circulating pipe (315).
9. The apparatus for preparing inactivated collagen according to claim 1, wherein: the preparation section of thick bamboo (1) is gone up along evenly being provided with a plurality of first slag filter (12) on the axis direction, evenly be provided with a plurality of second slag filter (13) on the lateral wall of crushing section of thick bamboo (4) along the axis direction, and first slag filter (12) and second slag filter (13) are along vertically crisscross the distribution, the upper and lower both ends of first slag filter (12) towards crushing section of thick bamboo (4) one side all are provided with first guide slope (121), the upper and lower both ends of second slag filter (13) towards preparation section of thick bamboo (1) one side all are provided with second guide slope (131).
10. A method for preparing an inactivated collagen, comprising an apparatus for preparing an inactivated collagen according to any one of claims 1 to 9, wherein S1: feeding and crushing, opening a sealing door (42) to pour bones into a crushing barrel (4) and closing the sealing door (42) again, then starting a crushing motor (52) to drive a crushing shaft (51) to rotate, driving a crushing cone (53) to synchronously rotate so as to grind and crush bones, and starting an inflator pump (11) to inflate and pressurize the crushing barrel (4) to form a high-pressure environment; s2: the bone powder is collected, the bidirectional screw rod (463) is rotated to drive the control assembly (46) to open the bone powder discharge hole (43), meanwhile, the broken slag discharge hole (35) is closed, and the bone powder in the crushing cylinder (4) passes through the bone powder discharge hole (43) through airflow circulation due to inflation and pressurization in the crushing cylinder (4), then enters the preparation cylinder (1) and then reaches the cloth bag (23) through the bone powder collection hole (21), and the bone powder is obtained after the gas is filtered by the cloth bag (23); s3: the method comprises the steps of circulating the slag, turning a bidirectional screw rod (463) again to close a bone meal discharge hole (43) and open a slag discharge hole (35), enabling the slag to fall into a circulating cylinder (31), turning an adjusting screw rod (37) to close the slag discharge hole (35) again and open a square door (33), enabling high-pressure gas in a crushing cylinder (4) to enter the circulating cylinder (31) through an exhaust hole (32), enabling the slag to enter the crushing cylinder (4) again through a circulating pipeline (315) by utilizing air flow, and crushing and grinding again; s4: steps S2 and S3 are repeated so as to obtain bone powder ground into powder.
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| CN202311173604.1A CN116920989B (en) | 2023-09-12 | 2023-09-12 | Device and method for preparing inactivated collagen |
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| CN202311173604.1A CN116920989B (en) | 2023-09-12 | 2023-09-12 | Device and method for preparing inactivated collagen |
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